CN206184996U - Full -automatic intelligent grip -pad blanking line - Google Patents
Full -automatic intelligent grip -pad blanking line Download PDFInfo
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- CN206184996U CN206184996U CN201620929721.5U CN201620929721U CN206184996U CN 206184996 U CN206184996 U CN 206184996U CN 201620929721 U CN201620929721 U CN 201620929721U CN 206184996 U CN206184996 U CN 206184996U
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Abstract
The utility model relates to a full -automatic intelligent grip -pad blanking line, characterized in that: including fortune material dolly, the device of breaking a jam, turning device, the rollgang, the work piece cuts off the hydraulic press, the retooling device, 2D vision camera length detection means, the workpiece punching hydraulic press, work piece jet -bedding hydraulic press, keep off material positioning mechanism, 3D vision camera hole site size detection device and waste material conveyor, the device of breaking a jam, turning device, the rollgang, the work piece cuts off the hydraulic press, the retooling device, 2D vision camera length detection means, the workpiece punching hydraulic press, work piece jet -bedding hydraulic press, it all is controlled by PLC total controller to keep off material positioning mechanism and 3D vision camera hole site size detection device. The advantage is: no artificial intervention, alleviates operating personnel's intensity of labour at labour saving and time saving, and work piece pay -off and material loading location are accurate, the operation of being convenient for, and degree of automation is high and can increase substantially the precision and the machining efficiency of grip -pad blanking, the blanking pressing process of the grip -pad section bar of the various specifications of specially adapted.
Description
Technical field
The utility model belongs to metal forming machinery field, more particularly to a kind of fully-automatic intelligent creeper tread blanking line.
Background technology
With the development of Modern Manufacturing Technology, punching production technology forward direction automation, flexibility, intellectuality, precise treatment
Direction is developed.Modern mechanical manufacturing industry has very strict requirements to material forming, it is necessary to it is several in addition more than ten not
After same operation shaping, a part for standard could be obtained, therefore how to realize that high-volume workpiece On line inspection and size are surveyed
Amount, it is ensured that workpiece quality, improve production efficiency, as each forging equipment manufacturer problem in the urgent need to address.
The important developing direction of modern forming technique is that, used as basic part, its shaping form is to non-right to molded part
Claim, the heteromorphosis such as curving development, exploitation suitable for multi-position furnace special-shaped product is online, quick, intelligent checking system, it is real
Quick detection, screening and the diagnosis control now processed to molded part each operation have become the main of next generation CNC hydraulic press
Innovative content.Because the production in conventional track plate Punching Process needs to complete feeding, transmission by artificial and detects
Operation etc., whole production process is influenceed greatly by the subjective factor of operating personnel, and homogeneity of product is poor, labour intensity is big and production
Efficiency is low, and the operation of old friend's work seriously constrains side of the modern punching production technology to automation, flexibility, intellectuality and precise treatment
To development.Therefore needed in modern automation punching production using continuous on-line checking and measurement digitization system, it is ensured that
The efficient of automatic production line, digitlization and intellectuality.This be improve production efficiency, improve the quality of production effective ways,
It is the important development direction of modern punching production technology.
Utility model content
The utility model provides a kind of without manual intervention, each processing to solve technical problem present in known technology
Operation all realize automated control operation, it is time saving and energy saving, be easy to operate and can be greatly reduced operating personnel labour intensity,
Improve the fully-automatic intelligent creeper tread blanking line of creeper tread punching precision and efficiency.
The utility model is adopted the technical scheme that to solve technical problem present in known technology：
Fully-automatic intelligent creeper tread blanking line, it is characterised in that：Including material conveying trolley, de-stacking device, turning device,
Rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision cameras device for detecting length, workpiece punching hydraulic press, workpiece punching
Tank liquor press, stop positioning mechanism, 3D vision camera hole size detection means and discard transfer apparatus, the de-stacking device,
Turning device, rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision cameras device for detecting length, workpiece punching hydraulic pressure
Machine, workpiece jet-bedding hydraulic press, stop positioning mechanism and 3D vision camera hole size detection means are controlled by PLC master controls
Device.
The side of described rollgang one end is provided with material conveying trolley and guide rail, and being provided with above material conveying trolley can be by work
Part picks up the de-stacking device to turning device or rollgang, and being provided with positioned at material conveying trolley side can carry out workpiece 180 ° and turn over
The turning device for turning；The lower margin of the de-stacking device is fixedly mounted with the ground, and the turning device is packed in rollgang support body
Side；The rollgang other end docks the feed end of cutting workpiece hydraulic press, and the cutting workpiece hydraulic press exit side sets
Stop positioning mechanism, discharging transporting chain plate device, rollgang and 2D vision camera device for detecting length are equipped with, are cut positioned at workpiece
The rollgang of disconnected hydraulic press exit side is provided with backgauge to being connected to workpiece punching hydraulic press, in workpiece punching hydraulic press exit side to be determined
Position mechanism and rollgang, the rollgang other end to being connected to workpiece jet-bedding hydraulic press, in going out for workpiece jet-bedding hydraulic press
Material side is provided with stop positioning mechanism, rollgang, 3D vision camera hole size detection means and discard transfer apparatus, in workpiece
Mould changing device is respectively arranged with the side of cut-out hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press.
