CN106956830B - Self-adaptive attitude adjustment integrated device for product packaging - Google Patents
Self-adaptive attitude adjustment integrated device for product packaging Download PDFInfo
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- CN106956830B CN106956830B CN201710272902.4A CN201710272902A CN106956830B CN 106956830 B CN106956830 B CN 106956830B CN 201710272902 A CN201710272902 A CN 201710272902A CN 106956830 B CN106956830 B CN 106956830B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention discloses a self-adaptive attitude adjustment integrated device for product packaging, which comprises a rack, wherein a work table of the rack is provided with a material box positioning mechanism, a material filling device, a packaging box attitude detection mechanism, a packaging box opening and closing mechanism, a packaging box turnover mechanism, a packaging box conveying mechanism, a packaging box rotary adsorption mechanism, an X-axis driving unit, a Z-axis driving unit, a Y-axis driving unit and a packaging box positioned by the material box positioning mechanism, which are arranged according to the process requirements. The invention integrates pneumatic technology, PLC control technology, sensing technology, numerical control technology, attitude adjustment technology and packaging technology, realizes positioning and clamping of the packaging box, automatic attitude detection and adjustment, automatic packaging and carrying of products and the like, greatly improves the automation degree in the production process, and can reduce the labor cost for enterprises. In addition, the product integrates various functional parts on one workbench, and has a compact structure and small occupied space.
Description
Technical Field
The invention belongs to a product packaging device, and particularly relates to a self-adaptive attitude adjustment integrated device for product packaging.
Background
The traditional product packaging equipment manually packages by fixing the groove seat on the equipment, but the precision and the efficiency are reduced by manual misoperation and poor working state of workers, and the labor cost is high; in recent years, the automatic production industry is rapidly developed, and many enterprises begin to research automatic production equipment, but some equipment is not completely integrated into automatic production or the functions of the equipment are often single.
Disclosure of Invention
The invention aims to provide a self-adaptive attitude adjustment integrated device which is high in automation degree and multifunctional and is used for product packaging.
The invention provides a self-adaptive attitude adjustment integrated device for product packaging, which comprises a rack, wherein a work table of the rack is provided with a bin positioning mechanism, a material filling device, a packaging box attitude detection mechanism, a packaging box opening and closing mechanism, a packaging box turnover mechanism, a packaging box conveying mechanism, a packaging box rotary adsorption mechanism, an X-axis driving unit, a Z-axis driving unit, a Y-axis driving unit and a packaging box located by the bin positioning mechanism.
The work table is provided with a work table, the work table is provided with a work box positioning mechanism, and the work table is provided with a work table top and a work table top.
The packaging box posture detection mechanism comprises a first mounting bottom plate fixed on a workbench, two second cylinders fixed below the first mounting bottom plate in a 90-degree arrangement mode, a first detection platform finger arranged on each second cylinder, a second detection platform finger fixed on the first mounting bottom plate and corresponding to each first detection platform finger, a magnetic induction sensor arranged on each first detection platform finger and each second detection platform finger, and a first optical sensor arranged in the center of the first mounting bottom plate.
The packaging box opening and closing mechanism comprises a second mounting bottom plate and a third mounting bottom plate; a second optical sensor; a first cylinder finger, a second cylinder finger, a third cylinder finger; a third cylinder, a fourth cylinder; the second mounting base plate is fixed on the workbench, the third mounting base plate is connected with the second mounting base plate through four cylinder struts, the third cylinder, the fourth cylinder is arranged on the third mounting base plate, the second cylinder finger and the third cylinder finger are respectively connected with the third cylinder, the fourth cylinder is connected with the fourth cylinder and penetrates through the second mounting base plate, the two second cylinder fingers clamp the packaging box through the third cylinder, the third cylinder finger realizes opening the packaging box cover under the action of the fourth cylinder, the first cylinder finger is fixed on the second mounting base plate and corresponds to the third cylinder finger, the first cylinder finger and the second cylinder finger are respectively provided with an air pipe for assisting in closing the packaging box cover and opening the box cover.
Packing carton tilting mechanism, including cylinder connecting splint, fifth cylinder, cylinder base plate, the cylinder base plate is fixed on table surface, and the fifth cylinder is connected with cylinder connecting splint, cylinder base plate respectively.
Rotatory adsorption apparatus of packing carton constructs, including fourth mounting plate, install motor and vacuum chuck below the fourth mounting plate, install Z axle mounting panel above the fourth mounting plate, establish around the fourth mounting plate towards vacuum chuck's guard shield, Z axle mounting panel is connected with Z axle drive unit, realizes vacuum chuck's elevating movement under Z axle drive unit's effect, and the motor drives vacuum chuck and realizes rotatoryly.
