CN217251701U - Leveling and cleaning device for thin steel plate - Google Patents
Leveling and cleaning device for thin steel plate Download PDFInfo
- Publication number
- CN217251701U CN217251701U CN202221281092.1U CN202221281092U CN217251701U CN 217251701 U CN217251701 U CN 217251701U CN 202221281092 U CN202221281092 U CN 202221281092U CN 217251701 U CN217251701 U CN 217251701U
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- plate
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 49
- 239000010959 steel Substances 0.000 title claims abstract description 49
- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 230000006835 compression Effects 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 48
- 238000005096 rolling process Methods 0.000 claims description 35
- 239000010813 municipal solid waste Substances 0.000 claims description 28
- 239000007921 spray Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims 1
- 238000001125 extrusion Methods 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 8
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Cleaning In General (AREA)
Abstract
The utility model discloses a sheet steel leveling cleaning device relates to steel sheet roll-in levelling device technical field. This device has set up compression roller mechanism, wiper mechanism, can realize through washing, extrusion plastic operation that the sheet steel is automatic to be corrected and the clearance operation, only needs to cooperate less manpower, drives cylinder, round brush, cleans the shower nozzle through the motor and realizes above-mentioned function, greatly improves and corrects, abluent efficiency, saves labour and time.
Description
Technical Field
The utility model relates to a steel sheet roll-in levelling device technical field especially relates to a sheet steel leveling cleaning device.
Background
In the construction of industrial and civil construction projects, the phenomena of deformation, paint falling and the like of unused or used thin steel plates often occur, and in order to avoid material waste and secondary utilization of materials, the used thin steel plates need to be leveled and cleaned. The common method is that the waste thin steel plate needs to be cleaned manually to have the procedures of adhering waste, shaping and the like, which wastes labor and time and has low efficiency. Or a rolling press is adopted to level the flatness of the steel plate, each operation is independently implemented, the occupied area of equipment is large, the construction time is consumed, the construction operation is easy to be bent repeatedly, so that the repeated reworking is caused, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a sheet steel leveling cleaning device, with leveling and the integrated an organic whole of cleaning operation, realize automated processing and realize that rubbish clearance is collected to realize the environmental protection function through closed design.
In order to realize the technical purpose, the utility model adopts the following scheme: the sheet steel leveling and cleaning device comprises a box body, a power mechanism, a rolling mechanism and a cleaning mechanism; one end of the box body is provided with a plate inlet, the other end of the box body is provided with a plate outlet, and a power mechanism, a rolling mechanism and a cleaning mechanism are arranged in the box body; the power mechanism comprises a motor and a power roller, the motor is connected with the power roller through a transmission belt, and the power roller is connected with the rolling mechanism through the transmission belt; the rolling mechanism comprises a lower transmission roller and a press roller, the end roller of the lower transmission roller is connected with a power roller through a transmission belt, and every two lower transmission rollers are connected in group through the transmission belt; a press roller is connected above the lower transmission roller at the end part through a transmission belt and is rotationally connected to the inner wall of the box body; the inner wall of the box body at the inner side of the compression roller is connected with a cleaning mechanism; the cleaning mechanism comprises a cleaning spray head, a connecting pipe and a rolling brush, the rolling brush is connected to the inner wall of the top of the box body, and the rolling brush is connected with the lower transmission roller through a transmission belt; the round brush both sides are provided with respectively cleans the shower nozzle, cleans the shower nozzle and fixes at box top inner wall, cleans the shower nozzle and links to each other with connecting pipe one end, and the connecting pipe other end is provided with the solenoid valve.
Compared with the prior art, the beneficial effects of the utility model reside in that: the device is provided with a compression roller mechanism and a cleaning mechanism, and the automatic correction function of the thin steel plate is realized through twice compression roller extrusion correction; the rolling brush and the lower transmission roller rotate in the same direction to form movement of the rolling brush opposite to the movement direction of the steel plate, so that the function of automatically cleaning attachments on the thin steel plate is realized; only need cooperate less manpower, drive cylinder, round brush, shower nozzle through the motor and realize above-mentioned function, greatly improve the efficiency of correcting, wasing, labour saving and time saving.