The utility model can also be adopted the following technical scheme that：
The de-stacking device includes being packed in the de-stacking device support body on ground, moving beam, sucker crossbeam, lifting driving electricity
Machine, rack and pinion drive mechanism and travel driving motor, the moving beam two ends are fixed with rail plate, rail plate seat with
Moving beam is connected, and rail plate is connected with support body in itself, described in the side fixed gear rack gear of moving beam
The tooth bar bottom surface of rack and pinion drive mechanism is connected with sucker crossbeam；It is further fixed on lifting motor in moving beam side,
The lifting driving motor output shaft is connected by synchronizing shaft with the rack and pinion drive mechanism at two ends；In the another of moving beam
Travel driving motor is fixed on side, the output shaft of travel driving motor is connected to the roller at two ends by connecting shaft.
The turning device includes 4 groups of identical switching mechanisms, and every group of switching mechanism includes upset support body, left workpiece support
Frame, right workpiece holder, left tumble cylinder and right tumble cylinder, the upset support body are packed on ground and rollgang, institute
State left workpiece holder to be connected with upset support body by left-handed rotating shaft, the right workpiece holder passes through dextral shaft 3-4 and frame
Body is connected, and described left tumble cylinder one end is connected with upset support body, and the drive end of left tumble cylinder is connected with left workpiece holder,
Described right tumble cylinder one end is connected with upset support body, and the drive end of right tumble cylinder is connected with right workpiece holder.
The 2D vision cameras device for detecting length includes：Support, industrial camera, light source and a pair are packed in rollgang
Length measurement sensor on support body, the support is packed on the support body of rollgang, and industrial camera is connected with stent ends, institute
Industrial camera is stated to be suspended on rollgang；The light source being suspended on rollgang 4 is also associated with the both sides of support.
The stop positioning mechanism is individually fixed in cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic pressure
It is on the fuselage column in machine workpiece discharging direction and upper outstanding installed in cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding
Hydraulic press goes out the top of material conveying device；The stop positioning mechanism includes：Supporting frame, motor, worm and gear slow down
Machine, adjusting screw, guiding mechanism and block, support frame as described above body be packed in cutting workpiece hydraulic press, workpiece punching hydraulic press and
On the fuselage column of workpiece jet-bedding hydraulic press, motor, the output shaft of the motor are connected with supporting frame end
Connection worm-gear speed reducer, the output end connection adjusting screw of worm-gear speed reducer, the adjusting screw front end is connected with
Block, guiding mechanism is provided with adjusting screw both sides.
The 3D vision cameras hole size detection means includes the detection support and being packed on rollgang support body
To gaging hole sensor, straight line module is fixed with detection support, the straight line module end is connected with servomotor, in straight line
3D cameras are installed on module.
The discard transfer apparatus include：Collect carrier chain, specular and be fixed on and collect on the ground of carrier chain both sides
Divide carrier chain and for driving a point motor for carrier chain operating, it is described to collect carrier chain and divide a carrier chain vertical arrangement, described point
Carrier chain includes support body, chain, transporting chain plate and supporting guide, through there is chain in the middle of the support body, in support body
Medial surface is provided with supporting guide, and transporting chain plate is housed on the chain.
The utility model has the advantages and positive effects that：Because the utility model uses above-mentioned technical proposal, pass through
This production line can realize that each operation of crawler belt profile material punch press process all realizes automated control operation, will workpiece by tearing open
Pile device is single to be put on turning device, after workpiece to be carried out turning device 180 ° of upsets, workpiece is put on rollgang.
Then be transported to workpiece in 1400 tons of cutting workpiece hydraulic presses again by rollgang, and workpiece is carried out by stop positioning mechanism
Positioning, 1400 tons of cutting workpiece hydraulic presses complete cutting off processing to workpiece.Now, the workpiece after cut-out is passed by rollgang
It is sent at 2D time camera measuring motions, whether design size requirement is met to workpiece and is judged, meets design size requirement
Workpiece continue be transported in 1200 tons of workpiece punching hydraulic presses by rollgang.And by stop positioning mechanism to entering to workpiece
Row backgauge is positioned, then processing is punched out to workpiece by 1200 tons of punching hydraulic presses, after the completion of continue transported to 1200 tons of workpiece
Jet-bedding hydraulic press, complete backgauge positioning after, notching process is carried out to workpiece, after the completion of continue transported to rollgang.Work as workpiece
Delivering to 3D vision camera hole size detection means by rollgang carries out detection of taking pictures, and the workpiece for meeting design requirement continues
Production line end is delivered to, undesirable workpiece is pushed to waste material frame by charging cylinder.This production line is applied to various rule
The punching pressing process of the crawler belt profile material of lattice, no manual intervention, labour intensity that is time saving and energy saving, mitigating operating personnel, workpiece
Feeding and feeding accurate positioning, be easy to operation, high degree of automation and can increase substantially creeper tread punching precision and efficiency,
For modern punching production technology develops the condition of providing convenience to the direction of automation, flexibility, intellectuality and precise treatment.
