CN210173329U - Cleaning system for removing scale and cleaning sheet metal by high-pressure water jet sand blasting - Google Patents
Cleaning system for removing scale and cleaning sheet metal by high-pressure water jet sand blasting Download PDFInfo
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- CN210173329U CN210173329U CN201920814187.7U CN201920814187U CN210173329U CN 210173329 U CN210173329 U CN 210173329U CN 201920814187 U CN201920814187 U CN 201920814187U CN 210173329 U CN210173329 U CN 210173329U
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Abstract
The utility model discloses a cleaning system for removing scale and cleaning sheet metal by high-pressure water jet sand blasting, which comprises a high-pressure water jet sand blasting and scale removing device, a high-pressure water flushing tank, a high-pressure water supply system, an abrasive material supply, recovery and sorting system and a sewage circulation treatment system; the high-pressure water jet sand blasting descaling device comprises a cleaning box, a descaling spray head for sand blasting cleaning of the metal plate and an abrasive collecting box; the high-pressure water supply system comprises a clean water tank and a high-pressure pump; the abrasive feeding, recovering and sorting system comprises an abrasive homogenizing tank, an abrasive screening device, a hydraulic conveyor, an overflow collecting box and a hydraulic cyclone; the sewage circulating treatment system comprises a sewage filter and a sedimentation tank. The utility model discloses combine high-pressure water jet sandblast cleaning process and sheet metal conveying system, realized the continuous steady transport of sheet metal of different specifications when utilizing high-pressure water jet sandblast descaling cleaning process to its surface cleaning to automatic, high-efficient clearance has been realized.
Description
Technical Field
The utility model discloses mainly relate to sandblast cleaning process and equipment field, refer in particular to a high pressure water jet sandblast descaling cleaning system to sheet metal.
Background
The existing method for removing the scale on the surface of the metal plate mainly comprises the following steps: 1. chemical methods (i.e., acid washing); 2. a sand blasting method; 3. shot blasting method. The chemical method can generate a large amount of industrial waste water and waste gas, and causes serious pollution to the environment, and the production efficiency is low. The sand blasting method utilizes compressed air to spray abrasive, achieves the purpose of removing scales and other dirt by means of impact and friction of the abrasive, but has serious dust pollution, great influence on the health of field operation workers, and high abrasive consumption and is difficult to treat; although the shot blasting method reduces dust pollution and noise, the shot blasting method has high loss, the impeller, the lining steel plate and the like are easy to wear, the requirement on the material is high, and a dust and abrasive material recovery and separation system is complex.
The existing metal plate conveying mechanism mainly aims at the design of a metal plate hot rolling line and a metal plate cold rolling line, the metal plate is conveyed mainly by clamping and conveying of a pinch roll and pulling of a crimping machine or conveying of a conveying roll wheel, and the metal plate is always only subjected to pulling force or pushing force in the same direction as the metal plate conveying direction. When the metal surface of the sheet is cleaned by using high-pressure water jet blasting descaling, in order to prevent the descaling spray head from directly spraying on the conveying and side limiting rollers, the spraying direction of the descaling spray head in the cleaning box is vertical to the conveying direction of the sheet, the sheet metal is always subjected to the same pulling force or pushing force as the conveying direction of the sheet metal, and when the sheet metal is conveyed to the spraying position of the descaling spray head for cleaning, the corresponding blasting cleaning position is subjected to the pushing force from the descaling spray head vertical to the conveying direction of the sheet metal, so that the sheet metal deviates from the original conveying direction, and the covering type blasting treatment of the high-pressure water jet blasting descaling cleaning process on the surface of the sheet metal is not facilitated, therefore, the existing sheet metal conveying mechanism cannot be used on a water jet cleaning line of the high-pressure blasting descaling.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the not enough of above-mentioned prior art, provide a cleaning system of clearance sheet metal is descaled in high pressure water jet sandblast, realize automatic, high-efficient clearance.
