CN105984599A - Packaging system and method - Google Patents
Packaging system and method Download PDFInfo
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- CN105984599A CN105984599A CN201510073255.5A CN201510073255A CN105984599A CN 105984599 A CN105984599 A CN 105984599A CN 201510073255 A CN201510073255 A CN 201510073255A CN 105984599 A CN105984599 A CN 105984599A
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- drain board
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Abstract
The invention discloses a packaging system and method for electronic products. The packaging system comprises at least three feeders, a conveyer and a transfer device. A first processing unit of each feeder obtains range information sent by a first sensor and controls the corresponding feeder to place materials onto a flow board when the range in the range information is determined as a first preset range; a second processing unit of the conveyer obtains range information sent by a second sensor and controls the conveyer to place the electronic products on the flow board onto a lower cover of the flow board when the range in the range information is determined as a second preset range; a third processing unit of the transfer device obtains range information sent by a third sensor, and when the range information is determined as a third preset range, the third processing unit controls the transfer device to overturn an upper cover on the flow board and convey the overturned upper cover onto the lower cover of the flow board. The packaging system and method can meet requirements for production automation, production efficiency of the electronic products is advantageously improved, and production cost is advantageously lowered.
Description
Technical field
The present invention relates to manufacturing field, particularly relate to packaging system and the packing method of a kind of electronic product.
Background technology
In manufacturing field, it is often necessary to the product that production is completed is put in packing box, uninterrupted in order to meet packaging process, need the product constantly production completed to put in packing box so that packaging process is normally carried out continuously.Existing manner of packing is by manually product being put in packing box, but uses the method for hand-filling product not only to affect the realization that the production efficiency of product also affects the production automation of product.
Summary of the invention
In view of this, it is necessary to provide a kind of packaging system and packing method to realize the requirement of the electronic product production automation.
A kind of electronic product automatic packaging system, this system is applied on a streamline, this streamline is placed with multiple drain board, each drain board is placed with electronic product, and this system includes:
At least three pay-off, it is respectively used to the upper cover of packing box, the material such as lower cover and accessories of a product is put on the drain board being positioned on streamline, each pay-off includes the first processing unit and first sensor, this first sensor for the range information detected on streamline between a drain board and this pay-off and sends this range information to first processing unit, this first processing unit obtains range information that first sensor transmits and controls this pay-off when the distance determined between this drain board and pay-off is the first predeterminable range and put on this drain board by one material；
One transporter, including the second processing unit and the second sensor, this second sensor for the range information detected on streamline between a drain board and this transporter and sends this range information to second processing unit, and this second processing unit obtains range information that the second sensor transmits and controls the electronic product that this transporter will be located on drain board when the distance determined between this drain board and this transporter is the second predeterminable range and put in the lower cover being positioned on drain board；And
One shifting apparatus, including the 3rd processing unit and the 3rd sensor, 3rd sensor for the range information detected on streamline between a drain board and this shifting apparatus and sends this range information to the 3rd processing unit, 3rd processing unit covers, so that the upper cover of packing box and lower cover are combined under obtaining range information that the 3rd sensor transmits and controlling upper cover upset that this shifting apparatus will be located on drain board when the distance determined between this drain board and this shifting apparatus is three predeterminable range and be sent to be positioned on drain board by the upper cover after upset.
A kind of packing method, the method applies in a packaging system, and the method comprising the steps of:
Detect the range information between drain board and the first pay-off by the first sensor of the first pay-off and this range information is sent to the first processing unit of the first pay-off；
First processing unit of this first pay-off obtains range information that first sensor transmits and controls this first pay-off when the distance determined between this drain board and the first pay-off is the first predeterminable range and put on this drain board by the upper cover of packing box；
Detect the range information between drain board and the second pay-off by the first sensor of the second pay-off and this range information is sent to the first processing unit of the second pay-off；
First processing unit of this second pay-off obtains range information that first sensor transmits and controls this second pay-off when the distance determined between this drain board and the second pay-off is the first predeterminable range and put on this drain board by the lower cover of packing box；
Detect the range information between drain board and the 3rd pay-off by the first sensor of the 3rd pay-off and this range information is sent to the first processing unit of the 3rd pay-off；
First processing unit of the 3rd pay-off obtains range information that first sensor transmits and controls the 3rd pay-off when the distance determined between this drain board and the 3rd pay-off is the first predeterminable range and put in lower cover by electronic product adnexa；
By range information between a drain board and this transporter on the second sensor detecting streamline of transporter this range information is sent to transporter the second processing unit；
Second processing unit of this transporter obtains range information that the second sensor transmits and controls the electronic product that this transporter will be located on drain board when the distance determined between this drain board and this transporter is the second predeterminable range and put in the lower cover being positioned on drain board；
By range information between a drain board and this shifting apparatus on the 3rd sensor detecting streamline of shifting apparatus and send this range information to the 3rd processing unit；And
3rd processing unit of shifting apparatus covers under obtaining range information that the 3rd sensor transmits and controlling upper cover upset that this shifting apparatus will be located on drain board when the distance determined between this drain board and this shifting apparatus is three predeterminable range and be sent to be positioned on drain board by the upper cover after upset.
The present invention disclosure satisfy that the demand of the production automation, is conducive to improving the production efficiency of electronic product and reducing production cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of drain board in the present invention.
Fig. 2 is the functional block diagram of an embodiment of the present invention intermediate package system.
Fig. 3 is the schematic diagram of the pay-off being arranged on streamline in the present invention.
Fig. 4 is the schematic diagram of the carrying mechanism in the present invention in pay-off.
Fig. 5 is the schematic diagram of the transporter being arranged on streamline in the present invention.
Fig. 6 is the schematic diagram of the transplantation device being arranged on streamline in the present invention.
Fig. 7 is the schematic diagram of rotating mechanism in transplantation device in the present invention.
Fig. 8 is the view after the upset upper cover of shifting apparatus in the present invention.
Fig. 9 is the schematic diagram of the adhesive tape removal device being arranged on streamline in the present invention.
