CN108081047B - Efficient special grinding machine for sliding block and grinding method - Google Patents
Efficient special grinding machine for sliding block and grinding method Download PDFInfo
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- CN108081047B CN108081047B CN201810036510.2A CN201810036510A CN108081047B CN 108081047 B CN108081047 B CN 108081047B CN 201810036510 A CN201810036510 A CN 201810036510A CN 108081047 B CN108081047 B CN 108081047B
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- feeding
- grinding
- sliding block
- discharging
- rodless cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
Abstract
The invention discloses a special efficient grinding machine for a sliding block and a grinding method, wherein the special efficient grinding machine for the sliding block comprises a rodless cylinder driving feeding system, a grinding system, a material pushing system and a discharging system; the efficient grinding method for the sliding block comprises the steps of feeding, processing, pushing and discharging. The special grinding machine for the sliding block adopts an automatic technology, the feeding, the grinding and the discharging are all automatically completed, and compared with the traditional processing mode, the efficiency is improved by 10-12 times; the grinding system adopts a high-strength grinding wheel, adopts a brand-new hydraulic motor chain type driving mode to finish grinding in a free state, finishes coarse grinding and fine grinding at one time, has higher roughness, higher precision and higher yield of the finished product surface, and really realizes double improvement of efficiency and quality.
Description
Technical Field
The invention belongs to the field of slider machining, particularly relates to the field of high-precision sliders, and particularly relates to a special efficient slider grinding machine.
Background
The existing slide block grinding processing mainly adopts a surface grinder to clamp and grind by magnetic force, and three procedures of coarse grinding, semi-fine grinding and fine grinding are required, so that the processing efficiency is low, the precision cannot be ensured, the surface roughness of a finished product cannot be ensured, a grinding wheel is frequently corrected, and repeated demagnetization (and the demagnetization is not clean) is required. In order to ensure the surface roughness of the finished product, a grinding process is also needed, so that the process is complex and the yield is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the special sliding block grinding machine which is simple to operate, high in efficiency, high in precision, high in yield, small in working procedures and high in finished product surface roughness, non-magnetic clamping and greatly improves the economic benefit, and the number of used machine tables is reduced, one-time investment is reduced.
The technical scheme of the invention is as follows:
the utility model provides a high-efficient slider special grinding machine which characterized in that: including rodless cylinder drive feeding system, grinding system, material pushing system and unloading system, rodless cylinder drive feeding system's discharge end is connected with feeding system, feeding system's discharge end is connected with grinding system, grinding system's discharge end is connected with material pushing system, material pushing system's discharge end is provided with unloading system.
Preferably, the rodless cylinder driving feeding system comprises a feeding truss, a rodless cylinder is fixed on the upper side of the feeding truss, and the rodless cylinder is connected with a rodless cylinder push plate.
Preferably, the feeding system comprises a feeding drag chain, the feeding drag chain is driven by a hydraulic motor, the plane of the feeding drag chain is perpendicular to the plane of the moving track of the sliding block on the rodless cylinder, and a plurality of drag blocks for dragging the sliding block are fixedly arranged on the feeding drag chain.
Preferably, the grinding system comprises grinding wheels, and the grinding wheels are arranged oppositely.
Preferably, the material pushing system comprises a discharging slide way, the front end of the feeding drag chain is located on the upper side of the discharging slide way, discharging baffle plates are arranged on two sides of the discharging slide way, the discharging slide way and the discharging baffle plates are all inclined, and a double-shaft cylinder for pushing a sliding block is further arranged on the front side of the discharging end of the discharging slide way.
Preferably, the blanking system comprises a discharge truss, the discharge truss is intersected with the discharge slideway, and the movement direction of the sliding block pushed by the double-shaft cylinder is consistent with the direction of the discharge truss.
Preferably, the side of the discharge end of the rodless cylinder is provided with a feed side starved alarm.
Preferably, a material detection is arranged at the intersection of the rodless cylinder and the feeding drag chain.
