CN207834468U - A kind of automatic assembly line of battery modules - Google Patents
A kind of automatic assembly line of battery modules Download PDFInfo
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- CN207834468U CN207834468U CN201721887003.7U CN201721887003U CN207834468U CN 207834468 U CN207834468 U CN 207834468U CN 201721887003 U CN201721887003 U CN 201721887003U CN 207834468 U CN207834468 U CN 207834468U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052802 copper Inorganic materials 0.000 claims abstract description 68
- 239000010949 copper Substances 0.000 claims abstract description 68
- 238000005452 bending Methods 0.000 claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 claims abstract description 45
- 238000009434 installation Methods 0.000 claims abstract description 39
- 238000005096 rolling process Methods 0.000 claims abstract description 37
- 238000003466 welding Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 179
- 230000033001 locomotion Effects 0.000 claims description 76
- 238000001514 detection method Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 16
- 238000009960 carding Methods 0.000 claims description 10
- 230000007723 transport mechanism Effects 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 8
- 230000008450 motivation Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 26
- 230000000712 assembly Effects 0.000 description 14
- 238000000429 assembly Methods 0.000 description 14
- 230000009471 action Effects 0.000 description 6
- 238000007689 inspection Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 102100028667 C-type lectin domain family 4 member A Human genes 0.000 description 2
- 101000766908 Homo sapiens C-type lectin domain family 4 member A Proteins 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Battery Mounting, Suspending (AREA)
Abstract
The utility model is related to batteries to assemble technical field, and in particular to a kind of automatic assembly line of battery modules.The production line includes:Conveying device, the stacking station being sequentially arranged on production line wear screw rod station, screw rod locking station, Check up polarity station, copper installation station, lug bending station, lug rolling station and welding post, each station is connected to by the conveying device, and next station is delivered to by the conveying device after each station completion relevant work.The production line of the utility model substitutes employee using automation equipment, and employee is made to be freed from single repetition, hard work, far from battery, reduces risk, while improving production efficiency, reduces production cost, is suitable for industrialized production.
Description
Technical field
The utility model is related to batteries to assemble technical field, and in particular to a kind of automatic assembly line of battery modules.
Background technology
As national policy vigorously supports new energy industry, new-energy automobile and energy-storage system technology tend into
It is ripe, the condition that high-volume enters market is had been provided with, can the production capacity of battery modules becomes relevant enterprise seize market part in time
The key of volume.Existing battery modules production is manually to be stacked, assembled, carried, and assists giving birth to using easy frock clamp
The process of production, battery modules assembling is more complicated, and the production line of major part enterprise is still without automation mechanized operation is realized at present, not only
Staff labor intensity is big, and low production efficiency, enterprise's production cost are high, homogeneity of product is poor, seriously affect the reliable of battery
Property and aesthetics.
In consideration of it, overcoming the above defect in the prior art, a kind of automatic assembly line of new battery modules is provided.At
For this field technical problem urgently to be resolved hurrily.
Invention content
The purpose of this utility model is that for the drawbacks described above of the prior art, a kind of battery modules are provided and assemble life automatically
Producing line.
The purpose of this utility model can be realized by technical measures below:
A kind of automatic assembly line of battery modules, the production line include:Conveying device, the heap being sequentially arranged on production line
Folded station wears screw rod station, screw rod locking station, Check up polarity station, copper installation station, lug bending station, lug rolling
Flat station and welding post, each station are connected to by the conveying device;
The stacking station is equipped with the stack device for stacking battery core;The screw rod station of wearing is equipped with for by spiral shell
Bar penetrates in battery modules and wears screw device;Screw rod locking station be equipped with for will penetrate the screw rods of battery modules with
The screw locking device of nut check;The Check up polarity station is equipped with and is detected for the polarity to lug and scans note
The device for detecting polarity of record;The copper installation station is equipped with for filling copper installation of the copper installation in battery modules
It sets;The lug bending station is equipped with for by the lug apparatus for bending of the lug bending of battery modules;The lug rolling
Station is equipped with for by the lug rolling device of the lug rolling of battery modules;The welding post is equipped with for by battery
The welder that the lug of module is welded;It is defeated by the conveying device after device completion relevant work on each station
It send to next station.
Preferably, the stack device is connected with a feeding device, and the feeding device includes:First rack is set to
The battery core feeding line being separately connected with the stack device, middle shell feeding line in first rack are set on the battery core feeding line
There are storage box, the storage box to be equipped with the first manipulator, the battery core that battery core feeding line conveys is put by first manipulator
Storage box.