Brief description of the drawings
Fig. 1 is the layout of the utility model production line；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the utility model de-stacking apparatus structure schematic diagram；
Fig. 3 a are the left views of Fig. 3；
Fig. 4 is the utility model material conveying trolley structural representation；
Fig. 5 is the utility model turning device overall structure diagram；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is the utility model roller-conveying device structural representation；
Fig. 8 is the utility model cutting workpiece hydraulic press structural representation；
Fig. 8 a are the left views of Fig. 8；
Fig. 9 is the utility model 2D vision camera measuring motion structural representations；
Fig. 9 a are the top views of Fig. 9：
Figure 10 is the utility model backgauge positioning device structure schematic diagram；
Figure 10 a are the top views of Figure 10；
Figure 11 is the utility model 3D vision cameras gaging hole position apparatus structure schematic diagram；
Figure 11 a are the top views of Figure 11：
Figure 12 is the utility model discard transfer apparatus structural representation；
Figure 12 a are the top views of Figure 12；
Figure 12 b are the A-A sectional views of Figure 12 a.
In figure：1st, de-stacking device；1-1, de-stacking device support body；1-2, moving beam；1-3, sucker crossbeam；1-4, lifting are driven
Dynamic motor；1-5, pinion and rack；1-6, travel driving motor；1-7, connecting shaft；1-8, roller；1-9, synchronizing shaft；1-10、
Sucker；2nd, material conveying trolley；2-1, car body；2-2, motor；2-3, sprocket wheel；2-4, power transmission shaft；2-5, road wheel；3rd, upset dress
Put；3-1, upset support body；3-2, right tumble cylinder；3-3, right overturning support；3-4, right synchronizing shaft；3-5, left synchronizing shaft；3-
6th, left overturning support；3-7, left tumble cylinder；4th, rollgang；4-1, roller-way support body；4-2, conveying roller；4-3, bearing block；
4-4, drive sprocket；4-5 motors；5th, cutting workpiece hydraulic press；5-1, fuselage；5-2, main hydraulic cylinder；5-3, sliding block；5-4、
Buffer gear；5-5, cushion dashpot；6th, mould changing device；7th, 2D vision cameras measuring motion；7-1, support；7-2, vision camera；7-
3rd, light source；7-4, length measurement sensor；8th, workpiece punching hydraulic press；9th, backgauge positioner；9-1, supporting frame；9-2, driving electricity
Machine；9-3, worm-gear speed reducer；9-4, adjusting screw；9-5, guider；9-6, block；10th, workpiece jet-bedding hydraulic press；
11st, 3D vision cameras gaging hole position device；11-1, detection support body；11-2, straight line module；11-3, servomotor；11-4,3D phase
Machine；11-5, gaging hole sensor；12nd, discard transfer apparatus；12-1, walking frame body；12-2, chain；12-3, transporting chain plate；
12-4, supporting guide；12-5, collect carrier chain；12-6, motor.
Specific embodiment
For utility model content of the present utility model, feature and effect can be further appreciated that, following examples are hereby enumerated, and
Accompanying drawing is coordinated to describe in detail as follows：
Refer to Fig. 1-Figure 12 b, fully-automatic intelligent creeper tread blanking line, including：Material conveying trolley 2, de-stacking device 1,
Turning device 3, rollgang 4, cutting workpiece hydraulic press 5, mould changing device 6, the punching of 2D vision cameras device for detecting length 7, workpiece
Hole hydraulic press 8, workpiece jet-bedding hydraulic press 10, stop positioning mechanism 9,3D vision camera hole sizes detection means 11 and waste material are defeated
Send device 12.The de-stacking device, turning device, rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision cameras are long
Degree detection means, workpiece punching hydraulic press, workpiece jet-bedding hydraulic press, stop positioning mechanism and the detection of 3D vision cameras hole size
Device is controlled by PLC master controllers.
The side of the one end of the rollgang 4 is provided with material conveying trolley 2 and guide rail 13, and being provided with above material conveying trolley can
Workpiece is picked up into the de-stacking device 1 to turning device or rollgang, being provided with positioned at material conveying trolley side can be carried out workpiece
180 ° of turning devices 3 of upset；The lower margin of the de-stacking device 1 is fixedly mounted with the ground, and the turning device 3 is packed in conveying roller
The side of the support body of road 4.The feed end of the rollgang other end docking cutting workpiece hydraulic press 5, the cutting workpiece hydraulic pressure
Machine exit side is provided with stop positioning mechanism 9, discharging transporting chain plate device, rollgang 4 and 2D vision cameras length detection dress
Put 7.Rollgang positioned at cutting workpiece hydraulic press exit side to being connected to workpiece punching hydraulic press 8, in workpiece punching hydraulic press
Exit side is provided with stop positioning mechanism 9 and rollgang 4, the rollgang other end to being connected to workpiece jet-bedding hydraulic press 10,
Stop positioning mechanism 9, rollgang 4,3D vision cameras hole size detection dress are provided with the exit side of workpiece jet-bedding hydraulic press
11 and discard transfer apparatus 12 are put, on the side of cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press
It is respectively arranged with mould changing device 6.
