CN103639906B - Sheet metal strip high-pressure water-jet blasting clears up production line - Google Patents
Sheet metal strip high-pressure water-jet blasting clears up production line Download PDFInfo
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- CN103639906B CN103639906B CN201310721165.3A CN201310721165A CN103639906B CN 103639906 B CN103639906 B CN 103639906B CN 201310721165 A CN201310721165 A CN 201310721165A CN 103639906 B CN103639906 B CN 103639906B
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- metal strip
- abrasive material
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Abstract
The invention discloses a kind of sheet metal strip high-pressure water-jet blastings to clear up production line, including uncoiling component, cleaning chamber, developing room, cleaning assembly, rinsing module, winding component and water tank, the cleaning assembly includes feeding abrasive material mechanism and is located at indoor first nozzle group of cleaning, the second nozzle group, and first nozzle group, the second nozzle group are connected with feeding abrasive material mechanism；The rinsing module includes being located to rinse indoor Flushing nozzle, and the Flushing nozzle is connected by pipeline with water tank.The present invention has many advantages, such as that simple and compact for structure, of low cost, easy to operate, production efficiency is high, removing surface is high-quality, pollution-free.
Description
Technical field
Present invention relates generally to jet cleaning art works and apparatus field, refer in particular to a kind of high-pressure water shot for sheet metal strip
Flow jet cleaning art work and production line.
Background technology
Existing removal sheet metal strip surface oxide skin and the method for rust mainly have：1, chemical method（That is pickling）；2, mechanical
Cleaning（Predominantly it is bent removing of peeling off and rub）；3, ball blast sand-blast.It is useless that above-mentioned chemical method will produce a large amount of industrial wastewaters
Gas causes seriously to pollute to environment, and production efficiency is relatively low.It is but not high using mechanical chipping method surface quality, it is difficult to reach
To application requirement.Dust pollution then will produce using ball blast blasting treatment, cause damages to worker's body, and power consumption is big.
Invention content
The technical problem to be solved in the present invention is that：For technical problem of the existing technology, the present invention provides one
Kind is simple and compact for structure, of low cost, easy to operate, production efficiency is high, removing surface is high-quality, free of contamination sheet metal strip is high
Pressure water jet abrasive jet cleaning production line.
In order to solve the above technical problems, the present invention uses following technical scheme：
A kind of sheet metal strip high-pressure water-jet blasting cleaning production line, including uncoiling component, cleaning chamber, developing room, cleaning
Component, rinsing module, winding component and water tank, the cleaning assembly include feeding abrasive material mechanism and positioned at clearing up indoor the
One nozzle group, the second nozzle group, first nozzle group, the second nozzle group are connected with feeding abrasive material mechanism；The flushing group
Part includes being located to rinse indoor Flushing nozzle, and the Flushing nozzle is connected by pipeline with water tank.
As a further improvement on the present invention：
First nozzle group and the second nozzle group are located at the upper of sheet metal strip when sheet metal strip is in horizontal feed
Side, lower section；First nozzle group and the second nozzle group are located at a left side for sheet metal strip in the perpendicular conveying of sheet metal strip
Right both sides.
First nozzle group, the second nozzle group be fixedly mounted on cleaning chamber or respectively with for being done back and forth with nozzle
The first nozzle group driving part, the second nozzle group driving part of movement are connected.
The arrival end setting of the cleaning chamber is used for ensureing the entrance position-limit mechanism of strip location, the entrance position-limit mechanism
Including the vertical limited roller of entrance and entrance Horizontal limiting idler wheel.
The outlet end setting of the developing room is used for ensureing the outlet position-limit mechanism of strip location, the outlet position-limit mechanism
Including exit normal limited roller and outlet Horizontal limiting idler wheel.
The winding component includes winding rotating wheel and winding driving motor, and the winding driving motor is controlled by frequency converter
System, the winding driving motor drive winding rotating wheel to rotate by retarder.