Preferably, the rear side of the material detection is also provided with a dragging block detection.
Preferably, a discharging detection is arranged above the discharging slideway.
Preferably, the position of the end part of one side of the discharging truss, which is far away from the double-shaft cylinder, is provided with a discharging side material full detection.
Preferably, the left side and the right side of the feeding drag chain, which are close to the grinding system, are respectively provided with a main guide plate group and an auxiliary guide plate group, and the upper side and the lower side are respectively provided with an upper steel belt and a lower steel belt.
Preferably, the grinding wheel is connected with a grinding wheel spacing adjusting device; and a grinding wheel correcting device is also arranged on the front side of the grinding wheel.
Preferably, the grinding system is also connected with a grinding fluid circulating system.
Preferably, the feeding drag chain is a toothed chain, and the intervals between the drag blocks are equal.
A high-efficiency sliding block grinding method is characterized in that: the method comprises the following steps:
a. the rodless cylinder drives the feeding system to feed: the sliding block is pushed to a feeding drag chain in a feeding system by manual feeding and driving a rodless cylinder push plate to feed by a rodless cylinder;
b. the feeding system feeds materials: the hydraulic motor drives the feeding drag chain to rotate, and the sliding block is driven to a grinding system under the dragging action of a drag block on the feeding drag chain;
c. and (3) processing by a grinding system: when the dragging block on the feeding drag chain drags the sliding block to the position of the grinding wheel, the grinding wheel grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system pushes materials: when the dragging block on the feeding drag chain drags the sliding block to the tail end, the sliding block falls onto the discharging slideway and is prevented from deviating from the slideway under the shielding of the discharging baffle plate, and the double-shaft cylinder pushes the sliding block to the discharging system;
e. the blanking system carries out blanking: the sliding blocks are arranged on the discharge truss under the pushing of the double-shaft cylinder.
An efficient intelligent control grinding method for a sliding block is characterized by comprising the following steps: the method comprises the following steps:
a. the rodless cylinder drives the feeding system to feed: the slide block is pushed into a feeding system by manual feeding and a rodless cylinder drives a rodless cylinder push plate, a feeding side is lack of material and is alarmed to detect whether the material is lack or not, and an alarm is given when the material is lack, so that a worker is reminded to feed the material in time and normally work when the material is not lack; the dragging block detects whether the dragging block passes through or not, and sends a signal when the dragging block passes through, the rodless cylinder receives the signal and acts after a period of time, a pushing plate of the rodless cylinder is driven to push a sliding block to a feeding drag chain in a feeding system, the rodless cylinder does not send a signal when the sliding block passes through, and the rodless cylinder does not act; detecting whether materials exist or not by material existence detection, if yes, normally working, and if not, stopping the whole system after the sliding blocks in the system are completely ground and discharged;
b. the feeding system feeds materials: the hydraulic motor drives the feeding drag chain to rotate, and the sliding block is driven to a grinding system under the dragging action of a drag block on the feeding drag chain;
c. and (3) processing by a grinding system: when the dragging block on the feeding drag chain drags the sliding block to the position of the grinding wheel, the grinding wheel grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system pushes materials: when the dragging block on the feeding drag chain drags the sliding block to the tail end, the sliding block falls onto the discharging slideway and is prevented from deviating from the slideway under the shielding of the discharging baffle plate, discharging detection detects whether the sliding block passes through, if so, a signal is sent, the double-shaft cylinder receives the signal and moves to push the sliding block to the discharging system after a period of time;
e. the blanking system carries out blanking: the sliding blocks are arranged under the pushing of the double-shaft cylinder and distributed on the discharging truss, the discharging side material full detection detects whether the sliding blocks are fully stacked on the discharging truss, and if yes, an alarm is given.