In order to solve the technical problem, the utility model provides a technical scheme does: a cleaning system for cleaning sheet metal by high-pressure water jet sand blasting and descaling comprises a high-pressure water jet sand blasting and descaling device, a high-pressure water flushing tank, a high-pressure water supply system, an abrasive material supply, recovery and sorting system and a sewage circulating treatment system;
the high-pressure water jet sand blasting descaling device comprises a cleaning box, a descaling spray head for sand blasting cleaning of the metal sheet and an abrasive collecting box, wherein the abrasive collecting box is positioned below the metal sheet;
the high-pressure water washing tank is arranged at the outlet end of the cleaning tank;
the high-pressure water supply system comprises a water purification tank and a high-pressure pump, one end of the high-pressure pump is connected with the water purification tank, and the other end of the high-pressure pump is connected with the descaling spray head;
the abrasive feeding, recovering and sorting system comprises an abrasive homogenizing tank, an abrasive screening device, a hydraulic conveyor, an overflow collecting box and a hydraulic cyclone;
the grinding material homogenizing tank is positioned below the grinding material screening device and above the cleaning box, one end of the grinding material homogenizing tank is connected with the grinding material screening device, and the other end of the grinding material homogenizing tank is connected with the descaling spray head to supply sand for the descaling spray head;
the hydraulic conveyor is positioned below the abrasive collecting box, one end of the hydraulic conveyor is connected with the abrasive collecting box, and the other end of the hydraulic conveyor is connected with the abrasive screening device and used for conveying the collected abrasives back to the abrasive homogenizing tank;
the overflow collecting box is positioned at the output end of an overflow port of the cleaning box, a water inlet of the hydrocyclone is connected with the overflow collecting box through a slurry pump, an outlet at the lower part of the hydrocyclone is connected with the cleaning box to recover the abrasive, and a water outlet at the upper part of the hydrocyclone is connected with the sedimentation tank to discharge sewage;
the sewage circulating treatment system comprises a sewage filter and a sedimentation tank, one end of the sewage filter is connected with the water purification tank, and the other end of the sewage filter is connected with the sedimentation tank.
Further, the device also comprises a metal plate conveying system, wherein the metal plate conveying system comprises a feeding roller conveyor and a discharging roller conveyor which are arranged at two ends of an inlet of the cleaning box and an outlet of the high-pressure water flushing box, horizontal conveying rollers in the cleaning box, and
a side guide roller is fixed in the cleaning box, and is fixedly arranged on the same side of the sheet metal along the conveying direction and on one side of the descaling spray head in the spraying direction; and the adjustable side guide roller is arranged on the other side of the metal plate along the conveying direction and is positioned on the outer side of the fixed side guide roller in the cleaning box close to the inlet and the outlet of the cleaning box, and when the metal plate leaves the adjustable side guide roller and is cleaned midway in the cleaning box, the width of the metal plate is positioned by the fixed side guide roller in the cleaning box.
Furthermore, the distance between the axes of 3 random continuous guide rollers at the fixed side in the cleaning box and the distance between the axis of the adjustable side guide roller and the axis of the 2 nd guide roller at the fixed side in the cleaning box are both smaller than the length of the metal plate to be conveyed.
Furthermore, when the metal plate is cleaned, at least two fixed side guide rollers in the cleaning box are always arranged, or the adjustable side guide rollers and the fixed side guide rollers in the cleaning box are used for carrying out width limitation on the adjustable side guide rollers and the fixed side guide rollers together.
Furthermore, the metal plate conveying system further comprises a feeding and discharging side limit roller which is arranged on the feeding conveying roller way and the discharging conveying roller way and located on two sides of the conveying direction of the metal plate, and when the whole or part of the metal plate is located on the feeding conveying roller way or the discharging conveying roller way, the width of the metal plate is limited.
Furthermore, the adjustable side guide roller automatically adjusts and moves the position in parallel through the side guide adjusting mechanism so as to adapt to metal plates with different specifications and widths.
Furthermore, a pressure roller is arranged above the horizontal conveying roller in the cleaning box, and the metal plate is clamped between the horizontal conveying roller and the pressure roller for conveying.
Furthermore, the feeding roller conveyor and the discharging roller conveyor are respectively composed of two or more horizontal conveying rollers, and pressure rollers are arranged above the horizontal conveying rollers.
Furthermore, the metal plate conveying system further comprises a feeding detection device and a discharging detection device which are respectively arranged at the feeding roller way and the discharging roller way and used for determining the distance or the position required to move by the side edge feeding limit roller, the side guide position adjustable roller and the pressure roller wheel through detecting the width and the thickness of the metal plate.
A method for performing sand blasting cleaning by using the cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting comprises the following steps:
after the feeding detection device detects the width or the thickness of the metal plate, the metal plate is pushed to the appointed position of the feeding conveying roller way, the feeding and discharging side limit rollers complete side limit on the metal plate, and then the feeding conveying roller way and the horizontal conveying roller wheel in the cleaning box are started to convey the metal plate;
when the metal plate reaches the inlet of the cleaning box, the adjustable side guide roller positioned at the inlet of the cleaning box is automatically adjusted through the side guide adjusting mechanism, the metal plate to be fed is limited in the width direction, and then the metal plate is fed into the cleaning box and sand blasting cleaning is carried out on the upper side surface and the lower side surface of the metal plate;
when sheet metal reachs the export position of cleaning box, lead a position running roller through the adjustable side that position adjustment mechanism automatically regulated was located the export of cleaning box, carry out the width direction spacing to the sheet metal that will leave, accomplish the sandblast clearance in this cleaning box.
