A kind of efficient sliding block special purpose grinder and method for grinding
Technical field
The invention belongs to sliding block manufacture fields, are specifically for use in high-precision sliding block field, and in particular to a kind of efficient sliding block
Special purpose grinder.
Background technology
Existing sliding block grinding is mainly ground with surface grinding machine magnetic-force clamping, it is necessary to by corase grinding, half essence
Mill, fine grinding three process, cause that processing efficiency is low, can not ensure precision, can not ensure finished surface roughness, frequently correcting
Emery wheel needs demagnetization repeatedly(And demagnetization is not net).In order to ensure finished surface roughness, it is also necessary to grinding process, so as to cause
Complex process, yields are low.
The content of the invention
A kind of easy to operate, efficient, precision is provided it is an object of the invention to overcome above-mentioned the deficiencies in the prior art
Height, yields height, non-magnetic clamping, the sliding block special purpose grinder that process is few, finished surface roughness is high, while reduce board
Usage quantity, and reduce one-time investment, greatly improve economic benefit.
The technical scheme is that:
A kind of efficient sliding block special purpose grinder, it is characterised in that:Including rodless cylinder driving feeding system, feed system, grinding system
System, push feed system and blanking system, the discharge end of the rodless cylinder driving feeding system are connected with feed system, the feeding
The discharge end of system is connected with grinding system, and the discharge end of the grinding system is connected with push feed system, the push feed system
Discharge end is provided with blanking system.
Preferably, the rodless cylinder driving feeding system includes charging truss, is fixed on the upside of the charging truss
Rodless cylinder, the rodless cylinder are connected with rodless cylinder push plate.
Preferably, the feed system includes charging drag chain, and the charging drag chain by fluid motor-driven, drag by the charging
Plane where the tracks of plane where chain and sliding block on the rodless cylinder is mutually perpendicular to, fixation on the charging drag chain
Equipped with several block is dragged for drag sliding block.
Preferably, the grinding system includes emery wheel, and the emery wheel is oppositely arranged.
Preferably, the push feed system includes discharging slideway, and the charging drag chain front end is located on the upside of the discharging slideway,
The both sides of the discharging slideway are equipped with discharge baffle, and the discharging slideway and discharge baffle are obliquely installed, the discharging slideway
Discharge end on front side of be additionally provided with to push the twin shaft cylinder of sliding block.
Preferably, the blanking system includes discharging truss, and the discharging truss intersects with the discharging slideway, described double
Axis cylinder promotes the direction of motion of sliding block consistent with the direction of the discharging truss.
Preferably, the discharging end of the rodless cylinder lacks material alarm equipped with feed side.
Preferably, the rodless cylinder has material to detect with the charging drag chain infall.
Preferably, the rear side for having material to detect, which is additionally provided with, drags block to detect.
Preferably, it is equipped with discharging detection above the discharging slideway.
Preferably, completely detected equipped with exit side material at the discharging one side end position of the truss away from twin shaft cylinder.
Preferably, the charging drag chain is respectively arranged on the left side and the right side leading plate group and guidance at grinding system position
Plate group, upper and lower both sides are respectively equipped with steel band and lower steel band.
Preferably, the emery wheel is connected with emery wheel spacing adjusting device;Emery wheel amendment dress is additionally provided on front side of the emery wheel
It puts.
Preferably, the grinding system is also associated with grinding fluid circulation.
Preferably, the charging drag chain is using silent chain, it is described drag between block at intervals of identical distance.
A kind of efficient sliding block method for grinding, it is characterised in that:Comprise the following steps:
A. the rodless cylinder driving feeding system carries out feeding:Rodless cylinder is driven by hand stock, and by rodless cylinder
Sliding block is pushed on the charging drag chain in feed system by push plate feeding;
B. the feed system carries out feeding:It is rotated by fluid motor-driven charging drag chain, and dragging on the charging drag chain
Under the dragging effect of block, sliding block is brought to grinding system;
C. the grinding system is processed:When feed on drag chain when block being dragged to drag sliding block at where emery wheel, the emery wheel
Sliding block is ground, and a grinding-shaping;
D. the push feed system carries out pusher:On the charging drag chain drag block drag sliding block to end when, sliding block is fallen to out
Expect on slideway, and prevent it from deviateing slideway under the blocking of discharge baffle, the twin shaft cylinder promotes sliding block to blanking system;
E. blanking system carries out blanking:Sliding block is arranged in the discharging truss under the promotion of twin shaft cylinder.