The feeding abrasive material mechanism includes abrasive can, abrasive material collecting box and abrasive material transfer unit, the output of the abrasive can
End is connected by pipeline with the first nozzle group, the second nozzle group, and the lower section that the abrasive material collecting box is located at cleaning chamber is used for receiving
Collection completes the abrasive material of cleaning and sends the abrasive material of collection back to abrasive can by abrasive material transfer unit.
Clean water in the water tank is sent out through high-pressure pump, and the high-pressure pump is controlled by high-pressure pump frequency converter.
The bottom of the developing room is connected with abrasive material collecting box, and the abrasive material collects upper box part by the road or through hydraulic cyclone
Device is connected with a pollution discharge pond, and the pollution discharge pond feeds the water into water tank after cesspool, sewage pump, filter and recycles.
Compared with the prior art, the advantages of the present invention are as follows：The sheet metal strip high-pressure water-jet blasting cleaning life of the present invention
Producing line, simple and compact for structure, of low cost, easy to operate, high degree of automation, production efficiency are high, removing surface is high-quality, clearly
Material surface is high-quality after reason, and water and abrasive material can be recycled, and non-pollutant discharge.
Description of the drawings
Fig. 1 is the principle schematic diagram of the present invention.
Marginal data：
1, uncoiling component；2, the vertical limited roller of entrance；3, entrance Horizontal limiting idler wheel；4, the first nozzle group driving portion
Part；5, the first nozzle group；6, cleaning chamber；7, abrasive can；8, developing room；9, Flushing nozzle；10, Horizontal limiting idler wheel is exported；11,
Exit normal limited roller；12, component is wound；13, rotating wheel is wound；14, retarder；15, driving motor is wound；16, water tank；
17, high-pressure pump；18, high-pressure pump frequency converter；19, filter；20, sewage pump；21, cesspool；22, pollution discharge pond；23, frequency converter；
24, abrasive material transfer unit；25, abrasive material collecting box；26, the second nozzle group；27, the second nozzle group driving part.
Specific implementation mode
The present invention is described in further details below with reference to Figure of description and specific embodiment.
As shown in Figure 1, the sheet metal strip high-pressure water-jet blasting of the present invention clears up production line, including uncoiling component 1, cleaning
Room 6, developing room 8, cleaning assembly, rinsing module, winding component 12 and water tank 16；Uncoiling component 1 and winding component 12 are used for real
The continuous conveying of existing band.Cleaning assembly includes feeding abrasive material mechanism and the first nozzle group 5, second in cleaning chamber 6
Nozzle group 26, the first nozzle group 5, the second nozzle group 26 are connected with feeding abrasive material mechanism, and then realize the height to band two sides
Pressure water jet abrasive jet cleaning.Rinsing module includes the Flushing nozzle 9 being located in developing room 8.Flushing nozzle 9 can by pipeline with
Water tank 16 is connected, and high water tank can be used in water tank 16, using clean water under the jet douche of Flushing nozzle 9, after cleaning
Strip surface is cleaned, and the abrasive material and sewage on surface are removed.
When sheet metal strip is in horizontal feed, the first nozzle group 5 and the second nozzle group 26 be located at sheet metal strip it is upper,
Lower two sides；When the perpendicular conveying of sheet metal strip, the first nozzle group 5 and the second nozzle group 26 are on the left side for being located at sheet metal strip
Right both sides, mode of movement can be selected according to needs of production.In the present embodiment, the first nozzle group 5, the second nozzle group
26 are connected with for the first nozzle group driving part 4, the second nozzle group driving part 27 that move reciprocatingly with nozzle respectively,
The first nozzle group 5, the second nozzle group 26 can be driven by the first nozzle group driving part 4, the second nozzle group driving part 27
Two surfaces above and below reciprocal cleaning band.It is appreciated that in other embodiments, the first nozzle group 5, the second nozzle group can also be enabled
26 clear up band two surfaces up and down in such a way that more nozzles are fixedly connected, this equally also belongs to protection scope of the present invention.