Compared with the prior art, the utility model has the advantages of:
the utility model discloses according to the sheet metal's of required clearance length, at sheet metal direction of delivery's both sides reasonable setting go up spacing running roller of material side, clearance incasement fixed side guide roll position and adjustable side guide roll position, make sheet metal even receive in the sandblast clearance in-process by descaling the shower nozzle and producing does not take place to twist reverse with its direction of delivery vertically vertical power yet, keep the steady transport of original direction of delivery. The feeding detection device and the discharging detection device are arranged on the feeding conveying roller way and the discharging conveying roller way respectively, so that the metal plate can be quickly positioned, and the production efficiency is improved. The pressure roller is arranged on the horizontal conveying roller or the upper part of the horizontal conveying roller in the cleaning box, so that the driving friction force of the metal plates is increased, the metal plates with different specifications can stably enter the cleaning box, and the sand blasting cleaning is completed through the cleaning box.
The utility model discloses set up the overflow collecting box in the side of clearance case, can guarantee that the cinder of clearance incasement etc. can in time discharge through the overflow water, can select separately in pumping the abrasive material pumping of different diameters size that flows out in the overflow water to hydrocyclone through the sediment stuff pump again, retrieve the abrasive material that can high pressure water jet sandblast used again.
The utility model discloses combine high-pressure water jet sandblast cleaning process and sheet metal conveying system, realized the continuous steady transport of sheet metal of different specifications when utilizing high-pressure water jet sandblast descaling cleaning process to its surface cleaning to automatic, high-efficient clearance has been realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the sheet metal conveying system in position relative to its cleaning tank and high pressure water flush tank;
FIG. 2 is a schematic view of the main parts of a cleaning system for removing scale from sheet metal by high pressure water jet blasting;
FIG. 3 is a schematic view showing a cleaning state when the metal plate passes through the first cleaning tank and the second cleaning tank;
FIG. 4 is a schematic view of the added components of the high pressure water jet blasting scale removal system for cleaning sheet metal.
Illustration of the drawings:
1. a feeding conveying roller way; 2. blanking and conveying the roller way; 3. a side positioning pusher; 4. a feeding and discharging side limit roller; 5. a metal plate; 6. a descaling spray head; 7. cleaning the box; 8. a pressure roller; 9. a feeding detection device; 10. a blanking detection device; 11. cleaning a horizontal conveying roller in the box; 12. cleaning a horizontal conveying roller sealing device in the box; 13. a side guide roller is fixed in the cleaning box; 14. an adjustable side guide roller; 15. a side guide position adjusting mechanism; 16. a horizontal conveying roller; 17. a cleaned area of the metal sheet; 18. a high-pressure water washing tank; 19. a high pressure flushing device; 20. a water purifying tank; 21. a high pressure pump; 22. a variable frequency controller; 23. a pressure delivery line; 24. an abrasive material collecting box; 25. a descaling spray nozzle mounting rack; 26. a pill making device; 27. an abrasive homogenization tank; 28. a sand supply pipe; 29. a sand supply control valve; 30. a weight sensor; 31. an abrasive screening device; 32. a hydraulic conveyor; 33. a hydrocyclone; 34. an overflow collection box; 35. a slurry pump; 36. a sand pumping water supply pump; 37. a sewage filter; 38. a water delivery pipeline; 39. a sedimentation tank; 40. a sewage pump; 41. a back flushing pump; 42. a pill making nozzle; 43. a high pressure filtration device; 44. shaping the hard pipe; 45. a sand flushing nozzle; 46. a sand washing pump; 47. a valve; 48. a baffle plate; 49. a first cleaning box; 50. and a second cleaning box.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully and specifically with reference to the accompanying drawings and preferred embodiments, but the scope of the present invention is not limited to the following specific embodiments.
Unless otherwise defined, all terms of art used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the present invention.
The utility model discloses a cleaning system of clearance sheet metal is descaled in high pressure water jet sandblast, including sheet metal conveying system, high pressure water supply system, high pressure water jet sandblast descaling cleaning device, high pressure water flushing tank 18, abrasive material supply with retrieve sorting system, sewage cycle processing system and intelligent electrical control system.
As shown in fig. 1 and 3, the sheet metal conveying system includes a feeding rollgang 1, a discharging rollgang 2, a side positioning pusher 3, a feeding side limit roller 4, a feeding detection device 9, a discharging detection device 10, a cleaning box inner horizontal conveying roller 11, a cleaning box inner horizontal conveying roller sealing device 12, a cleaning box inner fixed side guide roller 13, an adjustable side guide roller 14, and a side guide adjusting mechanism 15.