Figure 10 is the enlarged drawing in VI region in Fig. 9.
Figure 11 is the top of the flow chart of an embodiment of the present invention intermediate package method.
Figure 12 is the bottom of the flow chart of Figure 11 intermediate package method.
Main element symbol description
| Electronic product | 10 |
| Packing box | 20 |
| Drain board | 30 |
| Streamline | 40 |
| Packaging system | 100 |
| Pay-off | 50 |
| Adhesive tape removal device | 60 |
| Transporter | 70 |
| Shifting apparatus | 80 |
| Upper cover | 22 |
| Lower cover | 24 |
| Adhesive tape | 26 |
| Workpiece | 31 |
| First host cavity | 32 |
| Second host cavity | 34 |
| 3rd host cavity | 35 |
| Material storage mechanism | 51 |
| Carrying mechanism | 52 |
| Material frame | 511 |
| Lowering or hoisting gear | 512 |
| First drives assembly | 521 |
| Second drives assembly | 522 |
| Mounting seat | 523 |
| First actuator | 5211 |
| First guide rail | 5212 |
| First threaded rod | 5213 |
| First sliding part | 5214 |
| First connector | 5215 |
| Second guide rail | 5221 |
| Second sliding part | 5222 |
| Adsorption element | 5223 |
| Support | 42 |
| First processing unit | 501 |
| First sensor | 502 |
| Driver part | 61 |
| Connector | 62 |
| Blade | 63 |
| Fourth processing unit | 601 |
| 4th sensor | 602 |
| Pallet | 25 |
| Mounting seat | 43 |
| Driver part | 71 |
| Adsorption element | 72 |
| First drives assembly | 711 |
| Second drives assembly | 712 |
| 3rd drives assembly | 713 |
| Second processing unit | 701 |
| Second sensor | 702 |
| Carrying mechanism | 82 |
| Mounting seat | 821 |
| First drives assembly | 822 |
| Second drives assembly | 823 |
| Rotating mechanism | 84 |
| Driving means | 841 |
| First clamping limb | 842 |
| Second clamping limb | 843 |
| Main driver element | 844 |
| From driver element | 845 |
| Fixed plate | 8441 |
| Main rotating shaft | 8442 |
| Actuator | 8443 |
| From rotary shaft | 8451 |
| Sucker | 8444、8452 |
| 3rd processing unit | 801 |
| 3rd sensor | 802 |
| First direction | X1 |
| Second direction | Y1 |
| Third direction | X2 |
| Fourth direction | Y2 |
| 5th direction | X3 |
| 6th direction | Y3 |
| Radio frequency card reader | 90 |
| RFID label tag | 36 |
| Step | S301~S310 |
Following detailed description of the invention will further illustrate the present invention in conjunction with above-mentioned accompanying drawing.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the embodiment packaging system and the packing method that provide the present invention are described in further detail.
Refer to Fig. 1, show the schematic diagram of the drain board 30 placing electronic product 10 and packing box 20, this drain board 30 is placed on streamline 40(and refer to Fig. 3) above and move along with the motion of streamline 40.This electronic product 10 can be the electronic product such as panel computer, smart mobile phone.This packing box 20 includes upper cover 22 and lower cover 24, and the upper cover 22 of this packing box 20 and lower cover 24 are pasted with adhesive tape 26.Be convexly equipped with on this drain board 30 four relative in " workpiece 31 of " " type, these four " workpiece 31 of " " type cooperatively forms one first host cavity 32, and this first host cavity 32 contains this electronic product 10.Wherein, this electronic product 10 being housed on drain board 30 wraps up one layer of PE(Polyethylene) protecting film, the electronic product 10 after this parcel protecting film is for avoiding electronic product 10 to abrade or scratch in the motor process along with drain board 30.Being also respectively provided with two grooves on this drain board 30 and form the second host cavity 34 and the 3rd host cavity 35, this second host cavity 34 and the 3rd host cavity 35 are respectively used to house upper cover 22 and the lower cover 24 of packing box 20.
Refer to Fig. 2, show the functional block diagram of an embodiment of the present invention intermediate package system 100.This packaging system 100 includes at least three pay-off 50, transporter 70 and a shifting apparatus 80.Three pay-offs 50, one transporter 70 of this packaging system 100 and a shifting apparatus 80 are sequentially arranged on streamline 30.These three pay-offs 50 are respectively used to put on the drain board 30 being positioned on streamline 40 materials such as the upper cover 22 of packing box 20, lower cover 24 and accessories of a product (not shown).This pay-off 50 each includes the first processing unit 501 and first sensor 502, this first sensor 502 is for the range information detected on streamline 40 between a drain board 30 and this pay-off 50 and this range information sends to the first processing unit 501, and this first processing unit 501 obtains range information that first sensor 502 transmits and controls this pay-off 50 when the distance determined between this drain board 30 and pay-off 50 is the first predeterminable range and put on this drain board 30 by a material.Wherein, this material includes the upper cover 22 of packing box 20, lower cover 24 and accessories of a product.Concrete, these three pay-offs 50 are respectively the first pay-off, the second pay-off and the 3rd pay-off, and wherein, this first pay-off is in the second host cavity 34 that the upper cover 22 of packing box 20 is put into drain board 30；This second pay-off is in the 3rd host cavity 35 that the lower cover 24 of packing box 20 is put into drain board 30；3rd pay-off is in the lower cover 24 that accessories of a product are put into packing box 20.Wherein, these accessories of a product can be in the adnexaes such as description, USB line or power supply adaptor, and can increase the number of pay-off 50 according to actual needs in packaging system 100 when accessories of a product have multiple, so that remaining accessories of a product is put in the lower cover 24 of packing box 20 by packaging system 100 by pay-off 50.
