CN109794386B - An intelligent multifunctional automatic painting and polishing production line - Google Patents
An intelligent multifunctional automatic painting and polishing production line Download PDFInfo
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- CN109794386B CN109794386B CN201910082766.1A CN201910082766A CN109794386B CN 109794386 B CN109794386 B CN 109794386B CN 201910082766 A CN201910082766 A CN 201910082766A CN 109794386 B CN109794386 B CN 109794386B
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Abstract
本发明涉及喷漆打磨技术领域，具体公开了一种智能化多功能自动喷漆打磨生产线，包括底座和传送带，传送带位于底座的内部，底座的左侧壁开设有进料口，底座的右侧壁开设有出料口，底座的内部设有打磨装置，打磨装置包括粗磨辊、细磨辊和移动机构，底座顶端的下表面固定有数据处理器，数据处理器的下方设有感应器，底座顶端的上表面固定有吹风扇，所述吹风扇的出风口设有吹风管，吹风管贯穿底座的顶端并延伸至底座的内部，吹风管的底端设有喷气嘴，底座的顶端设有喷漆装置，底座的右侧设有吸尘装置。本发明能调节打磨装置的高度，能有效去除毛刺和毛边，自动进行喷漆工作，自动化程度高。
The invention relates to the technical field of paint spraying and polishing, and specifically discloses an intelligent and multifunctional automatic paint spraying and polishing production line, comprising a base and a conveyor belt. The conveyor belt is located inside the base. There is a discharge port, and the interior of the base is provided with a grinding device. The grinding device includes a rough grinding roller, a fine grinding roller and a moving mechanism. A data processor is fixed on the lower surface of the top of the base. A blowing fan is fixed on the upper surface of the blower, the outlet of the blowing fan is provided with a blowing pipe, the blowing pipe runs through the top of the base and extends to the interior of the base, the bottom end of the blowing pipe is provided with an air nozzle, and the top of the base is provided with a paint spraying device , There is a vacuum cleaner on the right side of the base. The invention can adjust the height of the grinding device, can effectively remove burrs and burrs, and can automatically carry out painting work with a high degree of automation.
Description
Technical Field
The invention relates to the technical field of paint spraying and polishing, in particular to an intelligent multifunctional automatic paint spraying and polishing production line.
Background
The traditional painting and grinding of materials are two different processes which are usually carried out separately, so that the method is not only time-consuming, but also low in efficiency and high in labor cost.
The Chinese patent with the publication number of CN 205816005U discloses a steel pipe polishing paint spraying machine, which comprises a main mounting seat, wherein a frame-shaped mounting frame is further mounted above the main mounting seat, a steel brush seat is arranged on the inner side of the mounting frame, the steel brush seat is arranged on the upper surface of the main mounting seat, and a plurality of steel brushes are mounted on the steel brush seat; a loop bar is arranged above the steel brush seat, the right end of the loop bar is in transmission connection with a motor, and the motor is fixed on the upper surface of the main mounting seat through a motor mounting seat; be equipped with a plurality of lock sleeves on the loop bar, the utility model discloses rational in infrastructure, convenient to use wholly can be quick handles rusty steel pipe, and is efficient, wholly has the effect of spraying paint moreover to make holistic work efficiency higher.
However, the above technical solutions have the following disadvantages in practical use: need utilize the fixed steel pipe of lock sleeve, need remove the steel brush after polishing and just can carry out subsequent paint spraying work, degree of automation is not high, does not form continuous production line simultaneously.
