CN207104111U

CN207104111U - Battery welder

Info

Publication number: CN207104111U
Application number: CN201721017503.5U
Authority: CN
Inventors: 袁振海; 潘其圣
Original assignee: DONGGUAN YICHENG AUTOMATIC EQUIPMENT CO LTD
Current assignee: DONGGUAN YICHENG AUTOMATIC EQUIPMENT CO LTD
Priority date: 2017-08-14
Filing date: 2017-08-14
Publication date: 2018-03-16
Anticipated expiration: 2027-08-14

Abstract

The utility model discloses a kind of battery welder, including battery loading mechanism, battery loading draws transfer mechanism, cell feed conveyer, battery clamping and rotating system, mobile battery welding mechanism, battery discharging conveyer, battery blanking draws transfer mechanism and battery shedding mechanism, cell feed conveyer is installed in the charging aperture side of battery clamping and rotating system, battery discharging conveyer is installed in the discharging opening side of battery clamping and rotating system, the welding gun of mobile battery welding mechanism is movable to the charging aperture side and discharging opening side of battery clamping and rotating system, battery loading draws transfer mechanism between battery loading mechanism and cell feed conveyer, battery blanking is drawn transfer mechanism and is located between battery discharging conveyer and battery shedding mechanism, the both sides of battery clamping and rotating system are provided with CCD testing agencies.It can carry out automatic welding to battery, and automaticity and production efficiency are high, and product quality can be made stable, improve product qualification rate.

Description

Battery welder

Technical field

Technical field of welding equipment is the utility model is related to, is to be related to a kind of battery welder more specifically.

Background technology

During the manufacturing of automobile batteries, there can be gap between the shell side plate and main casing at battery port, Therefore need to suture the shell side plate of battery and main casing welding.The shell of existing automobile batteries is to use manually to be welded , that low production efficiency, unstable product quality and product qualification rate are low etc. be present.

Utility model content

The purpose of this utility model is to overcome drawbacks described above of the prior art, there is provided a kind of achievable battery it is automatic Change the battery welder that weld job, production efficiency are high, can make product quality stabilization, can effectively improve product qualification rate.

To achieve the above object, the utility model provides a kind of battery welder, including for battery loading to be conveyed Battery loading mechanism, for the battery in battery loading mechanism to be drawn be transplanted on battery on cell feed conveyer Material draw transfer mechanism, for by battery be sent into battery clamping and rotating system in cell feed conveyer, for clamping electricity Pond and battery clamping and rotating system, the mobile battery bonding machine for being welded to the shell of battery rotated to it Structure, for by the battery of the battery removal for having welded completion in battery clamping and rotating system discharge conveyer, for by electricity Battery on pond discharging conveyer draws the battery blanking being transplanted on battery shedding mechanism and draws transfer mechanism and be used for The battery shedding mechanism of discharging is carried out to battery, cell feed conveyer is installed in the charging aperture of battery clamping and rotating system Side, battery discharging conveyer are installed in the discharging opening side of battery clamping and rotating system, and mobile battery welding mechanism is installed in The side of battery clamping and rotating system, the welding gun of mobile battery welding mechanism can be moved to entering for battery clamping and rotating system Material mouth side and discharging opening side, battery loading draw transfer mechanism between battery loading mechanism and cell feed conveyer, Battery blanking is drawn transfer mechanism and is located between battery discharging conveyer and battery shedding mechanism, battery clamping and rotating system Both sides are equiped with the CCD testing agencies for the gap position welded needed for detection battery case of taking pictures.

Compared with prior art, the beneficial effects of the utility model are：

The utility model is provided with battery loading mechanism, battery loading draws transfer mechanism, cell feed conveyer, battery Clamping and rotating system, mobile battery welding mechanism, battery discharging conveyer, battery blanking absorption transfer mechanism and battery unload Expect mechanism, it can realize the automatic welding operation of battery, and automaticity and production efficiency are high, and product quality can be made steady It is fixed, effectively increase product qualification rate.

Brief description of the drawings

, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are these Some embodiments of utility model, for those of ordinary skill in the art, on the premise of not paying creative work, also Other accompanying drawings can be obtained according to these accompanying drawings.

Fig. 1 is the structural representation of battery welder；

Fig. 2 is the structural representation of battery loading mechanism；

Fig. 3 is the structural representation that battery loading draws transfer mechanism；

Fig. 4 is the structural representation of cell feed conveyer or battery discharging conveyer；

Fig. 5 is the exploded view of cell feed conveyer；

Fig. 6 is the structural representation one of battery clamping and rotating system；

Fig. 7 is the structural representation two of battery clamping and rotating system；

Fig. 8 is the structural representation one of the rotating part of battery clamping and rotating system；

Fig. 9 is the structural representation two of the rotating part of battery clamping and rotating system；

Figure 10 is the partial structurtes exploded view of battery clamping and rotating system；

Figure 11 is the structural representation of top drag hook drawing upwardly device；

Figure 12 is the structural representation of rotary positioning apparatus；

Figure 13 is the structural representation of CCD testing agencies and light source protection device；

Figure 14 is the structural representation of mobile battery welding mechanism；

Figure 15 is the exploded view of mobile battery welding mechanism；

Figure 16 is the structural representation that battery blanking draws transfer mechanism；

Figure 17 is the structural representation of battery shedding mechanism；

Figure 18 is the structural representation of battery turning device；

Figure 19 is the exploded view of battery discharging suction means；

Figure 20 is the structural representation of defective products battery device for discharging；

Figure 21 is the structural representation of battery code scanning mechanism；

Figure 22 is the structural representation of battery high pressure testing agency.

Embodiment

It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model part of the embodiment, rather than whole embodiments.Based on the implementation in the utility model Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, is belonged to The scope of the utility model protection.