The invention has the beneficial effects that:
1. the special grinding machine for the sliding block is mainly composed of a rodless cylinder automatic feeding system, a hydraulic motor driving chain type feeding system, a two-rotation high-precision grinding system, a cylinder automatic discharging system and the like, can be used in the field of upper and lower surface machining of the sliding block, and achieves intelligent, automatic, modularized, specialized and integrated sliding block machining.
2. The automatic rodless cylinder feeding system of the special grinding machine for the sliding block can automatically push the sliding block, only needs manual feeding, saves labor cost, and has low requirement on operators.
3. The feeding system of the grinder special for the sliding block adopts the toothed chain, has the advantages of small gap, low noise and the like, and the dragging block fixedly connected to the toothed chain is specially designed and can effectively drag the sliding block.
4. The grinding system of the special grinder for the sliding block adopts the high-strength grinding wheel, adopts a brand-new hydraulic motor chain type driving mode to finish grinding in a free state, finishes coarse grinding and fine grinding at one time, simplifies three processes into one process compared with the magnetic clamping grinding of the existing surface grinder, has fewer processes, is simpler to operate, has higher roughness, higher precision and higher yield of the finished product surface, and really realizes double improvement of efficiency and quality.
5. The feeding system of the special grinder for the sliding block is pushed by the rodless cylinder, the feeding system is pushed by the double-shaft cylinder, the automatic technology is adopted, feeding, grinding and discharging are automatically completed, the efficiency is improved by 10-12 times compared with that of the traditional processing mode, and qualitative breakthrough is really realized in the field of high-precision sliding block processing.
6. The grinding machine special for the sliding block is provided with multiple early warning protections such as feeding side material shortage warning, material detection, dragging block detection, discharging side material full detection and the like in the feeding, grinding and discharging processes, so that the intellectualization and the safety of the whole set of device are ensured, the skill level of operators is reduced, and the human capital is reduced.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the present invention;
in the figure, 1, a rodless cylinder drives a feeding system 101, a feeding truss 102, a rodless cylinder 103, a rodless cylinder push plate 104, a feeding side starved feeding alarm 2, a feeding system 201, a feeding drag chain 202, a drag block 203, a material detection 204, a drag block detection 205, a main guide plate group 206, an auxiliary guide plate group 207, an upper steel belt 208, a lower steel belt 209, a hydraulic motor 3, a grinding system 301, a grinding wheel 302, a grinding wheel protective cover 303, a circulating water tank 4, a pushing system 401, a discharging slide way 402, a discharging baffle 403, a discharging detection 404, a double-shaft cylinder 5, a discharging system 501, a discharging truss 502, a discharging side material full detection 6, a feeding workbench 7, a discharging workbench
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. The terms of orientation such as front, back, left, right, up and down are set to clearly indicate the requirement of the technical solution, and do not limit the scope of the invention.
As shown in fig. 1 and 2, the efficient grinding machine special for the sliding block comprises a rodless cylinder driving feeding system 1, a feeding system 2, a grinding system 3, a material pushing system 4 and a discharging system 5, which are respectively used for completing a feeding process, a machining process, a material pushing process and a discharging process. The rodless cylinder driving feeding system 1 comprises a feeding truss 101, a rodless cylinder 102 is fixedly arranged on the upper side of the feeding truss 101, the feeding truss 101 is used for supporting and fixing the rodless cylinder 102, a rodless cylinder push plate 103 is fixedly connected to the rodless cylinder 102, and the rodless cylinder 102 is used for driving the rodless cylinder push plate 103, so that the rodless cylinder push plate 103 pushes a sliding block to move along the rodless cylinder 102 to further push the sliding block to enter the feeding system 2. A feeding side material shortage alarm 104 is arranged on one side, namely the discharging end side, of the rodless cylinder 102 close to the feeding system 2, a probe of the feeding side material shortage alarm 104 is right opposite to the rodless cylinder 102 and used for detecting whether a sliding block passes through the feeding side material shortage alarm 104, when the material shortage is not detected, an alarm is given to remind a worker to feed materials to the rodless cylinder 102 in time, and meanwhile, the rodless cylinder 102 returns to the original position and does not feed materials to the feeding system 2 any more.
