CN115647598A - Automatic marking working method of battery cover plate - Google Patents
Automatic marking working method of battery cover plate Download PDFInfo
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- CN115647598A CN115647598A CN202211438921.7A CN202211438921A CN115647598A CN 115647598 A CN115647598 A CN 115647598A CN 202211438921 A CN202211438921 A CN 202211438921A CN 115647598 A CN115647598 A CN 115647598A
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 185
- 238000001514 detection method Methods 0.000 claims abstract description 64
- 230000000007 visual effect Effects 0.000 claims abstract description 41
- 239000000779 smoke Substances 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims abstract description 7
- 230000007306 turnover Effects 0.000 claims description 50
- 239000000463 material Substances 0.000 claims description 38
- 230000000903 blocking effect Effects 0.000 claims description 23
- 230000000712 assembly Effects 0.000 claims description 21
- 238000000429 assembly Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000010330 laser marking Methods 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 7
- 238000010408 sweeping Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000000977 initiatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000000746 purification Methods 0.000 abstract 1
- 238000012797 qualification Methods 0.000 abstract 1
- 241000252254 Catostomidae Species 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
An automatic marking working method of a battery cover plate comprises the following steps: feeding, visual detection, code scanning, marking, blanking, NG blanking, cleaning and smoke purification; the feeding assembly conveys the battery cover plate on the feeding assembly line to the turntable assembly; the visual detection assembly automatically detects the battery cover plate; marking the battery cover plate by the marking assembly; the code scanning detection component is used for carrying out code scanning detection on the marked battery cover plate; the blanking assembly conveys the marked battery cover plate to the blanking assembly and the NG production line; the cleaning assembly cleans and removes dust for the tool clamp on the rotating disc assembly. The automatic marking working method of the battery cover plate has the functions of size and burr detection, automatic feeding and discharging, automatic marking, automatic detection of the quality of a printed two-dimensional code and the like, and is high in efficiency and marking qualification rate; the two-dimensional code is printed on the battery cover plate through laser, and the battery cover plate automatically scans the code when passing through each station.
Description
Technical Field
The invention belongs to the technical field of advanced production, manufacturing and automation, and particularly relates to an automatic marking working method for a battery cover plate.
Background
With the increase of the variety of electronic devices and the continuous upgrade of functions, the importance of batteries in electronic devices is increasing. When a plurality of batteries are connected in series or in parallel, the batteries are generally assembled into a battery pack by welding the batteries with connecting sheets made of metal.
In the production and manufacturing process of the battery cover plate, in order to mark and identify the battery cover plate, a two-dimensional code needs to be printed on the battery cover plate.
At present, the following defects exist in the manual laser marking mode:
1. the manual transferring mode needs a large amount of labor, the labor cost is continuously improved along with the development of the society, and the cost of enterprises is increased;
2. in the manual transferring mode, an operator is not free from operation errors, so that the quality of the laser marking of the battery cover plate is influenced, and the quality consistency of the battery cover plate cannot be ensured;
and thirdly, the battery cover plate is marked by laser through manual matching with a laser marking machine, so that the production efficiency of the battery cover plate can be hindered.
Disclosure of Invention
The invention aims to: the invention aims to provide an automatic marking working method for a battery cover plate, which solves the problems of low efficiency, poor marking consistency and certain damage of laser to a human body caused by manual marking, designs automatic marking equipment for the battery cover plate and meets the production requirements.
The technical scheme is as follows: the invention provides an automatic marking working method of a battery cover plate, which comprises the following steps:
s1, sequentially placing the battery cover plate produced in the previous process on conveying belts of two symmetrically-arranged conveying assemblies, wherein the surface of the battery cover plate to be marked is arranged downwards;
s2, the conveyer belt horizontally moves the battery cover plate, when the battery cover plate moves to a position of a blocking cylinder, the battery cover plate is blocked by the blocking cylinder, a piston rod of a clamping cylinder extends out to prop against the battery cover plate on the rear side of the battery cover plate contacted with a second battery cover plate of the battery cover plates arranged in a row on the conveyer belt, so that the second battery cover plate on the conveyer belt cannot move along with the conveyer belt;
s3, a piston rod of the blocked cylinder I is retracted to remove the blocking, and the first battery cover plate moves towards the battery cover plate overturning assembly along with the conveying belt until the first battery cover plate moves into the U-shaped bayonet I or the U-shaped bayonet II;
s4, starting a turnover driving motor, driving two symmetrically arranged turnover circular plates to rotate 180 degrees through the transmission of a turnover driving wheel, a turnover driving gear belt and a turnover driving driven wheel, and turning over the battery cover plates on the two symmetrically arranged turnover circular plates for 180 degrees at the moment so as to enable the surfaces of the battery cover plates needing to be marked to be upward;
s5, the turned battery cover plate is contacted with the conveying belt and moves along with the conveying belt;
s6, when a large number of battery cover plates are conveyed between the battery cover plate overturning assembly and the tail end of the conveying assembly, the blocking cylinder I and the clamping cylinder between the battery cover plate overturning assembly and the tail end of the conveying assembly work, and the working principle is the same as that of the steps S2 and S3, so that the battery cover plates are moved to the positions of the feeding positioning cylinder I and the feeding positioning cylinder II one by one;
s7, conveying the battery cover plate to the positions of the first feeding positioning cylinder and the second feeding positioning cylinder, and positioning the battery cover plate at the positions by extending piston rods of the first feeding positioning cylinder and the second feeding positioning cylinder;
s8, a feeding switching rotating motor drives one of two symmetrically-arranged feeding lifting cylinders to move to the position above a first feeding positioning cylinder or a second feeding positioning cylinder, the feeding lifting cylinders drive a plurality of vacuum feeding suction nozzles to descend, so that the plurality of vacuum feeding suction nozzles adsorb the battery cover plate, and the other feeding lifting cylinder repeats the steps, so that the battery cover plate is adsorbed by the plurality of vacuum feeding suction nozzles connected with the two symmetrically-arranged feeding lifting cylinders;
s9, driving two symmetrically-arranged feeding lifting cylinders to be placed above the tool clamp of the feeding station in turn by a feeding switching rotating motor, and releasing the battery cover plate into the tool clamp of the feeding station by a plurality of vacuum feeding suction nozzles;
s10, driving the tool clamp with the battery cover plate to rotate from a feeding station to a visual detection station by the turntable assembly;
s11, automatically polishing a light source, automatically photographing by a camera, automatically identifying and calculating the burr size and the size of a liquid injection hole by a vision software algorithm, and outputting a related result and data after comparing the burr size and the size of the liquid injection hole with a standard value;
s12, the turntable assembly drives the detected battery cover plate to rotate from the visual detection station to the marking station;
s13, marking the qualified battery cover plate detected in the step S11 by using a laser marking head;
s14, the turntable assembly drives the marked battery cover plate to rotate from the marking station to the code scanning detection station;
s15, automatically scanning a code by a code scanning gun, and judging whether the marking effect is qualified according to whether the code can be scanned or not;
s16, a blanking rotation switching motor drives two symmetrically arranged blanking lifting driving cylinders to respectively move to the upper part of a tool clamp at a blanking station, and the blanking rotation cylinders drive a plurality of vacuum blanking suckers to descend and slowly adsorb a battery cover plate in the tool clamp at the blanking station;
s17, placing the qualified battery cover plate on a blanking production line and placing the unqualified battery cover plate on an NG production line according to the code scanning result;
s18, the turntable assembly drives the tool clamp after the blanking to rotate from a blanking station to a cleaning station;
s19, a piston rod of the cleaning vertical driving cylinder drives the cleaning vertical frame body to descend, so that the plurality of brushes are in contact with the tool clamp at the position, the cleaning rotating motor is started to drive the cleaning swinging block to swing around the cleaning rotating motor, the cleaning driving roller moves along an arc, the position of the cleaning driving roller in the waist-shaped hole is changed, the cleaning horizontal sliding plate moves back and forth along the cleaning vertical guide rail, and the plurality of brushes move on the tool clamp to clean and remove dust of the tool clamp;
and S20, after cleaning, driving the tool clamp to rotate from the cleaning station to the feeding station by the turntable assembly, and performing new work cycle again.