Concrete, please also refer to Fig. 3-4.This pay-off 50 includes material storage mechanism 51, carrying mechanism 52.This material storage mechanism 51 includes storing the material frame 511 of material and being arranged at the lowering or hoisting gear 512 of material frame 511 side, and this lowering or hoisting gear 512 is for driving material frame 511 or the material lifting leaving in material frame 511.Please also refer to Fig. 5.This carrying mechanism 52 includes that the first driving assembly 521, second drives assembly 522 and mounting seat 523, and this carrying mechanism 52 is fixedly mounted on streamline 40 by mounting seat 523.This first drive assembly 521 include first actuator the 5211, first guide rail the 5212, first threaded rod 5213, be arranged on the first guide rail 5212 can relative first guide rail 5212 slide the first sliding part 5214 and be arranged on the first threaded rod 5213 can relative first threaded rod 5213 slide the first connector 5215.In present embodiment, the quantity of this first guide rail 5212 is two, and on each first guide rail 5212, correspondence is provided with one first sliding part 5214.This first actuator 5211 is arranged at one end of the first threaded rod 5213, and it is transmitted in the first threaded rod 5213 by transmission belt, two the first guide rails 5212 are arranged in mounting seat 523 along the first threaded rod 5213 length direction parallel interval, the first threaded rod 5213 is equiped with the first connector 5215 and can rotate relative to the first connector 5215.This first actuator 5211 slides along the first guide rail 5212 for driving the first sliding part 5214 and drives the first connector 5215 to slide along the first threaded rod 5213.This second driving assembly 522 includes being installed in the second guide rail 5221 on the first sliding part 5214 and the first connector 5215, the second sliding part 5222 being slidably installed on the second guide rail 5221 and being fixedly connected on the adsorption element 5223 of second sliding part 5222 one end.In present embodiment, this adsorption element 5223 is a pair jig arm.
Present embodiment transmits the work process that this pay-off 50 is described as a example by the upper cover 22 of packing box 20 the second host cavity 34 to drain board 30 by pay-off 50.nullConcrete，The material frame 511 of this pay-off 50 is deposited the upper cover 22 of some packing boxes 20，This some upper covers 22 stacking is positioned in material frame 511，Control the lowering or hoisting gear 512 of material storage mechanism 51 to drive the upper cover 22 leaving in material frame 511 to rise and control the second sliding part 5222 of carrying mechanism 52 simultaneously decline along the second guide rail 5221 when the distance value that the first processing unit 501 of pay-off 50 determines drain board 30 that first sensor 502 transmits and pay-off 50 is the first predeterminable range，So that the adsorption element 5223 being connected with this second sliding part 5222 moves the position to material frame 511，Then，This first processing unit 501 controls adsorption element 5223 and captures uppermost upper cover 22 in material frame 511，Then，First processing unit 501 of this pay-off 50 controls the first actuator 5211 and drives the first sliding part 5214 to move along the first guide rail 5212 and the top of the second host cavity 34 of driving the adsorption element 5223 being adsorbed with upper cover 22 to move to drain board 30，Finally，This first processing unit 501 controls the second sliding part 5222 and declines and control adsorption element 5223 along the second guide rail and unclamp upper cover 22，So that in this second host cavity 34 of being stably positioned on drain board 30 of upper cover 22.
Refer to Fig. 2, this transporter 70 includes the second processing unit 701 and the second sensor 702, this second sensor 702 is for the range information detected on streamline 40 between a drain board 30 and this transporter 70 the second processing unit 701 that this range information sends to transporter 70, this second processing unit 701 obtains range information that the second sensor 702 transmits and controls the electronic product 10 that this transporter 70 will be located on drain board 30 when the distance determined between this drain board 30 and this transporter 70 is the second predeterminable range and put in the lower cover 24 being positioned on drain board 30.
Refer to Fig. 5, show in the present invention schematic diagram of the transporter 70 being arranged on streamline 40.This transporter 70 is fixedly mounted on the support (not shown) of streamline 40 by mounting seat 43.This transporter 70 includes driver part 71 and is arranged on the adsorption element 72 on this driver part 71, this adsorption element 72 is for capturing the electronic product 10 being positioned on drain board 30, this driver part 71 includes the first driving assembly 711, be arranged on the first driving assembly 711 the second driving assembly 712 and the 3rd driving assembly 713 being arranged on the second driving assembly 712, this adsorption element 72 is arranged on the 3rd driving assembly 713.This first driving assembly 711 is used for driving adsorption element 72 X1 in the first direction to move, this the second driving assembly 712 is used for driving adsorption element 72 Y1 in a second direction to move, and the 3rd drives assembly 713 for driving absorption adnexa 72 to capture the electronic product 10 being positioned on drain board 30.
nullThe specific works process of this transporter 70 is: when the second processing unit 701 of transporter 70 determines that the first driving assembly 711 controlling transporter 70 when the distance value between drain board 30 and the transporter 70 that the second sensor 702 sends is three predeterminable range drives the second driving assembly 712 and the 3rd to drive assembly 713 X1 in the first direction to move to the top position of electronic product 10，Then，This second processing unit 701 control the second driving assembly 712 drive the 3rd driving assembly 713 and be arranged on the 3rd driving assembly 713 on adsorption element 72 Y1 in a second direction move the position to this electronic product 10 operable towards electronic product 10，Then，This second processing unit 701 controls the 3rd driving assembly 713 and drives this adsorption element 72 to capture this electronic product 10，Finally，This second processing unit 701 controls the first driving assembly 711 of this transporter 70、Second drives assembly 712 to drive adsorption element 72 move to lower cover 24 position of drain board 30 and control the 3rd driving assembly 713 and drive this to be adsorbed with the adsorption element of electronic product 10 72 to be put in lower cover 24 by this electronic product 10.
Refer to Fig. 2, this shifting apparatus 80 includes the 3rd processing unit 801 and the 3rd sensor 802, 3rd sensor 802 for the range information detected on streamline 40 between a drain board 30 and this shifting apparatus 80 and sends this range information to the 3rd processing unit 801, 3rd processing unit 801 obtains range information that the 3rd sensor 802 transmits and controls when the distance determined between this drain board 30 and this shifting apparatus 80 is three predeterminable range on the lower cover 24 that the upper cover 22 that this shifting apparatus 80 will be located on drain board 30 overturns and be sent to by the upper cover 22 after upset to be positioned on drain board 30, so that the upper cover 22 of packing box 20 and lower cover 24 are combined.
