CN105382650A - Full-automatic double-end-face grinding production line - Google Patents
Full-automatic double-end-face grinding production line Download PDFInfo
- Publication number
- CN105382650A CN105382650A CN201510951238.7A CN201510951238A CN105382650A CN 105382650 A CN105382650 A CN 105382650A CN 201510951238 A CN201510951238 A CN 201510951238A CN 105382650 A CN105382650 A CN 105382650A
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- feeding
- storing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses a full-automatic double-end-face grinding production line. The production line is arranged in a straight line and sequentially comprises a feeding mechanism, a feeding mechanical arm, a first double-end-face grinding machine, a first transfer conveying belt, a first washing mechanism, a first detecting device, a transfer mechanical arm, a second double-end-face grinding machine, a second transfer conveying belt, a second washing mechanism, a second detecting device, a discharging mechanical arm and a discharging mechanism, wherein the first double-end-face grinding machine is provided with a first grinding machine material drop plate which is engaged with the feeding mechanical arm; the second-end-face grinding machine is provided with a second grinding machine material drop plate which is engaged with the transfer mechanical arm. The full-automatic double-end-face grinding production line disclosed by the invention can be used for grinding a wide range of materials, is capable of implementing feeding, grinding, washing, detection and discharging of a work piece material by one time, is high in automation degree and has the effects of guaranteeing the machining quality, reducing the rejection rate, also greatly alleviating the labor strength, reducing the labor and lowering the machining cost and the manufacturing cost for enterprises.
Description
Technical field
The invention belongs to equipment for grinding, be specifically related to a kind of full-automatic double-end face grinding production line.
Background technology
The workpiece material of grinding in recent years is not only confined to metal material, and glass, sapphire, potsherd etc. are also all at introducing grinding process, and wherein one side grinding is just progressively substituted by double-side grinding processing.China is in the industrial automation stage at the early-stage, most industrial automation for grinding machine, only for material loading and blanking part, also there is not complete automatic production line for post-order process cleaning, oven dry, reason material, on-line checkingi, sorting defective products and blanking, also do not reach modern grinding manufacturing far away to the demand of industrial automation.As the double-ended grinding machine that can improve grinding production efficiency, for Study and Development full-automatic biplane grinding production line, to frame for movement and the control mechanism of its grinding process, manipulator, cleaning, drying, on-line checkingi and automatic sorting defective products and blanking, to formation automatic production line, improve China's manufacturing industry industrial automation level, accelerate to realize China's manufacturing industry development, promote manufacturing industry to change and there is great realistic meaning.
Summary of the invention
The object of the invention is to be to provide the Double face grinding automatic production line that a kind of production efficiency is high, crudy is good.
The technical scheme realizing the object of the invention employing is as follows:
Double face grinding automatic production line, linearly arrange, set gradually as feed mechanism, feeding manipulator, the first double-ended grinding machine, the first transfer conveyer belt, the first wiper mechanism, the first checkout gear, transfer manipulator, the second double-ended grinding machine, the second transfer conveyer belt, the second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, described first double-ended grinding machine is provided with the first grinding machine feeding plate and is connected with described feeding manipulator, and described second double-ended grinding machine is provided with the second grinding machine feeding plate and is connected with transfer manipulator.
Described feed mechanism, comprise support, support is provided with storing rotating disk, driving mechanism is installed for driving storing turntable rotation under storing rotating disk, storing rotating disk is provided with circlewise some storing backing plates establishing perforate, each storing backing plate is fixed with two vertical parallel and the storing gib block of spacing can be adjusted, during storing, workpiece to be processed to be placed on storing backing plate and spacingly can to move up and down between two storing gib blocks, the side of support is provided with induction mechanism corresponding with the feeding station of feed mechanism, lifting body is equipped with in the feeding station lower end of feed mechanism, wherein lifting body comprises electric cylinder, be arranged on the jacking slide block on electric cylinder, jacking slide block is equipped with optical axis, optical axis is fixed with the jacking corresponding with the perforate on storing backing plate dull and stereotyped, when induction mechanism sense storing backing plate there is no workpiece time, the optical axis of lifting body rises, make that jacking is dull and stereotyped to be raised to applicable feeding manipulator and to advance the position of material loading by the workpiece to be processed be placed on storing backing plate.