Furthermore, the automatic marking working method of the battery cover plate comprises a feeding assembly line, a turntable assembly, a blanking assembly, a visual detection assembly, a blanking assembly line, a code scanning detection assembly, a marking assembly, an NG assembly line, a feeding assembly, a cleaning assembly, a smoke purifier, a machine table and a machine case cover, wherein the machine case cover covers the machine table, the smoke purifier is positioned outside the machine table, the smoke purifier is communicated with the inside of the machine case cover, the feeding assembly line, the turntable assembly, the blanking assembly, the visual detection assembly, the blanking assembly line, the code scanning detection assembly, the marking assembly, the NG assembly line, the feeding assembly and the cleaning assembly are all arranged on the machine table, the feeding assembly line, the turntable assembly, the blanking assembly, the visual detection assembly, the blanking assembly line, the code scanning detection assembly, the NG assembly line, the feeding assembly and the cleaning assembly are positioned in a range covered by the machine case cover, the starting end of the feeding assembly line, the tail end of the blanking assembly and the tail end of the NG assembly line extend out of the machine case cover, the turntable assembly is provided with six index plates, the turntable assembly, the rotary marking assembly, the rotary index assembly and the cleaning assembly passing through the rotary marking assembly and the rotary index assembly; the feeding assembly line is used for reversely rotating the battery cover plate and then feeding the battery cover plate to a feeding assembly station; the feeding assembly conveys the battery cover plate on the feeding assembly line to the turntable assembly; the visual detection assembly automatically detects the size of a liquid injection hole and burrs on the battery cover plate; the marking assembly marks the battery cover plate qualified in detection; the code scanning detection assembly is used for scanning and detecting the marked battery cover plate; the blanking assembly conveys the marked battery cover plate to the blanking assembly and the NG production line; the cleaning assembly cleans and removes dust for the tool clamp on the rotating disc assembly. The automatic detection and marking production line for the battery cover plate has the advantages of compact integral structure, complete equipment functions, high production efficiency and labor cost saving, and can be widely applied to most of the automatic marking processes for the new energy battery cover plates on the market.
Furthermore, the automatic marking working method of the battery cover plate comprises a production line frame body, a battery cover plate overturning assembly, a conveying driving assembly, two conveying assemblies symmetrically arranged, a first feeding positioning cylinder and a second feeding positioning cylinder, wherein the battery cover plate overturning assembly, the conveying driving assembly, the two conveying assemblies symmetrically arranged, the first feeding positioning cylinder and the second feeding positioning cylinder are arranged on the production line frame body, the battery cover plate overturning assembly is located in the middle of the production line frame body, the conveying driving assembly is connected with the two conveying assemblies symmetrically arranged, the two conveying assemblies symmetrically arranged are arranged on the inner walls of two sides of the production line frame body, the battery cover plate overturning assembly is arranged between the two conveying assemblies symmetrically arranged, the two conveying assemblies symmetrically arranged are provided with battery cover plates, the first feeding positioning cylinder and the second feeding positioning cylinder are located at the tail ends of the conveying assemblies, and the first feeding positioning cylinder and the second feeding positioning cylinder are arranged in parallel. Carry the conveying subassembly that drive assembly drove two symmetries in step and set up and carry out the transport of battery apron, carry to battery apron upset subassembly position department and carry out the upset on two sides about the battery apron, will wait to beat the face of mark and switch to the top, make things convenient for follow-up mark of beating, the material loading positioning cylinder one and the material loading positioning cylinder two of setting are fixed with battery apron to make things convenient for the material loading subassembly to carry out the material loading.
Further, the automatic marking working method of the battery cover plate is characterized in that the battery cover plate overturning assembly comprises an overturning driving motor, an overturning supporting frame, an overturning driving wheel, an overturning driving gear belt, an overturning driving driven wheel, two symmetrically arranged overturning circular plates and an overturning shaft, wherein the overturning driving motor and the overturning shaft are both arranged on the overturning supporting frame, a rotating shaft of the overturning driving motor is connected with the overturning driving wheel, the overturning driving wheel is connected with the overturning driving wheel through the overturning driving gear belt, the two symmetrically arranged overturning circular plates and the overturning driving driven wheel are both sleeved on the overturning shaft, a first U-shaped bayonet and a second U-shaped bayonet are arranged on the overturning circular plates, the first U-shaped bayonet and the second U-shaped bayonet are located on the same diameter of the overturning circular plates, the first U-shaped bayonet and the second U-shaped bayonet extend to the outer circumferential position of the overturning circular plates, and the first U-shaped bayonet and the conveying driving assembly are located at the same horizontal height position. The U-shaped bayonets arranged on the two symmetrically-arranged turnover circular plates are used for clamping the battery cover plate, and then the two symmetrically-arranged turnover circular plates are driven to rotate 180 degrees, so that the turnover of the battery cover plate is realized, the structural design is ingenious, the front and the back sides are turned over in the conveying process, and the process is reasonably utilized.
Further, the automatic marking working method of the battery cover plate is characterized in that the blanking assembly comprises a blanking support, a blanking rotary switching motor, a blanking rotary platform, two blanking rotary cylinders, and two blanking lifting driving cylinders symmetrically arranged, the blanking support is fixedly arranged on the machine table, the blanking rotary switching motor is fixedly arranged on the blanking support, a rotating shaft of the blanking rotary switching motor is connected with the middle position of the blanking rotary platform, the two blanking lifting driving cylinders symmetrically arranged are respectively arranged at two ends of the blanking rotary platform, the two blanking lifting driving cylinders symmetrically arranged are correspondingly arranged with the two blanking rotary cylinders symmetrically arranged, the piston rods of the blanking rotary cylinders and the blanking lifting driving cylinders are connected, the blanking rotary cylinders are connected with a blanking sucker mounting plate, and the blanking sucker mounting plate is connected with a plurality of vacuum blanking suckers. The rotary blanking switching motor can drive the rotary blanking platform to rotate, so that two symmetrically arranged blanking structures can perform blanking in turn, the working efficiency is improved, the waiting time is shortened, and the arranged blanking rotary cylinder can perform angle adjustment on the battery cover plate according to the requirement of the battery cover plate.
Furthermore, in the automatic marking working method of the battery cover plate, the visual detection assembly comprises a visual support, two symmetrically arranged cameras, two symmetrically arranged lenses, a light source and a light source support, the visual support and the light source support are both arranged on the machine platform, the two symmetrically arranged cameras are arranged on the visual support, the two symmetrically arranged cameras and the two symmetrically arranged lenses are arranged in a one-to-one correspondence manner, the lenses are connected with the cameras, the light source is arranged on the light source support, the lenses, the tooling fixture and the light source are positioned on the same vertical line, and the lenses and the light source are respectively positioned on the upper side and the lower side of the tooling fixture; sweep a yard determine module including sweeping a yard unable adjustment base, vertical adjusting lever, fixed connector, transverse adjustment pole and sweeping a yard rifle, sweep a yard unable adjustment base and fix and set up on the board, the lower tip of vertical adjusting lever is fixed to be set up on sweeping a yard unable adjustment base, fixed connector sets up on vertical adjusting lever, transverse adjustment pole's one end and fixed connector connect, sweep a yard rifle and set up the other end at transverse adjustment pole to it is located frock clamp directly over to sweep a yard rifle. Two symmetrical camera lenses that set up can carry out the accurate detection of assigned position on the battery apron.
Furthermore, the automatic marking working method of the battery cover plate comprises a marking mechanism base, a laser marking head, a laser integrator, a vertical frame body, a lifting adjusting hand wheel, a marking lifting adjusting screw rod, two symmetrically arranged vertical guide rails and a vertical lifting sliding plate, wherein the marking mechanism base is fixedly arranged on a machine table, the vertical frame body is fixedly arranged on the marking mechanism base, the marking lifting adjusting screw rod and the two symmetrically arranged vertical guide rails are arranged on the vertical frame body and are arranged in parallel, the vertical lifting sliding plate is fixedly connected with a lead screw nut of the marking lifting adjusting screw rod, the vertical lifting sliding plate is connected with the two symmetrically arranged vertical guide rails in a sliding manner, the optical integrator is fixedly arranged on the vertical lifting sliding plate, the laser marking head is connected with the optical integrator, and the laser marking head is positioned right above the tool clamp. The piston rod of the vertical clean driving air cylinder stretches out or retracts, so that the plurality of brushes are in contact with or far away from the tool clamp, the eccentric structures formed by the rotating motors, the cleaning swing blocks and the cleaning driving rollers are cleaned, the cleaning horizontal sliding plate reciprocates on the cleaning horizontal guide rail, and the brushes can move left and right to clean the tool clamp.