Disclosure of Invention
The invention aims to provide an intelligent multifunctional automatic paint spraying and polishing production line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent multifunctional automatic paint spraying and polishing production line comprises a base and a conveyor belt, wherein the conveyor belt is positioned inside the base, a feed inlet is formed in the left side wall of the base, a discharge outlet is formed in the right side wall of the base, the feed inlet and the discharge outlet are both positioned above the conveyor belt, a polishing device is arranged inside the base and positioned above the conveyor belt, and the polishing device comprises a coarse grinding roller, a fine grinding roller and a moving mechanism;
the lower fixed surface on base top has data processor, and data processor's below is equipped with the inductor, and the last fixed surface on base top has the fan of blowing, the air outlet of the fan of blowing is equipped with the blowing pipe, and the blowing pipe runs through the top of base and extends to the inside of base, and the bottom of blowing pipe is equipped with the air nozzle, the air nozzle is located the right side of inductor, the top of base is equipped with paint spraying apparatus, paint spraying apparatus is located the right side of the fan of blowing, and the right side of base is equipped with dust extraction.
As a further scheme of the invention: the moving mechanism comprises a moving frame, a connecting rod is fixed at the bottom of the moving frame, the coarse grinding roller and the fine grinding roller are respectively installed at the left end and the right end of the connecting rod, two gears which are meshed with each other and are opposite in rotating direction are arranged inside the moving frame, racks are respectively arranged on the inner wall of the left side and the inner wall of the right side of the moving frame, and the racks are meshed with the gears.
As a further scheme of the invention: the gear is located the top of base.
As a further scheme of the invention: the paint spraying device comprises a paint box, a water pump is arranged on the left side of the paint box, a water inlet of the water pump is connected with the paint box through a connecting pipe, a paint spraying hose is arranged at a water outlet of the water pump, the paint spraying hose is connected with a paint storage box fixed inside the base, the paint storage box is connected with the base through two symmetrical adjusting mechanisms, and a spray head is arranged below the paint storage box.
As a further scheme of the invention: the adjusting mechanism comprises a spring, an automatic telescopic rod is arranged inside the spring, the bottom end of the automatic telescopic rod is fixed to the lower surface of the top end of the base, and the top end of the automatic telescopic rod is fixed to the upper surface of the paint storage box.
As a further scheme of the invention: and a controller is arranged behind the data processor, and the output end of the controller is respectively connected with the air blowing fan and the water pump.
As a further scheme of the invention: the dust collection device comprises a dust collection box, an air suction fan is arranged above the dust collection box and is connected with the dust collection box through a dust collection pipe, and an air suction opening of the air suction fan is provided with a dust collection pipe extending to the inside of the base.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the intelligent multifunctional automatic paint spraying and polishing production line, the rack is driven to move up and down through the rotation of the two gears, the height of a polishing device can be adjusted, the polishing fineness is improved through two times of polishing, and burrs and rough edges can be effectively removed;
2. the air blowing fan and the water pump can be automatically started through the sensor, the data processor and the controller, the paint spraying work is automatically carried out, the paint spraying is uniform, the quality is high, and the automation degree is high;
3. the suction fan, the dust collection pipe and the dust collection box can absorb dust, and the working environment is favorably improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of an intelligent multifunctional automatic paint spraying and polishing production line.
Fig. 2 is a schematic structural diagram of a moving mechanism in an intelligent multifunctional automatic paint spraying and polishing production line.
Fig. 3 is an enlarged schematic view of a portion a in fig. 1.
In the figure: 1-base, 2-conveyor belt, 3-coarse grinding roller, 4-fine grinding roller, 5-moving frame, 6-connecting rod, 7-gear, 8-rack, 9-data processor, 10-inductor, 11-blowing fan, 12-blowing pipe, 13-air nozzle, 14-paint box, 15-water pump, 16-paint spraying hose, 17-paint storage box, 18-spray head, 19-automatic telescopic rod, 20-spring, 21-dust collection box, 22-dust collection pipe, 23-suction fan and 24-dust collection pipe.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
Referring to fig. 1 to 3, in the embodiment of the invention, an intelligent multifunctional automatic paint spraying and polishing production line comprises a base 1 and a conveyor belt 2, wherein the conveyor belt 2 is located inside the base 1, a feed inlet is formed in the left side wall of the base 1, a discharge outlet is formed in the right side wall of the base 1, the feed inlet and the discharge outlet are both located above the conveyor belt 2, a polishing device is arranged inside the base 1 and located above the conveyor belt 2, and the polishing device comprises a coarse grinding roller 3, a fine grinding roller 4 and a moving mechanism.
