CN115178513A - Aluminum template correction and cleaning device - Google Patents

Aluminum template correction and cleaning device Download PDF

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Publication number
CN115178513A
CN115178513A CN202210817884.4A CN202210817884A CN115178513A CN 115178513 A CN115178513 A CN 115178513A CN 202210817884 A CN202210817884 A CN 202210817884A CN 115178513 A CN115178513 A CN 115178513A
Authority
CN
China
Prior art keywords
roller
cleaning device
frame
rack
correcting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210817884.4A
Other languages
Chinese (zh)
Inventor
张绍君
张慧丽
张伟哲
张爽
李宏伟
黄立兵
肖立翠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China 22MCC Group Corp Ltd
Original Assignee
China 22MCC Group Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China 22MCC Group Corp Ltd filed Critical China 22MCC Group Corp Ltd
Priority to CN202210817884.4A priority Critical patent/CN115178513A/en
Publication of CN115178513A publication Critical patent/CN115178513A/en
Pending legal-status Critical Current

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    • B08B1/20
    • B08B1/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work

Abstract

The invention relates to the technical field of aluminum template cleaning equipment, in particular to an aluminum template correction cleaning device which comprises a rack, wherein an electric conveyor is arranged on the rack, a cleaning mechanism is arranged on the rack and above the electric conveyor, the left side of the rack is a feeding end, a correction mechanism is arranged at the feeding end, the correction mechanism comprises an upper press roller and a lower carrier roller which are arranged at intervals up and down, the upper press roller and the lower carrier roller are in transmission connection with the electric conveyor, and the cleaning mechanism sequentially comprises a spraying part, a rolling brush part and a purging part from left to right; according to the invention, the correction mechanism can level the deformed part of the aluminum template, and meanwhile, after the first leveling, the subsequent cleaning mechanism is more convenient to clean, the uneven part is prevented from being cleaned incompletely, and the template cleaning quality can be improved; the residual attachments can be blown by the blowing part, and the surface of the template is dewatered and dried.