Further, the automatic marking working method of the battery cover plate comprises a cleaning support, a cleaning vertical driving cylinder, a cleaning vertical guide rail, a cleaning vertical sliding block, a cleaning vertical support body, a cleaning rotating motor, a cleaning swinging block, a cleaning driving roller, a cleaning horizontal sliding plate, a cleaning horizontal guide rail, a brush mounting plate and a plurality of brushes, wherein the cleaning support is fixedly arranged on a machine table, the cleaning vertical driving cylinder is fixedly arranged on the cleaning support, a piston rod of the cleaning vertical driving cylinder is connected with the cleaning vertical support body, the cleaning vertical guide rail is arranged on the cleaning support along the vertical direction, the cleaning vertical sliding block is in sliding connection with the cleaning vertical guide rail, the cleaning vertical support body is fixedly connected with the cleaning vertical sliding block, the cleaning rotating motor and the cleaning horizontal guide rail are both arranged on the cleaning vertical support body, a rotating shaft of the cleaning rotating motor is connected with the cleaning swinging block, the cleaning driving roller and the cleaning swinging block are far away from the end of the cleaning rotating motor, the cleaning horizontal sliding plate is in sliding connection with the cleaning horizontal guide rail, a waist-shaped hole is formed in the cleaning driving roller and is arranged in the waist-shaped hole, the cleaning roller is connected with the brush mounting plate, and the brush mounting plate is arranged above a plurality of the brush mounting plate.
Further, the automatic marking working method of the battery cover plate comprises the steps that the feeding assembly comprises two oppositely arranged cables, a cable support, two symmetrically arranged feeding lifting cylinders, a feeding rotating plate, a feeding switching rotating motor and a mechanism support, the cable support and the mechanism support are fixedly arranged on the machine platform, one end of each of the two oppositely arranged cables is connected with the cable support, the two oppositely arranged cables and the two symmetrically arranged feeding lifting cylinders are arranged in a one-to-one correspondence mode, the other end of each cable is connected with the feeding rotating plate through a transfer plate, the feeding switching rotating motor is fixedly arranged on the mechanism support, a rotating shaft of the feeding switching rotating motor is connected with the middle position of the feeding rotating plate, the two symmetrically arranged feeding lifting cylinders are respectively arranged at two ends of the feeding rotating plate in the length direction, a piston rod of the feeding lifting cylinder is connected with a feeding suction nozzle mounting plate, and a plurality of vacuum feeding suction nozzles are arranged on the feeding suction nozzle mounting plate. The feeding switching rotary electric switching two groups of feeding vacuum suction nozzles are used for feeding in turn, and feeding can be continuously carried out, so that the working efficiency is improved.
Furthermore, the automatic marking working method of the battery cover plate comprises a turntable base, a motor and a rotary disc, wherein the turntable base is fixedly arranged on a machine table, the motor is arranged on the turntable base, the rotary disc is connected with the motor, six tool fixtures are arranged on the rotary disc in an annular array mode, six U-shaped openings are formed in the outer circumferential position of the rotary disc, the six U-shaped openings and the six tool fixtures are arranged in a one-to-one correspondence mode, and the tool fixtures are covered at the positions of the U-shaped openings.
The technical scheme shows that the invention has the following beneficial effects: the automatic marking working method of the battery cover plate is reasonable in structural design and complete in function, has the functions of size and burr detection, automatic feeding and discharging, automatic marking, automatic detection on the quality of a marked two-dimensional code and the like, and is high in efficiency and marking qualified rate; laser printing two-dimensional code on battery apron, the sign indicating number is swept to the battery apron during through every station automatically, then can bind this station technology content and parameter and battery apron to upload information system, can be better like this carry out the quality management of battery cover plate, can also pinpoint the problem reason fast when the battery apron goes wrong, so that in time solve the problem and improve subsequent production.
Drawings
FIG. 1 is a schematic diagram of the shape and structure of the automatic marking working method for the battery cover plate according to the present invention;
FIG. 2 is a schematic structural diagram of an automatic marking working method of the battery cover plate according to the invention;
FIG. 3 is a top view of the automatic marking operation of the battery cover plate according to the present invention;
FIG. 4 is a first schematic structural diagram of a first embodiment of the upper assembly line according to the present invention;
FIG. 5 is a schematic structural diagram II of a first embodiment of the loading pipeline according to the present invention;
FIG. 6 is a schematic structural diagram of a second embodiment of the material loading line according to the present invention;
FIG. 7 is a schematic structural view of a battery cover plate turnover assembly according to the present invention;
FIG. 8 is a schematic structural view of the turntable assembly of the present invention;
FIG. 9 is a schematic structural view of the feeding assembly of the present invention;
FIG. 10 is a schematic view of a visual inspection assembly according to the present invention;
FIG. 11 is a schematic view of the marking assembly of the present invention;
FIG. 12 is a schematic view of a code scanning detection assembly according to the present invention;
FIG. 13 is a schematic structural view of the blanking assembly of the present invention;
FIG. 14 is a schematic view of the cleaning assembly of the present invention;
figure 15 is a partial schematic view of a cleaning assembly of the present invention.
In the figure: the device comprises a feeding assembly line 1, an assembly line frame body 11, a battery cover plate overturning assembly 12, an overturning driving motor 121, an overturning support frame 122, an overturning driving wheel 123, an overturning driving gear belt 124, an overturning driving driven wheel 125, an overturning circular plate 126, a U-shaped bayonet I127, a U-shaped bayonet II 128, a conveying driving assembly 13, a conveying driving motor 131, a gear box 132, a synchronous rotating shaft 133, a conveying assembly 14, a driving wheel 141, a conveying belt 142, a driven wheel 143, a feeding positioning cylinder I15, a feeding positioning plate 151, a feeding positioning cylinder II 16, a blocking cylinder I17, a clamping cylinder 18, a turntable assembly 2, a tool clamp 21, a turntable base 22, a motor 23, a rotating disc 24, a U-shaped opening 25, a blanking assembly 3, a blanking support 31, a blanking rotation switching motor 32, a blanking rotating platform 33, a blanking lifting driving cylinder 34, a blanking rotating cylinder 35, a blanking suction cup mounting plate 36 vacuum blanking suction cup 37, visual detection component 4, visual support 41, camera 42, lens 43, light source 44, light source support 45, blanking assembly line 5, code scanning detection component 6, code scanning fixing base 61, vertical adjusting rod 62, fixing connecting piece 63, horizontal adjusting rod 64, code scanning gun 65, marking component 7, marking mechanism base 71, laser marking head 72, laser integrator 73, vertical frame body 74, lifting adjusting hand wheel 75, marking lifting adjusting screw 76, vertical guide rail 77, vertical lifting sliding plate 78, NG assembly line 8, feeding component 9, cable 91, cable support 92, feeding lifting cylinder 93, feeding rotating plate 94, feeding switching rotating motor 95, mechanism support 96, feeding suction nozzle mounting plate 97, vacuum feeding suction nozzle 98, cleaning component 10, cleaning support 101, cleaning vertical driving cylinder 102, cleaning vertical guide rail 103, the cleaning device comprises a cleaning vertical sliding block 104, a cleaning vertical frame body 105, a cleaning rotating motor 106, a cleaning swinging block 107, a cleaning driving roller 108, a cleaning horizontal sliding plate 109, a cleaning horizontal guide rail 1010, a brush installation plate 1011, a brush 1012, a waist-shaped hole 1013, a smoke purifier 20, a machine table 30 and a machine box cover 40.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation that the first and second features are not in direct contact, but are in contact via another feature between them. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
The automatic marking working method of the battery cover plate comprises a feeding assembly line 1, a rotary disc assembly 2, a blanking assembly 3, a visual detection assembly 4, a blanking assembly line 5, a code scanning detection assembly 6, a marking assembly 7, an NG assembly line 8, a feeding assembly 9, a cleaning assembly 10, a smoke purifier 20, a machine table 30 and a machine case cover 40, wherein the machine case cover 40 is covered on the machine table 30, the smoke purifier 20 is located outside the machine table 30, the smoke purifier 20 is communicated with the interior of the machine case cover 40, the feeding assembly line 1, the rotary disc assembly 2, the blanking assembly 3, the visual detection assembly 4, the blanking assembly line 5, the code scanning detection assembly 6, the marking assembly 7, the NG assembly line 8, the feeding assembly 9 and the cleaning assembly 10 are all arranged on the machine table 30, the feeding assembly line 1, the rotary disc assembly 2, the blanking assembly 3, the visual detection assembly 4, the blanking assembly line 5, the code scanning detection assembly 6, the marking assembly 7, the NG assembly 8, the feeding assembly 9 and the cleaning assembly 10 are arranged in the range covered by the feeding assembly line 1, the rotary disc assembly 2, the feeding assembly 3, the visual detection assembly line 4, the blanking assembly 3, the blanking assembly 6, the rotary disc assembly 7, the starting assembly 2 and the rotary disc assembly detection assembly 21 and the rotary disc assembly 3 are arranged in the rotary disc assembly detection assembly 40.
