CN217550539U - Aluminum template correction and cleaning device - Google Patents
Aluminum template correction and cleaning device Download PDFInfo
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- CN217550539U CN217550539U CN202221790372.5U CN202221790372U CN217550539U CN 217550539 U CN217550539 U CN 217550539U CN 202221790372 U CN202221790372 U CN 202221790372U CN 217550539 U CN217550539 U CN 217550539U
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- roller
- frame
- cleaning device
- correcting
- template
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 42
- 238000004140 cleaning Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000007664 blowing Methods 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 19
- 239000010865 sewage Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 238000010408 sweeping Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to an aluminum mould board cleaning equipment technical field, especially relate to an aluminum mould board correction belt cleaning device, including the frame, be provided with electric conveyor in the frame, be located in the frame and be provided with the wiper mechanism above electric conveyor, the frame left side is the feed end, and the feed end department is equipped with the orthotic devices, and the orthotic devices includes upper compression roller and the snub pulley that upper and lower interval set up, and upper compression roller and snub pulley are connected with electric conveyor transmission, and the wiper mechanism includes spraying portion, brush portion and sweep portion from left to right in proper order; the utility model discloses, through the correction mechanism, can carry out the leveling to the position that the aluminium template takes place to warp, simultaneously, after first leveling, more be convenient for follow-up wiper mechanism to wash, avoid uneven terrace to wash not in place, can promote template cleaning quality; the residual attachments can be blown by the blowing part, and the surface of the template is dewatered and dried.
Description
Technical Field
The utility model relates to an aluminum mould board cleaning equipment technical field especially relates to an aluminum mould board rectifies belt cleaning device.
Background
The aluminum template system is a novel template support system widely used at present, and after the aluminum template used up in an engineering, the aluminum template can also be put into use again after being cleaned, and the aluminum template is cleaned in an artificial mode, so that the cleaning workload is large and the efficiency is low, therefore, an aluminum template cleaning machine is needed to replace manual cleaning, and the cleaning efficiency is improved.
The aluminum template cleaning device with the application number of CN202010612638.6 comprises a transverse plate, a rotary mechanism and a cleaning mechanism, wherein the surface of the template is rotationally washed by a cleaning spray head, so that the cleaning efficiency and quality of the aluminum template are improved. However, in the prior art, there are various situations that the aluminum template deforms during the use of the aluminum template, such as: side direction pressure extrusion aluminum mould board that concrete brought behind welding aluminum mould board, the concreting, when the template warp the after-cleaning, the attachment of department of deformation is difficult for not clearly sweeping totally, consequently, before the drop into use once more, not only will wash aluminum mould board and still will rectify its deformation play.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem, thereby providing a can rectify and abluent aluminium template correction belt cleaning device to the aluminium template.
Utility model solves the problem, the technical scheme who adopts is:
an aluminum template correction cleaning device comprises a rack, wherein an electric conveyor is arranged on the rack, a cleaning mechanism is arranged on the rack above the electric conveyor, the left side of the rack is a feeding end, the right side of the rack is a discharging end, a correction mechanism is arranged on the rack at the feeding end and comprises an upper pressing roller and a lower supporting roller which are arranged at an interval up and down, the lower supporting roller is arranged in parallel with the conveying roller of the electric conveyor and is in transmission connection with the conveying roller, the lower supporting roller and the conveying roller rotate in the same direction, the upper pressing roller is in transmission connection with the lower supporting roller below the upper pressing roller, and the upper pressing roller and the lower supporting roller rotate reversely; the cleaning mechanism comprises a spraying part, a rolling brush part and a blowing part from left to right in sequence; the spraying part comprises a spraying pipe connected to a water supply pipeline, and a spraying control valve and a spray head are arranged on the spraying pipe; the rolling brush part comprises a steel wire brush roller, the steel wire brush roller is in transmission connection with a conveying roller right below, and the steel wire brush roller and the conveying roller rotate in the same direction; the blowing part comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, and an air injection control valve and an air knife are arranged on the air supply pipe.