Referring to fig. 2 and 4, the high pressure water supply system includes a clean water tank 20, a high pressure pump 21, a variable frequency controller 22, and a pressure feed line 23.
As shown in fig. 1, the high-pressure water flushing tank 18 includes a high-pressure flushing device 19.
Referring to fig. 2 and 4, the high-pressure water jet blasting and descaling device comprises a cleaning box 7, an abrasive collecting box 24, a descaling spray head 6, a descaling spray head mounting frame 25 and a shot blasting device 26.
As shown in fig. 2 and 4, the abrasive supply recovery sorting system includes an abrasive homogenization tank 27, a sand supply pipe 28, a sand supply control valve 29, a weight sensor 30, an abrasive screening device 31, a hydraulic conveyor 32, a hydrocyclone 33, an overflow collection tank 34, a slurry pump 35, and a sand pumping water supply pump 36.
Referring to fig. 2 and 4, the sewage recycling system includes a sewage filter 37, a water pipe 38, a sedimentation tank 39, a sewage pump 40, and a back flush pump 41.
The intelligent electrical control system controls the water pump, the valve and the motor of the whole cleaning system to normally start, stop and detect the device through a PLC program, and automatically diagnoses and alarms.
The high-pressure water flushing tank 18 is arranged at the outlet end of the cleaning tank 7, and the metal plate conveying system is arranged at the inlet of the cleaning tank 7 and at the two ends of the outlet of the high-pressure water flushing tank 18.
The fixed side guide roller 13 and the adjustable side guide roller 14 in the cleaning box are respectively positioned at two sides of the conveying direction of the metal sheet 5; the fixed side guide roller 13 in the cleaning box is fixedly arranged on the same side of the sheet metal 5 along the conveying direction and on one side of the descaling spray head 6 in the spraying direction, so that the single-side positioning in the width direction of the sheet metal 5 is realized; the adjustable side guide roller 14 is arranged on the other side of the metal plate 5, and the position can be automatically adjusted and moved in parallel through the side guide adjusting mechanism 15 so as to adapt to the metal plates 5 with different specifications and widths, the width direction of the metal plates 5 is limited, and the stable conveying in the cleaning process is realized. The adjustable side guide rollers 14 are positioned at the inlet and outlet sides of the fixed side guide rollers 13 in all the cleaning boxes along the conveying direction of the metal sheets 5.
The descaling spray heads 6 spray the metal sheet 5 in the width direction (i.e. in a direction perpendicular to the direction of transport of the metal sheet 5) so that the metal sheet 5 is subjected to a force F in the width direction of the metal sheet 5 in the cleaning position of the descaling spray heads 6, as shown in fig. 1, which force F would cause the metal sheet 5 to deviate from the original direction of transport. In order to keep the original conveying direction of the metal plate 5, the distance L1 or L2 between the axes 13 of the fixed side guide rollers in any continuous 3 cleaning boxes in the cleaning box 7 and the distance L3 or L4 between the axis of the fixed side guide roller 13 in the 2 nd cleaning box closest to the adjustable side guide roller 14 are both smaller than the length L of the metal plate 5 to be conveyed.
When the metal sheet 5 enters the descaling spray head 6 and leaves the descaling spray head 6, the width limitation is carried out by the adjustable side guide roller 14 and the fixed side guide roller 13 in the cleaning box, and when the metal sheet 5 leaves the adjustable side guide roller 14 and is cleaned midway in the cleaning box 7, the width limitation is carried out by the fixed side guide roller 13 in the cleaning box.
When the sheet metal 5 is cleaned and enters and exits the descaling spray head 6, at least two cleaning box internal fixed side guide rollers 13 or adjustable side guide rollers 14 and cleaning box internal fixed side guide rollers 13 are always used for carrying out width limitation on the sheet metal.
The sealing device 12 of the horizontal conveying roller in the cleaning box adopts a sealing structure of a sealing disc and a bending channel, and is described in detail in a horizontal limiting roller and a sand blasting cleaning device (patent number: 201821976555X) for conveying a metal strip or a plate in Chinese patent; the fixed side guide roller 13 and the adjustable side guide roller 14 in the cleaning box adopt a sealing structure with a bent channel, which is described in detail in the Chinese patent for an oblique limit roller and a sand blasting cleaning device (patent number: 2018219755810) for conveying metal strips or plates.
The fixed side guide roller 13 in the cleaning box is arranged between the two horizontal conveying rollers 11 in the cleaning box without the descaling spray heads 6, so that the descaling spray heads 6 are prevented from being sprayed and hitting the fixed side guide roller 13 in the cleaning box, and the sideline position of the width positioning side can be ensured not to be changed when any metal sheet 5 passes through and is cleaned in the cleaning box.