The specific working process of the automatic marking working method of the battery cover plate comprises the following steps: the battery cover plate is conveyed from the last work station, after the specified position stops positioning on the material loading assembly line 1, the material loading assembly 9 automatically moves the material loading assembly into the tool clamp 21 on the rotary table assembly 2, the rotary table assembly 2 rotates to the next work station to stop, the visual detection assembly 4 automatically detects the size and burrs of the liquid injection hole of the battery cover plate, the rotary table assembly 2 continuously rotates to the next work station to stop, the marking assembly 7 automatically marks the material loading assembly (the unqualified battery cover plate detected by the last work station does not mark), the rotary table assembly 2 continuously rotates to the next work station to stop, the code scanning detection assembly 6 scans the marked battery cover plate to detect the code, so as to judge the marking effect, the rotary table assembly 2 rotates to the last work station to stop, the blanking assembly 3 stops according to the above detection result, the automatic NG product moves to the NG assembly line 8, and the OK product moves to the blanking assembly line 5.
The feeding assembly line 1 is used for feeding the battery cover plate to a station 9 of the feeding assembly after the battery cover plate is reversed; the feeding assembly 9 conveys the battery cover plate on the feeding assembly line 1 to the turntable assembly 2; the visual detection assembly 4 automatically detects the size of a liquid injection hole and burrs on the battery cover plate; the marking assembly 7 marks qualified battery cover plates; the code scanning detection assembly 6 is used for scanning and detecting the marked battery cover plate; the blanking assembly 3 conveys the marked battery cover plate to the blanking assembly 3 and the NG production line 8; the cleaning assembly 10 cleans and removes dust from the tooling fixture 21 on the turntable assembly 2.
As shown in fig. 4 and 5, the feeding assembly line 1 includes an assembly line frame body 11, a battery cover plate turning assembly 12, a conveying driving assembly 13, two symmetrically arranged conveying assemblies 14, a first feeding positioning cylinder 15 and a second feeding positioning cylinder 16, the battery cover plate turning assembly 12, the conveying driving assembly 13, two symmetrically arranged conveying assemblies 14, a first feeding positioning cylinder 15 and a second feeding positioning cylinder 16 are all arranged on the assembly line frame body 11, the battery cover plate turning assembly 12 is located at the middle position of the assembly line frame body 11, the conveying driving assembly 13 is connected with the two symmetrically arranged conveying assemblies 14, the two symmetrically arranged conveying assemblies 14 are arranged on the inner walls of two sides of the assembly line frame body 11, the battery cover plate turning assembly 12 is arranged between the two symmetrically arranged conveying assemblies 14, the two symmetrically arranged conveying assemblies 14 are provided with battery cover plates, the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16 are located at the tail ends of the conveying assemblies 14, and the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16 are arranged in parallel.
As shown in fig. 7, the battery cover plate turnover assembly 12 includes a turnover driving motor 121, a turnover supporting frame 122, a turnover driving wheel 123, a turnover driving gear belt 124, a turnover driving driven wheel 125, two turnover circular plates 126 and a turnover shaft, wherein the turnover driving motor 121 and the turnover shaft are both disposed on the turnover supporting frame 122, a rotating shaft of the turnover driving motor 121 is connected to the turnover driving wheel 123, the turnover driving wheel 123 is connected to the turnover driving driven wheel 125 through the turnover driving gear belt 124, the two turnover circular plates 126 and the turnover driving driven wheel 125 are both disposed on the turnover shaft, the turnover circular plates 126 are provided with a U-shaped bayonet 127 and a U-shaped bayonet 128, the U-shaped bayonet 127 and the U-shaped bayonet 128 are located on the same diameter of the turnover circular plate 126, the U-shaped bayonet 127 and the U-shaped bayonet 128 extend to the outer circumference of the turnover circular plate 126, and the U-shaped bayonet 127 and the U-shaped bayonet 128 are located at the same horizontal height position as the conveying driving assembly 13.
As shown in fig. 6, a first blocking cylinder 17 and a clamping cylinder 18 are arranged between the starting end of the conveying assembly 14 and the battery cover plate overturning assembly 12 and between the battery cover plate overturning assembly 12 and the tail end of the conveying assembly 14. The first blocking cylinder 17 and the clamping cylinder 18 are provided for use when more battery lids are to be transported, and may not be used when the number of battery lids transported on the transport assembly 14 is small.
Taking the starting end of the conveying assembly 14 and the battery cover plate overturning assembly 12 as an example, the principle of arranging the blocking cylinder one 17 and the clamping cylinder 18 is as follows:
the battery cover plate is conveyed to a first blocking cylinder 17 from the previous equipment, after a sensor at the position is used for detecting the battery cover plate, the first blocking cylinder 17 raises a baffle plate, the battery cover plate is blocked and stopped, the subsequent battery cover plates are stopped one by one at the position, when the battery cover plate needs to be conveyed forwards, a piston rod of a clamping cylinder 18 extends out, a pressing plate connected to the clamping cylinder 18 is clamped and fixed with a second battery cover plate arranged together, the first blocking cylinder 17 retracts, the first battery cover plate is conveyed forwards, then the first blocking cylinder 17 is raised again, the clamping cylinder 18 retracts, all the battery cover plates are arranged again in sequence, and therefore only one battery cover plate is conveyed to a battery cover plate turnover assembly 12 to be turned over.
In the above structure, carry drive assembly 13 including carrying driving motor 131, gear box 132 and synchronous pivot 133, carry driving motor 131 and gear box 132 to connect, gear box 132 and synchronous pivot 133 are connected, two conveying assembly 14 that the symmetry set up are connected through synchronous pivot 133, conveying assembly 14 includes action wheel 141, conveyer belt 142 and follows driving wheel 143, action wheel 141 and synchronous pivot 133 are connected, conveyer belt 142 overlaps and is established on action wheel 141 and follows driving wheel 143, be equipped with battery cover on the conveyer belt 142. The conveyor belts 142 of the two symmetrically disposed conveyor assemblies 14 are disposed adjacent to the two symmetrically disposed flipping disks 126, respectively.
In addition, the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16 are both connected with a feeding positioning plate 151, and the feeding positioning plate 151 is in contact with the side wall of the battery cover plate.
The working principle of the feeding assembly line 1 is as follows:
two ends of the battery cover plate in the length direction are respectively arranged on the conveyer belts 142 of the two symmetrically-arranged conveyer components 14, under the action of friction force between the battery cover plate and the conveyer belts 142, the battery cover plate moves along with the conveyer belts 142, when the battery cover plate moves to the positions of the blocking cylinder I17 and the clamping cylinder I18, only one battery cover plate is allowed to pass through, one battery cover plate is conveyed to the position of the battery cover plate overturning component 12, before the battery cover plate is conveyed, the overturning driving motor 121 drives the driving wheel 123, the overturning driving gear belt 124 and the overturning driving driven wheel 125 through overturning, so that the U-shaped bayonet 127 or the U-shaped bayonet 128 of the two symmetrically-arranged overturning circular plates 126 is arranged in parallel with the conveyer belts 142, therefore, the conveying assembly 14 drives the battery cover plate to move into the first U-shaped bayonet 127 or the second U-shaped bayonet 128, the turnover driving motor 121 drives the two symmetrically arranged turnover circular plates 126 through the transmission of the turnover driving wheel 123, the turnover driving gear belt 124 and the turnover driving driven wheel 125, so that the battery cover plate is turned over by 180 degrees, the surface of the battery cover plate needing to be marked is upward, then the battery cover plate stops at the first feeding positioning cylinder 15 or the second feeding positioning cylinder 16 (the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16 are arranged, and the battery cover plates at two ends can be simultaneously positioned so that the feeding assembly 9 can take two battery cover plates at one time), the piston rods of the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16 stretch out, the battery cover plate is positioned, and the automatic material taking of the feeding assembly 9 is waited.
