CN216081392U - Gear train internal diameter and high automated inspection mechanism - Google Patents
Gear train internal diameter and high automated inspection mechanism Download PDFInfo
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- CN216081392U CN216081392U CN202122198332.3U CN202122198332U CN216081392U CN 216081392 U CN216081392 U CN 216081392U CN 202122198332 U CN202122198332 U CN 202122198332U CN 216081392 U CN216081392 U CN 216081392U
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- inner diameter
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- conveying line
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Abstract
The utility model relates to an automatic detection mechanism for the inner diameter and the height of a gear set, which comprises a working platform, wherein a feeding conveying line, a lifting conveying line and a blanking conveying line which are consistent in length direction are sequentially arranged on the working platform along the same straight line; an inner diameter measuring mechanism, a height measuring mechanism, a turnover mechanism and an NG blanking mechanism are sequentially arranged on the working platform from front to back along the length direction of the lifting conveying line; the gear train after dust removal processing carries out the measurement of internal diameter, height in internal diameter measurement mechanism, height measurement mechanism department in proper order under the drive of lift transfer chain, then normally carries backward or unloading to NG unloading mechanism to the gear train that does not carry out internal diameter or height measurement is by tilting mechanism turn-over mark, thereby has realized effectively detecting and distinguishing, has improved efficiency, has guaranteed the quality, and stability is good.
Description
Technical Field
The utility model relates to the technical field of gear detection devices, in particular to a gear set inner diameter and height automatic detection mechanism.
Background
The gear set is used as an important transmission component in the gearbox, the quality requirement is high, the size detection is required to be carried out on the inner diameter and the gear surface height of the gear set, in the prior art, the detection is carried out manually, qualified products continue to flow, and NG products are collected. The existing manual detection mode has a plurality of uncontrollable factors, so that the quality of a detected product is unstable, the detection reject ratio is up to 10 percent, the beat time is long, and the single-piece time is more than 35 s.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects in the prior art and provides an automatic detection mechanism for the inner diameter and the height of the gear set, which is reasonable in structure, so that automatic detection is realized, detection results are effectively distinguished, the production efficiency is improved, and the quality is guaranteed.
The technical scheme adopted by the utility model is as follows:
a gear set inner diameter and height automatic detection mechanism comprises a working platform, wherein a feeding conveying line, a lifting conveying line and a discharging conveying line which are consistent in length direction are sequentially arranged on the working platform along the same straight line, a dust removal station is arranged on the working platform between the feeding conveying line and the lifting conveying line, and a transfer mechanism is arranged on the working platform outside the side surface of the dust removal station; and an inner diameter measuring mechanism, a height measuring mechanism, a turnover mechanism and an NG discharging mechanism are sequentially arranged on the working platform along the length direction of the lifting conveying line from front to back.
As a further improvement of the above technical solution:
still install the marble platform on the work platform that is located lift transfer chain department, marble platform and internal diameter measurement mechanism and height measurement mechanism one-to-one, the height on conveyer belt surface when the lift transfer chain descends is higher than to the height of marble platform top surface.
Still include the positioning mechanism with marble platform one-to-one, it is fixed for marble platform top surface centre gripping through positioning mechanism with the gear train.
The structure of the positioning mechanism is as follows: the clamping device comprises a clamping finger cylinder, wherein the clamping finger cylinder is arranged on a working platform through a support, the clamping finger cylinder is positioned above a lifting conveying line, the moving directions of two support arms oppositely arranged on the clamping finger cylinder are consistent with the width direction of the lifting conveying line, and clamping positioning blocks are arranged on the inner sides, opposite to the two support arms, of the two support arms.
An axial vertical V-shaped groove is formed in the inner side face of the clamping positioning block, and an opening of the V-shaped groove is of a structure with a small upper part and a large lower part.
An inner diameter standard block is also arranged at the end part of the top surface of the marble platform at the inner diameter measuring mechanism; and a holding tank for the lifting conveying line to pass through in the length direction is arranged on the marble platform.
The gear set is transferred to the dust removal station from the feeding conveying line by the transfer mechanism, and after dust removal, the gear set is transferred to the lifting conveying line from the dust removal station by the transfer mechanism.