In the present embodiment, the first nozzle group 5, the second nozzle group 26 are only with a nozzle, in other embodiments,
Each nozzle group multiple nozzles can also be used according to actual needs, be especially in fixed, sheet metal strip in nozzle group
In the example of motion state.In the present embodiment, it is used for ensureing the entrance position restrainer of strip location in the arrival end setting of cleaning chamber 6
Structure, entrance position-limit mechanism include the vertical limited roller 2 of entrance and entrance Horizontal limiting idler wheel 3.It is arranged in the outlet end of developing room 8
For ensureing that the outlet position-limit mechanism of strip location, outlet position-limit mechanism include exit normal limited roller 11 and outlet level limit
Position idler wheel 10.
In the present embodiment, winding component 12 includes winding rotating wheel 13 and winding driving motor 15, winds driving motor 15
It can be controlled by frequency converter 23, winding driving motor 15 drives winding rotating wheel 13 to rotate by retarder 14, and band is wound
In rolls.
In the present embodiment, feeding abrasive material mechanism includes abrasive can 7, abrasive material collecting box 25 and abrasive material transfer unit 24, abrasive material
The output end of tank 7 is connected by pipeline with the first nozzle group 5, the second nozzle group 26, and abrasive material collecting box 25 is located at cleaning chamber 6
Lower section is used for collecting the abrasive material for completing cleaning, and sends the abrasive material of collection back to abrasive can 7 by abrasive material transfer unit 24 and follow
Ring utilizes.
In the present embodiment, clean water in water tank 16 is sent out through high-pressure pump 17, high-pressure pump 17 by high-pressure pump frequency converter 18
Control.The bottom of developing room 8 is connected with abrasive material collecting box 25, and 25 top of abrasive material collecting box is connected with a pollution discharge pond 22 by the road,
It can also be connected with a pollution discharge pond 22 after hydrocyclone cyclonic separation using pipeline, in the present embodiment, abrasive material collecting box 25
Top, which is used, to be connected through hydrocyclone with pollution discharge pond 22, then feeds the water into water after cesspool 21, sewage pump 20, filter 19
It is recycled in case 16.
When work, it is wrapped in the band in uncoiling component 1 on rotating conveyor wheels and is hung down by the entrance of 6 inlet side of cleaning chamber
Straight limited roller 2 and entrance Horizontal limiting idler wheel 3 enter cleaning chamber 6 after realizing position positioning of the band in cleaning chamber 6.It is high
The high pressure water flow that press pump 17 generates when the first nozzle group 5, the second 26 inner cavity of nozzle group through forming negative pressure, by the mill in abrasive can 7
Material sucks the first nozzle group 5, the second nozzle group 26 from 7 bottom of abrasive can and sprays to sheet metal strip together after mixing with high-velocity flow.
At this point, driving the first nozzle group 5, second using the first nozzle group driving part 4, the second nozzle group driving part 27
Back and forth two surfaces, the band cleared up are sent cleaning band nozzle group 26 after 9 water purification of Flushing nozzle in developing room 8 is rinsed up and down
Go out, by being driven in winding driving motor 15 and retarder 14 after exit normal limited roller 11 and outlet Horizontal limiting idler wheel 10
Under be wrapped in winding rotating wheel 13 on.
Water and abrasive material in cleaning chamber 6 are collected in abrasive material collecting box 25, and excessive water flows after hydrocyclone detaches
Enter pollution discharge pond 22, abrasive material is delivered under the effect of abrasive material transfer unit 24 in abrasive can 7.Extra water is through thereon in abrasive can 7
Overflow port flows into pollution discharge pond 22.Sewage in pollution discharge pond 22 flows into cesspool 21 after precipitation, is delivered to through sewage pump 20 after
Filter 19 flows into water tank 16 after the filtering of filter 19.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention should be regarded as the protection of the present invention
Range.