As shown in fig. 13, the blanking assembly 3 includes a blanking support 31, a blanking rotary switching motor 32, a blanking rotary platform 33, two symmetrically arranged blanking lifts to drive a cylinder 34 and two symmetrically arranged blanking rotary cylinders 35, the blanking support 31 is fixed on the machine table 30, the blanking rotary switching motor 32 is fixed on the blanking support 31, and a rotating shaft of the blanking rotary switching motor 32 is connected with the middle position of the blanking rotary platform 33, the two symmetrically arranged blanking lifts to drive the cylinder 34 to be respectively arranged at two ends of the blanking rotary platform 33, the two symmetrically arranged blanking lifts to drive the cylinder 34 and the two symmetrically arranged blanking rotary cylinders 35 to be correspondingly arranged, the piston rods of the blanking rotary cylinders 35 and the blanking lifting drive the cylinder 34 to be connected, the blanking rotary cylinders 35 are connected with a blanking suction cup mounting plate 36, and the blanking suction cup mounting plate 36 is connected with a plurality of vacuum blanking suction cups 37. When the battery cover plate rotates to the position, the piston rod of the blanking lifting driving cylinder 34 descends, the vacuum blanking suckers 37 press the battery cover plate, the vacuum is opened to suck the battery cover plate, the piston rod of the blanking lifting driving cylinder 34 ascends, the blanking rotating cylinder 35 rotates to adjust the angle of the battery cover plate, the blanking rotating switching motor 32 rotates to a specified position, the blanking lifting driving cylinder 34 descends, and the vacuum of the vacuum blanking suckers 37 is turned off, so that the automatic blanking of the battery cover plate is completed.
The visual inspection assembly 4 shown in fig. 10 includes a visual support 41, two symmetrically arranged cameras 42, two symmetrically arranged lenses 43, a light source 44 and a light source support 45, wherein the visual support 41 and the light source support 45 are both arranged on the machine table 30, the two symmetrically arranged cameras 42 are arranged on the visual support 41, the two symmetrically arranged cameras 42 and the two symmetrically arranged lenses 43 are arranged in a one-to-one correspondence manner, the lenses 43 and the cameras 42 are connected, the light source 44 is arranged on the light source support 45, the lenses 43, the tooling fixture 21 and the light source 44 are located on the same vertical line, and the lenses 43 and the light source 44 are respectively located on the upper side and the lower side of the tooling fixture 21. When the battery cover plate moves to the position, the light source 44 automatically shines, the camera 42 automatically shoots, the vision software algorithm automatically identifies and calculates the burr size and the size of the liquid injection hole, and after the burr size and the size of the liquid injection hole are compared with the standard value, relevant results and data are output.
Sweep sign indicating number detection subassembly 6 as shown in fig. 12 including sweeping sign indicating number unable adjustment base 61, vertical adjusting rod 62, fixed connector 63, horizontal adjusting rod 64 and sweep a sign indicating number rifle 65, sweep a sign indicating number unable adjustment base 61 and fixedly set up on board 30, the lower tip of vertical adjusting rod 62 is fixed to be set up on sweeping a sign indicating number unable adjustment base 61, fixed connector 63 sets up on vertical adjusting rod 62, the one end and the fixed connector 63 of horizontal adjusting rod 64 are connected, sweep a sign indicating number rifle 65 and set up the other end at horizontal adjusting rod 64 to sweep a sign indicating number rifle 65 and be located frock clamp 21 directly over. The battery cover plate rotates to the position, the code scanning gun 65 automatically scans codes, and whether the marking effect is qualified or not is judged according to whether the codes can be scanned.
As shown in fig. 11, the marking assembly 7 includes a marking mechanism base 71, a laser marking head 72, a laser integrator 73, a vertical frame body 74, a lifting adjusting hand wheel 75, a marking lifting adjusting screw 76, two symmetrically arranged vertical guide rails 77 and a vertical lifting sliding plate 78, the marking mechanism base 71 is fixedly arranged on the machine table 30, the vertical frame body 74 is fixedly arranged on the marking mechanism base 71, the marking lifting adjusting screw 76 and the two symmetrically arranged vertical guide rails 77 are both arranged on the vertical frame body 74, the vertical guide rails 77 and the marking lifting adjusting screw 76 are arranged in parallel, the vertical lifting sliding plate 78 and the lead screw nut of the marking lifting adjusting screw 76 are fixedly connected, the vertical lifting sliding plate 78 and the two symmetrically arranged vertical guide rails 77 are connected in a sliding manner, the optical integrator 73 is fixedly arranged on the vertical lifting sliding plate 78, the laser marking head 72 is connected with the optical integrator 73, and the laser marking head 72 is located directly above the tool clamp 21. According to the marking requirement of the battery cover plate, the marking template is set, and when the battery cover plate rotates to the position, the laser marking head 72 automatically marks the battery cover plate.
The cleaning assembly 10 shown in fig. 14 and 15 includes a cleaning bracket 101, a cleaning vertical driving cylinder 102, a cleaning vertical guide rail 103, a cleaning vertical slider 104, a cleaning vertical frame 105, a cleaning rotary motor 106, a cleaning swing block 107, a cleaning driving roller 108, a cleaning horizontal sliding plate 109, a cleaning horizontal guide rail 1010, a brush mounting plate 1011 and a plurality of brushes 1012, wherein the cleaning bracket 101 is fixedly arranged on the machine table 30, the cleaning vertical driving cylinder 102 is fixedly arranged on the cleaning bracket 101, a piston rod of the cleaning vertical driving cylinder 102 is connected with the cleaning vertical frame 105, the cleaning vertical guide rail 103 is arranged on the cleaning bracket 101 in the vertical direction, the cleaning vertical slider 104 is slidably connected with the cleaning vertical guide rail 103, the cleaning vertical frame 105 is fixedly connected with the cleaning vertical slider 104, the cleaning rotary motor 106 and the cleaning horizontal guide rail 1010 are both arranged on the cleaning vertical frame 105, a rotating shaft of the cleaning rotary motor 106 is connected with the cleaning swing block 107, the cleaning driving roller 108 is connected with the cleaning swing block 107 far away from the end of the cleaning rotary motor 106, the cleaning horizontal sliding plate 1010 is connected with the cleaning horizontal sliding plate 1010, the cleaning horizontal sliding plate 1010 is connected with the cleaning horizontal sliding plate 109, a plurality of cleaning horizontal sliding plate 1013 is arranged on the cleaning horizontal sliding plate 109, a plurality of cleaning brush mounting plate 1013 arranged on the cleaning roller 109, and a cleaning horizontal sliding plate 1013 arranged on the cleaning roller 21, and a cleaning roller 108 is arranged on the cleaning horizontal mounting plate 1011, and a cleaning roller 21, and a plurality of the cleaning brush mounting plate 108 are arranged on the cleaning roller 21, and a cleaning roller of the cleaning roller.
The working principle of the cleaning assembly 10 is as follows:
when the battery cover plate rotates to the position along with the turntable assembly 2, the piston rod of the cleaning vertical driving cylinder 102 drives the cleaning vertical frame body 105 to descend, so that the plurality of brushes 1012 contact with the tool fixture 21 at the position, the cleaning rotating motor 106 is started to drive the cleaning swinging block 107 to swing around the cleaning rotating motor 106, so that the cleaning driving roller 108 moves along the arc, the position of the cleaning driving roller 108 in the waist-shaped hole 1013 is changed, and the cleaning horizontal sliding plate 109 reciprocates along the cleaning vertical guide rail 103, so that the plurality of brushes 1012 move on the tool fixture 21 to clean and remove dust of the tool fixture 21.
As shown in fig. 9, the feeding assembly 9 includes two cables 91, a cable bracket 92, two symmetrically arranged feeding lifting cylinders 93, a feeding rotating plate 94, a feeding switching rotating motor 95 and a mechanism bracket 96, the cable bracket 92 and the mechanism bracket 96 are both fixedly arranged on the machine platform 30, one end of each of the two oppositely arranged cables 91 is connected to the cable bracket 92, the two oppositely arranged cables 91 and the two symmetrically arranged feeding lifting cylinders 93 are arranged in a one-to-one correspondence, the other end of each cable 91 is connected to the feeding rotating plate 94 through a transfer plate, the feeding switching rotating motor 95 is fixedly arranged on the mechanism bracket 96, a rotating shaft of the feeding switching rotating motor 95 is connected to a middle position of the feeding rotating plate 94, the two symmetrically arranged feeding lifting cylinders 93 are respectively arranged at two ends of the feeding rotating plate 94 in a length direction, a piston rod of the feeding lifting cylinder 93 is connected to a feeding nozzle mounting plate 97, and the feeding nozzle mounting plate 97 is provided with a plurality of vacuum feeding nozzles 98. The cable 91 is used for passing the electric wire, the battery apron is fixed a position the back on the material loading assembly line 1, feed mechanism is rotatory to the battery apron top with one of two material loading suction nozzle mounting panels 97, material loading lift cylinder 93 descends, a plurality of vacuum material loading suction nozzles 98 press the battery apron on, the vacuum is opened, hold the battery apron, then material loading lift cylinder 93 rises, material loading switching rotating electrical machines 95 rotates the half-turn, 180 promptly, material loading lift cylinder 93 descends, the battery apron falls in the frock clamp 21 of carousel subassembly 2, the vacuum cancellation, material loading lift cylinder 93 rises, the battery apron is stayed in the frock clamp 21 of carousel subassembly 2, accomplish automatic feeding.