The inner diameter measuring mechanism comprises a pneumatic measuring instrument, a rotation driving mechanism is installed at the top of the pneumatic measuring instrument, and the pneumatic measuring instrument is driven by the driving mechanism to move along the height direction and the width direction of the lifting conveying line;
the height measuring mechanism comprises a displacement detection head, and the displacement detection head moves along the height direction and the length and width direction of the lifting conveying line under the driving of a driving power mechanism.
The turnover mechanism turns the upward top surface of the gear set by 180 degrees to form a bottom surface.
NG unloading mechanism all is provided with the material cylinder that pushes away that is located lift transfer chain one side including two the same stations on single station, and the U type frame is installed to lift transfer chain opposite side correspondence, and the both sides arm level of U type frame is towards the lift transfer chain, and two output that push away the material cylinder are towards the side arm that U type frame corresponds respectively, push away the output of material cylinder and install the ejector pad.
The utility model has the following beneficial effects:
the utility model has compact and reasonable structure and convenient operation, the gear set after dust removal treatment is driven by the lifting conveying line to sequentially measure the inner diameter and the height at the inner diameter measuring mechanism and the height measuring mechanism, and then is normally conveyed backwards or discharged to the NG discharging mechanism, and the gear set which is not subjected to the inner diameter or height measurement is turned over and marked by the turnover mechanism, thereby realizing the effective detection and differentiation of the gear set, having fast working beat, improving the production efficiency, ensuring the quality and having good stability;
the utility model also comprises the following advantages:
the lifting conveying line realizes conveying of the gear sets in the detection process, and realizes position alternation of the gear sets on the conveying belt and the marble platform through lifting, so that the layout is ingenious, and the power is assisted in the improvement of beats;
the openings of the V-shaped grooves on the clamping positioning blocks are small at the top and large at the bottom, namely, two side faces of the V-shaped grooves form an inclined plane which is outwards expanded downwards, and the gear set is pressed downwards on the marble platform while being clamped through the arrangement of the inclined plane structure.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the installation of the inner diameter measuring mechanism of the present invention relative to an elevating conveyor line.
Fig. 3 is a schematic view of the installation of the height measuring mechanism of the present invention relative to an elevator conveyor line.
Fig. 4 is a schematic structural diagram of the positioning mechanism of the present invention.
FIG. 5 is a schematic view of the installation of the turnover mechanism and the NG blanking mechanism of the present invention.
Fig. 6 is a schematic structural diagram of the lifting conveying line of the utility model.
Wherein: 1. a working platform; 2. lifting the conveying line; 3. a feeding conveying line; 4. a dust removal station; 5. a transfer mechanism; 6. an inner diameter measuring mechanism; 7. a height measuring mechanism; 8. a turnover mechanism; 9. an NG blanking mechanism; 10. a gear set; 11. a positioning mechanism; 31. a blanking conveying line;
21. a marble platform; 22. an inner diameter standard block; 23. a conveyor belt; 24. a lifting guide mechanism; 25. a lifting drive mechanism;
61. a pneumatic gauge; 62. a rotation driving mechanism; 71. a displacement detection head;
81. a lifting cylinder; 82. a rotating cylinder; 83. a pneumatic clamping jaw; 91. a material pushing cylinder; 92. a material pushing block; 93. a U-shaped frame;
111. a finger clamping cylinder; 112. a support arm; 113. and clamping the positioning block.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the automatic detection mechanism for the internal diameter and the height of the gear set in this embodiment includes a working platform 1, a feeding conveyor line 3, a lifting conveyor line 2 and a discharging conveyor line 31 which are identical in length direction are sequentially installed on the working platform 1 along the same straight line, a dust removal station 4 is arranged on the working platform 1 between the feeding conveyor line 3 and the lifting conveyor line 2, and a transfer mechanism 5 is installed on the working platform 1 outside the side surface of the dust removal station 4; an inner diameter measuring mechanism 6, a height measuring mechanism 7, a turnover mechanism 8 and an NG blanking mechanism 9 are sequentially arranged on the working platform 1 along the length direction of the lifting conveying line 2 from front to back.