Adopt above-mentioned technical scheme the utility model discloses, compare with prior art, its outstanding characteristics are:
the correcting mechanism can level the deformed part of the aluminum template, and meanwhile, after the first leveling, the subsequent cleaning mechanism is more convenient to clean, uneven parts are prevented from being cleaned incompletely, and the template cleaning quality can be improved; the spraying part can wash attachments on the aluminum template and soften the attachments; the template can be quickly brushed by the rolling brush part, and sundries adhered to the template are brushed off; residual attachments can be blown through the blowing part, and the surface of the template is dewatered and dried through an air knife.
Preferably, the present invention further provides:
the correcting mechanism is provided with a heating mechanism, and the heating mechanism comprises heating pipes arranged in the upper pressing roller and the lower supporting roller and a power supply electrically connected with the heating pipes; after heating, the template is more favorably deformed, and the deformed part of the template is flattened.
The air knife is arranged in a downward inclination mode, the inclination direction is opposite to the conveying direction of the electric conveyor, and the included angle between the blowing direction of the air knife and the horizontal plane of the position of the air knife is 70-85 degrees; the purging is cleaner, and the purging area is larger.
The sewage recovery device also comprises a sewage recovery mechanism, wherein the sewage recovery mechanism comprises a chute arranged on the lower side of the rack, the width of the chute is larger than that of the rack, the chute is obliquely arranged downwards, and the end part of the chute is communicated to the sewage collection tank; can recycle sewage, can circulate and reuse after filtering.
The end part of the rotating shaft of the upper compression roller is sleeved with a bearing, the bearing is connected with an elastic adjusting mechanism, and the bearing is connected with the rack through the elastic adjusting mechanism; simple structure, the centre gripping template of being convenient for.
The elastic adjusting structure comprises a connecting rod fixedly connected to the inner wall of the top of the frame, a connecting block is arranged on the connecting rod, a first through hole is formed in the connecting block, a second through hole is formed in the bearing corresponding to the first through hole, a sliding rod is arranged in the first through hole and the second through hole in a sliding mode in a penetrating mode, a limiting plate is arranged at the upper end of the sliding rod, the lower end of the sliding rod is fixed to the frame through a fixing seat, a spring is sleeved on the sliding rod, the lower end of the spring is connected to the fixing seat, and the upper end of the spring is connected to the bearing.
The right side of the discharge end of the rack is provided with a stacking mechanism, the stacking mechanism comprises a base, the base is connected with a plurality of vertically arranged hydraulic push rods, the hydraulic push rods are connected with a top supporting plate, and the top supporting plate is provided with a pressure sensor; the hydraulic electric push rod is electrically connected with the hydraulic electric push rod; the hydraulic electric push rod drives the top supporting plate to gradually move downwards, so that the cleaned aluminum templates are sequentially stacked on the top supporting plate.
Drawings
Fig. 1 is a schematic structural view of an aluminum template correction cleaning device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an elastic adjustment machine according to an embodiment of the present invention.
In the figure: 1. an aluminum template; 2. a frame; 3. a lower carrier roller; 4. an upper compression roller; 5. an electric conveyor; 6. a spraying part; 7. a rolling brush part; 8. a purge section; 9. a chute; 10. a sewage collection tank; 11. a base; 12. a hydraulic push rod; 13. a top pallet; 14. a pressure sensor; 15. a bearing; 1601. a connecting rod; 1602. connecting blocks; 1603. a slide bar; 1604. a limiting plate; 1605. a spring; 1606. a fixed seat.
Detailed Description
The invention will be further described with reference to the following examples, which are intended only for better understanding of the invention and therefore do not limit the scope of the invention.