Described feeding manipulator comprises the connecting plate be connected with two axle robots, under connecting plate, rotary cylinder is housed, has rebound under rotary cylinder, have gas pawl under rebound, is wherein jaw under gas pawl, jaw is fixed with cushion block.
Described grinding machine feeding plate comprises feeding plate, wherein feeding plate and have gap between the feed table of the double-ended grinding machine of below, feeding plate is provided with rotating disc, the through hole matched with workpiece to be processed is had in the middle of rotating disc and feeding plate, the through hole side of rotating disc is equipped with feeding plate guider, feeding plate is provided with blanking installing plate to be connected by switch bracket, in the lower end, side of blanking installing plate, blanking backing plate is housed, adjustable plate is equipped with in the side of blanking backing plate, the wherein connecting hole that is connected with double-ended grinding machine of adjustable plate, the connecting hole that blanking installing plate is connected with blanking cushion block, the connecting hole that feeding plate is connected with blanking installing plate, the connecting hole that rotating disc is connected with feeding plate, the connecting hole that switch bracket is connected with blanking installing plate is all waist-shaped holes, thus realization can regulate the gap between feeding plate and double-ended grinding machine, the position of through hole on the relative double-ended grinding machine feed table of through hole on rotating disc.
Described conveyer belt is located at the below of described double-ended grinding machine feed table, and conveyer belt is provided with guide bar.
Described wiper mechanism comprises frame, and frame stage casing is cylinder, and cylinder is equipped with gib block, and cylinder upper and lower is respectively equipped with air knife.
Described checkout gear comprises support, and trestle table has backing plate, and backing plate side has gib block, and support side is provided with transplanting mechanism, and side is provided with checkout equipment, hold-down mechanism in addition, rejecting mechanism.
Described cutting agency comprises frame, and horizontal plane of frame is furnished with conveyer, and the conveyer belt of conveyer is other is provided with horizontal block, the fixing composition of detection, pallet guide post, pallet backgauge, pallet lift structure and operating control device.
Beneficial effect of the present invention:
The material of this production line energy grinding is extensive, comprises metal material, glass, sapphire, potsherd etc.; Disposablely can complete the material loading of workpiece material, grinding, cleaning, detection and blanking; Automaticity is high, not only while ensure that crudy, also reduces percent defective, improves labour intensity greatly in addition, decrease manpower, is convenient to rhythmical production, for enterprise saves processing and manufacturing cost.
Technical scheme of the present invention is further illustrated below in conjunction with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is scheme of installation of the present invention.
Fig. 2 is the feed mechanism scheme of installation in the present invention.
Fig. 3 is the rearview of feed mechanism.
Fig. 4 is the feeding manipulator schematic diagram in the present invention.
Fig. 5 is the grinding machine feeding plate schematic diagram in the present invention.
Fig. 6 is partial view of the present invention.
Fig. 7 is the wiper mechanism schematic diagram in the present invention.
Fig. 8 is the checkout gear schematic diagram in the present invention.
Fig. 9 is the cutting agency front view in the present invention.
Figure 10 is the top view of cutting agency.