The utility model discloses an optimal scheme does:
still include rubbish discharge structure, rubbish discharge structure includes rubbish export board and garbage collector, and rubbish export board slope sets up on the box lateral wall of transmission roller below down, and rubbish export board links to each other with garbage collector.
The press roller and the rolling brush are respectively sleeved on the connecting shaft, the end part of the connecting shaft is sleeved with a bearing, and the bearing is connected with the inner wall of the box body through an elastic adjusting structure; the elastic adjusting structure comprises a connecting plate, a spring, a screw rod and a base, the inner wall of the top of the box body is fixedly connected with the connecting plate, the side wall of the middle part of the connecting plate is fixedly provided with a connecting block, and a threaded through hole is formed in the connecting block; the lower part of the connecting plate is fixed with a base, the base is connected with one end of a spring, the other end of the spring is connected with the lower end of a bearing of the connecting shaft, the upper end of the bearing of the press roller connecting shaft is abutted against the lower end of a screw rod, and the screw rod is in threaded connection in a connecting block; the connecting plate between the connecting block and the base is provided with a sliding groove, and the bearing is in sliding connection with the sliding groove.
The connecting pipe and the conveying pipe are respectively provided with a pressure gauge.
The exhaust hole has been seted up to the box upper end, and the box outer wall of exhaust hole side is connected with exhaust structure, and exhaust structure includes filter core, top cap and barrel, and the barrel links to each other with the box outer wall, and the cartridge filter core is adorned to the stopper in the barrel, and the barrel upper end is connected with the top cap through the pole setting.
Drawings
FIG. 1 is a schematic front view of a thin steel plate leveling and cleaning device provided by an embodiment of the present invention;
FIG. 2 is a side view A-A of FIG. 1;
fig. 3 is a schematic structural diagram of an elastic adjustment structure according to an embodiment of the present invention;
labeled as: 1. a box body; 2. a power mechanism; 21. a motor; 22. a power roller; 3. a belt pulley; 4. a rolling mechanism; 41. a lower transmission roller; 42. a compression roller; 5. an elastic adjustment structure; 51. a connecting plate; 52. connecting blocks; 53. a screw; 54. a base; 55. a spring; 56. a bearing; 6. A steel plate collecting rack; 7. a pressure gauge; 71. cleaning the spray head; 72. a connecting pipe; 73. an inlet solenoid valve; 74. rolling and brushing; 8. a waste discharge structure; 81. a waste outlet plate; 82. a garbage collection box; 9. an exhaust structure; 91. a barrel; 92. and a top cover.
Detailed Description
The present invention will be described in detail with reference to the following embodiments in order to fully understand the objects, features and functions of the present invention, but the present invention is not limited thereto.
Referring to fig. 1 and 2, the present invention provides a leveling and cleaning device for thin steel plate, which comprises a box 1, a power mechanism 2, a rolling mechanism 4 and a cleaning mechanism. The box body 1 is a sealing structure, a plate inlet is formed in the side wall of one end of the box body 1, a plate outlet is formed in the side wall of the other end opposite to the box body, the box body 1 outside the plate outlet is connected with a steel plate collecting frame 6, and a row of unpowered rollers is arranged on the steel plate collecting frame 6. The box body 1 is internally provided with a power mechanism 2, a rolling mechanism 4 and a cleaning mechanism.
The power mechanism 2 comprises a motor 21, a power roller 22 and the like, wherein the motor 21 is fixed on the inner wall of the box body 1 at the plate outlet side, an output shaft of the motor 21 is connected with the power roller 22 through a transmission belt, and the power roller 22 is rotatably connected to the middle position of the box body 1. The power roller 22 is connected to the roller press 4 by a belt.