Fig. 1 is refer to, embodiment of the present utility model provides a kind of battery welder, and the battery welder includes being used for Cell feed fortune is transplanted on by the battery loading mechanism 1 of battery loading conveying, for the battery in battery loading mechanism 1 to be drawn The battery loading in mechanism is sent to draw transfer mechanism 2, the cell feed fortune for being sent into battery in battery clamping and rotating system Send mechanism 3, for clamp battery and it rotated battery clamping and rotating system 4, for being welded to the shell of battery The mobile battery welding mechanism 5 that connects, for by the battery of the battery removal for having welded completion in battery clamping and rotating system 4 Discharging conveyer 6, the battery for battery to be discharged on conveyer 6 are drawn under the battery being transplanted on battery shedding mechanism Material draws transfer mechanism 7 and the battery shedding mechanism 8 for carrying out discharging to battery, cell feed conveyer 3 are installed in The charging aperture side of battery clamping and rotating system 4, battery discharging conveyer 6 are installed in the discharging opening of battery clamping and rotating system 4 Side, mobile battery welding mechanism 5 are installed in the side of battery clamping and rotating system 4, the welding gun of mobile battery welding mechanism 5 The charging aperture side and discharging opening side of battery clamping and rotating system 4 can be moved to, battery loading draws transfer mechanism 2 and is located at battery Between feed mechanism 1 and cell feed conveyer 3, battery blanking draws transfer mechanism 7 and is located at the battery discharging He of conveyer 6 Between battery shedding mechanism 8, the both sides of battery clamping and rotating system 4 are equiped with for taking pictures what is welded needed for detection battery case The CCD testing agencies 9 of gap position.

Each part of the present embodiment is described in detail below in conjunction with the accompanying drawings.

As shown in Fig. 2 battery loading mechanism 1 includes battery loading conveyer belt 11, feeding conveyer belt mounting bracket 12, battery folders Tight positioning cylinder 13 and battery clamping and positioning block 14, battery loading conveyer belt 11 are installed on feeding conveyer belt mounting bracket 12, electricity Pond clamping and positioning cylinder 13 is symmetrically installed in the discharge end both sides of battery loading conveyer belt 11, and battery clamping and positioning cylinder 13 can Battery clamping and positioning block 14 is driven to clamp the battery for being transported to the discharge end of battery loading conveyer belt 11.

When battery is transported to the discharge end of battery loading conveyer belt 11, battery clamping and positioning cylinder 13 can drive battery Clamping and positioning block 14 clamps battery, so that battery stops movement, draws transfer mechanism 2 in order to battery loading and draws battery.

As shown in figure 3, battery loading absorption transfer mechanism 2 is traversing including first support 21, the first servo slide table 22, first Plate 23, first longitudinal direction slide track component 24, the first lifter plate 25, the first lift cylinder 26, the first sucker mounting seat 27 and for inhaling Firmly the first sucker 28 of battery, the first servo slide table 22 are installed in first support 21, and the first traversing plate 23 is installed in first and watched On the sliding shoe for taking slide unit 22, the first lifter plate 25 is slidably connected by first longitudinal direction slide track component 24 and the first traversing plate 23, First lift cylinder 26 is installed on the first traversing plate 23 and the first lifter plate 25 can be driven to move up and down, and the first sucker 28 passes through First sucker mounting seat 27 is installed on the first lifter plate 25.

When battery is transported to the discharge end of battery loading conveyer belt 11, in the first servo slide table 22 and the first lift cylinder Under 26 drive, the first sucker 28 can draw the battery on battery loading conveyer belt 11 and is transplanted on cell feed transport In mechanism 3.

As shown in Figure 4 and Figure 5, cell feed conveyer 3 and battery discharging conveyer 6 include the first horizontal slide rail Component 31, the first motor 32, the first screw mandrel 33, the first Mobile base 34, the first Mobile base drive block 35, the first fixed seat 36, Two lift cylinders 37, lifting contiguous block 38, second longitudinal direction slide track component 39, the second lifter plate 310, bracket strip mounting seat 311, electricity Pond bracket strip 312, battery pusher compression cylinder 313 and pusher compact heap 314, the first Mobile base 34 are installed in two first laterally On slide track component 31, the first motor 32 and the first screw mandrel 33 between two the first horizontal slide rail components 31 are connected, First Mobile base drive block 35 of the bottom of the first Mobile base 34 is threadedly coupled with the first screw mandrel 33, and the first fixed seat 36 is installed in On one Mobile base 34, the second lift cylinder 37 is installed in the first fixed seat 36, and the second lifter plate 310 passes through second longitudinal direction slide rail Component 39 is slidably connected with the first fixed seat 36, and the second lift cylinder 37 drives the second lifter plate 310 by lifting contiguous block 38 Move up and down, battery bracket bar 312 is installed on the second lifter plate 310 by bracket strip mounting seat 311, and battery pusher compresses gas Cylinder 313 is installed in one end of battery bracket bar 312, and the other end of battery bracket bar 312 is provided with positive stop 315, battery pusher Compression cylinder 313 can drive length direction transverse shifting of the pusher compact heap 314 along battery bracket bar 312.

When battery loading draws transfer mechanism 2, and battery is placed on battery bracket bar 312, battery pusher compression cylinder 313 can drive pusher compact heap 314 to promote battery, battery is pressed in the presence of pusher compact heap 314 and positive stop 315 Tightly on battery bracket bar 312, then the first motor 32 drives the battery bracket on the first Mobile base 34 by the first screw mandrel 33 Battery is sent to the inside of battery clamping and rotating system 4 by bar 312, and the second lift cylinder 37 drives battery bracket bar 312 afterwards Decline, battery is departed from battery bracket bar 312 and drop into the inside of battery clamping and rotating system 4, the last band of first motor 32 Battery bracket bar 312 on dynamic first Mobile base 34 resets.