Detailed description of the invention
Be illustrated in figure 1 the embodiment of grinding production line in full-automatic double-end face of the present invention, this production line is linearly arranged, set gradually as feed mechanism 100, feeding manipulator 200a, double-ended grinding machine 400a, transfer conveyer belt 500a, wiper mechanism 600a, checkout gear 700a, transfer manipulator 200b, double-ended grinding machine 400b, transfer conveyer belt 500b, wiper mechanism 600b, checkout gear 700b, blanking mechanical hand 800, cutting agency 900, double-ended grinding machine 400a is provided with grinding machine feeding plate 300a and is connected with feeding manipulator 200a, double-ended grinding machine 400b is provided with grinding machine feeding plate 300b and is connected with transfer manipulator 200b.Its technological process is that prepositioned workpiece to be added is carried out material loading by feed mechanism 100, workpiece to be processed takes out from feed mechanism 100 and is placed into double-ended grinding machine 400a by grinding machine feeding plate 300a and carries out half fine grinding by feeding manipulator 200a, after half precision grinding process completes again, workpiece is delivered to cleaning machine 600a and is cleaned by transfer conveyer belt 500a, checkout gear 700a detects again, underproof workpiece is disallowable, detect qualified half fine grinding workpiece to be placed into double-ended grinding machine 400b by transfer manipulator 200b by grinding machine feeding plate 300b and to carry out precision grinding process, after operation to be ground completes, workpiece is delivered to wiper mechanism 600b and cleans by transfer conveyer belt 500b, checkout gear 700b detects again, detect underproof disallowable, detect qualified after product be placed into cutting agency 900 by blanking mechanical hand 800, carry out packaging discharging, whole production line controls by PLC control device.
The feed mechanism 100 of the present embodiment is as Fig. 2, shown in 3, comprise support 102, support 102 is provided with storing rotating disk 104, storing rotating disk is provided with driving mechanism 103 for 104 times and rotates for driving storing rotating disk 104, storing rotating disk 104 is provided with circlewise some storing backing plates 109 establishing perforate 111, each storing backing plate 109 is fixed with two vertical parallel and the storing gib block 107 of spacing can be adjusted, during storing, workpiece to be processed to be placed on storing backing plate 109 and spacingly can to move up and down between two storing gib blocks 107, the side of support 102 is provided with induction mechanism 105 corresponding with the feeding station of feed mechanism 100, lifting body is equipped with in the feeding station lower end of feed mechanism 100, wherein lifting body comprises electric cylinder 101, be arranged on the jacking slide block 108 on electric cylinder 101, optical axis 110 jacking slide block is equipped with, optical axis 110 is fixed with the jacking flat board 106 corresponding with the perforate 111 on storing backing plate 109, when induction mechanism 105 sense storing backing plate 109 there is no workpiece time, the optical axis 110 of lifting body rises, make jacking flat board 106 workpiece to be processed be placed on storing backing plate 109 is raised to applicable feeding manipulator 200a to advance the position of material loading.
The feeding manipulator 200a of the present embodiment is illustrated in figure 1 two axle robots, the manipulator fixing with it can be planar driven to move up and down, wherein manipulator as shown in Figure 4, comprise the connecting plate 201 be connected with two axle robots, connecting plate is equipped with rotary cylinder 202 201 times, rotary cylinder has rebound 203 202 times, rebound has gas pawl 204 203 times, wherein gas pawl is for 204 times jaw 205, jaw 205 is fixed with cushion block 206, cushion block 206 is flexible material, thus can realize making feeding manipulator 200a from feeding on the jacking flat board 106 being positioned at feeding station feed mechanism 100 to grinding machine feeding plate 300a.
The grinding machine feeding plate 300a of the present embodiment is as Fig. 5, shown in 6, grinding machine feeding plate 300a comprises feeding plate 301, wherein feeding plate 301 and have gap between the feed table 401 of the double-ended grinding machine 400a of below, feeding plate 301 is provided with rotating disc 304, the through hole 308 matched with workpiece to be processed is had in the middle of rotating disc 304 and feeding plate 301, through hole 308 side of rotating disc 304 is equipped with feeding plate guider 305, feeding plate 301 is provided with blanking installing plate 302 to be connected by switch bracket 307, on the left of blanking installing plate 302, blanking backing plate 303 is equipped with in lower end, adjustable plate 306 is equipped with in the left side of blanking backing plate 303, the wherein connecting hole 310 that is connected with double-ended grinding machine 400a of adjustable plate 306, the connecting hole 309 that blanking installing plate 302 is connected with blanking cushion block 303, the connecting hole 311 that feeding plate 301 is connected with blanking installing plate 302, the connecting hole 312 that rotating disc 304 is connected with feeding plate 301, the connecting hole 313 that switch bracket 307 is connected with blanking installing plate 302 is all waist-shaped holes, thus realization can regulate the gap between feeding plate 302 and double-ended grinding machine 400a, the position of through hole 402 on the relative double-ended grinding machine 400a feed table 401 of through hole 308 on rotating disc 304, for grinding difformity, the workpiece of different-thickness batch, can adjust the gap of feeding plate 301 and feed table 401, feed table 401, rotating disc 304 can adjust along with workpiece is different with through hole 308 shape on feeding plate 301.