The mould changing device includes：Car body, positioner, guide wheel device, roller devices, anti-drop device, chain break off relations and fill
Put, stopping means, halfpace and chain case apparatus.The car body right profile is welded, and can carry a mold, car body
It is installed above to have guide wheel device, roller devices and anti-drop device.Wherein dolly drives chain by the reductor in it,
So as to driving rolls causes that dolly is moved left and right.There is guide wheel as guider, the guiding per station in each station both sides
The distance between wheel need to ensure the mold storing region that common template smoothly enters, releases on dolly.After mold-change trolley
Face is provided with chain draw box mechanism, and this device is provided with reductor drive sprocket, chain, drives to break off relations and advances, retreats, so as to promote mould
Inside tool turnover press.
Fig. 3 and Fig. 3 a are referred to, the de-stacking device 1 includes being packed in de-stacking device support body 1-1, the moving beam on ground
1-2, sucker crossbeam 1-3, lifting motor 1-4, rack and pinion drive mechanism 1-5 and travel driving motor 1-6, the movement
Crossbeam 1-2 two ends are fixed with rail plate, and rail plate seat is connected with moving beam, and rail plate is connected with support body in itself,
The side fixed gear rack gear of moving beam 1-2, the tooth bar bottom surface of the rack and pinion drive mechanism is horizontal with sucker
Beam 1-3 is connected；It is further fixed on lifting motor 1-4 in moving beam 1-2 sides, the lifting driving motor output shaft passes through
Synchronizing shaft 1-9 is connected with the rack and pinion drive mechanism at two ends；Hoofing part electricity is fixed on the another side of moving beam 1-2
Machine 1-6, the output shaft of travel driving motor is connected to the roller 1-8 at two ends by connecting shaft 1-7, the sucker crossbeam 1-3's
Bottom is equipped with multiple sucker 1-10.
The transverse shifting of moving beam 1-2 is driven by connecting shaft 1-7 by travel driving motor 1-6, and roller 1-8 is leading
Move to realize transverse shifting on rail.The up and down motion of sucker crossbeam 1-3 is by lifting motor 1-4 drive gear tooth bars
Mechanism 1-5 drives, and completes to move up and down along guiding mechanism, and side-to-side movement part is connected as a single entity by synchronizing shaft 1-9, it is ensured that flat
Steady synchronization lifting.Sucker crossbeam is attached on moving beam, and the position that workpiece is completed by the two compound motion is carried.Inhaling
Universal tracheae is provided near disk link position, universal tracheae direction can be manually adjusted, for purging workpiece surface and suction
Try to get to the heart of a matter the dust or iron filings in face.
Refer to Fig. 4, the car body 2-1 generally section bar welding structures of the material conveying trolley 2, by alternating-current variable frequency motor 2-2
Drive sprocket 2-3, drives power transmission shaft 2-4 motions, is supported on the wheel 2-5 of bottom and movement, the position of chassis are operated on light rail
Detected by switch.
Fig. 5 and Fig. 6 is referred to, the turning device 3 includes 4 groups of identical switching mechanisms, and every group of switching mechanism includes turning over
Pivoted frame body 3-1, left workpiece holder 3-6, right workpiece holder 3-3, left tumble cylinder 3-7 and right tumble cylinder 3-2, it is described to turn over
Pivoted frame body 3-1 is packed on ground and rollgang 4, and the left workpiece holder 3-6 is by left-handed rotating shaft 3-5 and upset support body
3-1 is connected, and the right workpiece holder 3-3 is connected by dextral shaft 3-4 with support body, described left tumble cylinder 3-7 one end and
Upset support body connection, the drive end of left tumble cylinder be connected with left workpiece holder 3-6, described right tumble cylinder 3-2 one end and
Upset support body connection, the drive end of right tumble cylinder is connected with right workpiece holder 3-3.
The left tumble cylinder 3-7 and right tumble cylinder 3-2 be by a hydraulic power unit unified driving, when need upset
During workpiece, the right workpiece holder 3-3 of side first passes through right tumble cylinder 3-2 drivings and digs about 80 °, now a left side for opposite side
Workpiece holder 3-6 is driven by left tumble cylinder 3-7, promote workpiece to dig to about 100 °, and workpiece is being dug with flumping certainly
On 80 ° of right workpiece holder 3-3 of side, then supported on both sides frame turns to horizontality simultaneously, you can the upset for completing workpiece is moved
Make.