The discharge end of the rodless cylinder driving feeding system 1 is connected with a feeding system 2, and the feeding system 2 is arranged on a feeding workbench 6. The feeding system 2 comprises a feeding drag chain 201, the feeding drag chain 201 is driven by a hydraulic motor 209, the plane where the feeding drag chain 201 is located and the plane where the moving track of the sliding block on the rodless cylinder 102 is located are perpendicular to each other, the feeding drag chain 201 penetrates through the grinding system 3 and further extends to the position of the material pushing system 4, the feeding drag chain 201 adopts a toothed chain, the toothed chain is selected because the toothed chain has the advantages of small gap, low noise and the like due to the structure of the toothed chain, a plurality of drag blocks 202 are fixedly arranged on the feeding drag chain 201, the drag blocks 202 are used for dragging the sliding block to move towards the grinding system 3, and the intervals between the drag blocks 202 are equal distances. The slider is provided with a material detection probe 203 at a position where the slider falls from the rodless cylinder 102 to the feeding drag chain 201 under the pushing action of the rodless cylinder push plate 103, the material detection probe 203 is positioned right above the feeding drag chain 201, and a probe of the material detection probe 203 is right opposite to the feeding drag chain 201, so as to detect whether the slider is conveyed from the feeding truss 101 to the feeding drag chain 201. Setting the direction in which the rodless cylinder 102 pushes the sliding block to advance to be the left side, setting the advancing direction in which the feeding drag chain 201 drives the sliding block to be the front side, setting the rear side of the material detection 203 to be further provided with a drag block detection 204, wherein the drag block detection 204 is positioned on the side part of the feeding drag chain 201, and the detection direction of a probe of the drag block detection 204 is aligned to the plane of the feeding drag chain 201 and is used for detecting whether the drag block 202 on the feeding drag chain 201 passes through or not, and when the drag block detection 204 detects that the drag block 202 passes through, the rodless cylinder drives the rodless cylinder 102 of the feeding system 1 to push one sliding block to the feeding drag chain 201 and perform subsequent operations.
The detection processes and effects of the feeding side material shortage alarm 104, the material existence detection 203 and the dragging block detection 204 are as follows: the feeding side material shortage alarm 105 detects whether a material passes through, if no material passes through, an alarm is started to remind a worker to pay attention, and meanwhile, the rodless cylinder 102 returns to the original position and does not perform feeding operation; if the material is detected, no alarm is given, the dragging block detection 204 detects whether the dragging block 202 passes through the position, if the dragging block 202 passes through the position, after a certain time, the rodless cylinder 102 pushes a sliding block to the feeding drag chain 201, the sliding block moves under the driving of the dragging block 202, and if the dragging block 202 is not detected, the rodless cylinder 102 does not act. When the feeding drag chain 201 drives the sliding block to move to the position of the material detection 203, the material detection 203 detects whether the material exists, if the material exists, the system normally works, the number of the sliding blocks is counted, if the material exists and the feeding side material shortage alarm 105 does not give an alarm, the situation that the rodless cylinder 102 is damaged and cannot push the sliding blocks to the feeding drag chain 201 is shown, at the moment, the rodless cylinder 102 in the feeding system 1 is driven by the rodless cylinder to stop feeding, the feeding system 2, the grinding system 3, the material pushing system 4 and the discharging system 5 continue to work until the feeding system 2 in the system is conveying, the grinding system 3 is processing, the material pushing system 4 is pushing or the sliding blocks which are being discharged by the discharging system 5 are all completed conveying, processing, pushing and discharging processes, and the whole system stops working.