Under the drive of the lifting conveying line 2, the gear set 10 after dust removal treatment sequentially carries out measurement of the inner diameter and the height at the inner diameter measuring mechanism 6 and the height measuring mechanism 7, then is normally conveyed backwards or is discharged to the NG discharging mechanism 9, and the gear set 10 which is not subjected to inner diameter or height measurement is marked by the turnover of the turnover mechanism 8, so that effective detection and distinguishing of the gear set 10 are realized.
As shown in fig. 2 and 3, a marble platform 21 is further installed on the working platform 1 at the lifting conveyor line 2, the marble platform 21 corresponds to the inner diameter measuring mechanism 6 and the height measuring mechanism 7 one by one, and the height of the top surface of the marble platform 21 is higher than the height of the surface of the conveyor belt 23 when the lifting conveyor line 2 descends.
The lifting conveying line 2 realizes conveying of the gear set 10 in the detection process, and realizes position alternation of the gear set 10 on the conveying belt 23 and the marble platform 21 through lifting, the layout is ingenious, and the assistance is realized in the lifting of beats.
The gear set 10 is clamped and fixed relative to the top surface of the marble platform 21 through the positioning mechanisms 11.
As shown in fig. 4, the positioning mechanism 11 has the structure: the clamping device comprises a clamping finger cylinder 111, wherein the clamping finger cylinder 111 is arranged on a working platform 1 through a support, the clamping finger cylinder 111 is positioned above a lifting conveying line 2, the moving directions of two support arms 112 which are arranged on the clamping finger cylinder 111 relatively are consistent with the width direction of the lifting conveying line 2, and clamping positioning blocks 113 are arranged on the inner sides of the two support arms 112 relatively.
The inner side surface of the clamping positioning block 113 is provided with an axial vertical V-shaped groove, the opening of the V-shaped groove is of a structure with a small upper part and a large lower part, namely, two side surfaces of the V-shaped groove form a downward outwards-expanding inclined surface, and the gear set 10 is centered and clamped and simultaneously the gear set 10 is also pressed downwards on the marble platform 21 through the arrangement of the inclined surface structure.
The end part of the top surface of the marble platform 21 positioned at the inner diameter measuring mechanism 6 is also provided with an inner diameter standard block 22, before each inner diameter detection, the inner diameter measuring mechanism 6 firstly carries out inner diameter detection and calibration on a hole in the middle of the inner diameter standard block 22, and then carries out inner diameter detection on the gear set 10 on the marble platform 21; the marble platform 21 is provided with a holding groove for the lifting conveyor line 2 to pass through in the length direction, that is, the marble platform 21 is arranged to penetrate relative to the lifting conveyor line 2, so that when the conveyor belt 23 is lifted, the gear set 10 is supported by the conveyor belt 23, and when the conveyor belt 23 is lowered, the gear set 10 falls along with the conveyor belt 23 and is supported by the marble platform 21.
The gear group 10 is transferred from the feeding conveying line 3 to the dedusting station 4 by the transfer mechanism 5, and after dedusting, the gear group 10 is transferred from the dedusting station 4 to the lifting conveying line 2 by the transfer mechanism 5.
In this embodiment, the transfer mechanism 5 includes a power mechanism, a clamping assembly for clamping the gear set 10 is mounted on the power mechanism, the power mechanism drives the clamping assembly to move in the height direction and the product conveying direction, and the clamping assembly clamps or releases the gear set 10 by clamping fingers moving in the opposite direction or in the opposite direction.
In this embodiment, the dust removal station 4 sucks dust through an air suction assembly communicated with an external air source.
The inner diameter measuring mechanism 6 comprises a pneumatic measuring instrument 61, a rotation driving mechanism 62 is installed at the top of the pneumatic measuring instrument 61, and the pneumatic measuring instrument 61 is driven by the driving mechanism to move along the height direction and the width direction of the lifting conveying line 2; the height measuring mechanism 7 comprises a displacement detection head 71, and the displacement detection head 71 is driven by a driving power mechanism to move along the height direction and the length and width directions of the lifting conveying line 2.