Claims (7)
1. a kind of sheet metal strip high-pressure water-jet blasting clears up production line, which is characterized in that including uncoiling component（1）, cleaning chamber
（6）, developing room（8）, cleaning assembly, rinsing module, winding component（12）And water tank（16）, the cleaning assembly includes that abrasive material supplies
To mechanism and it is located at cleaning chamber（6）The first interior nozzle group（5）, the second nozzle group（26）, the first nozzle group（5）, second spray
Head group（26）It is located at the both sides of sheet metal strip, first nozzle group（5）, the second nozzle group（26）With feeding abrasive material mechanism
It is connected；The rinsing module includes being located at developing room（8）Interior Flushing nozzle（9）, the Flushing nozzle（9）By pipeline with
Water tank（16）It is connected；The water tank（16）In clean water through high-pressure pump（17）It sends out；
The feeding abrasive material mechanism includes abrasive can（7）, abrasive material collecting box（25）With abrasive material transfer unit（24）, the abrasive can
（7）Output end pass through pipeline and the first nozzle group（5）, the second nozzle group（26）It is connected, the abrasive material collecting box（25）Position
In cleaning chamber（6）Lower section be used for collect complete cleaning abrasive material and by abrasive material transfer unit（24）The abrasive material of collection is sent back to
Abrasive can（7）；
The developing room（8）Bottom and abrasive material collecting box（25）It is connected, the abrasive material collecting box（25）Top is through hydraulic cyclone
Device and a pollution discharge pond（22）It is connected, the pollution discharge pond（22）Through cesspool（21）, sewage pump（20）, filter（19）Water is sent afterwards
Enter water tank（16）In recycle；Abrasive can（7）The overflow port of upper setting is connected to pollution discharge pond（22）；
The cleaning chamber（6）Arrival end setting be used for ensureing the entrance position-limit mechanism of strip location, the developing room（8）Go out
The setting of mouth end is used for ensureing the outlet position-limit mechanism of strip location.
2. sheet metal strip high-pressure water-jet blasting according to claim 1 clears up production line, which is characterized in that described first
Nozzle group（5）With the second nozzle group（26）Top, the lower section of sheet metal strip are located at when sheet metal strip is in horizontal feed；Institute
State the first nozzle group（5）With the second nozzle group（26）The left and right two of sheet metal strip is located in the perpendicular conveying of sheet metal strip
Side.
3. sheet metal strip high-pressure water-jet blasting according to claim 1 clears up production line, which is characterized in that described first
Nozzle group（5）, the second nozzle group（26）Be fixedly mounted on cleaning chamber or respectively with for move reciprocatingly with nozzle
One nozzle group driving part（4）, the second nozzle group driving part（27）It is connected.
4. sheet metal strip high-pressure water-jet blasting according to claim 1 clears up production line, which is characterized in that the entrance
Position-limit mechanism includes the vertical limited roller of entrance（2）With entrance Horizontal limiting idler wheel（3）.
5. sheet metal strip high-pressure water-jet blasting according to claim 1 clears up production line, which is characterized in that the outlet
Position-limit mechanism includes exit normal limited roller（11）With outlet Horizontal limiting idler wheel（10）.
6. the sheet metal strip high-pressure water-jet blasting according to any one of Claims 1 to 5 clears up production line, feature
It is, the winding component（12）Including winding rotating wheel（13）With winding driving motor（15）, the winding driving motor
（15）By frequency converter（23）It controls, the winding driving motor（15）Pass through retarder（14）Drive winding rotating wheel（13）Rotation
Turn.