Description

Aluminum template correction and cleaning device
Technical Field
The invention relates to the technical field of aluminum template cleaning equipment, in particular to an aluminum template correction cleaning device.
Background
The aluminum template system is a novel template support system widely used at present, and after the aluminum template used up in an engineering, the aluminum template can also be put into use again after being cleaned, and the aluminum template is cleaned in an artificial mode, so that the cleaning workload is large and the efficiency is low, therefore, an aluminum template cleaning machine is needed to replace manual cleaning, and the cleaning efficiency is improved.
Current application number is CN 202010612638.6's aluminum mould board belt cleaning device, it includes diaphragm, rotation mechanism and wiper mechanism, carries out rotary erosion through wasing the shower nozzle to the template surface, has improved aluminum mould board washing efficiency and quality. However, in the prior art, there are various situations that the aluminum template deforms during the use of the aluminum template, such as: the side direction pressure extrusion aluminium template that the concrete brought behind welding aluminium template, the concreting, when the template warp the back and wash, the attachment of department of deformation is difficult not clearly to sweep totally, consequently, before putting into use once more, not only will wash aluminium template and still will rectify its deformation.
Disclosure of Invention
The present invention is made to solve the above problems, and an object of the present invention is to provide an aluminum die plate correcting and cleaning apparatus capable of correcting and cleaning an aluminum die plate.
The invention solves the problems and adopts the technical scheme that:
an aluminum template correction cleaning device comprises a rack, wherein an electric conveyor is arranged on the rack, a cleaning mechanism is arranged on the rack above the electric conveyor, the left side of the rack is a feeding end, the right side of the rack is a discharging end, a correcting mechanism is arranged on the rack at the feeding end and comprises an upper compression roller and a lower carrier roller which are arranged at intervals up and down, the lower carrier roller is parallel to the conveying roller of the electric conveyor and is in transmission connection with the conveying roller, the lower carrier roller and the conveying roller rotate in the same direction, the upper compression roller is in transmission connection with the lower carrier roller below, and the upper compression roller and the lower carrier roller rotate in the opposite direction; the cleaning mechanism comprises a spraying part, a rolling brush part and a blowing part from left to right in sequence; the spraying part comprises a spraying pipe connected to a water supply pipeline, and a spraying control valve and a spray head are arranged on the spraying pipe; the rolling brush part comprises a steel wire brush roller, the steel wire brush roller is in transmission connection with a conveying roller right below, and the steel wire brush roller and the conveying roller rotate in the same direction; the blowing part comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, and an air injection control valve and an air knife are arranged on the air supply pipe.
Compared with the prior art, the invention adopting the technical scheme has the prominent characteristics that:
the correcting mechanism can level the deformed part of the aluminum template, and meanwhile, after the first leveling, the subsequent cleaning mechanism can be more conveniently cleaned, the uneven part is prevented from being cleaned incompletely, and the template cleaning quality can be improved; the spraying part can wash attachments on the aluminum template and soften the attachments; the template can be quickly brushed through the rolling brush part, and sundries adhered to the template are brushed off; residual attachments can be blown by the blowing part, and the surface of the template is dewatered and dried by an air knife.
Preferably, the further technical scheme of the invention is as follows:
the correcting mechanism is provided with a heating mechanism, and the heating mechanism comprises heating pipes arranged in the upper pressing roller and the lower supporting roller and a power supply electrically connected with the heating pipes; the heating is more favorable for the deformation of the template, and the deformed part of the template is flattened.
The air knife is arranged in a downward inclination mode, the inclination direction is opposite to the conveying direction of the electric conveyor, and the included angle between the blowing direction of the air knife and the horizontal plane of the position of the air knife is 70-85 degrees; the purging is cleaner, and the purging area is larger.
The sewage recovery device also comprises a sewage recovery mechanism, wherein the sewage recovery mechanism comprises a chute arranged on the lower side of the rack, the width of the chute is larger than that of the rack, the chute is obliquely arranged downwards, and the end part of the chute is communicated to the sewage collection tank; can recycle sewage, can circulate and reuse after filtering.
The end part of the rotating shaft of the upper compression roller is sleeved with a bearing, the bearing is connected with an elastic adjusting mechanism, and the bearing is connected with the rack through the elastic adjusting mechanism; simple structure, the centre gripping template of being convenient for.
The elastic adjusting structure comprises a connecting rod fixedly connected to the inner wall of the top of the frame, a connecting block is arranged on the connecting rod, a first through hole is formed in the connecting block, a second through hole is formed in the bearing corresponding to the first through hole, a sliding rod is arranged in the first through hole and the second through hole in a sliding mode in a penetrating mode, a limiting plate is arranged at the upper end of the sliding rod, the lower end of the sliding rod is fixed to the frame through a fixing seat, a spring is sleeved on the sliding rod, the lower end of the spring is connected to the fixing seat, and the upper end of the spring is connected to the bearing.