By grinding head grinding after workpiece falls into double-ended grinding machine 400a feed table 401 from grinding machine feeding plate 300a, after workpiece grinding, fall to conveyer belt 500a by feed table 401 again.
The transfer conveyer belt 500a of the present embodiment is as Fig. 1, shown in 6, the feed table 401 of double-ended grinding machine 400a and Grinder bench are for 403 times conveyer belt 500a, conveyer belt 500a has guide bar 501, the workpiece to be processed on double-ended grinding machine 400a feed table 401 is delivered to wiper mechanism 600a by conveyer belt 500a.
As shown in Figure 7, wiper mechanism 600a comprises frame 604 to the wiper mechanism 600a of the present embodiment, and frame stage casing is cylinder 603, cylinder 603 is equipped with gib block 601, and cylinder 603 upper and lower is respectively equipped with air knife 602.When workpiece is by wiper mechanism 600a, workpiece upper and lower surface blows clean by blowing by the air knife 602 that cylinder 603 upper and lower is provided with.
The checkout gear 700a of the present embodiment as shown in Figure 8, checkout gear 700a comprises support 701, support 701 platform there is backing plate 702, there is gib block 703 on backing plate 702 limit, support 701 side is provided with transplanting mechanism 707, side is provided with checkout equipment 706, hold-down mechanism 705, rejecting mechanism 704 in addition, thus realizes the detection of workpiece, and rejects defective workpiece.When workpiece enters surveyed area, hold-down mechanism 705 is by Work-sheet pressing, and each up and down two groups of detection probe of checkout equipment 706 detect thickness of workpiece.
The structure and working principle of transfer manipulator 200b, grinding machine feeding plate 300b, double face abrading machine 400b, transfer conveyer belt 500b, wiper mechanism 600b, checkout gear 700b is identical with feeding manipulator 200a, grinding machine feeding plate 300a, double-ended grinding machine 400a, transfer conveyer belt 500a, wiper mechanism 600a, checkout gear 700a respectively, repeats no more.
The cutting agency 900 of the present embodiment is as Fig. 9, shown in 10, comprise frame 909, in frame 909, welding manipulator 800(is see Fig. 1), frame 909 horizontal plane is furnished with conveyer 917, the conveyer belt of conveyer 917 is other is provided with horizontal block 925, detect in fixing composition detect fixed head 901,921 and optoelectronic switch holder 905,924, pallet guide post 911, pallet backgauge 912, pallet lift structure 918, operating control device 922; Frame 909 is provided with front end-plate 903, horizontal guide block 904, detecting switch fixed head 916.Workpiece is put into material storage dish 902 by sucker by the manipulator 800 above cutting agency 900, conveyer belt work drives material storage dish 902 to move a station, until the material storage dish 902 of full material drives by conveyer move forward to conveyer belt end, be arranged on after the photoelectric sensor detected on fixed head 901,921 senses material storage dish 902, conveyer belt quits work, manually taken away by the charging tray of full material, conveyer belt works on and the material storage dish 902 of sky is delivered to blanking position.Pallet lift structure 918 is for depositing sky charging tray.
Claims (8)
1. a Double face grinding automatic production line, it is characterized in that this production line is linearly arranged, set gradually as feed mechanism, feeding manipulator, first double-ended grinding machine, first transfer conveyer belt, first wiper mechanism, first checkout gear, transfer manipulator, second double-ended grinding machine, second transfer conveyer belt, second wiper mechanism, second detection device, blanking mechanical hand, cutting agency, described first double-ended grinding machine is provided with the first grinding machine feeding plate and is connected with described feeding manipulator, described second double-ended grinding machine is provided with the second grinding machine feeding plate and is connected with transfer manipulator.