As shown in fig. 1-2, a belt cleaning device is rectified to aluminum mould board, including frame 2, be provided with electric conveyor 5 in the frame 2, it is provided with wiper mechanism to lie in electric conveyor 5 top in the frame 2, and 2 left sides of frame are the feed end, and the right side is the discharge end, lie in the feed end and be equipped with correction mechanism in the frame 2, and wiper mechanism includes spray portion 6, brush portion 7 and sweeps portion 8 from left to right in proper order. Wherein, frame 2 is sealed all around and top with the sheet steel, and the left side is equipped with the feed inlet, and the right side is equipped with the discharge gate, and the exhaust hole has been seted up at the top, is connected with the aiutage, filter core and top cap on the exhaust hole and constitutes, and the aiutage lower extreme is fixed on the sheet steel around the exhaust hole, is fixed with the filter core in the aiutage, and the aiutage upper portion is passed through the pole setting and is linked to each other with the top cap, and gas is discharged by the aiutage upper end after the filter core filters, can avoid in the rainwater entering device through the top cap. The filter element is a dry-type filter element capable of adsorbing small particles or dust, can reduce pollution to the external environment, and has an environment-friendly effect. Electric conveyor 5 comprises conveyor motor, conveying roller etc. and conveyor motor fixes on 2 right sides in the frame, and conveyor motor's output shaft passes through the drive belt and links to each other with the conveying roller, links to each other through the drive belt between a plurality of conveying rollers.
The correcting mechanisms can be arranged in one group or two groups, wherein the correcting mechanisms are arranged at the feeding end when the correcting mechanisms are arranged in one group, and are respectively arranged at the feeding end and the discharging end when the correcting mechanisms are arranged in two groups; the correcting mechanism comprises an upper pressing roller 4 and a lower carrier roller 3 which are arranged at an interval from top to bottom, the lower carrier roller 3 is arranged in parallel with a conveying roller of the electric conveyor 5 and is in transmission connection with the conveying roller through a transmission belt, and the lower carrier roller 3 and the conveying roller rotate in the same direction; the upper press roller 4 is connected with the lower carrier roller 3 under the upper press roller 4 in a transmission way through a transmission belt which is arranged in a crossed way, and the upper press roller 4 and the lower carrier roller 3 rotate reversely. The end part of the rotating shaft of the upper compression roller 4 is sleeved with a bearing 15, the bearing 15 is connected with an elastic adjusting mechanism, and the bearing 15 is connected with the frame 2 through the elastic adjusting mechanism.
In order to quickly flatten the aluminum template 1, a heating mechanism is additionally arranged in a straightening mechanism at the feeding end, a heating cavity is arranged in the rollers of the upper pressing roller 4 and the lower supporting roller 3, and the heating mechanism comprises a heating pipe arranged in the heating cavity, a heating switch electrically connected with the heating pipe and a heating power supply electrically connected with the heating switch.
The spraying part 6 comprises a spraying pipe which is connected with an external water supply pipeline and is provided with a spraying control valve and a spray head; the spray control valve is an electromagnetic valve, the spray heads are duckbilled flat nozzles, and the spray heads are arranged in rows in the width direction of the aluminum template 1 and are at least provided with two rows. The spray head is arranged obliquely, the oblique direction is opposite to the conveying direction of the electric conveyor 5, and the included angle between the air knife sweeping direction and the horizontal plane at the position of the air knife sweeping direction is 70-85 degrees.
The rolling brush part 7 comprises a steel wire brush roller and a rolling brush driving motor for driving the steel wire brush roller to rotate; the steel wire brush roller is located right above a conveying roller of the electric conveyor 5, connecting shafts are fixed at two ends of the steel wire brush roller, the connecting shafts are in keyed connection with bearings 15, and the bearings 15 are connected with the inner wall of a thin steel plate at the top of the rack 2 through elastic adjusting structures. The connecting shaft of the steel wire hairbrush roller is connected with a belt pulley through a key, the belt pulley is connected with a conveying roller which is positioned right below the steel wire hairbrush roller through a transmission belt, and the rotating directions of the steel wire hairbrush roller and the conveying roller are the same. All conveying rollers, upper compression roller 4, lower supporting roller 3 and steel wire brush roller all use area to press sealing washer slide bearing 15 to be connected with frame 2 or the steel sheet inner wall in the frame 2, and the sealing washer can prevent that hard dirt from getting into bearing 15 and causing its damage.