The left side and the right side of the feeding drag chain 201, which are close to the grinding system 3, are respectively provided with a main guide plate group 205 and an auxiliary guide plate group 206, the upper side and the lower side are respectively provided with an upper steel belt 207 and a lower steel belt 208, the main guide plate group 205, the auxiliary guide plate group 206, the upper steel belt 207 and the lower steel belt 208 are all used for fixing a sliding block so as to prevent the sliding block from moving and enable the sliding block to be not accurately ground, and the main guide plate group 205 and the auxiliary guide plate group 206 are both made of 65Mn materials.
The front side of the feeding system 2 is connected with a grinding system 3, the grinding system 3 comprises grinding wheels 301, the grinding wheels 301 are arranged oppositely, and the feeding drag chain 201 is positioned between the two grinding wheels 301. Two sides of the grinding wheel 301 are respectively provided with a worm gear and a worm, and the two worm gear and the worm are respectively used for adjusting the transverse positions of the two grinding wheels 301. The front side of the grinding wheel 301 is further provided with a grinding wheel dressing device for grinding the surface of the grinding wheel to ensure the smoothness of the surface. The grinding wheel 301 is externally wrapped with a grinding wheel protective cover 302, so that the cleaning of the grinding wheel and the safety of workers are guaranteed. The grinding wheel grinding machine is characterized in that a circulating water tank 303 is further arranged on the lower portion of the front side of the grinding wheel 301, a water outlet of the circulating water tank 303 is connected with a water inlet pipe, the water inlet pipe is located on the outer side of the two grinding wheels 301 and used for spraying water to the grinding wheels for cooling when the grinding wheels grind workpieces, the circulating water tank 303 is further provided with a water outlet pipe, the water outlet pipe is connected with a water inlet of the circulating water tank to achieve water recycling, and a filtering device is further arranged in the circulating water tank and used for filtering recovered water.
The front side of the grinding system 3 is connected with a material pushing system 4, the feeding drag chain 201 passes through the grinding system 3 from the feeding system 2 and extends to the material pushing system 4, and the material pushing system 4 is arranged on a material pushing workbench 7. Pushing material system 4 includes ejection of compact slide 401, feeding tow chain 201 is located in ejection of compact slide 401, just the tip of feeding tow chain 201 is located ejection of compact slide 401's rear side position department. Discharging baffles 402 are arranged on two sides of the discharging slide way 401, the discharging slide way 401 is used for receiving ground sliders falling from the feeding drag chain 201, the discharging baffles 402 are used for blocking the sliders to prevent the sliders from deviating from the discharging slide way 401, and the discharging slide way 401 and the discharging baffles 402 are inclined at a certain angle with the horizontal plane, so that the sliders can slide down from the inclined discharging slide way 401 under the action of self gravity. Ejection of compact is equipped with ejection of compact and surveys 403 above ejection of compact slide 401, the ejection of compact is surveyed 403 and is located the front side of feeding tow chain 201 front end portion, the detection head that the ejection of compact was surveyed 403 is just right ejection of compact slide 401 is used for detecting whether have the slider to pass through on the ejection of compact slide 401, the ejection of compact survey 403 with there is the material to survey 203 and accomplish the tally function jointly for calculate the work piece number that the grinding was accomplished, realize automatic count. The material pushing workbench 7 is also provided with a double-shaft cylinder 404 and a hydraulic motor 209, and the hydraulic motor 209 is connected with the feeding drag chain 201 and is used for driving the feeding drag chain 201 to rotate; the double-shaft cylinder 404 is located on the front side of the discharging slide way 401 and is used for receiving signals, so that when the discharging detection 403 detects that a slide block passes through, the slide block is pushed to the discharging system 5 at certain intervals, and when the discharging detection 403 does not detect that the slide block passes through, the double-shaft cylinder does not work.
One side of pushing away material system 4 is connected with unloading system 5, unloading system 5 includes ejection of compact truss 501, ejection of compact truss 501 place straight line with feeding truss 101 place straight line parallels, promptly the direction of motion that biax cylinder 404 promoted the slider with ejection of compact truss 501's direction is unanimous, ejection of compact truss 501 is used for receiving the slider that comes from biax cylinder 404 propelling movement, one side end position department that biax cylinder 404 was kept away from to ejection of compact truss 501 is equipped with ejection of compact side material and is full to detect 502, ejection of compact side material is full to detect whether the slider of grinding completion placed on ejection of compact truss 501 has been filled ejection of compact truss 501.