The feeding conveying roller bed 1 and the discharging conveying roller bed 2 are respectively composed of two or more horizontal conveying roller wheels; plastic wear-resistant materials such as rubber are coated at the contact position of the horizontal conveying roller 11 in the cleaning box and the metal plate 5; the horizontal conveying rollers 16 and the horizontal conveying rollers 11 in the cleaning box are horizontally arranged at intervals at the lower side of the metal plate 5, and the variable frequency driving motor or the independent motor is connected with the chain through a chain wheel and the chain for synchronous driving, so that the metal plate 5 is supported and conveyed.
The upper and lower side limit rollers 4 are located on two sides of the conveying direction of the metal plate 5, and one side limit roller can be fixed and adjustable or the two side limit rollers can be adjustable, so that the width of the metal plate 5 on the upper feeding conveying roller way 1 and the lower feeding conveying roller way 2 is limited.
The side positioning pusher 3 is arranged on one side of the feeding roller conveyor 1, is parallel to the feeding roller conveyor 1, and is used for pushing a metal plate 5 to a specified position on the feeding roller conveyor 1.
The feeding detection device 9 and the discharging detection device 10 are respectively arranged at the feeding roller conveyor 1 and the discharging roller conveyor 2, and the distances or positions of the feeding and discharging side limit rollers 4, the adjustable side guide rollers 14 and the pressure rollers 8 which need to move are determined by detecting the width and the thickness of the metal plate 5.
The pressure roller 8 is arranged above the horizontal conveying roller 16 or the horizontal conveying roller 11 in the cleaning box, and the driving friction force of the metal plate 5 in the conveying process is increased.
The high-pressure water flushing box 18 is internally provided with roller conveying and feeding and discharging side limit rollers 4 which have the same structure as the feeding conveying roller table 1 or the discharging conveying roller table 2 for limiting, or is internally provided with a cleaning box horizontal conveying roller 11 and a cleaning box horizontal conveying roller sealing device 12 for conveying and sealing, and is internally provided with a fixed side guide roller 13, an adjustable side guide roller 14 and a side guide adjusting mechanism 15 for limiting.
The high-pressure pump 21 is supplied with water from a clean water tank 20, the pressure of the pressure water output by the high-pressure pump 21 is regulated and controlled through a variable frequency controller 22, and the high-pressure pump 21 is connected with the descaling spray head 6 through a pressure delivery pipeline 23.
The high-pressure washing device 19 is connected to the high-pressure pump 21 through a pressure transfer line, and washes away all the adhering substances on the metal plate 5 with high-pressure water.
A descaling spray head mounting frame 25 is arranged in the cleaning box 7, the descaling spray head 6 is arranged on the descaling spray head mounting frame 25, an abrasive collecting box 24 is arranged below the cleaning box 7 and used for collecting cleaned abrasives and sending the collected abrasives back to the abrasive homogenizing tank 27 through a hydraulic conveyor 32. Wear-resisting plates are arranged at the positions, which can be sprayed by the descaling spray nozzles 6, on the inner wall of the cleaning box 7. The shot flushing device 26 comprises shot flushing nozzles 42, and is arranged on the upper 2 rows of shot flushing nozzles and the lower 1 rows of shot flushing nozzles 42 of the metal plate conveying line at the tail part in the cleaning box 7, so that all the abrasive remained on the surface of the metal plate 5 after the surface is cleaned can be flushed and fall into the abrasive collecting box 24 below the cleaning box 7. The descaling spray head adopts a detachable and replaceable combined type high-pressure water sand blasting spray head (patent number: 201320176948.3) in Chinese patent.
In the cleaning box 7, the descaling spray heads 6 face the same width direction of the sheet metal 5 and are arranged in a gradient mode along the conveying direction of the sheet metal 5, the descaling spray heads 6 are arranged on the upper side face and the lower side face of the sheet metal 5 and are symmetrically arranged relative to the sheet metal 5, the descaling spray heads 6 can be used for sequentially covering and cleaning the width direction of the sheet metal 5 (forming a sheet metal cleaned area 17), the cleaning effect of the descaling spray heads 6 can be enabled not to be influenced, and the horizontal conveying rollers 11 in the cleaning box can be further guaranteed not to be damaged by the spraying of the descaling spray heads 6. The arrangement mode of the descaling spray heads adopts the arrangement mode of a high-pressure water jet plate and strip cleaning device and a water jet cleaning line (patent number: 201820842714.0) in Chinese patent.