The invention has the beneficial effects that:
the invention integrates pneumatic technology, PLC control technology, sensing technology, numerical control technology, posture adjustment technology and packaging technology, realizes the positioning and clamping of the packaging box, automatic posture detection and adjustment, automatic packaging and carrying of products and the like, greatly improves the automation degree in the production process, and can reduce the labor cost for enterprises. In addition, the product integrates various functional components on one workbench, and has a compact structure and small occupied space.
The technical scheme of the invention is further explained by combining the attached drawings.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Figure 2 is a schematic view of the structure of the pack bin of the present invention.
FIG. 3 is a schematic view of the structure of the bin positioning mechanism of the present invention.
Fig. 4 is a schematic structural view of the posture detecting mechanism of the packing box of the present invention.
Fig. 5 is a schematic structural view of the box opening and closing mechanism of the packing box of the present invention.
Fig. 6 is a schematic structural view of the packing box overturning mechanism in the invention.
Fig. 7 is a schematic structural view of a rotary suction mechanism for a packing box according to the present invention.
Detailed Description
As shown in fig. 1, the adaptive posture adjustment integrated device for product packaging provided by the invention comprises a frame 12, wherein a work table of the frame 12 is provided with a bin positioning mechanism 3, a material filling device 2, a packaging box posture detection mechanism 4, a packaging box opening and closing mechanism 5, a packaging box turnover mechanism 6, a packaging box conveying mechanism 7, a packaging box rotary adsorption mechanism 8, an X-axis driving unit 9, a Z-axis driving unit 10, a Y-axis driving unit 11, and a packaging box bin 1 positioned by the bin positioning mechanism 3, which are arranged according to process requirements.
The bin positioning mechanism 3, as shown in fig. 3, includes an air cylinder 303 fixed on the work table, a correction clamp 302 connected with the air cylinder 303, and a positioning block 301 arranged diagonally to the correction clamp 302. The correcting clamp 302 is driven by the air cylinder 303 to be matched with the positioning block 301, so that the packaging box 1 can be positioned and clamped.
As shown in fig. 4, the posture detecting mechanism 4 of the packing box includes a mounting base plate 401 fixed on the workbench, two air cylinders 402 fixed under the mounting base plate 401 and arranged at 90 degrees, a detecting table finger 403 provided on each air cylinder 402, a detecting table finger 406 fixed on the mounting base plate 401 and corresponding to each detecting table finger 403, a magnetic induction sensor 404 provided on each detecting table finger 403 and 406, and an optical sensor 405 provided in the center of the mounting base plate 401; the detection table finger 403 can clamp the workpiece by connecting the air cylinder 402, and the magnetic induction sensor 404 and the optical sensor 405 can effectively detect the workpiece.
The packing box opening and closing mechanism 5 is shown in fig. 5 and comprises mounting bottom plates 501 and 505; an optical sensor 502; cylinder fingers 503, 504, 508; cylinders 506, 507. The mounting bottom plate 501 is fixed on the workbench, the mounting bottom plate 505 is connected with the mounting bottom plate 501 through four cylinder struts, cylinders 506 and 507 are connected on the mounting bottom plate 505 through bolts, cylinder fingers 504 and 508 are respectively connected with the cylinders 506 and 507 and penetrate through the mounting bottom plate 501, the two cylinder fingers 504 clamp a workpiece through the cylinder 506, the cylinder fingers 508 open the box cover of the packaging box under the action of the cylinder 507, the cylinder fingers 503 are fixed on the mounting bottom plate 501 through bolts and correspond to the cylinder fingers 508, and the cylinder fingers 503 and 504 are respectively provided with air pipes for assisting in closing the box cover of the packaging box and assisting in opening the box cover.
As shown in fig. 6, the package box turnover mechanism 6 includes a cylinder connecting clamp 601, a cylinder 602, and a cylinder base plate 603. The cylinder base plate 603 is fixed on the working table through bolts, and the cylinder 602 is respectively connected with the cylinder connecting clamp plate 601 and the cylinder base plate 603 through bolts. The cylinder connecting clamp plate 601 realizes the rotation movement through the cylinder 602.
As shown in fig. 7, the package box rotary suction mechanism 8 includes a mounting base plate 805, a motor 701 and a vacuum chuck 703 mounted below the mounting base plate 805, a Z-axis mounting plate 702 mounted above the mounting base plate 805, and a shield 704 disposed around the mounting base plate 805 and facing the vacuum chuck 703, wherein the Z-axis mounting plate 702 is connected to a Z-axis driving unit 10 through a bolt, the vacuum chuck 703 is lifted and lowered under the action of the Z-axis driving unit 10, and the motor 701 drives the vacuum chuck 703 to rotate through a belt.