The invention also discloses a high-efficiency sliding block grinding method, which comprises the following steps:
a. the rodless cylinder drives the feeding system 1 to feed: the sliding block is pushed to a feeding drag chain 201 in a feeding system by manual feeding and driving a rodless cylinder push plate 103 to feed by a rodless cylinder 102;
b. the feeding system 2 carries out feeding: the feeding drag chain 201 is driven by a hydraulic motor 209 to rotate, and the sliding block is driven to the grinding system 3 under the dragging action of the dragging block 202 on the feeding drag chain 201;
c. the grinding system 3 performs machining: when the dragging block 202 on the feeding drag chain 201 drags the sliding block to the position of the grinding wheel 301, the grinding wheel 301 grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system 4 pushes materials: when the dragging block 202 on the feeding drag chain 201 drags the sliding block to the tail end, the sliding block falls onto the discharging slideway 401 and is prevented from deviating from the slideway under the shielding of the discharging baffle 402, and the double-shaft cylinder 404 pushes the sliding block to the discharging system 5;
e. the blanking system 5 carries out blanking: the sliding blocks are arranged on the discharging truss 501 under the pushing of the double-shaft air cylinder 404.
The invention also discloses an efficient intelligent control grinding method for the sliding block, which comprises the following steps:
a. the rodless cylinder drives the feeding system 1 to feed: the sliding block is pushed to the feeding system 2 by manual feeding and a rodless cylinder 102 drives a rodless cylinder push plate 103 to push the sliding block, a feeding side material shortage alarm 104 detects whether material shortage exists or not and gives an alarm when the material shortage exists so as to remind a worker to feed materials in time, and meanwhile, the rodless cylinder 102 returns to the original position and works normally when the material shortage does not exist; the dragging block detection 204 detects whether a dragging block passes through, and sends a signal when the dragging block passes through, the rodless cylinder 102 receives the signal and acts after a period of time, the rodless cylinder push plate 103 is driven to push a slide block to a feeding drag chain 201 in the feeding system, no signal is sent when the slide block passes through, and the rodless cylinder 102 does not act; the material detection 203 detects whether the feeding drag chain 201 drives the drag block to pass through, if yes, the whole system works normally, and if no, the whole system stops working after all the sliding blocks in the system are ground and fed;
b. the feeding system 2 carries out feeding: the feeding drag chain 201 is driven by a hydraulic motor 209 to rotate, and the sliding block is driven to the grinding system 3 under the dragging action of the dragging block 202 on the feeding drag chain 201;
c. the grinding system 3 performs machining: when the dragging block 202 on the feeding drag chain 201 drags the sliding block to the position of the grinding wheel 301, the grinding wheel 301 grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system 4 pushes materials: when the dragging block 202 on the feeding drag chain 201 drags the sliding block to the tail end, the sliding block falls onto the discharging slideway 401 and is prevented from deviating from the slideway under the shielding of the discharging baffle plate 402, the discharging detection 403 detects whether the sliding block exists, if so, a signal is sent, the double-shaft air cylinder 404 receives the signal and moves to push the sliding block to the discharging system 5 after a period of time;
e. the blanking system 5 carries out blanking: the sliders are arranged on the discharging truss 501 under the pushing of the double-shaft cylinder 404, the discharging side material full detection 502 detects whether the sliders are fully stacked on the discharging truss 501, and if yes, an alarm is given.
