CN104226968A - Cleaning and detection mechanism for automobile steering knuckle castings - Google Patents
Cleaning and detection mechanism for automobile steering knuckle castings Download PDFInfo
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- CN104226968A CN104226968A CN201410469469.XA CN201410469469A CN104226968A CN 104226968 A CN104226968 A CN 104226968A CN 201410469469 A CN201410469469 A CN 201410469469A CN 104226968 A CN104226968 A CN 104226968A
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- foundry goods
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Abstract
The invention relates to a cleaning and detection mechanism for automobile steering knuckle castings. A press machine is used for cleaning the castings, a robot is used for taking materials and carrying out detection, and a three-station rotating table is used for carrying out transfer work between every two work procedures. The two castings are placed in parallel in a feeding station cleaning mold arranged on the rotating table in a manual (or automatically mechanical) way, the rotating table rotates for 120 degrees in a clockwise direction for feeding the castings into a cleaning station, a double-punching-head press machine is used for simultaneously cleaning the two castings, the rotating table rotates for 120 degrees in the clockwise direction after the cleaning is completed, the castings are conveyed to a material taking station, two castings are taken out by the robot to be detected, unqualified castings are placed into a rejection hopper, and qualified castings are placed onto a conveyor to be conveyed to a subsequent work procedure. The cleaning and detection mechanism provided by the invention has the advantages that the robot is used for replacing workers to carry out casting taking and detection work, so the work intensity of personnel is low; the three-station turntable is used for completely isolating the manual feeding, the robot material taking and the press machine cleaning operation, and valuable equipment can also be safely protected; the two castings are simultaneously cleaned by the two punching heads, so that the work efficiency is high.
Description
Technical field
The present invention relates to a kind of cleaning and testing agency of foundry goods, particularly relate to a kind of cleaning and testing agency of spindle foundry goods.
Background technology
As everyone knows, at present, the prune job traditional form for spindle foundry goods manually adopts hand hammer or pneumatic hammer to carry out impact to rising head to remove, and then, carries out polishing finishing with abrasive machine to the post-rift undesirable root burr of rising head.Many drawbacks such as this form there is inefficiency and cleaning quality is poor, and personnel's operating environment is severe; Start the form occurring directly adopting forcing press to clear up casting pressing port in recent years, by operating personnel, workpiece is put into below forcing press, after rising head is removed, then by manually taking out; Adopt in this way, need anthropolith to enter the working space of forcing press, therefore, there is certain potential safety hazard, and the labour intensity of personnel is also larger.
Summary of the invention
Cleaning and testing agency that main purpose of the present invention is to overcome above deficiency and provides a kind of spindle foundry goods
The technical solution adopted for the present invention to solve the technical problems is: it mainly comprises two plunger chip press, three work position rotation tables, robot, conveyer and waste material bucket; It is characterized in that:
1.. two plunger chip press: two plunger chip press is provided with two drifts, two foundry goods can be cleared up simultaneously;
2.. three work position rotation tables: three work position rotation tables have three stations, are respectively feeding station, cleaning station and feeding station, 120 °, each interval; Each station is placed respectively two cleaning moulds; Three work position rotation tables rotate clockwise 120 ° at every turn;
3.. robot: robot arm end is installed with two fixtures side by side, can capture the foundry goods that on feeding station, two clean out simultaneously, fixture is provided with laser detector;
4.. conveyer: conveyer is arranged on robots arm and opens up in scope, robot can be accepted and detect qualified foundry goods, and it is delivered to subsequent handling;
5.. waste material bucket: waste material bucket is fixed on robots arm and opens up in scope, detects underproof foundry goods in order to accept robot;
6.. PLC:PLC is arranged in electrical control cubicles, is the control centre of all mechanisms except robot.
The advantage that the present invention has and good effect are: adopt robot to replace and manually carry out pickup and testing, alleviate the labour intensity of personnel; Adopt three work position rotation tables by artificial loading operation, robot material extracting operation and forcing press prune job is completely isolated opens, make operating personnel away from dangerous matter sources, expensive equipment also can obtain safeguard protection; Adopt two drift to clear up simultaneously, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is overall main TV structure schematic diagram of the present invention.
In Fig. 1: 1. pair plunger chip press, 2. three work position rotation tables, 3. robot,
4. fixture, 5. laser detector, 6. conveyer, 7. waste material bucket, 8. electrical control cubicles,
I. feeding station, II. cleaning station, III. feeding station.
Detailed description of the invention
Hereby to illustrate following examples for summary of the invention Characteristic of the present invention can be understood further, and coordinate accompanying drawing to be described in detail as follows, refer to Fig. 1.