The lower fixed surface on base 1 top has data processor 9, and the below of data processor 9 is equipped with inductor 10, and the last fixed surface on base 1 top has blower 11, the air outlet of blower 11 is equipped with blowing pipe 12, and blowing pipe 12 runs through base 1's top and extends to base 1's inside, and the bottom of blowing pipe 12 is equipped with air nozzle 13, air nozzle 13 is located the right side of inductor 10, base 1's top is equipped with paint spraying apparatus, and paint spraying apparatus is located blower 11's right side, base 1's right side is equipped with dust extraction.
Further, moving mechanism is including removing frame 5, the bottom of removing frame 5 is fixed with connecting rod 6, both ends about connecting rod 6 are installed respectively to coarse grinding roller 3 and fine grinding roller 4, the inside of removing frame 5 is equipped with two intermeshing and rotates opposite direction's gear 7, gear 7 is located the top of base 1, and the left side inner wall and the right side inner wall of removing frame 5 are equipped with rack 8 respectively, rack 8 meshes with gear 7 mutually.
Further, the paint spraying device comprises a paint box 14, a water pump 15 is arranged on the left side of the paint box 14, a water inlet of the water pump 15 is connected with the paint box 14 through a connecting pipe, a paint spraying hose 16 is arranged at a water outlet of the water pump 15, the paint spraying hose 16 is connected with a paint storage box 17 fixed inside the base 1, the paint storage box 17 is connected with the base 1 through two symmetrical adjusting mechanisms, and a spray head 18 is arranged below the paint storage box 17.
Further, adjustment mechanism includes spring 20, and spring 20's inside is equipped with automatic telescopic link 19, the bottom mounting at the lower surface on base 1 top of automatic telescopic link 19, the upper surface at storage paint box 17 is fixed on automatic telescopic link 19's top.
Further, a controller is arranged behind the data processor 9, and the output end of the controller is respectively connected with the air blowing fan 11 and the water pump 15.
The working principle of the embodiment of the invention is as follows: this intelligent multi-functional automatic production line of polishing that sprays paint, when using, at first send the material conveyer belt 2, according to the thickness regulation grinding device's of material height, two gears 7 rotate and drive rack 8 and reciprocate, contact until the surface of thick grinding roller 3 and fine grinding roller 4 and material, successively polish through thick grinding roller 3 and fine grinding roller 4 twice, can improve the fineness of polishing, effectively get rid of burr and deckle edge.
When the materials are polished and move to the right side, when the sensor 10 detects the materials, the data information is sent to the data processor 9, the data processor 9 sends signals to the controller, the controller starts the blowing fan 11 and the water pump 15, and the wind energy blown out through the air nozzle 13 removes fine dust and particles on the surfaces of the materials, so that the quality and the uniformity of the paint spraying are facilitated.
The water pump 15 pumps the paint from the paint tank 14, and the paint is conveyed to the paint storage tank 17 through the paint spraying pipe 16, and is uniformly sprayed on the surface of the material through the spray head 18 to finish the paint spraying work, and meanwhile, the height of the paint storage tank 17 and the material can be adjusted through the automatic telescopic rod 19 according to the requirement.
The materials which finish the painting work are transported to a discharge hole through a conveyor belt 2. The dust suction device can wash dust and fine particle impurities in the base 1.
Example 2
Referring to fig. 1 to 3, in an embodiment of the present invention, an intelligent multifunctional automatic paint spraying and polishing production line is different from embodiment 1 in that the dust collection device includes a dust collection box 21, an air suction fan 23 is disposed above the dust collection box 21, the air suction fan 23 is connected to the dust collection box 21 through a dust collection pipe 22, and an air suction inlet of the air suction fan 23 is provided with a dust suction pipe 24 extending to the inside of the base 1.