As shown in Fig. 6 to Figure 10, battery clamping and rotating system 4 includes containment vessel 41, rotating seat 42, bearing 43, rotating seat Gear 44, side block circle 45, mounting ring 410, first fix to clamp seat 411, second fix to clamp seat 412, first move clamping seats 413rd, the second movement clamping seats 414, be oriented to elastic component 415, the first clamping seats drag hook 416, the second clamping seats drag hook 417, be used for Drive rotating seat 42 rotate rotating driving device 47, for rotating seat 42 is positioned rotary positioning apparatus 48, be used for The first clamping seats drag hook 416 is pulled the first movement clamping seats 413 is unclamped the top drag hook drawing upwardly device 49 of battery and for drawing Dynamic second movement clamping seats 414 make the second movement clamping seats 414 unclamp drawing device 46 outside the side drag hook of battery, rotating seat 42 Both sides are installed in rotation on containment vessel 41 by bearing 43, and rotating seat gear 44 is installed on rotating seat 42, side block circle 45 It is installed on containment vessel 41 and is installed in the both sides of rotating seat 42 positioned at the outside of bearing 43, mounting ring 410, first fixes to clamp Seat 411, second fixes to clamp the movement movement clamping seats 414 of clamping seats 413 and second of seat 412, first and is horizontally through rotation respectively The centre bore of seat 42, first, which fixes to clamp seat 411 and second, fixes to clamp seat 412 is individually fixed at two mounting rings 410 two On individual adjacent inboard face, the first movement clamping seats 413 and second move clamping seats 414 and installed each via elastic component 415 is oriented to On two other adjacent inboard face of two mounting rings 410, the first clamping seats drag hook 416 is installed in the first movement clamping seats 413 both sides, the second clamping seats drag hook 417 are installed in the both sides of the second movement clamping seats 414, rotating driving device 47 and rotation Rotating seat gear 44 on seat 42 is connected, and rotary positioning apparatus 48 is installed in containment vessel 41 by fixing and mounting bracket 419 One end, the outer rim of rotating seat 42 are equiped with four positioning groove seats 418 being used for the location fit of rotary positioning apparatus 48, and top is drawn Hook drawing upwardly device 49 is installed in the top of containment vessel 41, and drag hook outer drawing device 46 in side is installed on fixing and mounting bracket 419 and position In the both sides of containment vessel 41.

As shown in figure 8, rotating driving device 47 includes the second motor 471, motor gear 472 and travelling gear 473, second The motor gear 472 of motor 471 is meshed with travelling gear 473, and travelling gear 473 is meshed with rotating seat gear 44.Second Motor 471 can drive rotating seat gear 44 rotate by motor gear 472 and travelling gear 473, so as to drive and rotating seat The 42 all parts being connected are rotated by 90 ° every time.

As shown in figure 11, top drag hook drawing upwardly device 49 includes installation chassis 491, the 3rd longitudinal slide rail component 492, is oriented to Post 493, linear bearing 494, the 3rd lifter plate 495, pull-up cylinder 496, pull-up cylinder mounting plate 497 and corresponding for pulling up The upper drag hook 498 of first clamping seats drag hook 416, installation chassis 491 are installed in the top of containment vessel 41, pull up cylinder mounting plate 497 are installed in the top of installation chassis 491 by lead 493, and the 3rd lifter plate 495 is installed in by linear bearing 494 leads To on post 493, pull-up cylinder 496 is installed on pull-up cylinder mounting plate 497 and the 3rd lifter plate 495 can be driven to move up and down, Upper drag hook 498 is installed in the both sides of installation chassis 491 and respectively by the 3rd longitudinal slide rail component 492 and installation chassis 491 Both sides are slidably connected, and the two bottom sides of the 3rd lifter plate 495 are connected by connector 499 with two upper drag hooks 498 respectively.

As shown in Figure 7, Figure 8 and Figure 9, drag hook outer drawing device 46 in side includes outer drawing cylinder 461, the 3rd horizontal slide rail component 462 and for pulling out the outer drag hook 463 of corresponding second clamping seats drag hook 417, outer drawing cylinder 461 is installed in fixed installation One end on frame 419, outer drag hook 463 are slidably connected by the outside of the 3rd horizontal slide rail component 462 and fixing and mounting bracket 419, Outer drawing cylinder 461 can drive the outer transverse shifting of drag hook 463.

As shown in figure 12, it is horizontal to include Locating driver cylinder 481, slide track component installing plate 482, second for rotary positioning apparatus 48 To slide track component 483 and positioning inserted block 484, Locating driver cylinder 481 and slide track component installing plate 482 are respectively installed in fixed peace Shelve on 419, positioning inserted block 484 is slidably connected by the second horizontal slide rail component 483 with slide track component installing plate 482, is positioned Drive cylinder 481 can drive positioning inserted block 484 to be inserted laterally into positioning groove seat 418.Rotary positioning apparatus 48 can be to rotation Swivel base 42 is positioned, locked rotating seat 42, to prevent battery from unnecessary rotation occurs in its position in welding.

Preferably, in order to preferably identify angles and positions that battery currently rotates, as illustrated in fig. 7 and fig. 10, rotating seat 42 both sides are equiped with rotation position sensor block 420 respectively, and the both sides of containment vessel 41 are equiped with for detecting rotation position respectively The inductor 421 of the position of sensor block 420.

Before battery is sent into by battery loading absorption transfer mechanism 2, the pull-up cylinder 496 of top drag hook drawing upwardly device 49 needs Drive drag hook 498 to pull up the first clamping seats drag hook 416, move up the first movement clamping seats 413, drawn outside the drag hook of side The outer drawing cylinder 461 of device 46 needs to drive outer drag hook 463 to pull out the second clamping seats drag hook 417, clamps the second movement Seat 414 moves laterally, and now battery could be sent to rotation by the battery bracket bar 312 of battery loading absorption transfer mechanism 2 In the centre bore of swivel base 42 and it is placed on first and fixes to clamp on seat 411, afterwards top drag hook drawing upwardly device 49 and side drag hook Outer drawing device 46 resets, and the first movement clamping seats 413 and second move clamping seats 414 and are being oriented to the elastic reaction of elastic component 415 Under can clamp battery together with first fixes to clamp seat 411 and second fixes to clamp seat 412, prevent battery occur it is unnecessary partially Move.Subsequently, the second motor 471 of rotating driving device 47 can drive rotating seat by motor gear 472 and travelling gear 473 Gear 44 rotates, and is rotated by 90 ° every time so as to drive and be clamped in the battery in rotating seat 42, to change battery end four one by one The position of bar side, be advantageous to mobile battery welding mechanism 5 and gap existing for four sides of battery end is welded.When After the completion of welding, the pull-up cylinder 496 of top drag hook drawing upwardly device 49 needs to drive the pull-up of drag hook 498 first to clamp again Seat drag hook 416, moves up the first movement clamping seats 413, and the outer drawing cylinder 461 of the outer drawing device 46 of side drag hook needs further The outer drag hook 463 of secondary drive pulls out the second clamping seats drag hook 417, the second movement clamping seats 414 is moved laterally, and such the One movement the clamping seats drag hook 417 of clamping seats 413 and second could unclamp battery, allow battery discharge conveyer 6 battery bracket Bar 312 removes the battery welded out of rotating seat 42.