As shown in Figure 1: it mainly comprises two plunger chip press 1, three work position rotation table 2, robot 3, conveyer 6 and waste material bucket 7; Two plunger chip press 1 is provided with two drifts, can clear up two workpiece simultaneously; Three work position rotation tables 2 there are three stations, are respectively feeding station I, cleaning station II and 120 °, feeding station III, three each intervals of station; Each station is placed respectively two cleaning moulds; Three work position rotation tables 2, by rotating clockwise, rotate 120 ° at every turn; Robot 3 arm end is installed with two fixtures 4 side by side, can capture the foundry goods that on feeding station III, two clean out simultaneously, fixture 4 is installed with laser detector 5, carry out size detection to the foundry goods cleared up; Conveyer 6 is fixedly mounted within the scope of robot 3 arm exhibition, has detected qualified foundry goods, and deliver to subsequent handling as undertaking robot 3; Waste material bucket 7 is fixed within the scope of the arm exhibition of robot 3, detects underproof foundry goods, focus on after depositing enough batches in order to accept; Described PLC fixed placement is in electrical control cubicles 8, and PLC is the control centre of all mechanisms except robot 3, and the controller that the action of robot 3 itself is carried by it controls.
The course of work: at feeding station I, cleaning mould put into by two foundry goods by operator, presses ACK button; After station II for clearance and feeding station III satisfy the requirements simultaneously, three work position rotation tables 2 turn clockwise 120, the foundry goods newly put into is sent into cleaning station II, removed the prune job of two casting pressing ports by two plunger chip press 1 simultaneously, after completing cleaning, after feeding station III and feeding station I satisfy the requirements simultaneously, three work position rotation tables 4 turn clockwise 120, and the foundry goods completing cleaning is delivered to feeding station III; While, second batch two foundry goods are admitted to cleaning station II, start second batch prune job; At feeding station III place, robot 3 relies on the fixture 4 of arm end to be taken out by the foundry goods completing cleaning, and utilizes the laser detector 5 pairs of foundry goods be arranged on fixture 4 to carry out size detection; Detect the useless part bucket 7 li that underproof foundry goods is placed into side, qualified foundry goods is placed on conveyer 6, enters next process.
Its advantage is: adopt robot to replace and manually carry out pickup and testing, alleviate the labour intensity of personnel; Adopt three work position rotation tables by artificial loading operation, robot material extracting operation and forcing press prune job is completely isolated opens, make operating personnel away from dangerous matter sources, expensive equipment also can obtain safeguard protection; Adopt two drift to clear up two workpiece simultaneously, improve operating efficiency.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (4)
1. the cleaning of spindle foundry goods and a testing agency, mainly comprise forcing press, workbench and workpiece; It is characterized in that:
1.. two plunger chip press: two plunger chip press (1) is fixed on ground, two plunger chip press (1) is provided with two drifts, can clear up two foundry goods simultaneously;
2.. three work position rotation tables: three work position rotation tables (2) are fixed on pedestal, pedestal fixes on the ground, three work position rotation tables (2) there are three stations, are respectively feeding station (I), cleaning station (II) and feeding station (III), 120 °, three each intervals of station (I, II and III); Each station is placed respectively two cleaning moulds; Three work position rotation tables (2) rotate clockwise at every turn and are 120 °;
3.. robot: robot (3) arm end is installed with two fixtures (4) side by side, upper two foundry goods cleaned out of feeding station (III) can be captured simultaneously, robot (3) arm end clamp (4) is provided with laser detector (5);
4.. conveyer: conveyer (6) is arranged within the scope of robot (3) arm exhibition, and conveyer (6) can be accepted robot (3) and detect qualified foundry goods, and it is delivered to subsequent handling;
5.. waste material bucket: waste material bucket (7) is fixed within the scope of robot (3) arm exhibition, and conveyer (6) can be accepted robot (3) and detect underproof foundry goods;
6. .PLC:PLC is arranged in electrical control cubicles (8), is the control centre of all mechanisms except robot.
2. the cleaning of spindle foundry goods according to claim 1 and testing agency, is characterized in that: the operation on three work position rotation tables (2) each station all only completes at this station, non-interference.
3. the cleaning of spindle foundry goods according to claim 1 and 2 and testing agency, is characterized in that: three work position rotation tables (2) only have when each station satisfies the requirements just clockwise 120 ° of rotations.