The right side of the discharge end of the rack is provided with a stacking mechanism, the stacking mechanism comprises a base, the base is connected with a plurality of vertically arranged hydraulic push rods, the hydraulic push rods are connected with a top supporting plate, and the top supporting plate is provided with a pressure sensor; the hydraulic electric push rod is electrically connected with the hydraulic electric push rod; the top supporting plate is driven by the hydraulic electric push rod to gradually move downwards, so that the cleaned aluminum templates are sequentially stacked on the top supporting plate.
Drawings
FIG. 1 is a schematic structural diagram of an aluminum mold plate correcting and cleaning apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an elastic adjustment machine according to an embodiment of the present invention.
In the figure: 1. an aluminum template; 2. a frame; 3. a lower carrier roller; 4. an upper compression roller; 5. an electric conveyor; 6. a spraying part; 7. a rolling brush part; 8. a purge section; 9. a chute; 10. a sewage collection tank; 11. a base; 12. a hydraulic push rod; 13. a top pallet; 14. a pressure sensor; 15. a bearing; 1601. a connecting rod; 1602. connecting blocks; 1603. a slide bar; 1604. a limiting plate; 1605. a spring; 1606. a fixed seat.
Detailed Description
The invention will be further described with reference to the following examples, which are included merely for the purpose of illustration and are not intended to limit the scope of the invention.
As shown in fig. 1-2, a belt cleaning device is rectified to aluminum mould board, including frame 2, be provided with electric conveyor 5 in the frame 2, it is provided with wiper mechanism to lie in electric conveyor 5 top in the frame 2, and 2 left sides of frame are the feed end, and the right side is the discharge end, lie in the feed end and be equipped with correction mechanism in the frame 2, and wiper mechanism includes spray portion 6, brush portion 7 and sweeps portion 8 from left to right in proper order. Wherein, frame 2 is sealed all around and top with the sheet steel, and the left side is equipped with the feed inlet, and the right side is equipped with the discharge gate, and the exhaust hole has been seted up at the top, is connected with the aiutage, filter core and top cap on the exhaust hole and constitutes, and the aiutage lower extreme is fixed on the sheet steel around the exhaust hole, is fixed with the filter core in the aiutage, and the aiutage upper portion is passed through the pole setting and is linked to each other with the top cap, and gas is discharged by the aiutage upper end after the filter core filters, can avoid in the rainwater entering device through the top cap. The filter element is a dry-type filter element capable of adsorbing small particles or dust, can reduce pollution to the external environment, and has an environment-friendly effect. Electric conveyor 5 comprises conveying motor, conveying roller etc. and conveying motor fixes in 2 right sides in the frame, and conveying motor's output shaft passes through the drive belt and links to each other with the conveying roller, links to each other through the drive belt between a plurality of conveying rollers.
The correcting mechanism can be provided with one group or two groups, wherein the correcting mechanism is arranged at the feeding end when the correcting mechanism is provided with one group, and is respectively arranged at the feeding end and the discharging end when the correcting mechanism is provided with two groups; the correcting mechanism comprises an upper pressing roller 4 and a lower carrier roller 3 which are arranged at intervals up and down, the lower carrier roller 3 is arranged in parallel with the conveying roller of the electric conveyor 5 and is in transmission connection with the conveying roller through a transmission belt, and the lower carrier roller 3 and the conveying roller rotate in the same direction; the upper press roller 4 is connected with the lower carrier roller 3 under the upper press roller 4 in a transmission way through a transmission belt which is arranged in a crossed way, and the upper press roller 4 and the lower carrier roller 3 rotate reversely. The end part of the rotating shaft of the upper compression roller 4 is sleeved with a bearing 15, the bearing 15 is connected with an elastic adjusting mechanism, and the bearing 15 is connected with the frame 2 through the elastic adjusting mechanism.
In order to quickly flatten the aluminum template 1, a heating mechanism is additionally arranged in a straightening mechanism at the feeding end, a heating cavity is arranged in the rollers of the upper pressing roller 4 and the lower supporting roller 3, and the heating mechanism comprises a heating pipe arranged in the heating cavity, a heating switch electrically connected with the heating pipe and a heating power supply electrically connected with the heating switch.
The spraying part 6 comprises a spraying pipe which is connected with an external water supply pipeline, and a spraying control valve and a spray head are arranged on the spraying pipe; the spray control valve is an electromagnetic valve, the spray heads are duckbilled flat nozzle, and the spray heads are arranged in rows at the width direction of the aluminum template 1 and at least two rows are arranged. The spray head is arranged obliquely, the oblique direction is opposite to the conveying direction of the electric conveyor 5, and the included angle between the air knife sweeping direction and the horizontal plane at the position of the air knife sweeping direction is 70-85 degrees.