As shown in figure 13, CCD testing agencies 9 include second support 91, CCD camera lenses 92 and light source 93, CCD camera lenses 92 and light Source 93 is installed in second support 91, and CCD camera lenses 92 are located at the surface of light source 93.CCD camera lenses 92, which can take pictures, detects battery The position in gap existing for the side of two ends four, and picture signal is sent to controller, controlled by controller portable Welding battery mechanism 5 moves, and so as to play a part of aiding in mobile battery welding mechanism 5 to be welded, greatly improves welding Quality.

As shown in figure 13, the both sides of battery clamping and rotating system 4 are equiped with for protecting light source 93 to prevent it from welding During the light source protection device 10 that is burnt out by high temperature, light source protection device 10 includes light source baffle plate cylinder 101 and light source is kept off Plate 102, light source baffle plate cylinder 101 can drive light source baffle plate 102 to be laterally moved to the underface of light source 93.

As shown in Figure 14 and Figure 15, mobile battery welding mechanism 5 includes the 4th horizontal slide rail component 51, the 3rd motor 52nd, the second screw mandrel 53, the second Mobile base 54, the second Mobile base drive block 55, the second fixed seat 56, the 3rd lift cylinder 57, Four longitudinal slide rail components 58, the 4th lifter plate 59, the 4th motor 510, the 3rd screw mandrel 511, lifter plate drive block the 512, the 5th are horizontal To slide track component 513, the 5th motor 514, the 4th screw mandrel 515, the 3rd Mobile base 516, the 3rd Mobile base drive block 517 and welding gun 518, the second Mobile base 54 is installed on two the 4th horizontal slide rail components 51, and the 3rd motor 52 positioned at two the 4th with laterally sliding The second screw mandrel 53 between rail assembly 51 is connected, the second Mobile base drive block 55 of the bottom of the second Mobile base 54 and second Bar 53 is threadedly coupled, and the second fixed seat 56 is installed on the second Mobile base 54, and the 4th lifter plate 59 passes through the 4th longitudinal slide rail group Part 58 is slidably connected with the second fixed seat 56, and the 4th motor 510 and the 3rd screw mandrel 511 are installed in the second fixed seat 56 simultaneously position Between two the 4th longitudinal slide rail components 58, the 4th motor 510 is connected with the 3rd screw mandrel 511, and the 4th lifter plate 59 is carried on the back The lifter plate drive block 512 in portion is threadedly coupled with the 3rd screw mandrel 511, and the 3rd lift cylinder 57 is installed on the second Mobile base 54 simultaneously It can aid in driving the 4th lifter plate 59 to move up and down, the 3rd Mobile base 516 passes through the 5th horizontal slide rail component 513 and the 4th lifting Plate 59 is slidably connected, and the 5th motor 514 and the 4th screw mandrel 515 are installed on the 3rd Mobile base 516 and positioned at two the 5th horizontal strokes To between slide track component 513, the 5th motor 514 is connected with the 4th screw mandrel 515, and the 3rd of the back of the 3rd Mobile base 516 moves Dynamic seat drive block 517 is threadedly coupled with the 4th screw mandrel 515, and welding gun 518 is installed on the 3rd Mobile base 516, the 3rd Mobile base 516 On be equiped with fume extractor 519 above welding gun 518.

The welding gun 518 of mobile battery welding mechanism 5 can move in X-axis, Y-axis and Z-direction, and welding gun 518 can The charging aperture side and discharging opening side of battery clamping and rotating system 4 are moved to, to existing for four sides to two ends of battery Gap is welded, and welds together the shell side plate at battery port and main casing.

As shown in figure 16, battery blanking, which draws transfer mechanism 7, includes the 6th support 71, the horizontal stroke of the 3rd servo slide table the 72, the 3rd Plate 73, the 6th longitudinal slide rail component 74, the 6th lifter plate 75, the 5th lift cylinder 76, the 3rd sucker mounting seat the 77, the 4th is moved to inhale Disk mounting seat 78, the 3rd sucker 79 and the 4th sucker 710, the 3rd servo slide table 72 are installed on the 6th support 71, and the 3rd is traversing Plate 73 is installed on the sliding shoe of the 3rd servo slide table 72, and the 6th lifter plate 75 is horizontal by the 6th longitudinal slide rail component 74 and the 3rd Plate 73 is moved to be slidably connected, the 5th lift cylinder 76 is installed in the 3rd traversing plate 73 and the 6th lifter plate 75 can be driven to move up and down, 3rd sucker 79 is installed on the 6th lifter plate 75 by the mounting seat 77 of the 3rd sucker 79, and the 4th sucker 710 passes through the 4th sucker 710 mounting seats 78 are installed on the 6th lifter plate 75.

When the battery welded out of rotating seat 42 is moved out to electricity by the battery bracket bar 312 of battery discharging conveyer 6 When the station of transfer mechanism 7 is drawn in pond blanking, under the drive of the 3rd servo slide table 72 and the 5th lift cylinder 76, battery discharging Battery can be drawn and is transplanted on battery shedding mechanism 8 by the sucker of conveyer 6.

As shown in figure 17, battery shedding mechanism 8 includes battery discharging conveyer belt 81, discharging conveyer belt mounting bracket 82, is used for Battery is turned over turn 90 degrees so that its erect battery turning device 83, for entering to the non-defective unit battery on battery discharging conveyer belt 81 Row discharging and the battery discharging suction means 84 that defective products battery is drawn to defective products battery device for discharging, and for not Non-defective unit battery carries out the defective products battery device for discharging 85 of discharging, and battery discharging conveyer belt 81 is installed in discharging conveyer belt mounting bracket On 82, battery turning device 83 is installed in the end of battery discharging conveyer belt 81, battery discharging suction means 84 and defective products electricity Pond device for discharging 85 is installed in the end side of battery discharging conveyer belt 81.