The turntable assembly 2 shown in fig. 8 includes a turntable base 22, a motor 23, and a rotary disc 24, wherein the turntable base 22 is fixedly disposed on the machine table 30, the motor 23 is disposed on the turntable base 22, the rotary disc 24 is connected to the motor 23, the six tooling fixtures 21 are disposed on the rotary disc 24 in an annular array manner, six U-shaped openings 25 are disposed at an outer circumferential position of the rotary disc 24, the six U-shaped openings 25 and the six tooling fixtures 21 are disposed in a one-to-one correspondence manner, and the tooling fixtures 21 are covered at the positions of the U-shaped openings 25. In frock clamp 21 is placed to battery cover plate to material loading subassembly 9, motor 23 drives rotary disc 24 and rotates, realize the removal of battery cover plate between each station of equipment, rotary disc 24 rotates a week and divides the circumference into the material loading station, the visual detection station, mark the station, sweep sign indicating number detection station, unloading station and clean station, the material loading station, the visual detection station, mark the station, sweep sign indicating number detection station, unloading station and clean station are arranged according to clockwise direction in proper order, material loading subassembly 9 is located the material loading station, visual detection subassembly 4 is located the visual detection station, mark subassembly 7 is located and marks the station, it is located and sweeps sign indicating number detection station to sweep sign indicating number detection subassembly 6, unloading subassembly 3 is located the unloading station, clean subassembly 10 is located clean station.
Based on the structure, the working method of the automatic marking working method of the battery cover plate comprises the following steps:
s1, sequentially placing the battery cover plates produced in the previous process on the conveying belts 142 of the two symmetrically-arranged conveying assemblies 14, wherein the surfaces of the battery cover plates needing to be marked are arranged downwards;
s2, the conveyer belt 142 horizontally moves the battery cover plate, when the battery cover plate moves to the position of the first blocking cylinder 17, the battery cover plate is blocked by the first blocking cylinder 17, the piston rod of the clamping cylinder 18 extends out to prop against a second battery cover plate of the battery cover plates arranged in a row on the conveyer belt 142 (the battery cover plate is the battery cover plate on the rear side of the battery cover plate contacted with the first blocking cylinder 17), so that the second battery cover plate on the conveyer belt 142 cannot move along with the conveyer belt 142;
s3, the piston rod of the blocked cylinder I17 is retracted to remove the blocking, and the first battery cover plate moves towards the battery cover plate overturning assembly 12 along with the conveying belt 142 until the first battery cover plate moves into the U-shaped bayonet I127 or the U-shaped bayonet II 128;
s4, starting the turnover driving motor 121, driving the two symmetrically arranged turnover circular plates 126 to rotate 180 degrees through the transmission of the turnover driving wheel 123, the turnover driving gear belt 124 and the turnover driving driven wheel 125, and turning over the battery cover plates on the two symmetrically arranged turnover circular plates 126 for 180 degrees at the moment to enable the surfaces of the battery cover plates needing to be marked to face upwards;
s5, the turned battery cover plate is in contact with the conveying belt 142 and moves along with the conveying belt 142;
s6, when a large number of battery cover plates are conveyed between the battery cover plate overturning assembly 12 and the tail end of the conveying assembly 14, the blocking cylinder I17 and the clamping cylinder 18 between the battery cover plate overturning assembly 12 and the tail end of the conveying assembly 14 work, and the working principle is the same as that of the steps S2 and S3, so that the battery cover plates are moved to the positions of the feeding positioning cylinder I15 and the feeding positioning cylinder II 16 one by one;
s7, conveying the battery cover plate to the positions of the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16, extending piston rods of the first feeding positioning cylinder 15 and the second feeding positioning cylinder 16, and positioning the battery cover plate at the positions;
s8, the feeding switching rotating motor 95 drives one of the two symmetrically-arranged feeding lifting cylinders 93 to move to the position above the first feeding positioning cylinder 15 or the second feeding positioning cylinder 16, the feeding lifting cylinder 93 drives the plurality of vacuum feeding suction nozzles 98 to descend, so that the plurality of vacuum feeding suction nozzles 98 adsorb the battery cover plate, and the other feeding lifting cylinder 93 repeats the steps, so that the battery cover plate is adsorbed on the plurality of vacuum feeding suction nozzles 98 connected with the two symmetrically-arranged feeding lifting cylinders 93;
s9, a feeding switching rotating motor 95 drives two symmetrically-arranged feeding lifting air cylinders 93 to be alternately arranged above the tool clamp 21 of the feeding station, and a plurality of vacuum feeding suction nozzles 98 release the battery cover plate into the tool clamp 21 of the feeding station;
s10, the turntable assembly 2 drives the tool clamp 21 with the battery cover plate placed to rotate from a feeding station to a visual detection station;
s11, automatically polishing by a light source 44, automatically photographing by a camera 42, automatically identifying and calculating the burr size and the size of a liquid injection hole by a visual software algorithm, and outputting a related result and data after comparing the burr size and the size of the liquid injection hole with a standard value;
s12, the turntable assembly 2 drives the detected battery cover plate to rotate from the visual detection station to the marking station;
s13, marking the battery cover plate qualified in the step S11 by using a laser marking head 72;
s14, the turntable assembly 2 drives the marked battery cover plate to rotate from the marking station to the code scanning detection station;
s15, automatically scanning the code by the code scanning gun 65, and judging whether the marking effect is qualified according to whether the code can be scanned or not;
s16, the blanking rotary switching motor 32 drives two symmetrically arranged blanking lifting driving cylinders 34 to respectively move to the upper part of the tool clamp 21 at the blanking station, and the blanking rotary cylinder 35 drives a plurality of vacuum blanking suckers 37 to descend and slowly adsorb a battery cover plate in the tool clamp 21 at the blanking station;
s17, placing qualified battery cover plates on the blanking assembly line 5 and placing unqualified battery cover plates on the NG assembly line 8 according to the code scanning result;
s18, the turntable assembly 2 drives the tool clamp 21 which finishes blanking to rotate from a blanking station to a cleaning station;
s19, a piston rod of the cleaning vertical driving cylinder 102 drives the cleaning vertical frame body 105 to descend, so that the plurality of brushes 1012 are in contact with the tool clamp 21 at the position, the cleaning rotating motor 106 is started to drive the cleaning swinging block 107 to swing around the cleaning rotating motor 106, so that the cleaning driving roller 108 moves along an arc, the position of the cleaning driving roller 108 in the waist-shaped hole 1013 is changed, so that the cleaning horizontal sliding plate 109 reciprocates along the cleaning vertical guide rail 103, and the plurality of brushes 1012 move on the tool clamp 21 to clean and remove dust of the tool clamp 21;
and S20, after cleaning is finished, the turntable assembly 2 drives the tool clamp 21 to rotate from the cleaning station to the feeding station, and a new working cycle is performed again.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (10)
1. An automatic marking working method of a battery cover plate is characterized in that: the method comprises the following steps:
s1, sequentially placing the battery cover plate produced in the previous process on conveying belts (142) of two symmetrically-arranged conveying assemblies (14), wherein the surface of the battery cover plate to be marked is arranged downwards;
s2, the conveyer belt (142) horizontally moves the battery cover plate, when the battery cover plate moves to the position of the first blocking cylinder (17), the battery cover plate is blocked by the first blocking cylinder (17), a piston rod of the clamping cylinder (18) extends out to abut against a second battery cover plate of the battery cover plates arranged in a row on the conveyer belt (142), wherein the battery cover plate is the battery cover plate on the rear side of the battery cover plate contacted with the first blocking cylinder (17), so that the second battery cover plate on the conveyer belt (142) cannot move along with the conveyer belt (142);
s3, a piston rod of the blocked cylinder I (17) is retracted to release the blocking, and the first battery cover plate moves towards the battery cover plate overturning assembly (12) along with the conveying belt (142) until the first battery cover plate moves into the U-shaped bayonet I (127) or the U-shaped bayonet II (128);
s4, starting a turnover driving motor (121), driving two symmetrically-arranged turnover circular plates (126) to rotate 180 degrees through transmission of a turnover driving wheel (123), a turnover driving gear belt (124) and a turnover driving driven wheel (125), and turning over the battery cover plates on the two symmetrically-arranged turnover circular plates (126) for 180 degrees at the moment to enable the surfaces of the battery cover plates needing to be marked to face upwards;