The rolling brush part 7 comprises a steel wire brush roller and a rolling brush driving motor for driving the steel wire brush roller to rotate; the steel wire brush roller is positioned right above the conveying roller of the electric conveyor 5, connecting shafts are fixed at two ends of the steel wire brush roller, the connecting shafts are in keyed connection with bearings 15, and the bearings 15 are connected with the inner wall of the thin steel plate at the top of the rack 2 through an elastic adjusting structure. The connecting shaft of the steel wire brush roller is connected with a belt pulley in a key mode, the belt pulley is connected with a conveying roller located right below the steel wire brush roller through a transmission belt, and the rotating directions of the steel wire brush roller and the conveying roller are the same. All conveying rollers, upper compression roller 4, lower supporting roller 3 and steel wire brush roller all use area to press sealing washer slide bearing 15 to be connected with frame 2 or the steel sheet inner wall in the frame 2, and the sealing washer can prevent that hard dirt from getting into bearing 15 and causing its damage.
The blowing part 8 comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, an air injection control valve and an air knife are arranged on the air supply pipe, the air injection control valve is arranged in a way that the air knife of an electromagnetic valve inclines downwards, the inclination direction is opposite to the transportation direction of the electric conveyor 5, and the included angle between the blowing direction of the air knife and the horizontal plane of the position where the air knife is located is 70-85 degrees; in order to save energy, the positions of the spray head and the air knife can be provided with infrared correlation sensors for detecting the position of the steel plate, and the controller is respectively electrically connected with the infrared correlation sensors, the spray control valve and the spray control valve, so that the spray control valve and the spray control valve can be automatically opened and closed, and the spray head and the air knife can be automatically started and stopped.
The sewage recovery device also comprises a sewage recovery mechanism arranged on the lower side of the rack 2, the sewage recovery mechanism comprises a chute 9 arranged on the lower side of the rack 2, and the width of the chute 9 is larger than that of the rack 2; steel plates are additionally arranged between the chute 9 and steel plates on the periphery of the frame 2 for connection; the chute 9 is gradually inclined downwards from right to left, and the left end of the chute 9 is communicated to the sewage collecting tank 10; the chute 9 is made of a steel plate with a small smooth friction coefficient, so that dirt accumulation or equipment damage caused by the fact that dirt cannot slide downwards is prevented; the sewage in the sewage collecting tank 10 can be put into production again after being settled and filtered, and is used for spraying by the spraying part 6.
Elasticity adjustment mechanism includes connecting rod 1601 of rigid coupling on 2 top inner walls in the frame, be provided with connecting block 1602 on connecting rod 1601, first through-hole has been seted up in connecting block 1602, it is provided with the second through-hole to correspond first through-hole on the bearing 15, first through-hole, slide bar 1603 is worn to be equipped with in the second through-hole in the slip, slide bar 1603 upper end is provided with limiting plate 1604, the slide bar 1603 lower extreme passes through the fixing base 1606 to be fixed on frame 2, the cover is equipped with spring 1605 on slide bar 1603, the lower extreme of spring 1605 is connected on fixing base 1606, the upper end is connected on bearing 15.
A stacking mechanism is arranged on the right side of the discharge end of the rack 2 and comprises a base 11, a plurality of vertically arranged hydraulic electric push rods 12 are connected to the base 11, top supporting plates 13 are connected to the hydraulic electric push rods 12, and pressure sensors 14 are arranged on the top supporting plates 13; the hydraulic push rod control system further comprises a controller, wherein the controller is electrically connected with the pressure sensor 14 and the hydraulic push rod 12 respectively; the top supporting plate 13 is driven by the hydraulic push rod 12 to gradually move downwards, so that the cleaned aluminum templates 1 are sequentially stacked on the top supporting plate 13.
When the device is used, an aluminum template 1 to be cleaned enters through a feeding hole, primary correction and primary attachment cleaning are realized through a first group of correction mechanisms, and then large-volume attachment cleaning and attachment softening are realized through the spraying part 6; then, through the rolling brush part 7, the attachments attached to the aluminum template 1 are brushed again by the steel wire brush roller moving in the reverse direction; then, the air knife formed by high-pressure gas is used for removing attachments again through the blowing part 8, meanwhile, the air knife plays a role in removing water and cooling, residual water drops on the surface of the template are removed, and after the treatment, the completion of the primary correction of the thin steel plate and the complete cleaning of the attachments is realized. The sewage generated in the cleaning process slides to a sewage collecting tank 10 through a chute 9; finally, a group of correction mechanisms without heating mechanisms are arranged at the discharging end, and the template is corrected again, so that the flatness and the final processing quality of the template can be improved; the corrected template is collected on the top supporting plate 13 through the discharge hole, after the pressure sensor 14 detects that the gravity is increased by a preset weight increase value (if the aluminum template 1 is heavy Dkg, the preset weight increase value is D +/-0.5 kg), the hydraulic push rod 12 is controlled by the controller to descend by the thickness of the aluminum template 1 until the collection is completed.
The template is corrected and cleaned through the template correcting and cleaning device, the correcting and cleaning efficiency and quality are greatly improved, and labor and time are saved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, which is defined in the appended claims.