A kind of efficient sliding block intelligent control method for grinding, it is characterised in that:Comprise the following steps:
A. the rodless cylinder driving feeding system carries out feeding:Rodless cylinder is driven by hand stock, and by rodless cylinder
By feed system described in sliding block push away near, the feed side lacks whether material alarm detection lacks material, and alarms when lacking material for push plate,
Staff to be reminded to feed in time, worked normally when not lacking material;It is described that block detection is dragged to detect whether that block is dragged to pass through, and examining
It has measured when dragging the block to pass through, has sent signal, the rodless cylinder receives signal and simultaneously acted over time, drives no bar
Cylinder push plate is promoted on the charging drag chain in sliding block a to feed system, is not detected when sliding block passes through and is not sent signal, institute
Rodless cylinder is stated to be failure to actuate;Described have whether the material detection detection charging drag chain drives block is dragged to pass through, if having detected, just
Often work, if being not detected, after the sliding block in system, all grinding is completed, after blanking, and whole system is stopped;
B. the feed system carries out feeding:It is rotated by fluid motor-driven charging drag chain, and dragging on the charging drag chain
Under the dragging effect of block, sliding block is brought to grinding system;
C. the grinding system is processed:When feed on drag chain when block being dragged to drag sliding block at where emery wheel, the emery wheel
Sliding block is ground, and a grinding-shaping;
D. the push feed system carries out pusher:On the charging drag chain drag block drag sliding block to end when, sliding block is fallen to out
To expect on slideway, and prevent it from deviateing slideway under the blocking of discharge baffle, the discharging detection has detected whether sliding block process, if
Have, then send signal, the twin shaft cylinder receives signal, and over time, carries out action and promote sliding block to blanking system;
E. blanking system carries out blanking:Sliding block is arranged in the discharging truss, the exit side material under the promotion of twin shaft cylinder
Whether full detection detection sliding block has piled with the discharging truss, if then alarming.
Beneficial effects of the present invention are:
1. present invention slider special purpose grinder mainly by rodless cylinder automatical feeding system, fluid motor-driven chain type feed system,
The compositions such as the high-accuracy grinding system of two convolutions, cylinder automatic blanking system, available for sliding block top and bottom manufacture field, realize intelligence
Change, automation, modularization, customizations, Intagral slider processing.
2. the rodless cylinder automatical feeding system of present invention slider special purpose grinder can promote sliding block automatically, people is only needed
Work feeding saves human cost, while to the of less demanding of operative employee.
3. the feed system of present invention slider special purpose grinder is used using silent chain, with that gap is small, noise is few etc. is excellent
Point, what is be fixedly connected on silent chain drags block that can effectively be dragged to sliding block for special designing.
4. the grinding system of present invention slider special purpose grinder uses high strength grinding wheel, driven using brand-new hydraulic motor chain type
Flowing mode is completed to be ground in a free state, and coarse-fine mill is once completed, and is ground compared to existing surface grinding machine magnetic-force clamping, by three
Procedure is simplified as a procedure, and process is less, and operation is also simpler, while the roughness higher of finished surface, precision are more
High, yields higher is really realized that efficiency, quality are double and is improved, simultaneously because processing efficiency is greatly improved in the present invention, reduces
Board quantity, has saved one-time investment, so greatly improving economic benefit.
5. present invention slider special purpose grinder feeding system is promoted using rodless cylinder, feed system is pushed away using twin shaft cylinder
Dynamic, using automatic technology, feeding, grinding, blanking are to be automatically performed, and compared to traditional processing mode, efficiency improves 10-12
Times, it is truly realized the breakthrough of matter in high-precision sliding block manufacture field.
6. present invention slider special purpose grinder lacks material alarm there is provided feed side in feeding, grinding, blanking process, has material to visit
It surveys, drag the multiple early warning protections such as block detection, discharging detect, exit side material completely detects, ensure that intelligence and the peace of package unit
Quan Xing, while the level of skill of operative employee is reduced, reduce human capital.