The blowing part 8 comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, an air injection control valve and an air knife are arranged on the air supply pipe, the air injection control valve is an electromagnetic valve air knife and is arranged in a downward inclination mode, the inclination direction is opposite to the transportation direction of the electric conveyor 5, and the included angle between the blowing direction of the air knife and the horizontal plane of the position of the air knife is 70-85 degrees; for energy saving, the position of shower nozzle and air knife can set up infrared correlation sensor and detect the position of steel sheet, and the controller is connected with infrared correlation sensor, spray control valve and spouting the air control valve electricity respectively, realizes spraying the automatic switching of control valve and spouting the air control valve, realizes opening and close the automation of shower nozzle and air knife.
The sewage recovery device also comprises a sewage recovery mechanism arranged on the lower side of the rack 2, wherein the sewage recovery mechanism comprises a chute 9 arranged on the lower side of the rack 2, and the width of the chute 9 is larger than that of the rack 2; steel plates are additionally arranged between the chute 9 and steel plates on the periphery of the frame 2 for connection; the chute 9 is gradually inclined downwards from right to left, and the left end of the chute 9 is communicated to the sewage collecting tank 10; the chute 9 is made of a steel plate with a small smooth friction coefficient, so that dirt accumulation or equipment damage caused by the fact that dirt cannot slide downwards is prevented; the sewage in the sewage collecting tank 10 can be put into production again after being settled and filtered for the spraying part 6 to spray.
Elasticity adjustment mechanism includes connecting rod 1601 of rigid coupling on 2 top inner walls in the frame, be provided with connecting block 1602 on connecting rod 1601, first through-hole has been seted up in connecting block 1602, it is provided with the second through-hole to correspond first through-hole on the bearing 15, first through-hole, slide bar 1603 is worn to be equipped with in the second through-hole in the slip, slide bar 1603 upper end is provided with limiting plate 1604, the slide bar 1603 lower extreme passes through the fixing base 1606 to be fixed on frame 2, the cover is equipped with spring 1605 on slide bar 1603, the lower extreme of spring 1605 is connected on fixing base 1606, the upper end is connected on bearing 15.
A stacking mechanism is arranged on the right side of the discharging end of the rack 2 and comprises a base 11, a plurality of vertically arranged hydraulic electric push rods 12 are connected to the base 11, top supporting plates 13 are connected to the hydraulic electric push rods 12, and pressure sensors 14 are arranged on the top supporting plates 13; the hydraulic push rod device further comprises a controller, wherein the controller is electrically connected with the pressure sensor 14 and the hydraulic push rod 12 respectively; the top supporting plate 13 is driven by the hydraulic push rod 12 to gradually move downwards, so that the cleaned aluminum templates 1 are sequentially stacked on the top supporting plate 13.
When the device is used, an aluminum template 1 to be cleaned enters through a feeding hole, primary correction and primary attachment cleaning are realized through a first group of correction mechanisms, and then large-volume attachment cleaning and attachment softening are realized through the spraying part 6; then, through the rolling brush part 7, the attachments attached to the aluminum template 1 are brushed again by the steel wire brush roller moving in the reverse direction; then, the air knife formed by high-pressure gas is used for removing attachments again through the blowing part 8, meanwhile, the air knife plays a role in removing water and cooling, residual water drops on the surface of the template are removed, and after the treatment, the completion of the primary correction of the thin steel plate and the complete cleaning of the attachments is realized. The sewage generated in the cleaning process slides to a sewage collecting tank 10 through a chute 9; finally, a group of correction mechanisms without heating mechanisms are arranged at the discharging end, and the template is corrected again, so that the flatness and the final processing quality of the template can be improved; the corrected template is collected on the top supporting plate 13 through the discharge hole, after the pressure sensor 14 detects that the gravity is increased by a preset weight increase value (if the aluminum template 1 is Dkg in weight, the preset weight increase value is D +/-0.5 kg), the hydraulic push rod 12 is controlled by the controller to descend by the thickness of one aluminum template 1 until the collection is completed.
The template is corrected and cleaned through the device, so that the correction efficiency and quality are greatly improved, and the labor and the time are saved.
The above description is only a preferred and practical embodiment of the present invention, and is not intended to limit the scope of the present invention, which is intended to be encompassed by the present invention, unless otherwise indicated by the appended claims.