Claims (7)

1. The utility model provides a belt cleaning device is rectified to aluminum mould board, includes the frame, is provided with electric conveyor in the frame, lies in the electric conveyor top in the frame and is provided with wiper mechanism, and the frame left side is the feed end, and the right side is discharge end, its characterized in that:
a correcting mechanism is arranged at the feeding end of the rack, the correcting mechanism comprises an upper pressing roller and a lower supporting roller which are arranged at intervals up and down, the lower supporting roller is arranged in parallel with the conveying roller of the electric conveyor and is in transmission connection with the conveying roller, the lower supporting roller and the conveying roller rotate in the same direction, the upper pressing roller is in transmission connection with the lower supporting roller below the upper pressing roller, and the upper pressing roller and the lower supporting roller rotate in the opposite direction;
the cleaning mechanism comprises a spraying part, a rolling brush part and a blowing part from left to right in sequence; the spraying part comprises a spraying pipe connected to a water supply pipeline, and a spraying control valve and a spray head are arranged on the spraying pipe; the rolling brush part comprises a steel wire brush roller, the steel wire brush roller is in transmission connection with a conveying roller right below, and the steel wire brush roller and the conveying roller rotate in the same direction; the blowing part comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, and a paint spraying control valve and an air knife are arranged on the air supply pipe.
2. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the correcting mechanism is provided with a heating mechanism, and the heating mechanism comprises a heating pipe arranged in the upper pressing roller and the lower supporting roller and a power supply electrically connected with the heating pipe.
3. The aluminum die plate correcting and cleaning device as recited in claim 1, wherein: the air knife is arranged in a downward inclined mode, the inclined direction is opposite to the conveying direction of the electric conveyor, and the included angle between the blowing direction of the air knife and the horizontal plane of the position of the air knife is 70-85 degrees.
4. The aluminum die plate correcting and cleaning device as recited in claim 1, wherein: still include sewage recovery mechanism, sewage recovery mechanism is including setting up the chute in the frame downside, and the chute width is greater than the frame width, and the chute slope sets up downwards, and the chute tip communicates to sewage collecting tank.
5. The aluminum die plate correcting and cleaning device as recited in claim 1, wherein: the end part of the rotating shaft of the upper compression roller is sleeved with a bearing, the bearing is connected with an elastic adjusting mechanism, and the bearing is connected with the rack through the elastic adjusting mechanism.
6. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the elastic adjusting structure comprises a connecting rod fixedly connected to the inner wall of the top of the frame, a connecting block is arranged on the connecting rod, a first through hole is formed in the connecting block, a second through hole is formed in the bearing corresponding to the first through hole, a sliding rod is arranged in the first through hole and the second through hole in a sliding mode in a penetrating mode, a limiting plate is arranged at the upper end of the sliding rod, the lower end of the sliding rod is fixed to the frame through a fixing seat, a spring is sleeved on the sliding rod, the lower end of the spring is connected to the fixing seat, and the upper end of the spring is connected to the bearing.
7. The aluminum die plate correcting and cleaning device as recited in claim 1, wherein: the right side of the discharge end of the rack is provided with a stacking mechanism, the stacking mechanism comprises a base, the base is connected with a plurality of vertically arranged hydraulic push rods, the hydraulic push rods are connected with a top supporting plate, and the top supporting plate is provided with a pressure sensor; the hydraulic control system is characterized by further comprising a controller, wherein the controller is electrically connected with the pressure sensor and the hydraulic electric push rod respectively.
CN202210817884.4A 2022-07-13 2022-07-13 Aluminum template correction and cleaning device Pending CN115178513A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210817884.4A CN115178513A (en) 2022-07-13 2022-07-13 Aluminum template correction and cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210817884.4A CN115178513A (en) 2022-07-13 2022-07-13 Aluminum template correction and cleaning device

Publications (1)

Publication Number Publication Date
CN115178513A true CN115178513A (en) 2022-10-14

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ID=83517681

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210817884.4A Pending CN115178513A (en) 2022-07-13 2022-07-13 Aluminum template correction and cleaning device

Country Status (1)

Country Link
CN (1) CN115178513A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116812570A (en) * 2023-06-21 2023-09-29 法图尔智能装备江苏有限公司 Stacking equipment is carried in production of heat preservation extruded sheet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116812570A (en) * 2023-06-21 2023-09-29 法图尔智能装备江苏有限公司 Stacking equipment is carried in production of heat preservation extruded sheet
CN116812570B (en) * 2023-06-21 2023-12-08 法图尔智能装备江苏有限公司 Stacking equipment is carried in production of heat preservation extruded sheet

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