Please also refer to Fig. 6-8.This shifting apparatus 80 includes carrying mechanism 82 and is connected to the rotating mechanism 84 of this carrying mechanism 82.This carrying mechanism 82 includes that mounting seat 821, first drives assembly 822 and the second driving assembly 823 being arranged on the first driving assembly 822.This carrying mechanism 82 is fixedly mounted on the support (not shown) of streamline 40 by mounting seat 821.This rotating mechanism 84 is fixedly mounted on the second driving assembly 822.This first drives assembly 822 for driving the second driving assembly 823 and the rotating mechanism 84 that is arranged on the second driving assembly 823 to move along third direction X2, and this second drives assembly 823 to be used for driving rotating mechanism 84 to move along fourth direction Y2.This rotating mechanism 84 include driving means 841, the first clamping limb 842 being connected to these driving means 841 two ends and the second clamping limb 843, the main driver element 844 being fixedly connected on this first clamping limb 842 and be fixedly connected on this second clamping limb 843 from driver element 845.This driving means 841 is for the drive connection the first clamping limb 842 and the second clamping limb 843 stretching motion at these driving means 841 two ends, so that this main driver element 844 match for the upper cover 22 clamping packing box 20 from driver element 845 with this.This main driver element 844 includes the fixed plate 8441 for fixing this upper cover 22 one end, the main rotating shaft 8442 being connected to this fixed plate 8441 and for the actuator 8443 driving this main rotating shaft 8442 to rotate, and this fixed plate 8441 deviates from the one side of the first clamping limb 842 and is provided with at least one sucker 8444.Should from driver element 845 include with this main rotating shaft 8442 be positioned at same axis from rotary shaft 8451, should be provided with the sucker 8452 relative with fixed plate 8441 from rotary shaft 8451, this sucker 8452 is for being fixedly connected on the other end of this upper cover 22 to coordinate this main rotating shaft 8442 to overturn this upper cover 22.
nullThe specific works process of this shifting apparatus 80 is: when the 3rd processing unit 801 of shifting apparatus 80 determines that the first driving assembly 822 controlling carrying mechanism 82 when the distance value between drain board 30 and the transplantation device 80 that the 3rd sensor 802 transmits is three predeterminable range drives the second driving assembly 823 and the rotating mechanism 84 that is arranged on the second driving assembly 823 to move along third direction X2，And the second driving assembly 823 of control simultaneously drives rotating mechanism 84 to move along fourth direction Y2，Rotating mechanism 84 is driven to move the position of the upper cover 22 to drain board 30 so that being arranged on the second driving assembly 823，Then，3rd processing unit 801 controls driving means 841 and drives the sucker 8444 on main driver element 844 and the sucker 8452 from driver element 845 adsorb fixed cover 22 and control actuator 8443 and start and drive fixed plate 8441 to rotate，Owing to the sucker 8444 in fixed plate 8441 is adsorbed in upper cover 22，And then rotate together with from rotary shaft 8451 when actuator 8443 drives fixed plate 8441 can drive when rotating，So that upper cover 22 rotates around main rotating shaft 8442 and from rotary shaft 8451 simultaneously，Then after upper cover 22 is by rotation turnback，3rd processing unit 801 of this transplantation device 80 controls to drive the first driving assembly 822 and second of carrying mechanism 82 to drive assembly 823 to drive the sucker 8444 being adsorbed with upper cover 22、8452 move the position to lower cover 24，Finally，3rd processing unit 801 controls actuator 8443 and drives sucker 8444、8452 release upper covers 22，So that the upper cover 22 of packing box 20 and lower cover 24 are combined.
nullIn other embodiments，This packaging system 100 also includes an adhesive tape removal device 60，This adhesive tape removal device 60 is fixedly mounted on streamline 40 and between transporter 50 and shifting apparatus 70，This adhesive tape removal device 60 includes fourth processing unit 601 and the 4th sensor 602，4th sensor 602 for the range information detected on streamline 40 between a drain board 30 and this adhesive tape removal device 60 and sends this range information to fourth processing unit 601，This fourth processing unit 601 obtains range information that the 4th sensor 602 transmits and controls this adhesive tape removal device 60 when the distance determined between this drain board 30 and adhesive tape removal device 60 is four predeterminable range and remove the adhesive tape 26 in the upper cover 22 that is positioned on drain board 30 and lower cover 24.
Please also refer to Fig. 9-10, this adhesive tape removal device 60 is fixedly mounted on the support 42 of streamline 40.This adhesive tape removal device 60 includes driver part 61, the connector 62 being arranged on this driver part 61 and the blade 63 being fixedly mounted on connector 20.nullThe work process of this adhesive tape removal device 60 is: control driver part 61 drive connection part 62 when the distance value between drain board 30 and the adhesive tape removal device 60 that the 4th sensor 602 transmits is four predeterminable range and the top of upper cover 22 that the blade 63 that is arranged on connector 62 moves to drain board 30 along the 5th direction X3 when the fourth processing unit 601 of adhesive tape removal device 60 determines，Then，This fourth processing unit 601 controls driver part 61 drive connection part 62 and blade 63 and moves the position being pasted with adhesive tape 26 to upper cover 22 along the 6th direction Y3，Then control actuator 61 band cutting blade 63 to move along the 5th direction X3，Adhesive tape 26 in upper cover 22 is struck off during moving along the 5th direction X3 by this blade 63，Then，This fourth processing unit 601 controls connector 62 that driver part 61 drives adhesive tape removal device 60 and the top of the lower cover 24 that the blade 63 that is arranged on connector 62 moves to drain board 30 along the 5th direction X3，Then controlling driver part 61 drives this blade 63 to move the position being pasted with adhesive tape 26 to lower cover 24 along the 6th direction Y3，Finally，This fourth processing unit 601 controls driver part 61 band cutting blade 63 and moves along the 5th direction X3 and struck off by the adhesive tape 26 in lower cover 24.