The rolling mechanism 4 comprises five lower transmission rollers 41 and five press rollers 42, and the lower transmission rollers 41 are uniformly arranged in the middle of the box body 1 on the left side of the power roller 22. The multi-groove belt pulley 3 is connected to the rotating shaft of each lower transmission roller 41 in a key mode, the multi-groove belt pulleys 3 of two adjacent lower transmission rollers 41 are connected through a transmission belt, the multi-groove belt pulley 3 of the lower transmission roller 41 adjacent to the power roller 22 is connected with the power roller 22 through the transmission belt, and the power of the motor 21 is sequentially transmitted to each lower transmission roller 41 through the power roller 22. The pressing rollers 42 are respectively arranged right above the lower transmission rollers 41 at the two ends, the pressing rollers 42 are sleeved on the connecting shafts, the belt pulleys 3 are connected on the connecting shafts in a key mode, the belt pulleys 3 on the pressing rollers are connected with the multi-groove belt pulleys 3 of the lower transmission rollers 41 right below through transmission belts arranged in a crossed mode, and the rotating directions of the pressing rollers 42 and the lower transmission rollers 41 are opposite. Two ends of the connecting shaft are respectively sleeved on bearings 56, and the bearings 56 are connected with the inner wall of the top of the box body 1 through the elastic adjusting structure 5.
Referring to fig. 3, the elastic adjustment structure 5 is composed of a connection plate 51, a spring 55, a base 54, a screw 53, and the like, the inner wall of the top of the box 1 is fixedly connected with the upper end of the connection plate 51, a connection block 52 is fixed on the middle or upper outer side wall of the lower end of the connection plate 51, and a vertical threaded through hole is formed in the connection block 52. The outer side wall of the lower part of the connecting plate 51 is fixedly connected with a base 54, the upper surface of the base 54 is connected with one end of a spring 55, the other end of the spring 55 is connected with the lower side wall of a bearing 56, the upper side wall of the bearing 56 is abutted against the lower end of a screw 53, and the screw 53 is in threaded connection in the connecting block 52. A connecting plate 51 between the connecting block 52 and the base 54 is provided with a sliding groove, and under the dual actions of the abutting of the screw 53 and the spring 55, the bearing 56 moves up and down in the sliding groove, so that the adjustment of the extrusion force between the steel plate and the press roller 42 and the friction force between the steel plate and the rolling brush 74 is realized.
The inner wall of the top of the upper box body 1 of the lower transmission roller 41 is connected with a cleaning mechanism, and the cleaning mechanism comprises a cleaning spray head 71, a connecting pipe 72, a rolling brush 74 and the like. The rolling brush 74 is arranged right above the middle lower transmission roller 41, connecting shafts are fixed at two ends of the rolling brush 74 and are in key connection with the bearings 56, the bearings 56 are connected with the elastic adjusting structures 5, and the elastic adjusting structures 5 are connected with the inner wall of the top of the box body 1. The belt pulley 3 is connected on the connecting shaft of the rolling brush 74 through a key, the belt pulley 3 is connected with the middle lower transmission roller 41 which is positioned right below the rolling brush 74 through a transmission belt, and the rotating directions of the rolling brush 74 and the lower transmission roller 41 are the same. The steel wires are fixed to the surface of the rolling brush 74, and the steel wires are used to clean the attachments on the thin steel plate. The cleaning spray head 71 is fixed on the inner wall of the top of the box body 1 at two sides of the rolling brush 74 through the elastic adjusting structure 5, the cleaning spray head 71 is connected with one end of a connecting pipe 72, the other end of the connecting pipe 72 penetrates through the top wall of the box body 1 to be connected with an air source or a pressurized liquid storage tank, and an inlet electromagnetic valve 73 is installed at the connecting end part of the connecting pipe 72 and the air source or the pressurized liquid storage tank. The connection pipe 72 is provided with a pressure gauge 7. The cleaning heads 71 are arranged in a row in the width direction of the steel sheet. In order to save energy, infrared correlation sensors may be provided at the positions of the cleaning nozzle 71 and the rolling brush 74 to detect the position of the steel plate, thereby automatically opening and closing the cleaning nozzle 71 and the rolling brush 74.