Claims (12)
1. The utility model provides a high-efficient slider special grinding machine which characterized in that: the automatic feeding device comprises a rodless cylinder driving feeding system (1), a feeding system (2), a grinding system (3), a pushing system (4) and a discharging system (5), wherein the discharging end of the rodless cylinder driving feeding system (1) is connected with the feeding system (2), the discharging end of the feeding system (3) is connected with the grinding system (3), the discharging end of the grinding system (3) is connected with the pushing system (4), and the discharging end of the pushing system (4) is provided with the discharging system (5);
the rodless cylinder driving feeding system (1) comprises a feeding truss (101), a rodless cylinder (102) is fixed on the upper side of the feeding truss (101), and the rodless cylinder (102) is connected with a rodless cylinder push plate (103);
the feeding system (2) comprises a feeding drag chain (201), the feeding drag chain (201) is driven by a hydraulic motor (209), the plane of the feeding drag chain (201) is perpendicular to the plane of the moving track of the sliding block on the rodless cylinder (102), and a plurality of drag blocks (202) for dragging the sliding block are fixedly arranged on the feeding drag chain (201);
the feeding drag chain (201) adopts a toothed chain, and the intervals between the drag blocks (202) are equal;
the left side and the right side of the feeding drag chain (201) close to the grinding system (3) are respectively provided with a main guide plate group (205) and an auxiliary guide plate group (206), and the upper side and the lower side are respectively provided with an upper steel belt (207) and a lower steel belt (208);
the grinding system (3) comprises grinding wheels (301), and the grinding wheels (301) are arranged oppositely.
2. The efficient special sliding block grinding machine as claimed in claim 1, wherein: the material pushing system (4) comprises a material discharging slide way (401), the front end of the material feeding drag chain (201) is located on the upper side of the material discharging slide way (401), material discharging baffle plates (402) are arranged on two sides of the material discharging slide way (401), the material discharging slide way (401) and the material discharging baffle plates (402) are arranged in an inclined mode, and a double-shaft cylinder (404) used for pushing a sliding block is further arranged on the front side of the material discharging end of the material discharging slide way (401).
3. The efficient special sliding block grinding machine as claimed in claim 2, wherein: the blanking system (5) comprises a discharging truss (501), the discharging truss (501) is intersected with the discharging slide way (401), and the moving direction of the sliding block pushed by the double-shaft cylinder (404) is consistent with the direction of the discharging truss (501).
4. A high-efficiency special purpose grinding machine for slide blocks as claimed in claim 3, wherein: and a feeding side material shortage alarm (104) is arranged on the side of the discharging end of the rodless cylinder (102).
5. The efficient special sliding block grinding machine as claimed in claim 4, wherein: the crossing position of the rodless cylinder (102) and the feeding drag chain (201) is provided with a material detection device (203).
6. The efficient special sliding block grinding machine as claimed in claim 5, wherein: and a dragging block detector (204) is also arranged at the rear side of the material detector (203).
7. The efficient special sliding block grinding machine as claimed in claim 6, wherein: and a discharging detector (403) is arranged above the discharging slideway (401).
8. The efficient special sliding block grinding machine according to claim 7, wherein: and a discharging side full-material detection device (502) is arranged at the end part of one side of the discharging truss (501) far away from the double-shaft cylinder (404).
9. A high-efficiency special sliding block grinding machine as claimed in claim 1, 2 or 3, wherein: the grinding wheel (301) is connected with a grinding wheel spacing adjusting device; and a grinding wheel correction device is also arranged on the front side of the grinding wheel (301).
10. The efficient special sliding block grinding machine according to claim 9, wherein: the grinding system (3) is also connected with a grinding fluid circulating system (303).