The turnover mechanism 8 turns the upward top surface of the gear set 10 by 180 degrees to form a bottom surface.
In this embodiment, the structure of the turnover mechanism 8 is: the pneumatic lifting device comprises a lifting cylinder 81 arranged on a working platform 1 on the outer side of a lifting conveying line 2, wherein a rotary cylinder 82 is arranged at the output part of the lifting cylinder 81, and a pneumatic clamping jaw 83 is arranged on the rotary output part on the side surface of the rotary cylinder 82; after the gear train 10 is clamped by the pneumatic clamping jaws 83, the gear train 10 is driven to ascend by the lifting air cylinder 81, then the rotating air cylinder 82 works to drive the gear train 10 to overturn for 180 degrees in a vertical plane, then the lifting air cylinder 81 drives the gear train to descend, and the overturned gear train 10 is replaced on the lifting conveying line 2 by the pneumatic clamping jaws 83.
As shown in fig. 5, the NG blanking mechanism 9 includes two identical stations, each station is provided with a material pushing cylinder 91 located on one side of the lifting conveyor line 2, the other side of the lifting conveyor line 2 is correspondingly provided with a U-shaped frame 93, two side arms of the U-shaped frame 93 horizontally face the lifting conveyor line 2, output ends of the two material pushing cylinders 91 respectively face side arms corresponding to the U-shaped frame 93, and an output end of the material pushing cylinder 91 is provided with a material pushing block 92.
In this embodiment, as shown in fig. 6, the lifting conveyor line 2 has a structure that: the device comprises a support frame arranged above a working platform 1 at intervals, wherein a conveying belt 23 is sleeved on the support frame, and the conveying belt 23 is driven by a motor and a transmission mechanism to convey; the lifting driving mechanism 25 is installed on the working platform 1 below the supporting frame at intervals, the top of the lifting driving mechanism 25 faces upwards and is installed with the supporting frame, and the lifting guide mechanism 24 is installed between the supporting frame and the working platform 1.
In this embodiment, the lifting driving mechanism 25 is an air cylinder with an upward output end, and the air cylinder pushes the support frame to move upward or downward, so that the conveyor belt 23 moves upward or downward.
In this embodiment, the conveying belts 23 include two groups arranged in parallel at intervals in the width direction, and the two groups of conveying belts 23 synchronously convey the common supporting gear set 10; two sets of conveyer belts 23 are all worn to locate in the holding tank of marble platform 21.
In this embodiment, the air gauge 61 and the displacement detection head 71 are standard outsourced parts, and the air gauge 61 is used for non-contact measurement, so that the sensitivity is high and the measurement force is small.
The working principle of the utility model is as follows:
the gear set 10 is transferred to the end part close to the dust removal station 4 through the feeding conveying line 3, the gear set 10 is transferred to the dust removal station 4 from the feeding conveying line 3 through the transfer mechanism 5, the air suction assembly at the dust removal station 4 works to remove dust for the gear set 10 through air suction, and then the gear set 10 is transferred to the lifting conveying line 2 from the dust removal station 4 through the transfer mechanism 5;
when the gear set 10 moves to the marble platform 21 at the inner diameter measuring mechanism 6 along with the lifting conveying line 2, the lifting driving mechanism 25 works to make the conveying belt 23 descend to a height lower than the marble platform 21, so that the gear set 10 falls and is supported on the marble platform 21; the corresponding positioning mechanism 11 works to clamp and fix the gear set 10 relative to the marble platform 21; the driving mechanism in the inner diameter measuring mechanism 6 works to drive the pneumatic measuring instrument 61 to move to the inner diameter standard block 22 on the marble platform 21, the pneumatic measuring instrument 61 calibrates the inner diameter detection of the inner diameter standard block 22, then the driving mechanism drives the pneumatic measuring instrument 61 to move to the gear set 10 on the marble platform 21, the detection end at the lower end of the pneumatic measuring instrument 61 is positioned in the middle hole of the gear set 10, the pneumatic measuring instrument 61 is driven to rotate by the rotation driving mechanism 62, and continuous multiple times of numerical value detection are carried out while the pneumatic measuring instrument 61 rotates, so that the inner diameter value of the gear set 10 is obtained;