Fig. 7 is referred to, the rollgang 4 is by roller-way support body 4-1, conveying roller 4-2, bearing block 4-3, motor
4-5, drive sprocket chain 4-4 are constituted, and roller-way support body 4-1 is welded by shaped steel, and solid and reliable, top is disposed with equal intervals
Conveying roller 4-2, rotates conveying roller 4-2, so as to complete conveying work pieces by motor 4-5 drive sprocket chains 4-4.Roller-way
The lower margin of support body is provided with height-adjustable mechanism, and roller-way both sides are provided with baffle plate and prevent from being dropped in workpiece course of conveying, and is being close to
1400 tons of cutting workpiece press 5 are nearby provided with guider, can manually be adjusted according to different size workpiece size,
So as to the accurate guiding of workpiece, into 1400 tons of cutting workpiece press.
Fig. 8 and Fig. 8 a are referred to, the cutting workpiece hydraulic press 5 uses integral body 5-1 structures, and entablature top is set
There is hydraulic control system, inside is provided with main hydraulic cylinder 5-2, that be connected with main hydraulic cylinder piston is sliding block 5-3, in sliding block 5-3
On be provided with 4 jiaos of buffer gear 5-4, workbench backing plate and cushion dashpot 5-5 are installed on sill, gear is fixed with fuselage column
Corner buffer gear is provided with sliding block described in material detent mechanism 9, workbench backing plate is installed on sill, on fuselage column
Stop positioning mechanism 9 is fixed with, a set of mould changing device is set in the side of cutting workpiece hydraulic press.
The corner buffer gear uses 4 buffer structures, 4 groups of cushion dashpots is provided with the table, in the bottom surface of sliding block
Corner is equipped with set buffering wire lever, is connected with sliding block by mother lead screw, and buffering leading screw bottom is provided with limiting cushion block, for buffering
When with workbench on cushion dashpot contact.Buffering leading screw top passes through connecting rod and worm-and-wheel gear and motor connection,
Regulation buffering lead screw position effect is reached by motor rotation, while this motor carries encoder, being capable of numerical monitor
Debugging position.
The cutting workpiece hydraulic press two sides are provided with fixed and elevating safety protective door, are upper and lower two on the left of hydraulic press
The fixed safety protective door of fan, has latch to fix door when protective door is closed, while there is safety switch to detect the open and-shut mode of door.
Elevating safety protective door is provided with the right side of cutting workpiece hydraulic press, by air cylinder driven elevating movement, while both sides are provided with fortune
Row guide rail is oriented to, and the protective door middle setting has lucite, is easy to personal observations' inner case.
Fig. 9 and Fig. 9 a are referred to, the 2D vision cameras device for detecting length 7 includes：Support 7-1, industrial camera 7-2,
Light source 7-3 and the length measurement sensor 7-4 being packed in for a pair on the roller-way support body 4-1 of rollgang 4, the support 7-1 are packed in
On the roller-way support body of rollgang, it is connected with industrial camera 7-2, the industrial camera 7-2 in stent ends and is suspended in rollgang
On；The light source 7-3 being suspended on rollgang 4 is also associated with the both sides of support 7-1.The device be further equipped with industrial computer,
The periphery control devices such as industrial display, industrial keyboard and mouse, complete the control of vision system and logical with PLC master controllers
Interrogate, and be provided with aluminium alloy supporting table and protective door etc. and this device is carried and protected.Filled when workpiece is conveyed by front and continued
Put when being transported to vision and surveying position long, the neighbouring length measurement sensor 7-4 of triggering starts industrial camera 7-2 and takes pictures, industrial camera 7-2
It is rapidly completed and takes pictures and through software processing, the Workpiece length data that will be obtained is contrasted with the requirement data of storage, will contrasted
Result feeds back to master control PLC, draws result.Certainty of measurement：≤±1.5mm.
Figure 10 and Figure 10 a are referred to, the stop positioning mechanism 9 is individually fixed in cutting workpiece hydraulic press, workpiece punching
It is on the fuselage column in hydraulic press and workpiece fliud flushing press workpiece discharging direction and upper outstanding installed in cutting workpiece hydraulic press, workpiece punching
Hole hydraulic press and workpiece jet-bedding hydraulic press go out the top of material conveying device, and the stop positioning mechanism includes：Supporting frame 9-1,
Motor 9-2, worm-gear speed reducer 9-3, adjusting screw 9-4, guiding mechanism 9-5 and block 9-6, support frame as described above body 9-
1 is packed on the fuselage column of cutting workpiece hydraulic press 5, workpiece punching hydraulic press 8 and workpiece jet-bedding hydraulic press 10, in support frame
Body end is connected with the output shaft connection worm-gear speed reducer 9-3 of motor 9-2, the motor 9-2, worm gear snail
The output end connection adjusting screw 9-4 of bar reductor, the adjusting screw front end is connected with block 9-6, in adjusting screw both sides
It is provided with guiding mechanism 9-5.