Description of the drawings
Fig. 1 is the top view of the present invention;
Fig. 2 is the side view of the present invention;
In figure, 1. rodless cylinders driving feeding system 101. feed the 103. rodless cylinder push plate 104. of truss 102. rodless cylinder into
Material side lacks material alarm 2. feed systems 201. charging drag chain 202. and block 203. is dragged to have material detection 204. to drag 205. leading plate of block detection
Group 206. teaches 301. emery wheel of steel band 208. times steel bands, 209. hydraulic motor, 3. grinding system, 302. emery wheel protection in plate group 207.
It covers under 303. cyclic water tank, 4. push feed system 401. discharging slideway 402. discharge baffle 403. discharging 404. twin shaft cylinders 5. of detection
The discharging 502. exit side material of truss of material system 501. completely detects 6. feeding workbench, 7. pusher workbench.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.In the present invention it is involved it is forward and backward,
The orientation such as left and right, upper and lower word is to clearly show that the needs of technical solution and set, not to the protection domain shape of invention
Into restriction.
As shown in Figure 1 and Figure 2, the efficient sliding block special purpose grinder of the present invention, including rodless cylinder driving feeding system 1, feeding system
System 2, grinding system 3, push feed system 4 and blanking system 5 are respectively utilized to complete material process, feeding process, manufacturing procedure, push away
Material process and blanking procedure.The rodless cylinder driving feeding system 1 includes charging truss 101, described to feed the upper of truss 101
Side is fixed with rodless cylinder 102, and the charging truss 101 is used to support the fixed rodless cylinder 102, the rodless cylinder
Rodless cylinder push plate 103 is fixedly connected on 102, the rodless cylinder 102 makes for driving the rodless cylinder push plate 103
The rodless cylinder push plate 103 promotes sliding block to be moved along the rodless cylinder 102, to treat further sliding block to be promoted to enter feeding system
System 2.The rodless cylinder 102 close to the one side of feed system 2 i.e. discharge end be equipped with feed side lack material alarm 104, it is described into
Material side lacks rodless cylinder 102 described in the probe face of material alarm 104, and whether has sliding block herein by when not examining for detecting
When having measured material, alarm, to remind staff in time toward feeding on rodless cylinder 102, while the rodless cylinder 102
It retracts home position and no longer carries out feeding to the feed system 2.
The discharge end of the rodless cylinder driving feeding system 1 is connected with feed system 2, and the feed system 2 is arranged at
On feeding workbench 6.The feed system 2 includes charging drag chain 201, and the charging drag chain 201 is driven by hydraulic motor 209,
Plane where the tracks of charging 201 place plane of drag chain and the sliding block on the rodless cylinder 102 is mutually perpendicular to, institute
Charging drag chain 201 is stated through grinding system 3 and is further extended at 4 position of push feed system, the charging drag chain 201 uses tooth
Shape chain selects silent chain to be because its of its own structures shape has many advantages, such as that gap is small, noise is few, the charging drag chain
Be fixed on 201 it is several drag block 202, it is described to drag block 202 for dragging sliding block to moving at grinding system 3, it is described to drag block 202
Between at intervals of identical distance.Sliding block fallen under the impetus of rodless cylinder push plate 103 from rodless cylinder 102 into
Expect there is material detection 203 at the position of drag chain 201, the surface for thering is material detection 203 to be located at the charging drag chain 201,
And the probe for having material detection 203 faces the charging drag chain 201, for detecting whether having sliding block from charging truss 101
On be transported to it is described charging drag chain 201 on.It sets the rodless cylinder 102 and promotes the direction that sliding block advances as " left side ", institute
It is " front side " to state direction of advance of the charging drag chain 201 with movable slider, and the rear side for having material detection 203, which is additionally provided with, drags block to detect
204, the side that block detection 204 is dragged to be located at the charging drag chain 201, and the probe detection direction for dragging block detection 204
The charging 201 place plane of drag chain is directed at, drags whether block 202 passes through on the charging drag chain 201 for detecting, when described
Block detection 204 is dragged to detect described when dragging the block 202 to pass through, the rodless cylinder 102 of the rodless cylinder driving feeding system 1 pushes away
A sliding block is moved to the charging drag chain 201, and carries out subsequent operation.