In present embodiment, this first direction X1, third direction X2 and the 5th direction X3 are parallel to each other and perpendicular with the drain board 30 direction of motion on streamline 40, and this second direction Y1, fourth direction Y2 and the 6th direction Y3 are parallel to each other and are mutually perpendicular to the plane at streamline 40 place.
Please also refer to Fig. 1-2, in a better embodiment, this packaging system 100 also includes that multiple radio frequency card reader 90, the plurality of radio frequency card reader 90 are arranged on streamline 40.Being provided with the RFID label tag 36 of the identity information of a storage electronic product 10 on this drain board 30, this radio frequency card reader 90 is for reading this RFID label tag 36 identity information on drain board to realize the purpose of the manufacturing schedule of tracking electronic product 10 in the packaging process of electronic product 10.
Refer to Figure 11-12, show the flow chart of an embodiment of the present invention intermediate package method.The method is applied in above-mentioned packaging system 100, and the method comprising the steps of:
S301: detect the range information between drain board 30 and the first pay-off by the first sensor 501 of the first pay-off and this range information is sent to the first processing unit 501 of the first pay-off.
First processing unit 501 of S302: this first pay-off obtains range information that first sensor 502 transmits and controls this first pay-off when the distance determined between this drain board 30 and first pay-off is the first predeterminable range and put on this drain board 30 by the upper cover 22 of packing box 20.
nullConcrete，The material frame 511 of this first pay-off is deposited the upper cover 22 of some packing boxes 20，This some upper covers 22 stacking is positioned in material frame 511，Control the lowering or hoisting gear 512 of material storage mechanism 51 to drive the upper cover 22 leaving in material frame 511 to rise and control the second sliding part 5222 of carrying mechanism 52 simultaneously decline along the second guide rail 5221 when the distance value that the first processing unit 501 of the first pay-off determines drain board 30 that first sensor 502 transmits and the first pay-off is the first predeterminable range，So that the adsorption element 5223 being connected with this second sliding part 5222 moves the position to material frame 511，Then，This first processing unit 501 controls adsorption element 5223 and captures uppermost upper cover 22 in material frame 511，Then，First processing unit 501 of this first pay-off controls the first actuator 5211 and drives the first sliding part 5214 to move along the first guide rail 5212 and the top of the second host cavity 34 of driving the adsorption element 5223 being adsorbed with upper cover 22 to move to drain board 30，Finally，This first processing unit 501 controls the second sliding part 5222 and declines and control adsorption element 5223 along the second guide rail and unclamp upper cover 22，So that in this second host cavity 34 of being stably positioned on drain board 30 of upper cover 22.
S303: detect the range information between drain board 30 and the second pay-off by the first sensor 501 of the second pay-off and this range information is sent to the first processing unit 501 of the second pay-off.
First processing unit 501 of S304: this second pay-off obtains range information that first sensor 502 transmits and controls this second pay-off when the distance determined between this drain board 30 and second pay-off is the first predeterminable range and put on this drain board 30 by the lower cover 24 of packing box 20.
nullConcrete，The material frame 511 of this second pay-off is deposited the lower cover 24 of some packing boxes 20，This some lower covers 24 stacking is positioned in material frame 511，Control the lowering or hoisting gear 512 of material storage mechanism 51 to drive the lower cover 24 leaving in material frame 511 to rise and control the second sliding part 5222 of carrying mechanism 52 simultaneously decline along the second guide rail 5221 when the distance value that the first processing unit 501 of the second pay-off determines drain board 30 that first sensor 502 transmits and the second pay-off is the first predeterminable range，So that the adsorption element 5223 being connected with this second sliding part 5222 moves the position to material frame 511，Then，This first processing unit 501 controls adsorption element 5223 and captures uppermost lower cover 24 in material frame 511，Then，First processing unit 501 of this second pay-off controls the first actuator 5211 and drives the first sliding part 5214 move along the first guide rail 5212 and drive the adsorption element 5223 being adsorbed with upper cover 22 to move the top of the 3rd host cavity 35 to drain board 30，Finally，This first processing unit 501 controls the second sliding part 5222 and declines and control adsorption element 5223 along the second guide rail and unclamp upper cover 22，So that in the 3rd host cavity 35 that is stably positioned on drain board 30 of lower cover 24.
S305: detect the range information between drain board 30 and the 3rd pay-off by the first sensor 501 of the 3rd pay-off and this range information is sent to the first processing unit 501 of the 3rd pay-off.
First processing unit 501 of the S306: the three pay-off obtains range information that first sensor 502 transmits and controls the 3rd pay-off when the distance determined between this drain board 30 and the 3rd pay-off is the first predeterminable range and put in lower cover 24 by electronic product 10 adnexa.
nullConcrete，The material frame 511 of the 3rd pay-off some accessories of a product have been deposited，Control the lowering or hoisting gear 512 of material storage mechanism 51 to drive the accessories of a product leaving in material frame 511 to rise and control the second sliding part 5222 of carrying mechanism 52 simultaneously decline along the second guide rail 5221 when the distance value that the first processing unit 501 of the 3rd pay-off determines drain board 30 that first sensor 502 transmits and the 3rd pay-off is the first predeterminable range，So that the adsorption element 5223 being connected with this second sliding part 5222 moves the position to material frame 511，Then，This first processing unit 501 controls adsorption element 5223 and captures uppermost accessories of a product in material frame 511，Then，First processing unit 501 of the 3rd pay-off controls the first actuator 5211 and drives the first sliding part 5214 move along the first guide rail 5212 and drive the adsorption element 5223 being adsorbed with accessories of a product to move the top of the lower cover 24 to drain board 30，Finally，This first processing unit 501 controls the second sliding part 5222 and declines and control adsorption element 5223 along the second guide rail and unclamp accessories of a product，So that in the lower cover 24 that is stably positioned on drain board 30 of accessories of a product.Wherein, these accessories of a product can be in the adnexaes such as description, USB line or power supply adaptor.