Preferably, the stack device is set in first rack, and the stack device includes:With the battery core feeding
Line and the transport mechanism of middle shell feeding line connection, the stacking shelf that is connect with the transport mechanism and on the stacking shelf the
Battery core from storage box is sent to the center of the stacking shelf by three manipulators, the transport mechanism, waits for that middle shell enters
After stacking shelf, third manipulator stacks gradually battery core and middle shell, and is sent into the battery modules stacked are completed in conveying device
It is delivered to next station.
Preferably, the screw device of wearing includes:Second rack, the first lifting in second rack hold machine
Structure, the first motion, the screw rod installing mechanism being connect with the first motion and screw rod magazine;First lifting holds machine
Battery modules are risen to required height by structure, and the first motion mobile screw installing mechanism determines battery modules
Position, the screw rod installing mechanism take out screw rod from the screw rod magazine and are put into the designated positions of battery modules and penetrate screw rod
In battery modules.
Preferably, the screw locking device includes:Third rack, the second lifting in third rack hold machine
Structure, the second motion, third motion, switching mechanism, nut feed mechanism and nut on the second motion
The battery modules for putting on screw rod are turned to by detent mechanism, the retaining mechanism on third motion, the switching mechanism
Position, while nut feed mechanism pushes to nut in nut detent mechanism, nut detent mechanism, which pushes to nut, is adjacent to spiral shell
Screw rod and nut check, second lifting are held mechanism and carry the battery modules of tie down screw by bar, the retaining mechanism
To conveying device.
Preferably, the device for detecting polarity includes:4th rack, the third lifting in the 4th rack hold machine
Structure, the 4th motion and the color detection mechanism being connect with the 4th motion, the third lifting holds mechanism will
Battery modules rise to required height, and the 4th motion positions the color detection mechanism to battery modules lug
The position of detection, the color detection mechanism are detected lug.
Preferably, the copper installation device includes:5th rack, the 4th lifting in the 5th rack hold machine
Structure, lug carding mechanism, installation copper bar mechanism and copper bar feed mechanism;4th lifting holds mechanism and rises to battery modules
Lug is simultaneously combed into the shape for being adapted to fit copper bar by required height by positioning, the lug carding mechanism in battery modules point
Shape, installation copper bar mechanism copper bar of the crawl from copper bar feed mechanism is simultaneously placed to specified position, by copper installation in battery
On module.
Preferably, the lug apparatus for bending includes:6th rack, the 6th fitness machine in the 6th rack
Structure, the bending mechanism on the 6th motion, the 5th lifting in rack hold mechanism, and the 5th lifting holds mechanism
Battery modules are risen to required height simultaneously to clamp battery modules, bending mechanism is moved to lug by the 6th motion
The position at place and in order by lug bending.
Preferably, the lug rolling device includes:7th rack, is set the 7th motion in the 7th rack
It is set to the clamping machine in rack in the rolling mechanism on the 7th motion, the elevating mechanism in rack and symmetrical interval
Structure, battery modules are risen to required height and simultaneously clamp on mechanism by elevating mechanism clamps battery modules, the 7th motion
Rolling mechanism is moved to the position where lug and in order by lug rolling.
Preferably, the welder includes:8th rack, the 6th lifting in the 8th rack hold machine
Structure, the 8th motion, welding mechanism and hold-down mechanism;It is described 6th lifting hold mechanism battery modules are risen to it is required
Highly and by battery modules clamping and positioning centering, while hold-down mechanism is moved to the lug that needs are welded in the top of battery modules
After being compressed, the welding mechanism is moved to the top of battery modules by the 8th motion, is carried out to battery modules
It takes pictures and positions and lug is welded.
The production line of the utility model substitutes employee using automation equipment, makes employee from single repetition, hard work
In free, far from battery, reduce risk, while improving production efficiency, reduce production cost, be suitable for industrialized production.
Description of the drawings
Fig. 1 is each station setting schematic diagram of the production line of the utility model.
Fig. 2 is the work flow diagram of the production line of the utility model.
Fig. 3 is the structural schematic diagram of the feeding device and stack device in the production line of the utility model.
Fig. 4 is the structural schematic diagram for wearing screw device in the production line of the utility model.
Fig. 5 is the structural schematic diagram of the screw rod installing mechanism worn in screw device of the utility model.
Fig. 6 is the battery module structure schematic diagram for putting on screw rod worn in screw device of the utility model.
Fig. 7 is the work flow diagram for wearing screw rod station of the utility model.
Fig. 8 is first structural schematic diagram of the lock screw device in the production line of the utility model.
Fig. 9 is second structural schematic diagram of the lock screw device in the production line of the utility model.