s5, the turned battery cover plate is in contact with the conveying belt (142) and moves along with the conveying belt (142);
s6, when a large number of battery cover plates are conveyed between the battery cover plate overturning assembly (12) and the tail end of the conveying assembly (14), the blocking cylinder I (17) and the clamping cylinder (18) between the battery cover plate overturning assembly (12) and the tail end of the conveying assembly (14) work, and the working principle is the same as that of the steps S2 and S3, so that the battery cover plates are moved to the positions of the feeding positioning cylinder I (15) and the feeding positioning cylinder II (16) one by one;
s7, conveying the battery cover plate to the positions of the first feeding positioning cylinder (15) and the second feeding positioning cylinder (16), and positioning the battery cover plate at the positions by extending piston rods of the first feeding positioning cylinder (15) and the second feeding positioning cylinder (16);
s8, a feeding switching rotating motor (95) drives one of two symmetrically arranged feeding lifting cylinders (93) to move to the position above a feeding positioning cylinder I (15) or a feeding positioning cylinder II (16), the feeding lifting cylinder (93) drives a plurality of vacuum feeding suction nozzles (98) to descend, so that the plurality of vacuum feeding suction nozzles (98) adsorb the battery cover plate, and the other feeding lifting cylinder (93) repeats the steps, so that the plurality of vacuum feeding suction nozzles (98) connected with the two symmetrically arranged feeding lifting cylinders (93) adsorb the battery cover plate;
s9, a feeding switching rotating motor (95) drives two symmetrically-arranged feeding lifting cylinders (93) to be placed above the tooling clamp (21) of the feeding station in turn, and a plurality of vacuum feeding suction nozzles (98) release the battery cover plate into the tooling clamp (21) of the feeding station;
s10, driving a tool clamp (21) with a battery cover plate placed on to rotate from a feeding station to a visual detection station by a turntable assembly (2);
s11, automatically polishing by a light source (44), automatically photographing by a camera (42), automatically identifying and calculating the sizes of burrs and liquid injection holes by a visual software algorithm, and outputting related results and data after comparing the sizes of the burrs and the liquid injection holes with a standard value;
s12, the turntable assembly (2) drives the detected battery cover plate to rotate from the visual detection station to the marking station;
s13, marking the battery cover plate qualified in the step S11 by using a laser marking head (72);
s14, the turntable assembly (2) drives the marked battery cover plate to rotate from the marking station to the code scanning detection station;
s15, automatically scanning the code by a code scanning gun (65), and judging whether the marking effect is qualified according to whether the code can be scanned or not;
s16, a blanking rotation switching motor (32) drives two symmetrically arranged blanking lifting driving cylinders (34) to respectively move to the upper part of the tooling clamp (21) at the blanking station, and a blanking rotation cylinder (35) drives a plurality of vacuum blanking suction cups (37) to descend and slowly adsorb a battery cover plate in the tooling clamp (21) at the blanking station;
s17, placing the qualified battery cover plate on the blanking assembly line (5) and placing the unqualified battery cover plate on the NG assembly line (8) according to the code scanning result;
s18, the turntable assembly (2) drives the tool clamp (21) which finishes blanking to rotate from a blanking station to a cleaning station;
s19, a piston rod of the cleaning vertical driving cylinder (102) drives the cleaning vertical frame body (105) to descend, so that the plurality of brushes (1012) are in contact with the tool fixture (21) at the position, the cleaning rotating motor (106) is started to drive the cleaning swinging block (107) to swing around the cleaning rotating motor (106), the cleaning driving roller (108) moves along an arc, the position of the cleaning driving roller (108) in the waist-shaped hole (1013) is changed, the cleaning horizontal sliding plate (109) reciprocates along the cleaning vertical guide rail (103), and therefore the plurality of brushes (1012) move on the tool fixture (21) to clean and remove dust of the tool fixture (21);
s20, after cleaning is finished, the turntable assembly (2) drives the tool clamp (21) to rotate from the cleaning station to the feeding station, and new working cycle is carried out again.
2. The automatic marking working method of the battery cover plate as claimed in claim 1, characterized in that: the device for the automatic marking working method comprises a feeding assembly line (1), a turntable assembly (2), a blanking assembly (3), a visual detection assembly (4), a blanking assembly line (5), a code scanning detection assembly (6), a marking assembly (7), an NG assembly line (8), a feeding assembly (9), a cleaning assembly (10), a smoke purifier (20), a machine table (30) and a machine case cover (40), wherein the machine case cover (40) is covered on the machine table (30), the smoke purifier (20) is positioned outside the machine table (30), and the smoke purifier (20) is communicated with the interior of the machine case cover (40), go up material assembly line (1), carousel subassembly (2), unloading subassembly (3), visual detection subassembly (4), unloading assembly line (5), sweep a yard detection component (6), mark subassembly (7), NG assembly line (8), material loading subassembly (9) and clean subassembly (10) all set up on board (30) to material loading assembly line (1), carousel subassembly (2), unloading subassembly (3), visual detection subassembly (4), unloading assembly line (5), sweep a yard detection component (6), mark subassembly (7), NG assembly line (8), material loading subassembly (9) and clean subassembly (10) are located that quick-witted case cover (40) cover and establish the norm Enclose the interior, the initiating terminal of material loading assembly line (1), the end of unloading subassembly (3) and the end of NG assembly line (8) all extend quick-witted case cover (40), carousel subassembly (2) are six graduated disks to be equipped with six frock clamp (21) on carousel subassembly (2), carousel subassembly (2) rotatory in-process is in proper order through material loading subassembly (9), visual detection subassembly (4), is beaten mark subassembly (7), is swept yard detection component (6), unloading subassembly (3) and clean subassembly (10).
3. The automatic marking working method of the battery cover plate as claimed in claim 2, characterized in that: the material loading assembly line (1) comprises an assembly line frame body (11), a battery cover plate turning assembly (12), a conveying driving assembly (13), a conveying assembly (14) with two symmetrical arrangements, a first material loading positioning cylinder (15) and a second material loading positioning cylinder (16), wherein the conveying assembly (14), the first material loading positioning cylinder (15) and the second material loading positioning cylinder (16) with the two symmetrical arrangements are arranged on the assembly line frame body (11), the battery cover plate turning assembly (12) is located at the middle position of the assembly line frame body (11), the conveying driving assembly (13) is connected with the conveying assemblies (14) with the two symmetrical arrangements, the conveying assemblies (14) with the two symmetrical arrangements are arranged on the inner walls of the two sides of the assembly line frame body (11), the battery cover plate turning assembly (12) is arranged between the conveying assemblies (14) with the two symmetrical arrangements, the battery cover plate turning assembly (14) with the two symmetrical arrangements are provided with the battery cover plate, the first material loading positioning cylinder (15) and the second material loading positioning cylinder (16) are arranged in parallel arrangement, and the first material loading positioning cylinder (16) and the second material loading positioning cylinder (14) are arranged in parallel arrangement.
4. The automatic marking working method of the battery cover plate as claimed in claim 3, characterized in that: the battery cover plate overturning assembly (12) comprises an overturning driving motor (121), an overturning supporting frame (122), an overturning driving wheel (123), an overturning driving gear belt (124), an overturning driving driven wheel (125), two symmetrically arranged overturning circular plates (126) and an overturning shaft, wherein the overturning driving motor (121) and the overturning shaft are both arranged on the overturning supporting frame (122), a rotating shaft of the overturning driving motor (121) is connected with the overturning driving wheel (123), the overturning driving wheel (123) is connected with the overturning driving driven wheel (125) through the overturning driving gear belt (124), the two symmetrically arranged overturning circular plates (126) and the overturning driving driven wheel (125) are both sleeved on the overturning shaft, a U-shaped bayonet one (127) and a U-shaped bayonet two (128) are arranged on the overturning circular plate (126), the U-shaped bayonet one (127) and the U-shaped bayonet two (128) are located on the same diameter of the overturning circular plate (126), the U-shaped bayonet one (127) and the U-shaped bayonet two (128) extend to the position of the overturning circular plate (126), and the U-shaped bayonet one (127) and the U-shaped bayonet two (128) are located at the same horizontal conveying position of the U-shaped bayonet (13) of the conveying assembly.