The feed side lacks material alarm 104, has material detection 203 and drag 204 detection flow of block detection and act as:It is described into
Material side lacks material alarm and 105 has detected whether that material passes through, if detection without material, starts alarm, prompting staff note that simultaneously without
Bar cylinder 102 retracts original position, is operated without feeding;If detection has material, do not alarm, it is described that block detection 204 is dragged to detect at this
Block 202 whether is dragged to pass through, if detection drags block 202 to pass through, by after a certain period of time, the rodless cylinder 102 promotes one
On a sliding block to the charging drag chain 201, sliding block is moved in the case where dragging the drive of block 202, and block 202, institute are dragged if not detecting
Rodless cylinder 102 is stated without action.The charging drag chain 201 with movable slider be moved to it is described have at material detection 203 when, it is described
There is material detection 203 to detect whether material, if detection has a material, system worked well, and to by sliding block count, if not examining
It has measured and has expected and the feed side is lacked when expecting that alarm 105 is not also alarmed, then illustrated that rodless cylinder 102 damages and can not push away sliding block
It send to charging drag chain 201, the stopping feeding of rodless cylinder 102 in the feeding system 1 of rodless cylinder driving at this time, and the feeding
System 2, grinding system 3, push feed system 4, blanking system 5 work on, until system in the feed system 2 transporting,
The grinding system 3 is being processed, the push feed system 4 is pushing or the blanking system 5 is just whole in the sliding block of blanking
It completes to transport, after processing, push and blanking procedure, whole system is just stopped.
The charging drag chain 201 is respectively arranged on the left side and the right side leading plate group 205 and guidance at 3 position of grinding system
Plate group 206, upper and lower both sides are respectively equipped with steel band 207 and lower steel band 208, and the leading plate group 205 teaches plate group 206, upper steel
Band 207 and lower steel band 208 are used to fixed sliding block, to prevent limited slip block play so that sliding block is ground not accurate, the leading plate
Group 205 and guidance plate group 206 use 65Mn materials.
The front side of the feed system 2 is connected with grinding system 3, and the grinding system 3 includes emery wheel 301, the emery wheel
301 are oppositely arranged, and the charging drag chain 201 is located between two emery wheels 301.The both sides of the emery wheel 301 are respectively equipped with
Turbine and worm, two turbine and worms are respectively used to adjust the lateral position of two emery wheels 301.The emery wheel 301
Front side is additionally provided with wheel truing device, is ground to ensure that it is smooth for the surface to emery wheel.The outside of the emery wheel 301
Protective hood of grinding wheel 302 is enclosed with, the cleaning of emery wheel is ensured with this and ensures the safety of staff.The front side of the emery wheel 301
Lower part is additionally provided with cyclic water tank 303, and the water outlet of the cyclic water tank 303 is connected with water inlet pipe, and the water inlet pipe is located at two panels
The outside of the emery wheel 301, for being additionally provided with out in wheel grinding workpiece to emery wheel spray cooling, the cyclic water tank 303
Water pipe, the water inlet of the outlet pipe connection cyclic water tank, realizes water circulation use, filtering is additionally provided in the cyclic water tank
Device, for being filtered processing to recycle-water.
The front side of the grinding system 3 is connected with push feed system 4, and the charging drag chain 201 passes through grinding from feed system 2
System 3 simultaneously extends to push feed system 4, and the push feed system 4 is arranged on pusher workbench 7.The push feed system 4 includes discharging
Slideway 401, the charging drag chain 201 are located in the discharging slideway 401, and the end of the charging drag chain 201 is positioned at described
At the rearward position of slideway 401 that discharges.The both sides of the discharging slideway 401 are equipped with discharge baffle 402, the discharging slideway 401
For accepting the sliding block being ground fallen down from the charging drag chain 201, the discharge baffle 402 is used to block sliding block
Prevent it from deviateing from discharging slideway 401, the discharging slideway 401 and discharge baffle 402 are tilted a certain angle with horizontal plane, with
Sliding block is slid under self gravitation effect from inclined discharging slideway 401.401 top of discharging slideway is equipped with
Discharging detection 403, the discharging detection 403 are located at the front side of charging 201 front end of drag chain, the discharging detection 403
Discharge slideway 401 described in detecting head face, whether has sliding block by the way that the discharging is visited for detecting on the discharging slideway 401
Survey 403 has material detection 203 to complete tally function jointly with described, for calculating the workpiece number that grinding is completed, realizes automation meter
Number.Twin shaft cylinder 404 and hydraulic motor 209, the hydraulic motor 209 and the charging are additionally provided on the pusher workbench 7
Drag chain 201 is connected, and the rotation for driving charging drag chain 201;The twin shaft cylinder 404 is located at the discharging slideway 401
Front side, and for receiving signal so that when the discharging detection 403 has detected that sliding block passes through, every after a certain period of time
Sliding block is promoted to be not detected when sliding block passes through and do not worked in discharging detection 403 to blanking system 5.