The grinding material homogenizing tank 27 is arranged above and in the middle of the cleaning box 7, and the output end of the grinding material homogenizing tank is connected with the descaling spray head 6 through the sand supply pipe 28 to supply sand for the descaling spray head 6 in the cleaning box 7. The weight sensor 30 is arranged below the grinding material homogenizing tank 27, the grinding material screening device 31 is arranged above the grinding material homogenizing tank 27, the sand supply control valve 29 is arranged below a lower sand opening of the grinding material homogenizing tank 27, and the grinding material homogenizing tank 27 is connected with the descaling spray head 6 through the sand supply pipe 28; a hydraulic conveyor 32 is installed below the abrasive collection tank 24 and connected to the abrasive homogenization tank 27 through a pipe, and a sand pumping water supply pump 36 is connected to the hydraulic conveyor 32 through a pipe. The hydrocyclone 33 is arranged above and at the front part of the cleaning box 7, the water inlet of the hydrocyclone 33 is connected with an overflow collecting box 34 arranged at the side of the cleaning box 7 through the slurry pump 35, the lower outlet of the hydrocyclone is connected with the cleaning box 7 so that the grinding material collecting box 24 can collect and sort the recovered grinding materials, and the upper outlet of the hydrocyclone is connected with the sedimentation tank 39 for discharging sewage containing waste oxide skin and fine grinding materials. The overflow collection tank 34 is located at the side and front position of the cleaning tank 7, and collects the waste water containing abrasive and scale overflowed from the cleaning tank 7. The inlet of the slurry pump 35 is connected with the overflow collection box 34. The structure of the grinding material homogenizing tank adopts a Chinese patent high-pressure water jet sand blasting grinding material supplying tank (patent number: 201320177049.5).
The inlet of the sewage filter 37 is connected with a sewage pump 40 through a water pipe 38, and the outlet thereof is connected with the purified water tank 20. The water inlet of the back flush pump 41 is connected with the clean water tank 20 through a pipeline, and the water outlet thereof is connected with the sewage filter 37.
The cleaning boxes comprise a first cleaning box 49 and a second cleaning box 50, the first cleaning box 49 is located at the front end of the second cleaning box 50, the first cleaning box 49 and the second cleaning box 50 are identical in structure, namely the first cleaning box 49 and the second cleaning box 50 are connected in series to completely clean the upper surface and the lower surface of the metal plate 5 in a covering mode, or the first cleaning box 49 and the second cleaning box 50 are structurally different only in that the arrangement positions of the scale removal spray heads 6 in the width direction of the metal plate 5 are staggered in sequence, namely the first cleaning box 49 and the second cleaning box 50 can respectively and independently clean a certain width in the width direction in sequence to completely clean the upper surface and the lower surface of the metal plate 5 in a covering mode.
According to different width specifications of the metal sheet 5, when the adjustable side guide rollers 14 on the feeding and discharging side limit rollers 4 and the side guide adjusting mechanism 15 can be automatically adjusted to limit, the descaling spray heads 6 with corresponding width areas can be synchronously started and stopped, the descaling spray heads are convenient, quick and energy-saving, and meanwhile, the cleaning box 7, the horizontal conveying rollers 11 in the cleaning box, the fixed side guide rollers 13 in the cleaning box and the adjustable side guide rollers 14 are maximally protected, so that the descaling spray head has strong adaptability.
The added components of the cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting comprise: the sand supply pipe 28 connected with the grinding material homogenizing tank 27 and the descaling spray head 6 is provided with a shaping hard pipe 44, so that the sand supply effect is prevented from being influenced after the sand supply pipe 28 is deformed and damaged. An anti-blocking pipeline with a valve 47 (arranged beside a sand washing pump 46) can be added on a water pipeline of the sand washing nozzle 45 in the grinding material homogenizing tank 27 to prevent the sand inlet of the sand washing nozzle 45 from being blocked due to siphonage of the water pipeline. A baffle 48 may be added to the descaling spray head 6 below the sheet metal 5 to cover the outlet of the descaling spray head 6 in a vertical direction to prevent the scale spray head 6 from being clogged by abrasive particles falling vertically from the sheet metal 5 or from the top of the inside of the cleaning tank 7 into the nozzles. A high-pressure filter device 43 is added between the high-pressure pump 21 and the descaling spray head 6 to improve the water quality entering the descaling spray head 6 and reduce the blockage of the descaling spray head 6.