As shown in figure 18, battery turning device 83 includes the 3rd support 831, upset drive cylinder 832, battery upset holder 833 and the battery that is positioned of battery for being pointed on battery upset holder 833 overturn positioning cylinder 834, battery upset Holder 833 is hinged on the 3rd support 831, and the bottom of upset drive cylinder 832 is hinged with the 3rd support 831, upset driving The piston rod of cylinder 832 is hinged with battery upset holder 833, and battery upset positioning cylinder 834 is installed in battery upset holder On 833, the 3rd support 831 is equiped with the gag lever post installing plate 835 positioned at the lower section of battery upset holder 833, gag lever post installing plate The gag lever post 836 limited for overturning the flip angle of holder 833 to battery is equiped with 835.

As shown in figure 19, it is traversing to include the 4th support 841, the second servo slide table 842, second for battery discharging suction means 84 Plate 843, the 5th longitudinal slide rail component 844, lifting seat 845, the 4th lift cylinder 846, rotary cylinder 847, the installation of the second sucker Seat 848 and the second sucker 89 for holding battery, the second servo slide table 842 are installed on the 4th support 841, the second traversing plate 843 are installed on the sliding shoe of the second servo slide table 842, and lifting seat 845 is traversing by the 5th longitudinal slide rail component 844 and second Plate 843 is slidably connected, and the 4th lift cylinder 846 is installed on the second traversing plate 843 and lifting seat 845 can be driven to move up and down, Rotary cylinder 847 is installed in the bottom of lifting seat 845, and rotary cylinder 847 drives the second sucker by the second sucker mounting seat 848 89 rotations.

As shown in figure 20, defective products battery device for discharging 85 includes discharging base 851, the 6th horizontal slide rail component 852, no Non-defective unit discharging cylinder 853 and defective products battery placement rack 854, defective products battery placement rack 854 pass through the 6th horizontal slide rail component 852 are slidably connected with discharging base 851, and defective products discharging cylinder 853 is installed on discharging base 851 and defective products can be driven electric The transverse shifting of pond placement rack 854.

When battery blanking draws transfer mechanism 7, and battery is placed into battery discharging conveyer belt 81, battery discharging conveyer belt 81 battery can be transported to battery turning device 83 batteries upset holder 833 in (now battery upset holder 833 in level State), the piston rod of the positioning cylinder 834 of battery upset afterwards can push down the battery in battery upset holder 833, upset driving Cylinder 832 can promote battery upset holder 833 to be overturn, and turn over the battery in battery upset holder 833 and turn 90 degrees, so as to Erect, in order to which battery discharging suction means 84 draws battery.Wherein, the second sucker 89 of battery discharging suction means 84 The battery of non-defective unit can be drawn to other stations or stream under the drive of the second servo slide table 842 and the 4th lift cylinder 846 On waterline, while defective products battery can also be drawn on defective products battery device for discharging 85.When defective products battery is drawn When in the defective products battery placement rack 854 of defective products battery device for discharging 85, defective products discharging cylinder 853 can drive bad Battery on product battery placement rack 854 is removed, and defective products battery is reclaimed for worker.

In another embodiment, as shown in figure 1, can be between battery loading mechanism 1 and cell feed conveyer 3 It is equiped with the battery code scanning mechanism 16 for scanning the bar code on battery.Specifically, as shown in figure 21, battery code scanning mechanism 16 include the 5th support 161 and code reader 162, and code reader 162 is installed on the 5th support 161.Draw and transfer in battery loading Battery is drawn and is transplanted in the path of cell feed conveyer 3 by mechanism 2, and code reader 162 can carry out barcode scanning behaviour to battery Make, it is easy to the management of battery.

In another embodiment, as shown in figure 1, can be between battery discharging conveyer 6 and battery shedding mechanism 8 It is equiped with the battery high pressure testing agency 17 for carrying out Hi-pot test to battery.Specifically, as shown in figure 22, battery high pressure Testing agency 17 include detection base 171, battery detecting placement rack 172, high pressure contact head 173, contact head mobile cylinder 174, Upper holder 175, lower air cylinder 176, lower air cylinder mounting bracket 177, lower platen crane 178 and lower platen 179, battery detecting Placement rack 172 and contact head mobile cylinder 174 are respectively installed on detection base 171, and contact head mobile cylinder 174 is located at battery The both sides of placement rack 172 are detected, contact head mobile cylinder 174 can drive high pressure contact head 173 and battery detecting placement rack 172 On battery port be in contact, upper holder 175 is installed in the top of detection base 171, and lower air cylinder 176 passes through lower air cylinder Mounting bracket 177 is installed on upper holder 175, and lower platen crane 178 is movably arranged on upper holder 175, lower air cylinder 176 can drive lower platen crane 178 to move up and down, and lower platen 179 is installed in the bottom of lower platen crane 178 and is located at The surface of battery detecting placement rack 172.

During work, the 3rd sucker 79 that battery blanking draws transfer mechanism 7 first can discharge battery on conveyer 6 Battery draw be transplanted in battery high pressure testing agency 17, lower air cylinder 176 can drive the bottom of lower platen crane 178 afterwards The lower platen 179 in portion pushes down the battery being placed on battery detecting placement rack 172, and being then brought into a mobile cylinder 174 being capable of band Dynamic high pressure contact head 173 is in contact with the port of battery, so as to enter horizontal high voltage detection operation.After the completion of detection, battery blanking Battery absorption in battery high pressure testing agency 17 can be transplanted on battery again and unloaded by the 4th sucker 710 of absorption transfer mechanism 7 Expect in mechanism 8.

In summary, the utility model can complete automatic charging, automatic welding, the automatic high pressure detection of battery and unload automatically A series of automated jobs such as material, its automaticity is high, improves production efficiency, and product quality can be made stable, effectively carried Product qualification rate is risen.