S307: detect on streamline 40 range information between a drain board 30 and this transporter 70 by the second sensor 702 of transporter 70 and this range information is sent to the second processing unit 701 of transporter 70.
Second processing unit 701 of S308: this transporter 70 obtains range information that the second sensor 702 transmits and controls the electronic product 10 that this transporter 70 will be located on drain board 30 when the distance determined between this drain board 30 and this transporter 70 is the second predeterminable range and put in the lower cover 24 being positioned on drain board 30.
nullConcrete，When the second processing unit 701 of transporter 70 determines that the first driving assembly 711 controlling transporter 70 when the distance value between drain board 30 and the transporter 70 that the second sensor 702 sends is three predeterminable range drives the second driving assembly 712 and the 3rd to drive assembly 713 X1 in the first direction to move to the top position of electronic product 10，Then，This second processing unit 701 control the second driving assembly 712 drive the 3rd driving assembly 713 and be arranged on the 3rd driving assembly 713 on adsorption element 72 Y1 in a second direction move the position to this electronic product 10 operable towards electronic product 10，Then，This second processing unit 701 controls the 3rd driving assembly 713 and drives this adsorption element 72 to capture this electronic product 10，Finally，This second processing unit 701 controls the first driving assembly 711 of this transporter 70、Second drives assembly 712 to drive adsorption element 72 move to lower cover 24 position of drain board 30 and control the 3rd driving assembly 713 and drive this to be adsorbed with the adsorption element of electronic product 10 72 to be put in lower cover 24 by this electronic product 10.
S309: detect on streamline 40 range information between a drain board 30 and this shifting apparatus 80 by the 3rd sensor 802 of shifting apparatus 80 and send this range information to the 3rd processing unit 801.
3rd processing unit 801 of S310: shifting apparatus 80 obtains range information that the 3rd sensor 802 transmits and controls when the distance determined between this drain board 30 and this shifting apparatus 80 is three predeterminable range on the lower cover 24 that the upper cover 22 that this shifting apparatus 80 will be located on drain board 30 overturns and be sent to by the upper cover 22 after upset to be positioned on drain board 30, so that the upper cover 22 of packing box 20 and lower cover 24 are combined.
nullConcrete，When the 3rd processing unit 801 of shifting apparatus 80 determines that the first driving assembly 822 controlling carrying mechanism 82 when the distance value between drain board 30 and the transplantation device 80 that the 3rd sensor 802 transmits is three predeterminable range drives the second driving assembly 823 and the rotating mechanism 84 that is arranged on the second driving assembly 823 to move along third direction X2，And the second driving assembly 823 of control simultaneously drives rotating mechanism 84 to move along fourth direction Y2，Rotating mechanism 84 is driven to move the position of the upper cover 22 to drain board 30 so that being arranged on the second driving assembly 823，Then，3rd processing unit 801 controls driving means 841 and drives the sucker 8444 on main driver element 844 and the sucker 8452 from driver element 845 adsorb fixed cover 22 and control actuator 8443 and start and drive fixed plate 8441 to rotate，Owing to the sucker 8444 in fixed plate 8441 is adsorbed in upper cover 22，And then rotate together with from rotary shaft 8451 when actuator 8443 drives fixed plate 8441 can drive when rotating，So that upper cover 22 rotates around main rotating shaft 8442 and from rotary shaft 8451 simultaneously，Then after upper cover 22 is by rotation turnback，The processing unit 801 of this transplantation device 80 controls to drive the first driving assembly 822 and second of carrying mechanism 82 to drive assembly 823 to drive the sucker 8444 being adsorbed with upper cover 22、8452 move the position to lower cover 24，Finally，3rd processing unit 801 controls actuator 8443 and drives sucker 8444、8452 release upper covers 22，So that the upper cover 22 of packing box 20 and lower cover 24 are combined.
Further, after step S304, the method further comprises the steps of:
Detect on streamline 40 range information between a drain board 30 and this adhesive tape removal device 60 by the 4th sensor 602 of adhesive tape removal device 60 and send this range information to fourth processing unit 601；And
The fourth processing unit 601 of adhesive tape removal device 60 obtains range information that the 4th sensor 602 transmits and controls this adhesive tape removal device 60 when the distance determined between this drain board 30 and adhesive tape removal device 60 is four predeterminable range and remove the adhesive tape 26 in the upper cover 22 that is positioned on drain board 30 and lower cover 24.
nullConcrete，Driver part 61 drive connection part 62 is controlled when distance value between drain board 30 and the adhesive tape removal device 60 that 4th sensor 602 transmits is four predeterminable range and the top of upper cover 22 that the blade 63 that is arranged on connector 62 moves to drain board 30 along the 5th direction X3 when the fourth processing unit 601 of adhesive tape removal device 60 determines，Then，This fourth processing unit 601 controls driver part 61 drive connection part 62 and blade 63 and moves the position being pasted with adhesive tape 26 to upper cover 22 along the 6th direction Y3，Then control actuator 61 band cutting blade 63 to move along the 5th direction X3，Adhesive tape 26 in upper cover 22 is struck off during moving along the 5th direction X3 by this blade 63，Then，This fourth processing unit 601 controls connector 62 that driver part 61 drives adhesive tape removal device 60 and the top of the lower cover 24 that the blade 63 that is arranged on connector 62 moves to drain board 30 along the 5th direction X3，Then controlling driver part 61 drives this blade 63 to move the position being pasted with adhesive tape 26 to lower cover 24 along the 6th direction Y3，Finally，This fourth processing unit 601 controls driver part 61 band cutting blade 63 and moves along the 5th direction X3 and struck off by the adhesive tape 26 in lower cover 24.
Preferably, the method further comprises the steps of:
The identity information of RFID label tag 36 on drain board 30 is read to realize the purpose of the manufacturing schedule of tracking electronic product 10 in packaging process by radio frequency card reader 90.