5. The automatic marking work method for the battery cover plate according to claim 2, characterized in that: unloading subassembly (3) drive unloading lift that sets up including unloading support (31), unloading rotation switch motor (32), unloading rotary platform (33), two symmetries and drive unloading revolving cylinder (35) that actuating cylinder (34) and two symmetries set up, unloading support (31) are fixed to be set up on board (30), unloading rotation switch motor (32) are fixed to be set up on unloading support (31) to the pivot of unloading rotation switch motor (32) and the intermediate position department of unloading rotary platform (33) are connected, the unloading lift that two symmetries set up drives actuating cylinder (34) and sets up respectively at the both ends of unloading rotary platform (33), the unloading lift that two symmetries set up drives actuating cylinder (34) and unloading revolving cylinder (35) that two symmetries set up correspond the setting to unloading revolving cylinder (35) and unloading lift drive the piston rod connection of actuating cylinder (34), be connected with unloading sucking disc mounting panel (36) on unloading revolving cylinder (35), be connected with a plurality of vacuum sucking disc (37) on unloading sucking disc mounting panel (36).
6. The automatic marking working method of the battery cover plate as claimed in claim 1, characterized in that: the visual detection assembly (4) comprises a visual support (41), two symmetrically arranged cameras (42), two symmetrically arranged lenses (43), a light source (44) and a light source support (45), wherein the visual support (41) and the light source support (45) are arranged on the machine table (30), the two symmetrically arranged cameras (42) are arranged on the visual support (41), the two symmetrically arranged cameras (42) and the two symmetrically arranged lenses (43) are arranged in a one-to-one correspondence manner, the lenses (43) are connected with the cameras (42), the light source (44) is arranged on the light source support (45), the lenses (43), the tool clamp (21) and the light source (44) are located on the same vertical line, and the lenses (43) and the light source (44) are respectively located on the upper side and the lower side of the tool clamp (21); sweep sign indicating number determine module (6) including sweeping sign indicating number unable adjustment base (61), vertical adjusting rod (62), fixed connector (63), horizontal adjusting rod (64) and sweep sign indicating number rifle (65), sweep a fixed setting on board (30) of sign indicating number unable adjustment base (61), the lower tip of vertical adjusting rod (62) is fixed to be set up on sweeping a fixed base (61), fixed connector (63) set up on vertical adjusting rod (62), the one end and the fixed connector (63) of horizontal adjusting rod (64) are connected, sweep a yard rifle (65) and set up the other end at horizontal adjusting rod (64) to it is located frock clamp (21) directly over to sweep a yard rifle (65).
7. The automatic marking working method of the battery cover plate as claimed in claim 1, characterized in that: marking subassembly (7) including marking mechanism base (71), laser marking head (72), laser integrator (73), vertical support body (74), lift adjusting hand wheel (75), mark lift adjusting screw (76), vertical guide rail (77) and the vertical lift slide (78) that two symmetries set up, marking mechanism base (71) is fixed to be set up on board (30), vertical support body (74) is fixed to be set up on marking mechanism base (71), mark lift adjusting screw (76) and vertical guide rail (77) that two symmetries set up all set up on vertical support body (74) to vertical guide rail (77) and mark lift adjusting screw (76) parallel arrangement, the screw-nut fixed connection of vertical lift slide (78) and mark lift adjusting screw (76) to vertical lift slide (78) and the vertical guide rail (77) sliding connection that two symmetries set up, optical integrator (73) are fixed to be set up on vertical lift slide (78), laser marking head (72) and laser integrator (73) are connected to mark head (21) is located in the integrated top of laser marking head.
8. The automatic marking working method of the battery cover plate according to claim 1, characterized in that: the cleaning assembly (10) comprises a cleaning support (101), a cleaning vertical driving cylinder (102), a cleaning vertical guide rail (103), a cleaning vertical sliding block (104), a cleaning vertical frame body (105), a cleaning rotating motor (106), a cleaning swinging block (107), a cleaning driving roller (108), a cleaning horizontal sliding plate (109), a cleaning horizontal guide rail (1010), a brush mounting plate (1011) and a plurality of brushes (1012), wherein the cleaning support (101) is fixedly arranged on the machine table (30), the cleaning vertical driving cylinder (102) is fixedly arranged on the cleaning support (101), a piston rod of the cleaning vertical driving cylinder (102) is connected with the cleaning vertical frame body (105), the cleaning vertical guide rail (103) is arranged on the cleaning support (101) in the vertical direction, the cleaning vertical sliding block (104) is in sliding connection with the cleaning vertical guide rail (103), the cleaning vertical frame body (105) is fixedly connected with the cleaning vertical sliding block (104), the cleaning rotating motor (106) and the cleaning horizontal guide rail (1010) are both arranged on the cleaning vertical guide rail (105), the cleaning rotating motor (106) is connected with the cleaning swinging block (107), and the cleaning rotating shaft (107) is connected with the cleaning rotating block (107), clean horizontal sliding plate (109) and clean horizontal guide rail (1010) sliding connection to be equipped with waist type hole (1013) on clean horizontal sliding plate (109), clean driving roller (108) set up in waist type hole (1013), and clean driving roller (108) and waist type hole (1013) roll connection, brush mounting panel (1011) and clean horizontal sliding plate (109) fixed connection, a plurality of brushes (1012) set up on brush mounting panel (1011) to a plurality of brushes (1012) are located frock clamp (21) directly over.
9. The automatic marking working method of the battery cover plate according to claim 1, characterized in that: the feeding assembly (9) comprises two oppositely arranged cables (91), a cable support (92), two symmetrically arranged feeding lifting cylinders (93), a feeding rotating plate (94), a feeding switching rotating motor (95) and a mechanism support (96), wherein the cable support (92) and the mechanism support (96) are fixedly arranged on a machine table (30), one ends of the two oppositely arranged cables (91) are connected with the cable support (92), the two oppositely arranged cables (91) and the two symmetrically arranged feeding lifting cylinders (93) are arranged in a one-to-one correspondence mode, the other ends of the cables (91) are connected with the feeding rotating plate (94) through a transfer plate, the feeding switching rotating motor (95) is fixedly arranged on the mechanism support (96), a rotating shaft of the feeding switching rotating motor (95) is connected with the middle position of the feeding rotating plate (94), the two symmetrically arranged feeding lifting cylinders (93) are respectively arranged at two ends of the feeding rotating plate (94) in the length direction, the feeding lifting cylinders (93) are connected with a plurality of suction nozzles (97), and the feeding mounting plates (97) are arranged on suction nozzles (97).
10. The automatic marking working method of the battery cover plate according to claim 1, characterized in that: carousel subassembly (2) are including carousel base (22), motor (23) and rotating disc (24), carousel base (22) is fixed to be set up on board (30), motor (23) set up on carousel base (22), rotating disc (24) and motor (23) are connected, six frock clamp (21) set up on rotating disc (24) according to annular array's mode, the outer circumference position department of rotating disc (24) is equipped with six U type openings (25), six U type openings (25) and six frock clamp (21) one-to-one set up to frock clamp (21) cover is established in U type opening (25) position department.
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CN202211438921.7A CN115647598A (en) | 2022-11-17 | 2022-11-17 | Automatic marking working method of battery cover plate |
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CN202211438921.7A CN115647598A (en) | 2022-11-17 | 2022-11-17 | Automatic marking working method of battery cover plate |
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CN202211438921.7A Pending CN115647598A (en) | 2022-11-17 | 2022-11-17 | Automatic marking working method of battery cover plate |
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Cited By (4)
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CN116604769A (en) * | 2023-06-02 | 2023-08-18 | 中山市东润智能装备有限公司 | Injection molding blanking and detecting equipment |
CN116833577A (en) * | 2023-08-31 | 2023-10-03 | 深圳铭创智能装备有限公司 | laser marking machine |
CN118060732A (en) * | 2024-04-17 | 2024-05-24 | 阳光中科(福建)能源股份有限公司 | Solar cell grid line laser scribing equipment |
CN118090612A (en) * | 2024-04-26 | 2024-05-28 | 常州欧瑞电气股份有限公司 | Detection device is used in production of electric power transformer |
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CN116833577A (en) * | 2023-08-31 | 2023-10-03 | 深圳铭创智能装备有限公司 | laser marking machine |
CN118060732A (en) * | 2024-04-17 | 2024-05-24 | 阳光中科(福建)能源股份有限公司 | Solar cell grid line laser scribing equipment |
CN118060732B (en) * | 2024-04-17 | 2024-07-02 | 阳光中科(福建)能源股份有限公司 | Solar cell grid line laser scribing equipment |
CN118090612A (en) * | 2024-04-26 | 2024-05-28 | 常州欧瑞电气股份有限公司 | Detection device is used in production of electric power transformer |
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