4. the cleaning of spindle foundry goods according to claim 1 and testing agency, is characterized in that: described laser detector (5) synchronously carries out for detection and robot (3) reclaiming process of foundry goods after cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469469.XA CN104226968B (en) | 2014-09-15 | 2014-09-15 | The cleaning of spindle foundry goods and testing agency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469469.XA CN104226968B (en) | 2014-09-15 | 2014-09-15 | The cleaning of spindle foundry goods and testing agency |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104226968A true CN104226968A (en) | 2014-12-24 |
| CN104226968B CN104226968B (en) | 2016-08-24 |
Family
ID=52216369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410469469.XA Active CN104226968B (en) | 2014-09-15 | 2014-09-15 | The cleaning of spindle foundry goods and testing agency |
Country Status (1)
| Country | Link |
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| CN (1) | CN104226968B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838691A (en) * | 2017-12-20 | 2018-03-27 | 苏州臻嘉辰精密机械有限公司 | A kind of lateral clamping rotary table component of knuckle |
| CN107855785A (en) * | 2017-12-20 | 2018-03-30 | 苏州臻嘉辰精密机械有限公司 | A kind of reverse clamping rotary table component of knuckle |
| CN107914155A (en) * | 2017-12-20 | 2018-04-17 | 苏州臻嘉辰精密机械有限公司 | A kind of rotary table component of knuckle |
| CN110227944A (en) * | 2019-04-30 | 2019-09-13 | 上海航天设备制造总厂有限公司 | A kind of robot cell cleared up automatically for cover board class casting and method |
Citations (6)
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| DE102008037778A1 (en) * | 2008-08-14 | 2010-02-18 | Volkswagen Ag | Casting device comprises casting units having a mold with a feeder, a rotatable turntable on which the casting units are arranged, means for introducing molten metal in the mold, and a robot apparatus arranged on a rotating device |
| CN201940576U (en) * | 2010-12-22 | 2011-08-24 | 浙江万丰科技开发有限公司 | Flexible manufacturing unit for robots |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN102632218A (en) * | 2011-02-10 | 2012-08-15 | 浙江三锐内燃机部件有限公司 | Automatic production line technology and equipment for low-pressure casting of aluminum alloy |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN204094124U (en) * | 2014-09-15 | 2015-01-14 | 中国汽车工业工程有限公司 | The cleaning of spindle foundry goods and testing agency |
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2014
- 2014-09-15 CN CN201410469469.XA patent/CN104226968B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008037778A1 (en) * | 2008-08-14 | 2010-02-18 | Volkswagen Ag | Casting device comprises casting units having a mold with a feeder, a rotatable turntable on which the casting units are arranged, means for introducing molten metal in the mold, and a robot apparatus arranged on a rotating device |
| CN201940576U (en) * | 2010-12-22 | 2011-08-24 | 浙江万丰科技开发有限公司 | Flexible manufacturing unit for robots |
| CN102632218A (en) * | 2011-02-10 | 2012-08-15 | 浙江三锐内燃机部件有限公司 | Automatic production line technology and equipment for low-pressure casting of aluminum alloy |
| CN102259183A (en) * | 2011-07-12 | 2011-11-30 | 浙江精一重工有限公司 | Multi-station full-automobile casting machine |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN204094124U (en) * | 2014-09-15 | 2015-01-14 | 中国汽车工业工程有限公司 | The cleaning of spindle foundry goods and testing agency |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838691A (en) * | 2017-12-20 | 2018-03-27 | 苏州臻嘉辰精密机械有限公司 | A kind of lateral clamping rotary table component of knuckle |
| CN107855785A (en) * | 2017-12-20 | 2018-03-30 | 苏州臻嘉辰精密机械有限公司 | A kind of reverse clamping rotary table component of knuckle |
| CN107914155A (en) * | 2017-12-20 | 2018-04-17 | 苏州臻嘉辰精密机械有限公司 | A kind of rotary table component of knuckle |
| CN110227944A (en) * | 2019-04-30 | 2019-09-13 | 上海航天设备制造总厂有限公司 | A kind of robot cell cleared up automatically for cover board class casting and method |
| CN110227944B (en) * | 2019-04-30 | 2021-08-17 | 上海航天设备制造总厂有限公司 | Robot unit and method for automatically cleaning cover plate type castings |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104226968B (en) | 2016-08-24 |
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