Above example is only in order to illustrate technical scheme and unrestricted.Although the present invention being described in detail with reference to preferred embodiment, it will be understood by those within the art that, technical scheme can be modified or equivalents is without deviating from the spirit and scope of technical solution of the present invention.
Claims (10)
1. an electronic product automatic packaging system, this system is applied on a streamline, this streamline is placed with multiple drain board, each drain board is placed with electronic product, it is characterised in that this system includes:
At least three pay-off, it is respectively used to the upper cover of packing box, the material such as lower cover and accessories of a product is put on the drain board being positioned on streamline, each pay-off includes the first processing unit and first sensor, this first sensor for the range information detected on streamline between a drain board and this pay-off and sends this range information to first processing unit, this first processing unit obtains range information that first sensor transmits and controls this pay-off when the distance determined between this drain board and pay-off is the first predeterminable range and put on this drain board by one material；
One transporter, including the second processing unit and the second sensor, this second sensor for the range information detected on streamline between a drain board and this transporter and sends this range information to second processing unit, and this second processing unit obtains range information that the second sensor transmits and controls the electronic product that this transporter will be located on drain board when the distance determined between this drain board and this transporter is the second predeterminable range and put in the lower cover being positioned on drain board；And
One shifting apparatus, including the 3rd processing unit and the 3rd sensor, 3rd sensor for the range information detected on streamline between a drain board and this shifting apparatus and sends this range information to the 3rd processing unit, 3rd processing unit covers, so that the upper cover of packing box and lower cover are combined under obtaining range information that the 3rd sensor transmits and controlling upper cover upset that this shifting apparatus will be located on drain board when the distance determined between this drain board and this shifting apparatus is three predeterminable range and be sent to be positioned on drain board by the upper cover after upset.
2. packaging system as claimed in claim 1, it is characterized in that, this packaging system also includes an adhesive tape removal device, this adhesive tape removal device is between transporter and shifting apparatus, this adhesive tape removal device includes fourth processing unit and the 4th sensor, 4th sensor for the range information detected on streamline between a drain board and this adhesive tape removal device and sends this range information to fourth processing unit, this fourth processing unit obtains the range information of the 4th sensor transmission and controls upper cover and the adhesive tape of lower cover that the removal of this adhesive tape removal device is positioned on drain board when the distance determined between this drain board and adhesive tape removal device is four predeterminable range.
3. packaging system as claimed in claim 1, it is characterised in that this packaging system also includes multiple radio frequency card reader, for reading the RFID label tag arranged on drain board, wherein, this RFID label tag storage has the identity information of the electronic product being placed on drain board.
null4. packaging system as claimed in claim 1，It is characterized in that，This pay-off also includes material storage mechanism and carrying mechanism，This material storage mechanism includes storing the material frame of material and being arranged at the lowering or hoisting gear of material frame side，This carrying mechanism includes the first driving assembly、Second drives assembly and mounting seat，This carrying mechanism is fixedly mounted on streamline by mounting seat，This first driving assembly includes the first actuator、First guide rail、Being arranged on the first guide rail can the first sliding part of relative first slide，This second driving assembly includes the second guide rail being installed on the first sliding part、The second sliding part being slidably installed on the second guide rail and the adsorption element being fixedly connected on second sliding part one end，Control the lowering or hoisting gear of material storage mechanism to drive the material leaving in material frame to rise and control the second sliding part of carrying mechanism simultaneously decline along the second guide rail when the distance value that the first processing unit of pay-off determines drain board that first sensor transmits and pay-off is the first predeterminable range，So that the adsorption element being connected with this second sliding part moves the position to material frame，This first processing unit controls adsorption element and captures uppermost material in material frame，Then this first processing unit controls the first actuator and drives the first sliding part move along the first guide rail and drive the adsorption element being adsorbed with material to move the top to drain board，This first processing unit controls the second sliding part and declines and control adsorption element along the second guide rail and unclamp material，So that material is stably positioned on drain board.
null5. packaging system as claimed in claim 1，It is characterized in that，This transporter also includes driver part and is arranged on the adsorption element on this driver part，This driver part includes the first driving assembly、The the second driving assembly being arranged on the first driving assembly and the 3rd driving assembly being arranged on the second driving assembly，This adsorption element is arranged on the 3rd driving assembly，When the second processing unit of transporter determines that the first driving assembly controlling transporter when the distance value between drain board and the transporter that the second sensor sends is three predeterminable range drives the second driving assembly and the 3rd to drive assembly to move along the first direction to the top position of electronic product，This second processing unit control the second driving assembly drive the 3rd driving assembly and the adsorption element being arranged on the 3rd driving assembly move the position to this electronic product operable towards electronic product in a second direction，This second processing unit controls the 3rd driving this adsorption element of Component driver and captures this electronic product，This second processing unit controls the first driving assembly of this transporter、Second drives assembly to drive adsorption element move to the lower cover position of drain board and control the 3rd driving this adsorption element being adsorbed with electronic product of Component driver and put in lower cover by this electronic product.
null6. packaging system as claimed in claim 1，It is characterized in that，This shifting apparatus also includes mounting seat、First drives assembly and the second driving assembly being arranged on the first driving assembly，This carrying mechanism is fixedly mounted on streamline by mounting seat，This rotating mechanism is fixedly mounted on the second driving assembly，This rotating mechanism includes driving means、It is connected to the first clamping limb and second clamping limb at these driving means two ends、Be fixedly connected on the main driver element on this first clamping limb and be fixedly connected on this second clamping limb from driver element，This main driver element includes the fixed plate for fixing this upper cover one end、It is connected to the main rotating shaft of this fixed plate and for the actuator driving this main rotating shaft to rotate，This fixed plate deviates from the one side of the first clamping limb and is provided with at least one first sucker，Should from driver element include with this main rotating shaft be positioned at same axis from rotary shaft，Second sucker relative with fixed plate should be provided with from rotary shaft，When the 3rd processing unit of shifting apparatus determines that first driving assembly drive the second driving assembly controlling carrying mechanism when the distance value between drain board and the transplantation device that the 3rd sensor transmits is three predeterminable range and the rotating mechanism being arranged on the second driving assembly are moved along third direction，And the second driving Component driver rotating mechanism of control simultaneously moves along fourth direction，So that being arranged on the second driving Component driver rotating mechanism to move the position of the upper cover to drain board，3rd processing unit controls driving means and drives the first sucker on main driver element and the second sucker suction fixed cover from driver element and control actuator and start and drive fixed plate to rotate，Then after upper cover is revolved turnback，3rd processing unit of this transplantation device controls to drive the first driving assembly and second of carrying mechanism to drive assembly to drive the first sucker being adsorbed with upper cover、Second sucker moves the position to lower cover，3rd processing unit also controls actuator and drives the first sucker、Second sucker release upper cover，So that the upper cover of packing box and lower cover are combined.