Claims (7)
1. The utility model provides a belt cleaning device is rectified to aluminum mould board, includes the frame, is provided with electric conveyor in the frame, lies in the electric conveyor top in the frame and is provided with wiper mechanism, and the frame left side is the feed end, and the right side is discharge end, its characterized in that:
a correcting mechanism is arranged at the feeding end of the frame, the correcting mechanism comprises an upper pressing roller and a lower carrier roller which are arranged at intervals up and down, the lower carrier roller is arranged in parallel with the conveying roller of the electric conveyor and is in transmission connection with the conveying roller, the lower carrier roller and the conveying roller rotate in the same direction, the upper pressing roller is in transmission connection with the lower carrier roller below the upper pressing roller, and the upper pressing roller and the lower carrier roller rotate in opposite directions;
the cleaning mechanism comprises a spraying part, a rolling brush part and a blowing part from left to right in sequence; the spraying part comprises a spraying pipe connected to a water supply pipeline, and a spraying control valve and a spray head are arranged on the spraying pipe; the rolling brush part comprises a steel wire brush roller, the steel wire brush roller is in transmission connection with a conveying roller right below, and the steel wire brush roller and the conveying roller rotate in the same direction; the blowing part comprises an air compressor, an air outlet end of the air compressor is connected with an air supply pipe, and a paint spraying control valve and an air knife are arranged on the air supply pipe.
2. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the correcting mechanism is provided with a heating mechanism, and the heating mechanism comprises a heating pipe arranged in the upper pressing roller and the lower supporting roller and a power supply electrically connected with the heating pipe.
3. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the air knife is arranged in a downward inclined mode, the inclined direction is opposite to the conveying direction of the electric conveyor, and the included angle between the blowing direction of the air knife and the horizontal plane of the position of the air knife is 70-85 degrees.
4. The aluminum die plate correcting and cleaning device according to claim 1, wherein: still include sewage recovery mechanism, sewage recovery mechanism is including setting up the chute in the frame downside, and the chute width is greater than the frame width, and the chute slope sets up downwards, and the chute tip communicates to sewage collecting tank.
5. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the end part of the rotating shaft of the upper compression roller is sleeved with a bearing, the bearing is connected with an elastic adjusting mechanism, and the bearing is connected with the rack through the elastic adjusting mechanism.
6. The aluminum die plate correcting and cleaning device according to claim 1, wherein: the elastic adjusting structure comprises a connecting rod fixedly connected to the inner wall of the top of the frame, a connecting block is arranged on the connecting rod, a first through hole is formed in the connecting block, a second through hole is formed in the bearing corresponding to the first through hole, a sliding rod is arranged in the first through hole and the second through hole in a sliding mode in a penetrating mode, a limiting plate is arranged at the upper end of the sliding rod, the lower end of the sliding rod is fixed to the frame through a fixing seat, a spring is sleeved on the sliding rod, the lower end of the spring is connected to the fixing seat, and the upper end of the spring is connected to the bearing.
7. The aluminum die plate correcting and cleaning device as recited in claim 1, wherein: the right side of the discharge end of the rack is provided with a stacking mechanism, the stacking mechanism comprises a base, the base is connected with a plurality of vertically arranged hydraulic push rods, the hydraulic push rods are connected with a top supporting plate, and the top supporting plate is provided with a pressure sensor; the hydraulic control system also comprises a controller which is respectively electrically connected with the pressure sensor and the hydraulic electric push rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221790372.5U CN217550539U (en) | 2022-07-13 | 2022-07-13 | Aluminum template correction and cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221790372.5U CN217550539U (en) | 2022-07-13 | 2022-07-13 | Aluminum template correction and cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217550539U true CN217550539U (en) | 2022-10-11 |
Family
ID=83505325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221790372.5U Active CN217550539U (en) | 2022-07-13 | 2022-07-13 | Aluminum template correction and cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217550539U (en) |
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2022
- 2022-07-13 CN CN202221790372.5U patent/CN217550539U/en active Active
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