The lateral wall of the lower box body 1 of the lower transmission roller 41 is fixed with a garbage discharging structure 8, the garbage discharging structure 8 comprises a garbage outlet plate 81, a garbage collecting box 82 and the like, the garbage outlet plate 81 is obliquely fixed on the inner wall of the box body 1 below the lower transmission roller 41, and the lower end of the garbage outlet plate 81 penetrates through the lateral wall of the box body 1 and is communicated with the garbage collecting box 82 outside the box body 1. When the thin steel plate moves on the lower transmission roller 41, the cleaning structure blows attachments on the steel plate downwards, the attachments fall onto the garbage outlet plate 81 from gaps on two sides of the lower transmission roller 41 and enter the garbage collection box 82 under the action of gravity, and therefore closed garbage collection is achieved. The garbage outlet plate 81 is a smooth steel plate with a small friction coefficient, so that the phenomenon that dirt cannot slide down to cause dirt accumulation or equipment damage is prevented.
The top of the box body 1 is provided with an exhaust hole, and the outer wall of the box body 1 around the exhaust hole is connected with an exhaust structure 9. Exhaust structure 9 comprises barrel 91, filter core and top cap 92, and barrel 91 lower extreme is fixed on exhaust hole 1 outer wall all around, is fixed with the filter core in the barrel 91, and barrel 91 upper portion is passed through the pole setting and is linked to each other with top cap 92, and the gas that produces in the box 1 filters the back through the filter core and is discharged by barrel 91 upper end, and top cap 92 plays and hides the rain effect. The filter core is the dry-type filter core that can adsorb small-size granule or dust, reduces the injury to external environment pollution and operating personnel, has the environmental protection effect.
All the lower driving rollers 41, the press rollers 42 and the rolling brushes 74 are connected with the mounting frame of the side wall of the box body 1 by using sliding bearings 56 with sealing rings, and the sealing rings prevent hard dirt from entering the bearings 56 to damage the bearings.
The working process is as follows:
the functions of primary straightening and cleaning the large-volume attached objects on the thin steel plate are realized by the extrusion of the first press roll 42, and the function of cleaning the large-volume attached objects after falling off is realized by injecting compressed air through the first cleaning spray head 71; when passing through the steel brush roller brush 74, the upper roller brush 74 on the thin steel plate rotates in the same direction as the lower transmission roller 41, the rotating direction of the roller brush is opposite to the traveling direction of the steel plate, and most attachments on the thin steel plate are removed through relative reverse movement and brush cleaning. And blowing by secondary compressed air to realize the function of cleaning all attachments, and after the four treatments, primarily correcting the thin steel plate and completely cleaning the attachments. The attachments slide down to the waste collector through the bottom waste outlet plate 81, and are finally corrected for the second time through the second compression roller 42, and the corrected thin steel plate is collected on the steel plate receiving frame through the plate outlet and is collected.
In the cleaning process, if the derusting of the thin steel plate is not comprehensive enough or cannot meet the preset requirement, the cleaned semi-finished product is sent into the plate inlet again for treatment, and secondary treatment or manual auxiliary treatment is carried out to ensure that the derusting effect reaches the preset target.
In order to realize the environment-friendly effect, all thin steel plates on the periphery of the equipment are sealed, steel plates and garbage outlets are sealed by flexible materials, and the top of the equipment is provided with a filtering device exhaust port to ensure that the gas emission reaches the standard.
Finally, it is noted that: the preferred embodiments of the present invention have been shown and described, and it will be understood that modifications and variations may be made by those skilled in the art without departing from the scope of the invention.
Claims (6)
1. A steel sheet leveling and cleaning device comprises a box body, a power mechanism, a rolling mechanism and a cleaning mechanism; it is characterized in that the preparation method is characterized in that,
one end of the box body is provided with a plate inlet, the other end of the box body is provided with a plate outlet, and a power mechanism, a rolling mechanism and a cleaning mechanism are arranged in the box body;
the power mechanism comprises a motor and a power roller, the motor is connected with the power roller through a transmission belt, and the power roller is connected with the rolling mechanism through the transmission belt;
the rolling mechanism comprises a lower transmission roller and a press roller, wherein the end roller of the lower transmission roller is connected with a power roller through a transmission belt, and the lower transmission rollers are connected in pairs through the transmission belt; a press roller is connected above the lower transmission roller at the end part through a transmission belt and is rotationally connected to the inner wall of the box body; the inner wall of the box body at the inner side of the compression roller is connected with a cleaning mechanism;
the cleaning mechanism comprises a cleaning spray head, a connecting pipe and a rolling brush, the rolling brush is connected to the inner wall of the top of the box body, and the rolling brush is connected with the lower transmission roller through a transmission belt; the round brush both sides are provided with respectively cleans the shower nozzle, cleans the shower nozzle and fixes at box top inner wall, cleans the shower nozzle and links to each other with connecting pipe one end, and the connecting pipe other end is provided with the solenoid valve.