Supporting frame 9-1 is used to support whole device weight, is welded by shaped steel, is fixed on hydraulic machine column.Branch
Support body lower section is provided with position adjusting mechanism and motor is dynamic, and adjustment mechanism front portion is provided with workpiece to position detecting mechanism.Position
Put adjustment mechanism drives adjusting screw 9-4, the motor 9-2 to be connected with encoder by motor 9-2, can be accurate
Recorded level detecting apparatus.When different length size workpiece is suppressed, worm-gear speed reducer 9- is driven by motor 9-2
3 motions, drive adjusting screw 9-4 rotations, realize that anterior block 9-6 is moved forward and backward, and then can meet detection different length work
The demand of part, after being adjusted in place, motor 9-2 brakings, it is ensured that position is accurately constant.
Figure 11 and Figure 11 a are referred to, the 3D vision cameras hole size detection means 11 includes being packed in rollgang 4
Detection support 11-1 and a pair of gaging hole sensor 11-5 on support body, straight line module 11-2 is fixed with detection support, described
Straight line module end is connected with servomotor 11-3, and 3D cameras 11-4 is provided with straight line module.
3D vision cameras gaging hole position device 11, the device passes through the 3D cameras 11- being packed on detection support 11-1
4, moved by servomotor 11-3, straight line module 11-2 is driven, 3D cameras is moved along a straight line, complete workpiece scanning and take pictures, examine
Survey device and perceive the real-time displacement of workpiece, and be fed back to vision controller.It is by mounted in rollgang that the device starts
On observing and controlling sensor 11-5 senders, triggered, transmission mechanism by motor leading screw drive 3D cameras with maximum 100mm/s-
300mm/s speed, imaging is scanned to workpiece.Via controller software is fitted by 3D, finds out crucial locating shaft, needed for measuring
Data.
Discard transfer apparatus 12 described in referring to Figure 12-Figure 12 b include：Collect carrier chain 12-5, specular to be fixed on
Collect point carrier chain on the ground of carrier chain both sides and the motor 12-6 for driving point carrier chain operating, it is described to collect carrier chain
With a point carrier chain vertical arrangement, and in the melt pit of workpiece punching hydraulic press and jet-bedding hydraulic press, climbed out of along certain angle
Ground.Described to collect carrier chain and a point carrier chain is leaf chain row's structure for conveying, described point of carrier chain includes support body 12-1, defeated
Chain 12-2, transporting chain plate 12-3 and supporting guide 12-4 are sent, through there is chain in the middle of the support body, in support body medial surface
Supporting guide is provided with, transporting chain plate is housed on the chain.The support body is welded using steel plate, in waste material conveying
Device is equipped with along guard's valve, to realize that self-movement conveys waste material.When motor 12-6 rotates, chain can be driven
12-2 is moved on supporting guide 12-4, so that transporting chain plate 12-3 is driven, when waste material is dropped on transporting chain plate, carrier chain
The operation of plate has driven waste material conveying, completes the collection of waste material.
Operation principle of the present utility model is：
Refer to Fig. 1 and Fig. 2, operating personnel shift to an earlier date and get out need the bundle material of lifting in feeding area, then hang bundle material
It is attached in the range of the position block of material conveying trolley 2, then strapping is cut, it is ensured that the blank on material conveying trolley is flushed with full relatively
Sufficient de-stacking requirement.Material conveying trolley 2 is automatically moved at de-stacking position 1, and the moving beam 1-2 of de-stacking device is laterally moved to material conveying trolley
2 tops, sucker crossbeam 1-3 is moved down, and is touched workpiece posterior sucker 1-10 and is drawn workpiece, and sucker crossbeam drives and moved on workpiece, now,
Moving beam drives sucker crossbeam and the traversing return of workpiece.
Front workpiece is directly put to rollgang 4, and reverse side workpiece is put to turning device 3, then by upset
Can be directly turned to reverse side workpiece on rollgang 4 by device 3.Workpiece is conveyed by rollgang 4, by guider and
Hold-down gear enters cutting workpiece hydraulic press 5.Workpiece bumps against the termination of the stop positioning mechanism 9 on cutting workpiece hydraulic press, defeated
Roller-way 4 is sent to stop conveying, cutting workpiece, workpiece are dropped, continued to cutting workpiece liquid from rollgang 4 by cutting workpiece hydraulic press
Press is conveyed, and cutting workpiece hydraulic press 5 continues to cut off, and so moves back and forth, until remaining last section of material tail, by subsequent delivery
Workpiece ejection.
Workpiece is defeated is continued transported at the position of 2D vision cameras device for detecting length 7 by rollgang 4 for cut-out, carries out
Take pictures detection, the workpiece for meeting length requirement continues to convey, and the workpiece for not meeting length requirement pushes conveying roller by pusher cylinder
In road to waste material frame.Workpiece continues to be reached in workpiece punching hydraulic press 8 along rollgang, and by stop positioning mechanism 9 to work
Part is positioned, and then workpiece punching hydraulic press is punched out processing to workpiece, and the waste material that punching is produced is along workpiece punching hydraulic pressure
Machine sill hole is dropped on discard transfer apparatus 12, is ejected by subsequent workpiece through the workpiece after punching, is driven through quick roll, after
Continuous conveying.