Figure 10 is the partial enlargement structural representation of the nut feed mechanism in the lock screw device of the utility model.
Figure 11 is the structural schematic diagram of the nut detent mechanism in the lock screw device of the utility model.
Figure 12 is the partial enlargement structural representation of the nut detent mechanism in the lock screw device of the utility model.
Figure 13 is the structural schematic diagram of the retaining mechanism in the lock screw device of the utility model.
Figure 14 is the partial enlargement structural representation of the retaining mechanism in the lock screw device of the utility model.
Figure 15 is the work flow diagram of the screw rod locking station of the utility model.
Figure 16 is the structural schematic diagram of the device for detecting polarity in the production line of the utility model.
Figure 17 is the 4th motion and the signal of color detection mechanism structure in the device for detecting polarity of the utility model
Figure.
Figure 18 is the work flow diagram of the Check up polarity station of the utility model.
Figure 19 is the structural schematic diagram of the copper installation device in the production line of the utility model.
Figure 20 is the structural schematic diagram of the lug carding mechanism in the copper installation device of the utility model.
Figure 21 is the structural schematic diagram of the installation copper bar mechanism in the copper installation device of the utility model.
Figure 22 is the structural schematic diagram of the copper bar feed mechanism in the copper installation device of the utility model.
Figure 23 is the front view of the copper bar feed mechanism in the copper installation device of the utility model.
Figure 24 is the work flow diagram of the copper installation station of the utility model.
Figure 25 is the structural schematic diagram of the lug apparatus for bending in the production line of the utility model.
Figure 26 is the structural schematic diagram of the 6th motion and bending mechanism in the lug apparatus for bending of the utility model.
Figure 27 is the work flow diagram of the lug bending station of the utility model.
Figure 28 is the structural schematic diagram of the lug rolling device in the production line of the utility model.
Figure 29 is the structural schematic diagram of the 7th motion and rolling mechanism in the lug rolling device of the utility model.
Figure 30 is the work flow diagram of the lug rolling station of the utility model.
Figure 31 is the work flow diagram of the welding post of the utility model.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with the accompanying drawings and specifically
Embodiment is described in further detail the utility model.It should be appreciated that specific embodiment described herein is only used to solve
The utility model is released, is not used to limit the utility model.
Hereinafter, refer to the attached drawing is more fully understood to many aspects of the utility model.Component in attached drawing may not
It is drawn to scale.Alternatively, it is preferred that emphasis is clearly demonstrate the component of the utility model.In addition, in the accompanying drawings several regard
In figure, identical reference numeral indicates corresponding part.
Word " exemplary " as used herein or " illustrative " expression are used as example, example or explanation.It retouches herein
Stating any embodiment for " exemplary " or " illustrative " to be not necessarily to be construed as is preferred relative to other embodiment or has
Profit.All embodiments described below are illustrative embodiments, and it is to make to provide these illustrative embodiments
Those skilled in the art are obtained to make and use embodiment of the disclosure and be expected to be not intended to limit the scope of the present disclosure, the disclosure
Range is defined by the claims.In other embodiments, well known feature and method is described in detail so as not to obscure this
Utility model.For purpose described herein, term "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal" and
Its derivative words is related by the utility model oriented with such as Fig. 1.Moreover, have no intent to by above technical field, background technology,
Any theoretical limitation expressed or implied provided in invention content or detailed description below.It should also be clear that being shown in the accompanying drawings
With described in following discussion book specific device and process be that the utility model limited in the following claims is conceived
Simple examples embodiment.It therefore, should not be by with the relevant specific size of presently disclosed embodiment and other physical features
It is construed as limiting, unless claims are separately clearly stated.
Figures 1 and 2 show that a kind of automatic assembly line of battery modules, the production line include:Conveying device 20, successively
Stacking station 2 on production line wears screw rod station 3, screw rod locking station 4, Check up polarity station 5, copper installation station
6, lug bending station 7, lug rolling station 8 and welding post 9, each station are connected to by conveying device 20;
Wherein, station 2 is stacked equipped with the stack device 200 for stacking battery core;Screw rod station 3 is worn to be equipped with for inciting somebody to action
Screw rod 3a is penetrated in battery modules and is worn screw device 300;Screw rod locking station 4 is equipped with the spiral shell for that will penetrate battery modules
The screw locking device 400 of bar 3a and nut 4a lockings;Check up polarity station 5 is equipped with and is examined for the polarity to lug 5a
Survey and scan the device for detecting polarity 500 of record;Copper installation station 6 is equipped with for copper bar 6a to be mounted on battery modules
Copper installation device 600;Lug bending station 7 is equipped with for by the lug apparatus for bending of the lug 5a bendings of battery modules
700;Lug rolling station 8 is equipped with for by the lug rolling device 800 of the lug 5a rollings of battery modules;Welding post 9
It is equipped with the welder (not shown) for welding the lug of battery modules;Device on each station is completed
Next station is delivered to by conveying device 20 after relevant work.