Principle of operation
When the AGV trolley conveys the packing box 1 to be placed on the workbench, the system gives an action signal to the air cylinder 303, and the telescopic correction clamp 302 and the fixed positioning block 301 are used for realizing the correction and positioning of the packing box 1.
After the box 1 of the packing box is corrected and positioned, the packing box 101 in the box is placed in an area surrounded by two detection table fingers 403 and two detection table fingers 406 on a mounting bottom plate 401 of a posture detection mechanism 4 of the packing box through a rotary adsorption mechanism 8 of the packing box, firstly, the detection and correction of the packing box 101 are realized by driving the detection table fingers 403 to clamp the packing box 101 through an air cylinder 402, when the packing box 101 is clamped, an optical sensor 405 sends a signal by detecting different light inlet quantities (the LOGO at the front side) of the packing box from the bottom side, magnetic induction sensors 404 positioned on the four direction detection table fingers 403 and 406 send a signal by detecting magnetic sheets on an induction packing box, and if the direction of the magnetic sheets of the packing box accords with the default direction of the system, the packing box 101 enters a switching box mechanism 5 of the packing box through the rotary adsorption mechanism 8 of the packing box; if the direction of the magnetic sheet does not accord with the default of the system, the vacuum chuck 803 adsorbs the packaging box 101, then the motor 801 drives the mounting shaft of the vacuum chuck 803 to rotate at different angles through a belt, the system can give different instructions according to the given direction of the magnetic induction sensor 404 in different directions sensed by the magnetic induction sensor 404, and after the direction is corrected, the packaging box rotating adsorption mechanism 8 conveys the packaging box 101 to the packaging box opening and closing mechanism 5; if the optical sensor 405 detects that the bottom surface of the packing box 101 faces upwards, the packing box 101 is conveyed to the cylinder connecting clamp plate 601 of the packing box turnover mechanism 6 through the packing box rotating and adsorbing mechanism 8, the system after clamping the packing box gives an instruction of rotating the cylinder 602 by 180 degrees, and after the orientation correction is finished, the packing box 101 is conveyed to the packing box opening and closing mechanism 5 through the packing box rotating and adsorbing mechanism 8; if packing carton magnet direction and LOGO orientation do not accord with the time simultaneously, carry out the correction in magnet position during this section with packing carton 101 conveying packing carton tilting mechanism 6's cylinder link plate 601 through packing carton rotary adsorption mechanism 8 at packing carton 101, realize the LOGO orientation by packing carton tilting mechanism 6's cylinder link plate 601 again and rectify, then send packing carton 101 to packing carton switch box mechanism 5 by packing carton rotary adsorption mechanism 8 again.
Through packing carton gesture detection mechanism 4, packing carton tilting mechanism 6, packing carton 101 that 8 rotatory adsorption apparatus of packing carton transported is to packing carton switch box 5 back, it presss from both sides tightly packing carton 101 to drive actuating cylinder finger 504 through cylinder 506 on the packing carton switch box 5, then drive finger 508 by cylinder 507 and cooperate the trachea on the cylinder finger 504 to open the lid of packing carton 101, fill the material in toward packing carton 101 through material filling device 2, the packing carton lid of opening will be located on cylinder finger 503, contain a trachea in the cylinder finger 503, whether open through optical sensor 502 detectable packing carton lid, treat that the material fills after the certain time, trachea blowout gas in the cylinder finger 503 covers the lid of packing carton, 7 conveying mechanism of packing carton 7 is transported to next process to rethread rotary adsorption apparatus of packing carton 8, this moment whole action flow is accomplished.
The X-axis driving unit 9 can realize the movement of the package box rotary adsorption mechanism 8 in the X-axis direction, the Y-axis driving unit 11 realizes the movement of the package box rotary adsorption mechanism 8 in the Y-axis direction, and the Z-axis driving unit 10 realizes the movement of the package box rotary adsorption mechanism 8 in the Z-axis direction.