2. Double face grinding automatic production line according to claim 1, it is characterized in that described feed mechanism, comprise support, support is provided with storing rotating disk, driving mechanism is installed for driving storing turntable rotation under storing rotating disk, storing rotating disk is provided with circlewise some storing backing plates establishing perforate, each storing backing plate is fixed with two vertical parallel and the storing gib block of spacing can be adjusted, during storing, workpiece to be processed to be placed on storing backing plate and spacingly can to move up and down between two storing gib blocks, the side of support is provided with induction mechanism corresponding with the feeding station of feed mechanism, lifting body is equipped with in the feeding station lower end of feed mechanism, wherein lifting body comprises electric cylinder, be arranged on the jacking slide block on electric cylinder, jacking slide block is equipped with optical axis, optical axis is fixed with the jacking corresponding with the perforate on storing backing plate dull and stereotyped, when induction mechanism sense storing backing plate there is no workpiece time, the optical axis of lifting body rises, make that jacking is dull and stereotyped to be raised to applicable feeding manipulator and to advance the position of material loading by the workpiece to be processed be placed on storing backing plate.
3. Double face grinding automatic production line according to claim 1 and 2, it is characterized in that described feeding manipulator comprises the connecting plate be connected with two axle robots, under connecting plate, rotary cylinder is housed, rebound is had under rotary cylinder, gas pawl is had under rebound, be wherein jaw under gas pawl, jaw is fixed with cushion block.
4. Double face grinding automatic production line according to claim 3, it is characterized in that described grinding machine feeding plate comprises feeding plate, wherein feeding plate and have gap between the feed table of the double-ended grinding machine of below, feeding plate is provided with rotating disc, the through hole matched with workpiece to be processed is had in the middle of rotating disc and feeding plate, the through hole side of rotating disc is equipped with feeding plate guider, feeding plate is provided with blanking installing plate to be connected by switch bracket, in the lower end, side of blanking installing plate, blanking backing plate is housed, adjustable plate is equipped with in the side of blanking backing plate, the wherein connecting hole that is connected with double-ended grinding machine of adjustable plate, the connecting hole that blanking installing plate is connected with blanking cushion block, the connecting hole that feeding plate is connected with blanking installing plate, the connecting hole that rotating disc is connected with feeding plate, the connecting hole that switch bracket is connected with blanking installing plate is all waist-shaped holes, thus realization can regulate the gap between feeding plate and double-ended grinding machine, the position of through hole on the relative double-ended grinding machine feed table of through hole on rotating disc.
5. Double face grinding automatic production line according to claim 4, it is characterized in that described conveyer belt is located at the below of described double-ended grinding machine feed table, conveyer belt is provided with guide bar.
6. Double face grinding automatic production line according to claim 5, it is characterized in that described wiper mechanism comprises frame, frame stage casing is cylinder, and cylinder is equipped with gib block, and cylinder upper and lower is respectively equipped with air knife.
7. Double face grinding automatic production line according to claim 6, is characterized in that described checkout gear comprises support, trestle table has backing plate, backing plate side has gib block, support side is provided with transplanting mechanism, and side is provided with checkout equipment, hold-down mechanism in addition, rejecting mechanism.
8. Double face grinding automatic production line according to claim 7, it is characterized in that described cutting agency comprises frame, horizontal plane of frame is furnished with conveyer, and the conveyer belt of conveyer is other is provided with horizontal block, the fixing composition of detection, pallet guide post, pallet backgauge, pallet lift structure and operating control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510951238.7A CN105382650B (en) | 2015-12-19 | 2015-12-19 | Full-automatic double-end face is ground production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510951238.7A CN105382650B (en) | 2015-12-19 | 2015-12-19 | Full-automatic double-end face is ground production line |
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| CN105382650A true CN105382650A (en) | 2016-03-09 |
| CN105382650B CN105382650B (en) | 2018-02-09 |
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