It stacks to be delivered to after the completion of station 2 stacks battery core and wears screw rod station 3, wear screw rod station 3 and screw rod 3a is penetrated into electricity
In the module of pond, and the battery modules for putting on screw rod 3a are delivered to screw rod and lock station 4, screw rod locks station 4 by battery modules
After overturning, complete to be delivered to Check up polarity station 5 after screw rod 3a split nuts 4a, Check up polarity station 5 to the polarity of lug 5a into
Row detects and is delivered to copper installation station 6 after scanning record, and copper bar 6a is mounted on battery modules and handle by copper installation station 6
The battery modules for installing copper bar 6a are delivered to lug bending station 7, lug 5a bending of the lug bending station 7 to battery modules
Afterwards, battery modules are delivered to lug rolling station 8, after lug rolling station 8 is to the lug 5a rollings of battery modules, by battery
Module is delivered to welding post 9, and welding post 9 welds the lug 5a of battery modules, and the battery after the completion of welding
Module is delivered to next station.
The production line of the utility model substitutes employee using automation equipment, makes employee from single repetition, hard work
In free, far from battery, reduce risk, while improving production efficiency, reduce production cost, be suitable for industrialized production.
On the basis of the above embodiments, in the present embodiment, referring to Fig. 1 and Fig. 3, stack device 200 and a feeding device
100 are connected, and feeding device 100 is set on feeding station 1, and feeding device 100 includes:First rack 10 is set to the first rack
The battery core feeding line 10a being separately connected with stack device 200, middle shell feeding line 10b on 10, further, battery core feeding line
10a is arranged two and arranged in parallel, and middle shell feeding line 10b is also provided with two and arranged in parallel.Battery core feeding line 10a
It is equipped with storage box 101, two is preferably provided with, is located at the outside of two battery core feeding line 10a, storage box 101 is equipped with
The battery core feeding line 10a battery cores conveyed are put into storage box 101 by the first manipulator (not shown), the first manipulator.Into one
Step ground, is additionally provided with cache box 1011 in storage box 101, there are six cache box 1011 is set, can accommodate 504 battery cores,
Cache-time is 20 minutes.
Specifically, two workers are arranged in every battery core feeding line 10a, are responsible for front and back battery core feeding, each worker is correct
Completing button is pressed after placing battery core, battery core is transported to storage box 101 by battery core feeding line 10a, and middle shell feeding line 10b is arranged one
Worker, shell feeding, the middle both sides shell feeding line 10b are respectively equipped with left housing feeding station 11 and right shell feeding station 12 in being responsible for, left
Shell and right shell feeding are responsible for operation by the second manipulator 1a, and left housing and right shell are put into middle shell feeding line 10b by the second manipulator 1a
On, it is delivered to and stacks station 2.Battery core (is not shown also before being delivered to storage box 101 by lug sorting station in figure successively
Go out), lug shaping cut out station 23, lug washing station (not shown), OCV detection scannings station 24, battery core NG sorting
Station 25, after the above station completes the related sorting and detection of battery core, battery core is put into storage box 101 simultaneously by the first manipulator
Six cache box 1011 are piled with successively.
On the basis of the above embodiments, in the present embodiment, referring to Fig. 3, stack device 200 is set in the first rack 10,
Stack device 200 includes:The transport mechanism 21 and transport mechanism 21 being connect with battery core feeding line 10a and middle shell feeding line 10b connect
The stacking shelf 22 connect and the third manipulator (not shown) on stacking shelf 22, transport mechanism 21 will come from storage box
101 battery core is sent to the center of stacking shelf 22, and after middle shell enters stacking shelf 22, third manipulator is by battery core and middle shell
It stacks gradually, and will complete to be delivered to next station in the battery modules stacked feeding conveying device 20.
Further, conveying device 20 is equipped with the working plate 2000 of carrying battery modules.
Further, conveying device 20 is set between battery core feeding line 10a and middle shell feeding line 10b, and conveying device 20
With battery core feeding line 10a and the equal vertical connections of middle shell feeding line 10b.
Specifically, the battery modules for completing heap poststack are sent into conveying device 20, are battery mould by the laser marking of lower layer
Group # simultaneously binds the data of number and battery modules, to trace in the future.