then the positioning mechanism 11 at the inner diameter measuring mechanism 6 releases the gear set 10, the lifting driving mechanism 25 works reversely to enable the conveying belt 23 to ascend and be higher than the height of the marble platform 21, and the gear set 10 is supported by the conveying belt 23 again and then conveyed forwards;
when the gear set 10 moves to the marble platform 21 at the height measuring mechanism 7 along with the lifting conveying line 2, the lifting driving mechanism 25 works similarly to enable the gear set 10 to be supported on the marble platform 21, then the gear set 10 is clamped and positioned by the corresponding positioning mechanism 11, the power mechanism is driven to work, the displacement detection head 71 is driven to pick points on the plane of the marble platform 21 and the top surface of the gear set 10 respectively, and the height value of the gear set 10 is obtained;
the positioning mechanism 11 at the height measuring mechanism 7 releases the gear set 10, and the lifting drive mechanism 25 works in reverse so that the gear set 10 is supported by the conveyor belt 23 again and conveyed therewith;
if one of the inner diameter measuring mechanism 6 and the height measuring mechanism 7 cannot be successfully detected due to external reasons, the gear set 10 is turned over when being conveyed to the turning mechanism 8;
if the gear set 10 is detected to be unqualified in inner diameter size in the inner diameter measuring mechanism 6, the gear set 10 is blanked to a position close to a front station in the NG blanking mechanism 9; if the gear set 10 is detected to be unqualified in height dimension in the height measuring mechanism 7, the gear set 10 is blanked to a later station in the NG blanking mechanism 9; the height measurement is carried out under the condition that the inner diameter measurement is qualified through the system setting; the gear set 10, which has an acceptable inner diameter and height measurement, and the gear set 10, which is turned over, will be transferred with the lifting conveyor line 2 back onto the blanking conveyor line 31.
The operating principle of the NG blanking mechanism 9 is as follows: if the gear set 10 conveyed to the material pushing cylinder 91 is unqualified, the material pushing cylinder 91 works, lateral force is applied to the gear set 10 to push the gear set 10 out of the lifting conveying line 2 laterally, at the moment, the outer end of the gear set 10 is located above the side arm of the U-shaped frame 93, the other inner end, opposite to the gear set 10, of the gear set 10 is about to leave the lifting conveying line 2, the inner end of the gear set 10 falls down due to the action of gravity when the gear set 10 completely leaves the lifting conveying line 2, and therefore the gear set 10 is overturned and sleeved on the side arm of the U-shaped frame 93, and blanking of NG products is completed.
The utility model realizes the automatic detection and differentiation of the inner diameter and the height of the gear set 10, has fast beat and high efficiency, effectively improves the quality assurance and has good stability.
The above description is intended to illustrate the present invention and not to limit the present invention, which is defined by the scope of the claims, and may be modified in any manner within the scope of the present invention.
Claims (10)
1. The utility model provides a gear train internal diameter and high automated inspection mechanism, includes work platform (1), its characterized in that: the automatic dust removing device is characterized in that a feeding conveying line (3), a lifting conveying line (2) and a discharging conveying line (31) which are consistent in length direction are sequentially arranged on the working platform (1) along the same straight line, a dust removing station (4) is arranged on the working platform (1) between the feeding conveying line (3) and the lifting conveying line (2), and a transfer mechanism (5) is arranged on the working platform (1) outside the side surface of the dust removing station (4); the inner diameter measuring mechanism (6), the height measuring mechanism (7), the turnover mechanism (8) and the NG blanking mechanism (9) are sequentially installed on the working platform (1) along the length direction of the lifting conveying line (2) from the front to the back.
2. The automatic gear set inner diameter and height detection mechanism of claim 1, wherein: still install marble platform (21) on the work platform (1) that is located lift transfer chain (2) department, marble platform (21) and internal diameter measurement mechanism (6) and height measurement mechanism (7) one-to-one, the height on marble platform (21) top surface is higher than the height on conveyer belt (23) surface when lift transfer chain (2) descend.