Claims (4)
1. A self-adaptive attitude adjustment integrated device for product packaging is characterized by comprising a rack, wherein a work table of the rack is provided with a bin positioning mechanism, a material filling device, a packaging box attitude detection mechanism, a packaging box opening and closing mechanism, a packaging box turnover mechanism, a packaging box conveying mechanism, a packaging box rotary adsorption mechanism, an X-axis driving unit, a Z-axis driving unit, a Y-axis driving unit and a packaging box located by the bin positioning mechanism; the work table is provided with a work table, a work bin positioning mechanism and a positioning mechanism, wherein the work table is provided with a work bin, the work bin positioning mechanism comprises a first air cylinder fixed on the work table, a correction clamp connected with the first air cylinder, and a positioning block arranged diagonally to the correction clamp; the packaging box posture detection mechanism comprises a first mounting bottom plate fixed on a workbench, two second cylinders fixed below the first mounting bottom plate in a 90-degree arrangement mode, a first detection platform finger arranged on each second cylinder, a second detection platform finger fixed on the first mounting bottom plate and corresponding to each first detection platform finger, a magnetic induction sensor arranged on each first detection platform finger and each second detection platform finger, and a first optical sensor arranged in the center of the first mounting bottom plate.
2. The adaptive attitude adjustment integrated device for product packaging according to claim 1, wherein the packaging box opening and closing mechanism comprises a second mounting base plate and a third mounting base plate; a second optical sensor; a first cylinder finger, a second cylinder finger, a third cylinder finger; a third cylinder and a fourth cylinder; the second mounting base plate is fixed on the workbench, the third mounting base plate is connected with the second mounting base plate through four cylinder struts, the third cylinder, the fourth cylinder is arranged on the third mounting base plate, the second cylinder finger and the third cylinder finger are respectively connected with the third cylinder, the fourth cylinder is connected with the fourth cylinder and penetrates through the second mounting base plate, the two second cylinder fingers clamp the packaging box through the third cylinder, the third cylinder finger realizes opening the packaging box cover under the action of the fourth cylinder, the first cylinder finger is fixed on the second mounting base plate and corresponds to the third cylinder finger, the first cylinder finger and the second cylinder finger are respectively provided with an air pipe for assisting in closing the packaging box cover and opening the box cover.
3. The adaptive attitude adjustment integrated device for product packaging according to claim 2, wherein the packaging box overturning mechanism comprises a cylinder connecting clamp plate, a fifth cylinder and a cylinder base plate, the cylinder base plate is fixed on the worktable, and the fifth cylinder is respectively connected with the cylinder connecting clamp plate and the cylinder base plate.
4. The adaptive attitude adjustment integrated device for product packaging according to claim 3, wherein the package box rotary suction mechanism comprises a fourth mounting base plate, a motor and a vacuum chuck mounted below the fourth mounting base plate, a Z-axis mounting plate mounted above the fourth mounting base plate, and a shield arranged around the fourth mounting base plate and facing the vacuum chuck, the Z-axis mounting plate is connected with a Z-axis driving unit, the lifting motion of the vacuum chuck is realized under the action of the Z-axis driving unit, and the motor drives the vacuum chuck to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710272902.4A CN106956830B (en) | 2017-04-24 | 2017-04-24 | Self-adaptive attitude adjustment integrated device for product packaging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710272902.4A CN106956830B (en) | 2017-04-24 | 2017-04-24 | Self-adaptive attitude adjustment integrated device for product packaging |
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| Publication Number | Publication Date |
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| CN106956830A CN106956830A (en) | 2017-07-18 |
| CN106956830B true CN106956830B (en) | 2022-10-14 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399462B (en) * | 2017-08-15 | 2023-07-07 | 富加宜连接器（东莞）有限公司 | Automatic packaging device of memory bank connector |
| CN112113862B (en) * | 2020-09-22 | 2021-08-27 | 南京幸庄科技创新产业园管理有限公司 | Automatic detection system of two unification plastic bag production |
| CN114234760B (en) * | 2021-12-15 | 2024-03-19 | 苏州博众智能机器人有限公司 | Positioning structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201210170D0 (en) * | 2012-06-08 | 2012-07-25 | Linkx Systems Ltd | Container sizing method and system |
| CN105984599A (en) * | 2015-02-12 | 2016-10-05 | 富泰华工业（深圳）有限公司 | Packaging system and method |
| CN204702172U (en) * | 2015-05-08 | 2015-10-14 | 西可通信技术设备（河源）有限公司 | A kind of packing box appearance delection device |
| CN205396672U (en) * | 2016-03-05 | 2016-07-27 | 何守印 | Shake and cover bayonet carton packaging robot of dual fail -safe |
| CN105563137B (en) * | 2016-03-15 | 2017-08-25 | 湖南宇环智能装备有限公司 | A kind of precision component intelligent manufacturing complete production line |
| CN206645139U (en) * | 2017-04-24 | 2017-11-17 | 湖南宇环智能装备有限公司 | A kind of Adaptive Attitude for product packaging adjusts integrating device |
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