Above-described embodiment is the preferable embodiment of the utility model, but embodiment of the present utility model is not by above-mentioned The limitation of embodiment, it is other it is any without departing from Spirit Essence of the present utility model with made under principle change, modify, replace Generation, combination, simplify, should be equivalent substitute mode, be included within the scope of protection of the utility model.

Claims

A kind of 1. battery welder, it is characterised in that：Including the battery loading mechanism (1) for battery loading to be conveyed, it is used for Battery in battery loading mechanism (1) is drawn to the battery loading being transplanted on cell feed conveyer and draws transfer mechanism (2), for battery is sent into battery clamping and rotating system (4) cell feed conveyer (3), for clamping battery and right Its battery clamping and rotating system (4) rotated, mobile battery welding mechanism for being welded to the shell of battery (5), for by the battery of the battery removal for having welded completion in battery clamping and rotating system (4) discharge conveyer (6), use The battery blanking absorption transfer being transplanted on battery shedding mechanism (8) is drawn in the battery that battery discharges on conveyer (6) Mechanism (7) and the battery shedding mechanism (8) for carrying out discharging to battery, the cell feed conveyer (3) are installed in The charging aperture side of battery clamping and rotating system (4), the battery discharging conveyer (6) are installed in battery clamping and rotating system (4) discharging opening side, the mobile battery welding mechanism (5) are installed in the side of battery clamping and rotating system (4), the shifting The welding gun of dynamic formula welding battery mechanism (5) can be moved to the charging aperture side and discharging opening side of battery clamping and rotating system (4), institute State battery loading absorption transfer mechanism (2) to be located between battery loading mechanism (1) and cell feed conveyer (3), the electricity Pond blanking is drawn transfer mechanism (7) and is located between battery discharging conveyer (6) and battery shedding mechanism (8), the battery folders The both sides of tight rotating mechanism (4) are equiped with the CCD testing agencies for the gap position welded needed for detection battery case of taking pictures (9)。
2. battery welder according to claim 1, it is characterised in that：The battery loading mechanism (1) is included on battery Expect conveyer belt (11), feeding conveyer belt mounting bracket (12), battery clamping and positioning cylinder (13) and battery clamping and positioning block (14), institute State battery loading conveyer belt (11) to be installed on feeding conveyer belt mounting bracket (12), the battery clamping and positioning cylinder (13) is symmetrical The discharge end both sides of battery loading conveyer belt (11) are installed in, the battery clamping and positioning cylinder (13) can drive battery to clamp Locating piece (14) clamps the battery for being transported to battery loading conveyer belt (11) discharge end.
3. battery welder according to claim 1, it is characterised in that：The battery loading draws transfer mechanism (2) bag Include first support (21), the first servo slide table (22), the first traversing plate (23), first longitudinal direction slide track component (24), the first lifting Plate (25), the first lift cylinder (26), the first sucker mounting seat (27) and the first sucker (28) for holding battery, described One servo slide table (22) is installed in first support (21), and the first traversing plate (23) is installed in the first servo slide table (22) On sliding shoe, first lifter plate (25) is slidably connected by first longitudinal direction slide track component (24) and the first traversing plate (23), First lift cylinder (26) is installed on the first traversing plate (23) and the first lifter plate (25) can be driven to move up and down, described First sucker (28) is installed on the first lifter plate (25) by the first sucker mounting seat (27).
4. battery welder according to claim 1, it is characterised in that：The cell feed conveyer (3) and battery The conveyer (6) that discharges includes the first horizontal slide rail component (31), the first motor (32), the first screw mandrel (33), the first movement Seat (34), the first Mobile base drive block (35), the first fixed seat (36), the second lift cylinder (37), lifting contiguous block (38), the Two longitudinal slide rail components (39), the second lifter plate (310), bracket strip mounting seat (311), battery bracket bar (312), battery pusher Compression cylinder (313) and pusher compact heap (314), first Mobile base (34) are installed in two the first horizontal slide rail components (31) on, first motor (32) and the first screw mandrel (33) transmission between two the first horizontal slide rail components (31) connect Connecing, the first Mobile base drive block (35) of the first Mobile base (34) bottom is threadedly coupled with the first screw mandrel (33), and described One fixed seat (36) is installed on the first Mobile base (34), and second lift cylinder (37) is installed in the first fixed seat (36) On, second lifter plate (310) is slidably connected by second longitudinal direction slide track component (39) and the first fixed seat (36), and described Two lift cylinders (37) drive the second lifter plate (310) to move up and down by lifting contiguous block (38), the battery bracket bar (312) it is installed in by bracket strip mounting seat (311) on the second lifter plate (310), battery pusher compression cylinder (313) dress One end of battery bracket bar (312) is located at, the other end of the battery bracket bar (312) is provided with positive stop (315), the electricity Pond pusher compression cylinder (313) can drive length direction of the pusher compact heap (314) along battery bracket bar (312) laterally to move It is dynamic.
5. battery welder according to claim 1, it is characterised in that：The battery clamping and rotating system (4) includes protecting Protective case (41), rotating seat (42), bearing (43), rotating seat gear (44), side block circle (45), mounting ring (410), the first geometrical clamp Tight seat (411), second fix to clamp seat (412), the first movement clamping seats (413), the second movement clamping seats (414), guiding bullet Property part (415), the first clamping seats drag hook (416), the second clamping seats drag hook (417), for drive rotating seat (42) rotate rotation Rotary driving device (47), for rotating seat (42) is positioned rotary positioning apparatus (48), for pulling the first clamping seats Drag hook (416) makes the first movement clamping seats (413) unclamp the top drag hook drawing upwardly device (49) of battery and for pulling second to move Dynamic clamping seats (414) make the second movement clamping seats (414) unclamp drawing device (46) outside the side drag hook of battery, the rotating seat (42) both sides are installed in rotation on containment vessel (41) by bearing (43), and the rotating seat gear (44) is installed in rotation On seat (42), the side block circle (45) is installed on containment vessel (41) and positioned at the outside of bearing (43), the mounting ring (410) It is installed in the both sides of rotating seat (42), described first fixes to clamp seat (411), second fixes to clamp seat (412), the first movement folder Tight seat (413) and the second movement clamping seats (414) are horizontally through the centre bore of rotating seat (42) respectively, and described first fixes to clamp Seat (411) and second fixes to clamp seat (412) and is individually fixed on two adjacent inboard faces of two mounting rings (410), described First movement clamping seats (413) and the second movement clamping seats (414) are installed in two installations each via elastic component (415) is oriented to On two other adjacent inboard face of ring (410), the first clamping seats drag hook (416) is installed in the first movement clamping seats (413) both sides, the second clamping seats drag hook (417) are installed in the both sides of the second movement clamping seats (414), and the rotation is driven Dynamic device (47) is connected with the rotating seat gear (44) on rotating seat (42), and the rotary positioning apparatus (48) passes through fixation Mounting bracket (419) is installed in one end of containment vessel (41), and the outer rim of the rotating seat (42) is equiped with several and is used for and rotation The positioning groove seat (418) of positioner (48) location fit, the top drag hook drawing upwardly device (49) are installed in containment vessel (41) Top, the outer drawing device (46) of the side drag hook is installed on fixing and mounting bracket (419) and positioned at the both sides of containment vessel (41).
6. battery welder according to claim 5, it is characterised in that：The rotating driving device (47) includes the second electricity Machine (471), motor gear (472) and travelling gear (473), the motor gear (472) and driving cog of second motor (471) Wheel (473) is meshed, and the travelling gear (473) is meshed with rotating seat gear (44)；