The cleaning process of the sheet metal in the cleaning system for descaling and cleaning the sheet metal by high-pressure water jet blasting comprises the following steps: the method comprises the following steps that firstly, a metal plate 5 is hung on a feeding conveying roller way 1 and pushed by a side positioning pusher 3, meanwhile, the width or the thickness of the metal plate is detected by a feeding detection device 9, the metal plate 5 is pushed to a specified position after a feedback signal is detected, then, the metal plate 5 is subjected to side limiting by a feeding and discharging side limiting roller 4, and then, the feeding conveying roller way 1 and a horizontal conveying roller wheel in a cleaning box are started to convey the metal plate; when the metal plate 5 reaches the inlet position of the first cleaning box 49, the side guide adjusting mechanism 15 automatically adjusts the adjustable side guide roller 14 positioned at the inlet of the first cleaning box 49 to limit the width direction of the metal plate 5 to be fed, and then the metal plate 5 is fed into the first cleaning box 49 and sand-blast-cleaned on the upper side surface and the lower side surface; when the metal plate 5 reaches the outlet position of the first cleaning box 49, the adjustable side guide roller 14 positioned at the outlet of the first cleaning box 49 is automatically adjusted through the side guide adjusting mechanism 15, and the metal plate 5 to be separated is limited in the width direction; the processes of conveying, limiting and cleaning the metal plates 5 in the second cleaning box 50 are similar, and when the metal plates 5 are cleaned in the first cleaning box 49 and the second cleaning box 50, the sand blasting cleaning of the surfaces of the metal plates is finished. Thereafter, the metal plate 5 is introduced into the high-pressure water washing tank 18, and all the adhering substances on the surface thereof are washed away by high-pressure water. And finally, detecting by the blanking detection device 10, starting the blanking conveying roller bed 2 to send out the cleaned metal plate, so that the metal plate 5 completes all cleaning processes in a cleaning system for blasting high-pressure water jet to remove scales and clean the metal plate, and the metal plate 5 is cleaned completely.
In order to prolong the storage time of a part of the metal sheets 5, a blowing device and a drying device can be added after the high-pressure water washing tank 18, and the surface of the metal sheets can be dried.
In this embodiment, optionally, this cleaning system for removing scale and cleaning sheet metal by high-pressure water jet blasting may also be set up such that each cleaning box 7 is cleaned to a width of B, and then N cleaning boxes 7 that can be connected in series are arranged in a staggered manner by gradient of the descaling spray head, so that sheet metal 5 with a width specification of B × N can be cleaned.
The foregoing is illustrative of the preferred embodiment of the present invention and is not to be construed as limiting the invention in any way. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.
Claims (9)
1. A cleaning system for cleaning sheet metal by high-pressure water jet sand blasting and descaling is characterized by comprising a high-pressure water jet sand blasting and descaling device, a high-pressure water flushing tank (18), a high-pressure water supply system, an abrasive material supply, recovery and sorting system and a sewage circulating treatment system;
the high-pressure water jet sand blasting descaling device comprises a cleaning box (7), a descaling spray head (6) for sand blasting cleaning of the metal sheet (5) and an abrasive collecting box (24), wherein the abrasive collecting box (24) is positioned below the metal sheet (5);
the high-pressure water washing tank (18) is arranged at the outlet end of the cleaning tank (7);
the high-pressure water supply system comprises a water purification tank (20) and a high-pressure pump (21), one end of the high-pressure pump (21) is connected with the water purification tank (20), and the other end of the high-pressure pump is connected with the descaling spray head (6);
the abrasive feeding, recovering and sorting system comprises an abrasive homogenizing tank (27), an abrasive screening device (31), a hydraulic conveyor (32), an overflow collecting box (34) and a hydraulic cyclone (33);
the grinding material homogenizing tank (27) is positioned below the grinding material screening device (31) and above the cleaning box (7), one end of the grinding material homogenizing tank (27) is connected with the grinding material screening device (31), and the other end of the grinding material homogenizing tank is connected with the descaling spray head (6) to supply sand for the grinding material homogenizing tank;
the hydraulic conveyor (32) is positioned below the abrasive collecting box (24), one end of the hydraulic conveyor is connected with the abrasive collecting box (24), and the other end of the hydraulic conveyor is connected with the abrasive screening device (31) and used for returning the collected abrasives to the abrasive homogenizing tank (27);
the overflow collecting box (34) is positioned at the output end of an overflow port of the cleaning box (7), a water inlet of the hydrocyclone (33) is connected with the overflow collecting box (34) through a slurry pump (35), an outlet at the lower part of the hydrocyclone is connected with the cleaning box (7) to recover abrasive materials, and a water outlet at the upper part of the hydrocyclone is connected with a sedimentation tank (39) to discharge sewage;
the sewage circulating treatment system comprises a sewage filter (37) and a sedimentation tank (39), one end of the sewage filter (37) is connected with the water purifying tank (20), and the other end of the sewage filter (37) is connected with the sedimentation tank (39).