The working principle of the embodiment of the invention is as follows: dust and fine particle impurities are generated during the polishing process, the suction fan 23 is started, the dust in the base 1 can be absorbed through the dust suction pipe 24, and the dust is collected in the dust collection box 21 through the dust collection pipe 22.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. An intelligent multifunctional automatic paint spraying and polishing production line comprises a base (1) and a conveyor belt (2), wherein the conveyor belt (2) is positioned inside the base (1), the left side wall of the base (1) is provided with a feed inlet, the right side wall of the base (1) is provided with a discharge outlet, and the feed inlet and the discharge outlet are both positioned above the conveyor belt (2), and the intelligent multifunctional automatic paint spraying and polishing production line is characterized in that a polishing device is arranged inside the base (1) and positioned above the conveyor belt (2), and the polishing device comprises a coarse grinding roller (3), a fine grinding roller (4) and a moving mechanism;
the lower surface of the top end of the base (1) is fixedly provided with a data processor (9), an inductor (10) is arranged below the data processor (9), a blowing fan (11) is fixed on the upper surface of the top end of the base (1), a blowing pipe (12) is arranged at an air outlet of the blowing fan (11), the blowing pipe (12) penetrates through the top end of the base (1) and extends into the base (1), an air nozzle (13) is arranged at the bottom end of the blowing pipe (12), the air nozzle (13) is positioned on the right side of the inductor (10), a paint spraying device is arranged at the top end of the base (1), the paint spraying device is positioned on the right side of the blowing fan (11), and a dust collecting device is arranged on the right side of the base (1);
the dust collection device comprises a dust collection box (21), wherein an air suction fan (23) is arranged above the dust collection box (21), the air suction fan (23) is connected with the dust collection box (21) through a dust collection pipe (22), and an air suction opening of the air suction fan (23) is provided with a dust collection pipe (24) extending to the inside of the base (1).
2. The intelligent multifunctional automatic paint spraying and polishing production line according to claim 1, wherein the moving mechanism comprises a moving frame (5), a connecting rod (6) is fixed at the bottom of the moving frame (5), the coarse grinding roller (3) and the fine grinding roller (4) are respectively installed at the left end and the right end of the connecting rod (6), two gears (7) which are meshed with each other and rotate in opposite directions are arranged inside the moving frame (5), racks (8) are respectively arranged on the inner walls of the left side and the right side of the moving frame (5), and the racks (8) are meshed with the gears (7).
3. The line according to claim 2, characterized in that the gear (7) is located on top of the base (1).
4. The intelligent multifunctional automatic paint spraying and polishing production line according to claim 1, wherein the paint spraying device comprises a paint box (14), a water pump (15) is arranged on the left side of the paint box (14), a water inlet of the water pump (15) is connected with the paint box (14) through a connecting pipe, a paint spraying hose (16) is arranged at a water outlet of the water pump (15), the paint spraying hose (16) is connected with a paint storage box (17) fixed inside the base (1), the paint storage box (17) is connected with the base (1) through two symmetrical adjusting mechanisms, and a spray head (18) is arranged below the paint storage box (17).
5. The intelligent multifunctional automatic paint spraying and polishing production line according to claim 4, wherein the adjusting mechanism comprises a spring (20), an automatic telescopic rod (19) is arranged inside the spring (20), the bottom end of the automatic telescopic rod (19) is fixed on the lower surface of the top end of the base (1), and the top end of the automatic telescopic rod (19) is fixed on the upper surface of the paint storage box (17).
6. The intelligent multifunctional automatic paint spraying and polishing production line according to claim 1, wherein a controller is arranged behind the data processor (9), and the output end of the controller is respectively connected with the air blowing fan (11) and the water pump (15).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910082766.1A CN109794386B (en) | 2019-01-24 | 2019-01-24 | An intelligent multifunctional automatic painting and polishing production line |
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| CN201910082766.1A CN109794386B (en) | 2019-01-24 | 2019-01-24 | An intelligent multifunctional automatic painting and polishing production line |
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| CN109794386A CN109794386A (en) | 2019-05-24 |
| CN109794386B true CN109794386B (en) | 2021-03-26 |
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