11. A high-efficiency slide block grinding method of a high-efficiency slide block special grinding machine according to claim 3, characterized in that: the method comprises the following steps:
a. the rodless cylinder drives the feeding system (1) to feed materials: the material is fed manually, a rodless cylinder (102) drives a rodless cylinder push plate (103) to feed, and a sliding block is pushed onto a feeding drag chain (201) in a feeding system;
b. the feeding system (2) feeds: the feeding drag chain (201) is driven by a hydraulic motor (209) to rotate, and the sliding block is driven to the grinding system (3) under the dragging action of the dragging block (202) on the feeding drag chain (201);
c. the grinding system (3) performs machining: when a dragging block (202) on a feeding drag chain (201) drags a sliding block to the position of a grinding wheel (301), the grinding wheel (301) grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system (4) pushes materials: when the dragging block (202) on the feeding drag chain (201) drags the sliding block to the tail end, the sliding block falls onto the discharging slide way (401) and is prevented from deviating from the slide way under the shielding of the discharging baffle plate (402), and the double-shaft cylinder (404) pushes the sliding block to the discharging system (5);
e. the blanking system (5) performs blanking: the sliding blocks are arranged on the discharging truss (501) under the pushing of the double-shaft air cylinder (404).
12. The high-efficiency intelligent sliding block control grinding method of the high-efficiency special sliding block grinding machine as claimed in claim 8, characterized in that: the method comprises the following steps:
a. the rodless cylinder drives the feeding system (1) to feed materials: the feeding system is characterized in that manual feeding is carried out, a rodless cylinder push plate (103) is driven by a rodless cylinder (102) to push a sliding block into the feeding system (2), a feeding side material shortage alarm (104) detects whether material shortage exists or not, and alarms when the material shortage exists so as to remind workers to feed materials in time and work normally when the material shortage does not exist; the dragging block detection (204) detects whether a dragging block passes through, and sends a signal when the dragging block passes through, the rodless cylinder (102) receives the signal and acts after a period of time, a rodless cylinder push plate (103) is driven to push a slide block to a feeding drag chain (201) in a feeding system, no signal is sent when the slide block passes through is not detected, and the rodless cylinder (102) does not act; detecting whether materials exist or not by a material existence detection (203), if yes, normally working, and if not, stopping the whole system after the sliding blocks in the system are completely ground and discharged;
b. the feeding system (2) feeds: the feeding drag chain (201) is driven by a hydraulic motor (209) to rotate, and the sliding block is driven to the grinding system (3) under the dragging action of the dragging block (202) on the feeding drag chain (201);
c. the grinding system (3) performs machining: when a dragging block (202) on a feeding drag chain (201) drags a sliding block to the position of a grinding wheel (301), the grinding wheel (301) grinds the sliding block and carries out one-time grinding forming;
d. the material pushing system (4) pushes materials: when a dragging block (202) on the feeding drag chain (201) drags the sliding block to the tail end, the sliding block falls onto a discharging slide way (401) and is prevented from deviating from the slide way under the shielding of a discharging baffle plate (402), a discharging detector (403) detects whether the sliding block passes through, if yes, a signal is sent, a double-shaft cylinder (404) receives the signal and moves to push the sliding block to a discharging system (5) after a period of time;
e. the blanking system (5) performs blanking: the sliding blocks are arranged on the discharging truss (501) under the pushing of the double-shaft cylinder (404), the discharging side material full detection (502) detects whether the sliding blocks are fully stacked on the discharging truss (501), and if yes, an alarm is given.
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| CN201810036510.2A CN108081047B (en) | 2018-01-15 | 2018-01-15 | Efficient special grinding machine for sliding block and grinding method |
| CN202011261836.9A CN112338670B (en) | 2018-01-15 | 2018-01-15 | High-efficient slider special grinding machine |
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| CN201810036510.2A CN108081047B (en) | 2018-01-15 | 2018-01-15 | Efficient special grinding machine for sliding block and grinding method |
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| CN202011261836.9A Division CN112338670B (en) | 2018-01-15 | 2018-01-15 | High-efficient slider special grinding machine |
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| CN108081047B true CN108081047B (en) | 2020-12-18 |
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| CN202011261836.9A Active CN112338670B (en) | 2018-01-15 | 2018-01-15 | High-efficient slider special grinding machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112338670A (en) | 2021-02-09 |
| CN112338670B (en) | 2022-04-01 |
| CN108081047A (en) | 2018-05-29 |
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