The rotary positioning apparatus (48) is laterally sliding including Locating driver cylinder (481), slide track component installing plate (482), second Rail assembly (483) and positioning inserted block (484), the Locating driver cylinder (481) and slide track component installing plate (482) are installed respectively On fixing and mounting bracket (419), the positioning inserted block (484) is installed by the second horizontal slide rail component (483) and slide track component Plate (482) is slidably connected, and the Locating driver cylinder (481) can drive positioning inserted block (484) to be inserted laterally into positioning groove seat (418) in；

The top drag hook drawing upwardly device (49) includes installation chassis (491), the 3rd longitudinal slide rail component (492), lead (493), linear bearing (494), the 3rd lifter plate (495), pull-up cylinder (496), pull-up cylinder mounting plate (497) and for The upper drag hook (498) of corresponding first clamping seats drag hook (416) is drawn, the installation chassis (491) is installed in containment vessel (41) Top, the top for pulling up cylinder mounting plate (497) and installation chassis (491) being installed in by lead (493), the described 3rd Lifter plate (495) is installed on lead (493) by linear bearing (494), and the pull-up cylinder (496) is installed in pull-up gas On cylinder installing plate (497) and the 3rd lifter plate (495) can be driven to move up and down, the upper drag hook (498) is installed in installation chassis (491) both sides are simultaneously slidably connected by the both sides of the 3rd longitudinal slide rail component (492) and installation chassis (491) respectively, described The two bottom sides of 3rd lifter plate (495) are connected by connector (499) with two upper drag hooks (498) respectively；

The outer drawing device (46) of the side drag hook includes outer drawing cylinder (461), the 3rd horizontal slide rail component (462) and for outside The outer drag hook (463) of corresponding second clamping seats drag hook (417) is pulled, the outer drawing cylinder (461) is installed in fixing and mounting bracket (419) one end on, the outside that the outer drag hook (463) passes through the 3rd horizontal slide rail component (462) and fixing and mounting bracket (419) It is slidably connected, the outer drawing cylinder (461) can drive outer drag hook (463) transverse shifting；

The both sides of the rotating seat (42) are equiped with rotation position sensor block (420), the both sides point of the containment vessel (41) respectively The inductor (421) of the position for detecting rotation position sensor block (420) is not equiped with.
7. battery welder according to claim 1, it is characterised in that：The CCD testing agencies (9) include second support (91), CCD camera lenses (92) and light source (93), the CCD camera lenses (92) and light source (93) are installed in second support (91), described CCD camera lenses (92) are located at the surface of light source (93)；The both sides of the battery clamping and rotating system (4) are equiped with for protecting light To prevent light source protection device (10) that it is burnt out by high temperature, the light source protection device (10) includes light source baffle plate gas in source (93) Cylinder (101) and light source baffle plate (102), the light source baffle plate cylinder (101) can drive light source baffle plate (102) to be laterally moved to light source (93) underface.
8. battery welder according to claim 1, it is characterised in that：The mobile battery welding mechanism (5) includes 4th horizontal slide rail component (51), the 3rd motor (52), the second screw mandrel (53), the second Mobile base (54), the transmission of the second Mobile base Block (55), the second fixed seat (56), the 3rd lift cylinder (57), the 4th longitudinal slide rail component (58), the 4th lifter plate (59), Four motors (510), the 3rd screw mandrel (511), lifter plate drive block (512), the 5th horizontal slide rail component (513), the 5th motor (514), the 4th screw mandrel (515), the 3rd Mobile base (516), the 3rd Mobile base drive block (517) and welding gun (518), described second Mobile base (54) is installed on two the 4th horizontal slide rail components (51), and the 3rd motor (52) is with being located at two the 4th laterally The second screw mandrel (53) drive connection between slide track component (51), the second Mobile base transmission of the second Mobile base (54) bottom Block (55) is threadedly coupled with the second screw mandrel (53), and second fixed seat (56) is installed on the second Mobile base (54), and described Four lifter plates (59) are slidably connected by the 4th longitudinal slide rail component (58) with the second fixed seat (56), the 4th motor (510) and the 3rd screw mandrel (511) be installed in the second fixed seat (56) and positioned at two the 4th longitudinal slide rail components (58) it Between, the 4th motor (510) is connected with the 3rd screw mandrel (511), and the lifter plate at the 4th lifter plate (59) back passes Motion block (512) is threadedly coupled with the 3rd screw mandrel (511), and the 3rd lift cylinder (57) is installed on the second Mobile base (54) simultaneously It can aid in driving the 4th lifter plate (59) to move up and down, the 3rd Mobile base (516) passes through the 5th horizontal slide rail component (513) It is slidably connected with the 4th lifter plate (59), the 5th motor (514) and the 4th screw mandrel (515) are installed in the 3rd Mobile base (516) on and between two the 5th horizontal slide rail components (513), the 5th motor (514) passes with the 4th screw mandrel (515) Dynamic connection, the 3rd Mobile base drive block (517) at the 3rd Mobile base (516) back are threadedly coupled with the 4th screw mandrel (515), The welding gun (518) is installed on the 3rd Mobile base (516), is equiped with the 3rd Mobile base (516) positioned at welding gun (518) The fume extractor (519) of top.
9. battery welder according to claim 1, it is characterised in that：The battery shedding mechanism (8) is unloaded including battery Expect conveyer belt (81), discharging conveyer belt mounting bracket (82), turn 90 degrees for battery to be turned over so that the battery turning device of its setting (83), for carrying out discharging to the non-defective unit battery on battery discharging conveyer belt (81) and defective products battery being drawn into defective products electricity The battery discharging suction means (84) of pond device for discharging, and for carrying out the defective products battery discharging of discharging to defective products battery Device (85), the battery discharging conveyer belt (81) are installed on discharging conveyer belt mounting bracket (82), the battery turning device (83) end of battery discharging conveyer belt (81), the battery discharging suction means (84) and defective products battery discharging dress are installed in Put the end side that (85) are installed in battery discharging conveyer belt (81)；