The one side of the push feed system 4 is connected with blanking system 5, and the blanking system 5 includes discharging truss 501, described
The 501 place straight line of truss that discharges is parallel with the charging 101 place straight line of truss, i.e., described twin shaft cylinder 404 promotes sliding block
The direction of motion with it is described discharging truss 501 direction it is consistent, it is described discharging truss 501 for receive is pushed away from twin shaft cylinder 404
The sliding block sent, it is described discharging one side end position of the truss 501 away from twin shaft cylinder 404 at completely detected equipped with exit side material
502, the exit side material completely detects 502 for whether detecting the sliding block for being ground completion placed on the discharging truss 501
The discharging truss 501 is piled.
The invention also discloses a kind of efficient sliding block method for grinding, comprise the following steps:
A. the rodless cylinder driving feeding system 1 carries out feeding:No bar is driven by hand stock, and by rodless cylinder 102
Sliding block is pushed on the charging drag chain 201 in feed system by 103 feeding of cylinder push plate;
B. the feed system 2 carries out feeding:By hydraulic motor 209 charging drag chain 201 is driven to rotate, and in the charging drag chain
On 201 drag block 202 dragging act under, sliding block is brought to grinding system 3;
C. the grinding system 3 is processed:When dragging at the dragging sliding block of block 202 to 301 place of emery wheel on charging drag chain 201
When, the emery wheel 301 is ground sliding block, and a grinding-shaping;
D. the push feed system 4 carries out pusher:It is described charging drag chain 201 on drag block 202 drag sliding block to end when, sliding block falls
It drops down onto on discharging slideway 401, and prevents it from deviateing slideway under the blocking of discharge baffle 402, the twin shaft cylinder 404, which promotes, to be slided
Block is to blanking system 5;
E. blanking system 5 carries out blanking:Sliding block is arranged in the discharging truss 501 under the promotion of twin shaft cylinder 404.
The invention also discloses a kind of efficient sliding block intelligent control method for grinding, comprise the following steps:
A. the rodless cylinder driving feeding system 1 carries out feeding:No bar is driven by hand stock, and by rodless cylinder 102
By feed system 2 described in sliding block push away near, the feed side lacks material alarm 104 and detects whether to lack material, and is lacking material for cylinder push plate 103
Shi Jinhang alarms, and staff to be reminded to feed in time, while the rodless cylinder 102 retracts original position, normal work when not lacking material
Make;It is described that block detection is dragged 204 to detect whether that block is dragged to pass through, and detected block is dragged to pass through when, send signal, the no bar
Cylinder 102 receives signal and is acted over time, and driving rodless cylinder push plate 103 promotes a sliding block to feeding system
It on charging drag chain 201 in system, is not detected and signal is not sent when sliding block passes through, the rodless cylinder 102 is failure to actuate;It is described to have
Whether 203 detection of the material detection charging drag chain 201, which drives, is dragged block to pass through, if having detected, is worked normally, if being not detected
Have, then after the sliding block in system, all grinding is completed, after blanking, and whole system is stopped;
B. the feed system 2 carries out feeding:By hydraulic motor 209 charging drag chain 201 is driven to rotate, and in the charging drag chain
On 201 drag block 202 dragging act under, sliding block is brought to grinding system 3;
C. the grinding system 3 is processed:When dragging at the dragging sliding block of block 202 to 301 place of emery wheel on charging drag chain 201
When, the emery wheel 301 is ground sliding block, and a grinding-shaping;
D. the push feed system 4 carries out pusher:It is described charging drag chain 201 on drag block 202 drag sliding block to end when, sliding block falls
It drops down onto on discharging slideway 401, and prevents it from deviateing slideway under the blocking of discharge baffle 402,403 detection of discharging detection is
No to have sliding block process, if so, then sending signal, the twin shaft cylinder 404 receives signal, and over time, is acted
Sliding block is promoted to blanking system 5;
E. blanking system 5 carries out blanking:Sliding block be arranged under the promotion of twin shaft cylinder 404 it is described discharging truss 501, it is described go out
Whether material completely 502 detection sliding block of detection in material side has piled with the discharging truss 501, if then alarming.