7. packaging system as claimed in claim 1, it is characterized in that, this packaging system also includes an adhesive tape removal device, this adhesive tape removal device includes fourth processing unit and the 4th sensor, 4th sensor for the range information detected on streamline between a drain board and this adhesive tape removal device and sends this range information to fourth processing unit, this fourth processing unit obtains range information that the 4th sensor transmits and controls this adhesive tape removal device when the distance determined between this drain board adhesive tape removal device is four predeterminable range and remove the adhesive tape in the upper cover that is positioned on drain board and lower cover.
8. a packing method, the method is applied in a packaging system, it is characterised in that the method comprising the steps of:
Detect the range information between drain board and the first pay-off by the first sensor of the first pay-off and this range information is sent to the first processing unit of the first pay-off；
First processing unit of this first pay-off obtains range information that first sensor transmits and controls this first pay-off when the distance determined between this drain board and the first pay-off is the first predeterminable range and put on this drain board by the upper cover of packing box；
Detect the range information between drain board and the second pay-off by the first sensor of the second pay-off and this range information is sent to the first processing unit of the second pay-off；
First processing unit of this second pay-off obtains range information that first sensor transmits and controls this second pay-off when the distance determined between this drain board and the second pay-off is the first predeterminable range and put on this drain board by the lower cover of packing box；
Detect the range information between drain board and the 3rd pay-off by the first sensor of the 3rd pay-off and this range information is sent to the first processing unit of the 3rd pay-off；
First processing unit of the 3rd pay-off obtains range information that first sensor transmits and controls the 3rd pay-off when the distance determined between this drain board and the 3rd pay-off is the first predeterminable range and put in lower cover by electronic product adnexa；
By range information between a drain board and this transporter on the second sensor detecting streamline of transporter this range information is sent to transporter the second processing unit；
Second processing unit of this transporter obtains range information that the second sensor transmits and controls the electronic product that this transporter will be located on drain board when the distance determined between this drain board and this transporter is the second predeterminable range and put in the lower cover being positioned on drain board；
By range information between a drain board and this shifting apparatus on the 3rd sensor detecting streamline of shifting apparatus and send this range information to the 3rd processing unit；And
3rd processing unit of shifting apparatus covers under obtaining range information that the 3rd sensor transmits and controlling upper cover upset that this shifting apparatus will be located on drain board when the distance determined between this drain board and this shifting apparatus is three predeterminable range and be sent to be positioned on drain board by the upper cover after upset.
9. packing method as claimed in claim 8, it is characterized in that, after step " the first processing unit of this second pay-off obtains range information that first sensor transmits and controls this second pay-off when the distance determined between this drain board and the second pay-off is the first predeterminable range and put on this drain board by the lower cover of packing box ", the method further comprises the steps of:
By the range information between the 4th sensor detecting drain board and the adhesive tape removal device of adhesive tape removal device this range information is sent to adhesive tape removal device fourth processing unit；And
The fourth processing unit of this adhesive tape removal device obtains range information that the 4th sensor transmits and controls this adhesive tape removal device when the distance determined between this drain board adhesive tape removal device is four predeterminable range and remove the adhesive tape in the upper cover and lower cover being positioned on drain board.
10. packing method as claimed in claim 8, it is characterised in that the method further comprises the steps of:
Identity information by the RFID label tag on radio frequency card reader reading drain board.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073255.5A CN105984599A (en) | 2015-02-12 | 2015-02-12 | Packaging system and method |
| TW104106757A TW201637940A (en) | 2015-02-12 | 2015-03-04 | Packaging system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073255.5A CN105984599A (en) | 2015-02-12 | 2015-02-12 | Packaging system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105984599A true CN105984599A (en) | 2016-10-05 |
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ID=57041219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510073255.5A Pending CN105984599A (en) | 2015-02-12 | 2015-02-12 | Packaging system and method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105984599A (en) |
| TW (1) | TW201637940A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956830A (en) * | 2017-04-24 | 2017-07-18 | 湖南宇环智能装备有限公司 | A kind of Adaptive Attitude for product packaging adjusts integrating device |
| CN112722444A (en) * | 2020-12-08 | 2021-04-30 | 广东科学技术职业学院 | Box packaging method for electronic products |
| CN115027754A (en) * | 2022-08-11 | 2022-09-09 | 泉州迪特工业产品设计有限公司 | Cargo transferring device |
-
2015
- 2015-02-12 CN CN201510073255.5A patent/CN105984599A/en active Pending
- 2015-03-04 TW TW104106757A patent/TW201637940A/en unknown
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106956830A (en) * | 2017-04-24 | 2017-07-18 | 湖南宇环智能装备有限公司 | A kind of Adaptive Attitude for product packaging adjusts integrating device |
| CN112722444A (en) * | 2020-12-08 | 2021-04-30 | 广东科学技术职业学院 | Box packaging method for electronic products |
| CN115027754A (en) * | 2022-08-11 | 2022-09-09 | 泉州迪特工业产品设计有限公司 | Cargo transferring device |
| CN115027754B (en) * | 2022-08-11 | 2022-11-08 | 泉州迪特工业产品设计有限公司 | Cargo transferring device |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201637940A (en) | 2016-11-01 |
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Application publication date: 20161005 |