Workpiece continues to be reached in workpiece jet-bedding hydraulic press 10 along rollgang 4, and workpiece is determined through stop positioning mechanism 9
Position, workpiece jet-bedding hydraulic press carries out jet-bedding processing to workpiece, and the waste material that jet-bedding is produced is dropped to along jet-bedding hydraulic press sill hole
On discard transfer apparatus 12, the workpiece after jet-bedding is ejected by subsequent workpiece, is driven through quick roll, continues to convey along end conveying roller
Road is moved, and reaches the position of 3D vision cameras gaging hole position device 11, and detection of taking pictures is carried out to workpiece, and satisfactory workpiece continues
This production line end is delivered to, undesirable workpiece is pushed to waste material frame by charging cylinder.
Although being described to preferred embodiment of the present utility model above in conjunction with accompanying drawing, the utility model is not
Above-mentioned specific embodiment is confined to, above-mentioned specific embodiment is only schematical, is not restricted, ability
The those of ordinary skill in domain is not departing from the utility model objective and claimed under enlightenment of the present utility model
Under ambit, many forms can also be made, these are belonged within protection domain of the present utility model.
Claims (7)
1. a kind of fully-automatic intelligent creeper tread blanking line, it is characterised in that：Including material conveying trolley (2), de-stacking device (1),
Turning device (3), rollgang (4), cutting workpiece hydraulic press (5), mould changing device (6), 2D vision camera device for detecting length
(7), workpiece punching hydraulic press (8), workpiece jet-bedding hydraulic press (10), stop positioning mechanism (9), the inspection of 3D vision cameras hole size
Survey device (11) and discard transfer apparatus (12), the de-stacking device, turning device, rollgang, cutting workpiece hydraulic press, change
Die device, 2D vision cameras device for detecting length, workpiece punching hydraulic press, workpiece jet-bedding hydraulic press, stop positioning mechanism and 3D
Vision camera hole size detection means is controlled by PLC master controllers；
The side of described rollgang (4) one end is provided with material conveying trolley (2) and guide rail (13), is provided with above material conveying trolley
Workpiece can be picked up the de-stacking device (1) to turning device or rollgang, being provided with positioned at material conveying trolley side can be by workpiece
Carry out 180 ° of turning devices (3) of upset；The lower margin of the de-stacking device (1) is fixedly mounted with the ground, and the turning device (3) is solid
Mounted in the side of rollgang (4) support body；The feed end of rollgang other end docking cutting workpiece hydraulic press (5), institute
State cutting workpiece hydraulic press exit side and be provided with stop positioning mechanism (9), discharging transporting chain plate device, rollgang (4) and 2D
Vision camera device for detecting length (7), the rollgang positioned at cutting workpiece hydraulic press exit side is to being connected to workpiece punching hydraulic pressure
Machine (8), stop positioning mechanism (9) and rollgang (4) are provided with workpiece punching hydraulic press exit side, and the rollgang is another
End is provided with stop positioning mechanism (9), conveying roller to being connected to workpiece jet-bedding hydraulic press (10) in the exit side of workpiece jet-bedding hydraulic press
Road (4), 3D vision camera hole sizes detection means (11) and discard transfer apparatus (12), in cutting workpiece hydraulic press, workpiece
Mould changing device (6) is respectively arranged with the side of punching hydraulic press and workpiece jet-bedding hydraulic press.
2. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The de-stacking device
(1) including being packed in de-stacking device support body (1-1) on ground, moving beam (1-2), sucker crossbeam (1-3), lifting motor
(1-4), rack and pinion drive mechanism (1-5) and travel driving motor (1-6), moving beam (1-2) two ends are fixed with cunning
Dynamic guide rail, rail plate seat is connected with moving beam, and rail plate is connected with support body in itself, in the side of moving beam (1-2)
Fixed gear rack gear, the tooth bar bottom surface of the rack and pinion drive mechanism is connected with sucker crossbeam (1-3)；In movement
Crossbeam (1-2) side is further fixed on lifting motor (1-4), and the lifting driving motor output shaft passes through synchronizing shaft (1-9)
It is connected with the rack and pinion drive mechanism at two ends；Travel driving motor (1- is fixed on the another side of moving beam (1-2)
6), the output shaft of travel driving motor is connected to the roller (1-8) at two ends by connecting shaft (1-7).
3. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The turning device
(3) including 4 groups of identical switching mechanisms, every group of switching mechanism includes upset support body (3-1), left workpiece holder (3-6), right work
Part support frame (3-3), left tumble cylinder (3-7) and right tumble cylinder (3-2), it is described upset support body (3-1) be packed in ground and
On rollgang (4), the left workpiece holder (3-6) is connected by left-handed rotating shaft (3-5) with upset support body (3-1), described
Right workpiece holder (3-3) is connected by dextral shaft 3-4 with support body, described left tumble cylinder (3-7) one end with upset support body
Connection, the drive end of left tumble cylinder be connected with left workpiece holder (3-6), described right tumble cylinder (3-2) one end with overturn
Support body is connected, and the drive end of right tumble cylinder is connected with right workpiece holder (3-3).
4. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The 2D vision cameras
Device for detecting length (7) includes：Support (7-1), industrial camera (7-2), light source (7-3) and it is packed in rollgang support body for a pair
On length measurement sensor (7-4), the support (7-1) is packed on the support body of rollgang (4), and work is connected with stent ends
Industry camera (7-2), the industrial camera (7-2) is suspended on rollgang；It is also associated with being suspended on the both sides of support (7-1)
Light source (7-3) on rollgang 4.
5. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The backgauge localization machine
Structure (9) is individually fixed in the machine in cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press workpiece discharging direction
Hang on body column and above and go out material conveying device installed in cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press
Top；The stop positioning mechanism includes：Supporting frame (9-1), motor (9-2), worm-gear speed reducer (9-3),
Adjusting screw (9-4), guiding mechanism (9-5) and block (9-6), support frame as described above body (9-1) are packed in cutting workpiece hydraulic press
(5), on the fuselage column of workpiece punching hydraulic press (8) and workpiece jet-bedding hydraulic press (10), drive is connected with supporting frame end
Dynamic motor (9-2), the output shaft of the motor (9-2) connects worm-gear speed reducer (9-3), worm-gear speed reducer
Output end connects adjusting screw (9-4), and the adjusting screw front end is connected with block (9-6), is provided with adjusting screw both sides
Guiding mechanism (9-5).
6. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The 3D vision cameras
Hole size detection means (11) includes the detection support (11-1) being packed on rollgang (4) support body and a pair of gaging hole sensings
Device (11-5), straight line module (11-2) is fixed with detection support, and the straight line module end is connected with servomotor (11-
3) 3D cameras (11-4), are installed on straight line module.
7. fully-automatic intelligent creeper tread blanking line according to claim 1, it is characterised in that：The waste material conveying dress
Putting (12) includes：Collect carrier chain (12-5), specular and be fixed on point carrier chain and the use collected on the ground of carrier chain both sides
In a point motor (12-6) for carrier chain operating is driven, the carrier chain that collects is with a point carrier chain vertical arrangement, described point of carrier chain
Including support body (12-1), chain (12-2), transporting chain plate (12-3) and supporting guide (12-4), run through in the middle of the support body
There is chain, support body medial surface is provided with supporting guide, transporting chain plate is housed on the chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620929721.5U CN206184996U (en) | 2016-08-24 | 2016-08-24 | Full -automatic intelligent grip -pad blanking line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620929721.5U CN206184996U (en) | 2016-08-24 | 2016-08-24 | Full -automatic intelligent grip -pad blanking line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206184996U true CN206184996U (en) | 2017-05-24 |
Family
ID=58728599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620929721.5U Withdrawn - After Issue CN206184996U (en) | 2016-08-24 | 2016-08-24 | Full -automatic intelligent grip -pad blanking line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206184996U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424326A (en) * | 2016-08-24 | 2017-02-22 | 天津市天锻压力机有限公司 | Full-automatic intelligent track shoe blanking production line |
| CN108296348A (en) * | 2017-12-30 | 2018-07-20 | 芜湖慧盈自动化设备有限公司 | A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell |
| CN108356091A (en) * | 2017-12-30 | 2018-08-03 | 芜湖慧盈自动化设备有限公司 | A kind of desk-top capacitance shell flanged edge processing device |
| CN111496079A (en) * | 2020-03-27 | 2020-08-07 | 浙江大华技术股份有限公司 | Production system and production method for forming metal plates of refrigerator and freezer |
| CN113371436A (en) * | 2020-12-31 | 2021-09-10 | 江苏亚威机床股份有限公司 | Feeding and overturning device for edge folding unit |
-
2016
- 2016-08-24 CN CN201620929721.5U patent/CN206184996U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424326A (en) * | 2016-08-24 | 2017-02-22 | 天津市天锻压力机有限公司 | Full-automatic intelligent track shoe blanking production line |
| CN106424326B (en) * | 2016-08-24 | 2018-10-30 | 天津市天锻压力机有限公司 | Fully-automatic intelligent creeper tread blanking line |
| CN108296348A (en) * | 2017-12-30 | 2018-07-20 | 芜湖慧盈自动化设备有限公司 | A kind of processing unit (plant) of sorting non-defective unit and defective products capacitance shell |
| CN108356091A (en) * | 2017-12-30 | 2018-08-03 | 芜湖慧盈自动化设备有限公司 | A kind of desk-top capacitance shell flanged edge processing device |
| CN111496079A (en) * | 2020-03-27 | 2020-08-07 | 浙江大华技术股份有限公司 | Production system and production method for forming metal plates of refrigerator and freezer |
| CN111496079B (en) * | 2020-03-27 | 2022-03-01 | 浙江大华技术股份有限公司 | Production system and production method for forming metal plates of refrigerator and freezer |
| CN113371436A (en) * | 2020-12-31 | 2021-09-10 | 江苏亚威机床股份有限公司 | Feeding and overturning device for edge folding unit |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170524 Effective date of abandoning: 20181030 |
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| AV01 | Patent right actively abandoned |