2. The cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting according to claim 1, further comprising a sheet metal conveying system, wherein the sheet metal conveying system comprises a feeding rollgang (1) and a discharging rollgang (2) installed at both ends of an inlet of the cleaning box (7) and an outlet of the high-pressure water flushing box (18), and horizontal conveying rollers (11) in the cleaning box, and
a side guide roller (13) is fixed in the cleaning box and is fixedly arranged on the same side of the sheet metal (5) along the conveying direction and on one side of the descaling spray head (6) in the spraying direction;
and the adjustable side guide roller (14) is arranged on the other side of the metal plate (5) along the conveying direction and is positioned at the outer side of the fixed side guide roller (13) in the outermost cleaning box close to the inlet and the outlet of the cleaning box (7), and when the metal plate (5) leaves the adjustable side guide roller (14) and is cleaned midway in the cleaning box (7), the width of the metal plate is positioned by the fixed side guide roller (13) in the cleaning box.
3. The cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting according to claim 2, characterized in that the distance between the axes of any continuous 3 fixed side guide rollers (13) in the cleaning box (7) and the distance between the axis of the adjustable side guide roller (14) and the axis of the closest 2 nd fixed side guide roller (13) in the cleaning box are both smaller than the length of the sheet metal (5) to be conveyed.
4. The cleaning system for descaling and cleaning sheet metal by water jet blasting according to claim 2 or 3, wherein the sheet metal (5) is cleaned by at least two of the cleaning box internal fixed side guide rollers (13) at all times, or the adjustable side guide rollers (14) and the cleaning box internal fixed side guide rollers (13) jointly limit the width of the sheet metal.
5. The cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting according to claim 2, wherein the sheet metal conveying system further comprises feeding and discharging side limit rollers (4) which are installed on the feeding rollgang (1) and the discharging rollgang (2) and located on both sides of the conveying direction of the sheet metal (5), and when the sheet metal (5) is located on the feeding rollgang (1) or the discharging rollgang (2) in whole or in part, the width of the sheet metal (5) is limited.
6. The system of claim 5, wherein the adjustable side guide rollers (14) are automatically adjusted and moved in parallel by a side guide adjustment mechanism (15) to accommodate sheet metal of different gauge widths.
7. A system for high-pressure water jet descaling and cleaning of sheet metal according to claim 2, characterized in that pressure rollers (8) are arranged in the cleaning box above the horizontal conveyor rollers (11) between which the sheet metal (5) is transported.
8. The cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting according to claim 6, characterized in that the feeding rollerway (1) and the blanking rollerway (2) are both composed of two or more horizontal conveyor rollers (16), and pressure rollers (8) are arranged above the horizontal conveyor rollers (16).
9. The cleaning system for descaling and cleaning sheet metal by high-pressure water jet blasting according to claim 8, wherein the sheet metal conveying system further comprises a feeding detection device (9) and a discharging detection device (10) which are respectively arranged at the feeding rollgang (1) and the discharging rollgang (2) and used for determining the distance or position to be moved by the feeding side limit roller (4), the adjustable side guide roller (14) and the pressure roller (8) by detecting the width and thickness of the sheet metal (5).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920814187.7U CN210173329U (en) | 2019-05-31 | 2019-05-31 | Cleaning system for removing scale and cleaning sheet metal by high-pressure water jet sand blasting |
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| CN201920814187.7U CN210173329U (en) | 2019-05-31 | 2019-05-31 | Cleaning system for removing scale and cleaning sheet metal by high-pressure water jet sand blasting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110103151A (en) * | 2019-05-31 | 2019-08-09 | 长沙矿冶研究院有限责任公司 | A kind of cleaning system and method for high-pressure water-jet blasting de-scaling cleaning sheet metal |
| CN113211327A (en) * | 2021-05-17 | 2021-08-06 | 山东绿钢环保科技股份有限公司 | Mixed jet flow descaling system |
| CN113210445A (en) * | 2021-05-17 | 2021-08-06 | 山东绿钢环保科技股份有限公司 | Descaling system for long metal products |
-
2019
- 2019-05-31 CN CN201920814187.7U patent/CN210173329U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110103151A (en) * | 2019-05-31 | 2019-08-09 | 长沙矿冶研究院有限责任公司 | A kind of cleaning system and method for high-pressure water-jet blasting de-scaling cleaning sheet metal |
| CN110103151B (en) * | 2019-05-31 | 2024-03-22 | 长沙矿冶研究院有限责任公司 | Cleaning system and method for cleaning sheet metal by high-pressure water jet blasting descaling |
| CN113211327A (en) * | 2021-05-17 | 2021-08-06 | 山东绿钢环保科技股份有限公司 | Mixed jet flow descaling system |
| CN113210445A (en) * | 2021-05-17 | 2021-08-06 | 山东绿钢环保科技股份有限公司 | Descaling system for long metal products |
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