3. The automatic gear set inner diameter and height detection mechanism of claim 2, wherein: the gear set fixing device further comprises a positioning mechanism (11) corresponding to the marble platform (21) one to one, and the gear set (10) is clamped and fixed relative to the top surface of the marble platform (21) through the positioning mechanism (11).
4. The automatic gear set inner diameter and height detection mechanism of claim 3, wherein: the positioning mechanism (11) is structurally characterized in that: including pressing from both sides finger cylinder (111), press from both sides finger cylinder (111) and pass through support mounting on work platform (1), press from both sides finger cylinder (111) and be located lift transfer chain (2) top, press from both sides the direction of motion of two support arms (112) of relatively installing on finger cylinder (111) and the width direction unanimity of lift transfer chain (2), press from both sides tight locating piece (113) all installed in the inboard that two support arms (112) are relative.
5. The automatic gear set inner diameter and height detection mechanism of claim 4, wherein: an axial vertical V-shaped groove is formed in the inner side face of the clamping positioning block (113), and an opening of the V-shaped groove is of a structure with a small top and a large bottom.
6. The automatic gear set inner diameter and height detection mechanism of claim 2, wherein: an inner diameter standard block (22) is also arranged at the end part of the top surface of the marble platform (21) positioned at the inner diameter measuring mechanism (6); and a containing groove for the lifting conveying line (2) to pass through in the length direction is formed in the marble platform (21).
7. The automatic gear set inner diameter and height detection mechanism of claim 1, wherein: the gear set (10) is transferred to the dust removal station (4) from the feeding conveying line (3) by the transfer mechanism (5), and after dust removal is carried out, the gear set (10) is transferred to the lifting conveying line (2) from the dust removal station (4) by the transfer mechanism (5).
8. The automatic gear set inner diameter and height detection mechanism of claim 1, wherein: the inner diameter measuring mechanism (6) comprises a pneumatic measuring instrument (61), a rotary driving mechanism (62) is installed at the top of the pneumatic measuring instrument (61), and the pneumatic measuring instrument (61) is driven by the driving mechanism to move along the height direction and the width direction of the lifting conveying line (2);
the height measuring mechanism (7) comprises a displacement detection head (71), and the displacement detection head (71) moves along the height direction and the length and width directions of the lifting conveying line (2) under the driving of a driving power mechanism.
9. The automatic gear set inner diameter and height detection mechanism of claim 1, wherein: the turnover mechanism (8) turns the upward top surface of the gear set (10) by 180 degrees to form a bottom surface.
10. The automatic gear set inner diameter and height detection mechanism of claim 1, wherein: NG unloading mechanism (9) all is provided with on single station and is located the lift transfer chain (2) one side push away material cylinder (91) including two the same stations, and U type frame (93) are installed in lift transfer chain (2) opposite side correspondence, and the both sides arm level of U type frame (93) is towards lift transfer chain (2), and two output that push away material cylinder (91) are towards the side arm that U type frame (93) corresponds respectively, and the material pushing block (92) are installed to the output that pushes away material cylinder (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122198332.3U CN216081392U (en) | 2021-09-10 | 2021-09-10 | Gear train internal diameter and high automated inspection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122198332.3U CN216081392U (en) | 2021-09-10 | 2021-09-10 | Gear train internal diameter and high automated inspection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216081392U true CN216081392U (en) | 2022-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122198332.3U Active CN216081392U (en) | 2021-09-10 | 2021-09-10 | Gear train internal diameter and high automated inspection mechanism |
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| Country | Link |
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| CN (1) | CN216081392U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116967964A (en) * | 2023-09-22 | 2023-10-31 | 南通新思迪机电有限公司 | Combined clamp for partial movable clamping for gear detection |
-
2021
- 2021-09-10 CN CN202122198332.3U patent/CN216081392U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116967964A (en) * | 2023-09-22 | 2023-10-31 | 南通新思迪机电有限公司 | Combined clamp for partial movable clamping for gear detection |
| CN116967964B (en) * | 2023-09-22 | 2023-12-15 | 南通新思迪机电有限公司 | Combined clamp for partial movable clamping for gear detection |
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