The battery turning device (83) includes the 3rd support (831), upset drive cylinder (832), battery upset holder (833) The battery upset positioning cylinder (834) positioned with the battery for being pointed on battery upset holder (833), the battery Upset holder (833) is hinged on the 3rd support (831), the bottom of the upset drive cylinder (832) and the 3rd support (831) It is hinged, piston rod and the battery upset holder (833) of the upset drive cylinder (832) are hinged, and the battery upset is fixed Position cylinder (834) is installed on battery upset holder (833), and the 3rd support (831) is equiped with overturns holder positioned at battery (833) the gag lever post installing plate (835) below, it is equiped with the gag lever post installing plate (835) for overturning holder to battery (833) gag lever post (836) that flip angle is limited；

The battery discharging suction means (84) includes the 4th support (841), the second servo slide table (842), the second traversing plate (843), the 5th longitudinal slide rail component (844), lifting seat (845), the 4th lift cylinder (846), rotary cylinder (847), second Sucker mounting seat (848) and the second sucker (89) for holding battery, second servo slide table (842) are installed in the 4th On frame (841), the second traversing plate (843) is installed on the sliding shoe of the second servo slide table (842), the lifting seat (845) it is slidably connected by the 5th longitudinal slide rail component (844) and the second traversing plate (843), the 4th lift cylinder (846) It is installed on the second traversing plate (843) and lifting seat (845) can be driven to move up and down, the rotary cylinder (847) is installed in liter The bottom of seat (845) drops, and the rotary cylinder (847) drives the second sucker (89) to rotate by the second sucker mounting seat (848)；

The defective products battery device for discharging (85) includes discharging base (851), the 6th horizontal slide rail component (852), defective products Discharging cylinder (853) and defective products battery placement rack (854), the defective products battery placement rack (854) are laterally sliding by the 6th Rail assembly (852) is slidably connected with discharging base (851), and the defective products discharging cylinder (853) is installed in discharging base (851) Go up and defective products battery placement rack (854) transverse shifting can be driven.
10. battery welder according to claim 1, it is characterised in that：The battery loading mechanism (1) and cell feed The battery code scanning mechanism (16) for scanning the bar code on battery, the battery discharging fortune are equiped between conveyer (3) Send the battery high pressure testing agency being equiped between mechanism (6) and battery shedding mechanism (8) for carrying out Hi-pot test to battery (17)；

The battery code scanning mechanism (16) includes the 5th support (161) and code reader (162), and the code reader (162) is installed in On 5th support (161)；

The battery high pressure testing agency (17) includes detection base (171), battery detecting placement rack (172), high pressure contact head (173), contact head mobile cylinder (174), upper holder (175), lower air cylinder (176), lower air cylinder mounting bracket (177), under Pressing plate crane (178) and lower platen (179), the battery detecting placement rack (172) and contact head mobile cylinder (174) are respectively It is installed on detection base (171), the contact head mobile cylinder (174) is located at the both sides of battery detecting placement rack (172), institute High pressure contact head (173) and the battery port on battery detecting placement rack (172) can be driven by stating contact head mobile cylinder (174) It is in contact, fixed frame (175) is installed in the top of detection base (171), and the lower air cylinder (176) is calmed the anger under Cylinder mounting bracket (177) is installed on upper holder (175), and the lower platen crane (178) is movably arranged on upper holder (175) on, the lower air cylinder (176) can drive lower platen crane (178) to move up and down, lower platen (179) dress It is located at the bottom of lower platen crane (178) and positioned at the surface of battery detecting placement rack (172)；

The battery blanking, which draws transfer mechanism (7), includes the 6th support (71), the 3rd servo slide table (72), the 3rd traversing plate (73), the 6th longitudinal slide rail component (74), the 6th lifter plate (75), the 5th lift cylinder (76), the 3rd sucker mounting seat (77), 4th sucker mounting seat (78), for drawing the battery in battery discharging conveyer (6) and being placed into the inspection of battery high pressure Survey mechanism on the 3rd sucker (79) and for drawing the battery in battery high pressure testing agency and being placed into battery discharging The 4th sucker (710) in mechanism (8), the 3rd servo slide table (72) are installed on the 6th support (71), and the described 3rd is horizontal Move plate (73) to be installed on the sliding shoe of the 3rd servo slide table (72), the 6th lifter plate (75) passes through the 6th longitudinal slide rail group Part (74) is slidably connected with the 3rd traversing plate (73), and the 5th lift cylinder (76) is installed in the 3rd traversing plate (73) and can band Dynamic 6th lifter plate (75) moves up and down, and the 3rd sucker (79) is installed in the 6th by the 3rd sucker (79) mounting seat (77) On lifter plate (75), the 4th sucker (710) is installed in the 6th lifter plate (75) by the 4th sucker (710) mounting seat (78) On.