2. The steel sheet leveling and cleaning device as recited in claim 1, further comprising a garbage discharging structure, the garbage discharging structure comprising a garbage outlet plate and a garbage collector, the garbage outlet plate being disposed obliquely on a side wall of the case below the lower driving drum, the garbage outlet plate being connected to the garbage collector.
3. The steel sheet leveling and cleaning device as recited in claim 1, wherein the press roll and the roll brush are respectively sleeved on a connecting shaft, a bearing is sleeved on an end of the connecting shaft, and the bearing is connected with an inner wall of the box body through an elastic adjusting structure;
the elastic adjusting structure comprises a connecting plate, a spring, a screw rod and a base, the inner wall of the top of the box body is fixedly connected with the connecting plate, the side wall of the middle part of the connecting plate is fixedly provided with a connecting block, and a threaded through hole is formed in the connecting block; the lower part of the connecting plate is fixed with a base, the base is connected with one end of a spring, the other end of the spring is connected with the lower end of a bearing of the connecting shaft, the upper end of the bearing of the press roller connecting shaft is abutted against the lower end of a screw rod, and the screw rod is in threaded connection in a connecting block;
the connecting plate between the connecting block and the base is provided with a sliding groove, and the bearing is in sliding connection with the sliding groove.
4. The steel sheet leveling and cleaning apparatus as set forth in claim 1, wherein pressure gauges are respectively provided on the connection pipe and the delivery pipe.
5. The steel sheet leveling and cleaning device as claimed in claim 1, wherein the upper end of the box body is provided with an exhaust hole, an exhaust structure is connected to the outer wall of the box body beside the exhaust hole, the exhaust structure comprises a filter element, a top cover and a cylinder body, the cylinder body is connected to the outer wall of the box body, the filter element is filled in the cylinder body, and the top cover is connected to the upper end of the cylinder body through a vertical rod.
6. The steel sheet leveling and cleaning device as claimed in claim 1, wherein a steel sheet collecting rack is attached to a side wall of the tank outside the sheet outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221281092.1U CN217251701U (en) | 2022-05-26 | 2022-05-26 | Leveling and cleaning device for thin steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221281092.1U CN217251701U (en) | 2022-05-26 | 2022-05-26 | Leveling and cleaning device for thin steel plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217251701U true CN217251701U (en) | 2022-08-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221281092.1U Active CN217251701U (en) | 2022-05-26 | 2022-05-26 | Leveling and cleaning device for thin steel plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217251701U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116213502A (en) * | 2022-12-28 | 2023-06-06 | 江苏新益机械有限公司 | Uncoiling leveling machine for improving surface cleanliness of uncoiling plate |
| CN116833252A (en) * | 2023-09-01 | 2023-10-03 | 太原科技大学 | Slag removal and lubrication integrated machine suitable for production of metal ultrathin strip |
-
2022
- 2022-05-26 CN CN202221281092.1U patent/CN217251701U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116213502A (en) * | 2022-12-28 | 2023-06-06 | 江苏新益机械有限公司 | Uncoiling leveling machine for improving surface cleanliness of uncoiling plate |
| CN116213502B (en) * | 2022-12-28 | 2023-11-24 | 山东荣登堡家居有限公司 | Uncoiling leveling machine for improving surface cleanliness of uncoiling plate |
| CN116833252A (en) * | 2023-09-01 | 2023-10-03 | 太原科技大学 | Slag removal and lubrication integrated machine suitable for production of metal ultrathin strip |
| CN116833252B (en) * | 2023-09-01 | 2023-11-17 | 太原科技大学 | Slag removal and lubrication integrated machine suitable for production of metal ultrathin strip |
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