7. the sheet metal strip high-pressure water-jet blasting according to any one of Claims 1 to 5 clears up production line, feature
It is, the high-pressure pump（17）By high-pressure pump frequency converter（18）To control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310721165.3A CN103639906B (en) | 2013-06-14 | 2013-12-24 | Sheet metal strip high-pressure water-jet blasting clears up production line |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310234543 CN103264355A (en) | 2013-06-14 | 2013-06-14 | High-pressure water jet sand-blast cleaning production line for sheet metal strips |
| CN201310234543.5 | 2013-06-14 | ||
| CN2013102345435 | 2013-06-14 | ||
| CN201310721165.3A CN103639906B (en) | 2013-06-14 | 2013-12-24 | Sheet metal strip high-pressure water-jet blasting clears up production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103639906A CN103639906A (en) | 2014-03-19 |
| CN103639906B true CN103639906B (en) | 2018-10-26 |
Family
ID=49008041
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201310234543 Pending CN103264355A (en) | 2013-06-14 | 2013-06-14 | High-pressure water jet sand-blast cleaning production line for sheet metal strips |
| CN201320857958.3U Ceased CN203726343U (en) | 2013-06-14 | 2013-12-24 | Metal strip high-pressure water jet sand-blasting cleaning production line |
| CN201310721165.3A Active CN103639906B (en) | 2013-06-14 | 2013-12-24 | Sheet metal strip high-pressure water-jet blasting clears up production line |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201310234543 Pending CN103264355A (en) | 2013-06-14 | 2013-06-14 | High-pressure water jet sand-blast cleaning production line for sheet metal strips |
| CN201320857958.3U Ceased CN203726343U (en) | 2013-06-14 | 2013-12-24 | Metal strip high-pressure water jet sand-blasting cleaning production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN103264355A (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264355A (en) * | 2013-06-14 | 2013-08-28 | 长沙矿冶研究院有限责任公司 | High-pressure water jet sand-blast cleaning production line for sheet metal strips |
| CN105773431A (en) * | 2016-03-14 | 2016-07-20 | 刘媛婷 | Abrasive water jet metallic surface cleaning system |
| CN106863143A (en) * | 2017-03-25 | 2017-06-20 | 北京林业大学 | A kind of Jet Polishing self-stripping unit |
| CN107020578A (en) * | 2017-05-05 | 2017-08-08 | 江苏兴海特钢有限公司 | Immersion grinding material water jet rust removing device |
| CN107350974A (en) * | 2017-09-12 | 2017-11-17 | 刘媛婷 | A kind of small gradient dual cavity pulse jet flexible metal surface cleaning system |
| CN107717759A (en) * | 2017-11-07 | 2018-02-23 | 长沙矿冶研究院有限责任公司 | A kind of oblique cleaning production line of sheet metal strip high-pressure water-jet blasting |
| US20210138607A1 (en) * | 2018-05-31 | 2021-05-13 | Changsha Research Institute Of Mining And Metallurgy Co., Ltd. | High-pressure water jet sheet strip sand-blasting descaling cleaning device, cleaning line and system |
| CN109318132B (en) * | 2018-11-28 | 2024-03-22 | 长沙矿冶研究院有限责任公司 | Oblique limiting roller for conveying metal belt or plate and sand blasting cleaning device |
| CN109397115B (en) * | 2018-11-28 | 2024-03-22 | 长沙矿冶研究院有限责任公司 | Horizontal limit roller and sand blasting cleaning device for conveying metal belt or plate |
| CN111774274A (en) * | 2020-07-07 | 2020-10-16 | 湖北华越汽车零部件有限公司 | Surface treatment process for automobile frame |
| CN113386052A (en) * | 2021-05-12 | 2021-09-14 | 华南理工大学 | Hull abrasive water jet paint and rust removing equipment and implementation method thereof |
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- 2013-06-14 CN CN 201310234543 patent/CN103264355A/en active Pending
- 2013-12-24 CN CN201320857958.3U patent/CN203726343U/en not_active Ceased
- 2013-12-24 CN CN201310721165.3A patent/CN103639906B/en active Active
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| JPS60186373A (en) * | 1984-03-06 | 1985-09-21 | Sanki Seikosho:Kk | Water jet machining method and system therefor |
| EP1825958B1 (en) * | 2006-02-22 | 2009-09-30 | BHDT GmbH | Device for shearing equipment with a water jet or abrasive water jet |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN103639906A (en) | 2014-03-19 |
| CN103264355A (en) | 2013-08-28 |
| CN203726343U (en) | 2014-07-23 |
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