On the basis of the above embodiments, in the present embodiment, referring to Fig. 4 to Fig. 7, wearing screw device 300 includes:Second machine
Frame 30, the first lifting in the second rack 30 hold mechanism 31, the first motion 32, are connect with the first motion 32
Screw rod installing mechanism 33 and screw rod magazine 34, screw rod installing mechanism 33 include:First mounting base 330 connects the first mounting base
330 and first motion 32 connecting seat 331, be set to the first mounting base 330 on the first CCD vision positionings component 332, spiral shell
Bar clamp assemblies 333 and screw rod clap tight component 334.First lifting holds mechanism 31 and battery modules is risen to required height,
First motion, 32 mobile screw installing mechanism 33, takes pictures to battery modules using the first CCD vision positionings component 332
Screw rod 3a in screw rod magazine 34 is removed and placed in the screw hole 3b of specified battery modules by positioning, screw rod clamp assemblies 333
Interior, screw rod claps tight component 334 and flops screw rod 3a, and auxiliary threaded rod 3a is fallen into screw hole 3b.
Further, which is equipped with first stopping device (not shown), for stopping that working plate 2000 stops.
On the basis of the above embodiments, in the present embodiment, referring to Fig. 8 to Figure 15, screw locking device 400 includes:The
Three racks 40, the second lifting in third rack 40 hold mechanism (not shown), the second motion 42, third fortune
Motivation structure 43, switching mechanism 44, the nut feed mechanism 42a on the second motion 42 and nut detent mechanism 42b, it sets
In the retaining mechanism 430 on third motion 43, switching mechanism 44 overturns the battery modules for putting on screw rod 3a in place, simultaneously
Nut feed mechanism 42a pushes to nut 4a in nut detent mechanism 42b, and nut detent mechanism 42b pushes to nut 4a
It is adjacent to screw rod 3a, retaining mechanism 430 locks screw rod 3a and nut 4a, and the second lifting holds mechanism by the battery of tie down screw 3a
Module is carried in conveying device 20.
Further, switching mechanism 44 includes:The second mounting base (not shown) in third rack 40, is set to
The first electric rotating machine (not shown) in second mounting base, the rotary shaft being connect with the first electric rotating machine (are not shown in figure
Go out), (do not show in figure with the roll-over table (not shown) of rotation axis connection and the compression cylinder that is connect with the second motion 42
Go out);Referring to Fig. 9 and Figure 10, nut feed mechanism 42a includes:Vibrating disk 42a1, the straight 42a2 that shakes being connect with vibrating disk 42a1,
The nut feed bin 42a3 that is connect with the 42a2 that directly shakes and the first nut push cylinder 42a4, nut 4a are filtered out from vibrating disk 42a1
Come, 42a2 and moved into directly shaking along the extending direction for the 42a2 that directly shakes, the first nut push cylinder 42a4 hangs down with the straight 42a2 that shakes
Straight setting, the first nut push cylinder 42a4 push to the nut 4a from the 42a2 that directly shakes in nut feed bin 42a3;Referring to figure
11 and Figure 12, nut detent mechanism 42b include:Nut positioning hole 42b1, the second electric rotating machine being connected to nut feed bin 42a3
42b2 and the second nut push cylinder 42b3 being connect with the second electric rotating machine 42b2;Second motion 42 is by nut positioning hole
42b1 is moved to specified position, and the second electric rotating machine 42b2 drives the second nut push cylinder 42b3 movement push nuts 4a extremely
In nut positioning hole 42b1;Referring to Figure 13 and Figure 14, retaining mechanism 430 includes:Torque screws batch 4301 and screw push cylinder
4302。
Specifically, referring to Figure 15, after the battery modules in conveying device 20 enter roll-over table, the second motion 42 drives
Compression cylinder moves to the direction of battery modules and compresses battery modules, and the rotation of the first electric rotating machine is turned over by rotary shaft drive
Turntable is moved battery modules rotated ninety degrees counterclockwise.Nut 4a is screened from vibrating disk 42a1, into the straight 42a2 that shakes
And moved along the extending direction for the 42a2 that directly shakes, it, will be from directly shaking 42a2's under the action of the first nut push cylinder 42a4
Nut 4a is pushed in nut feed bin 42a3.After nut feed bin 42a3 fills nut 4a, battery modules overturning is waited in place, the second fortune
Nut mounting-positioning holes 42b1 is moved to first installation site by motivation structure 42, makes the center pair of nut mounting-positioning holes 42a1
The run-out(of thread) of quasi- screw rod 3a, meanwhile, retaining mechanism 430 is moved to the position on the head close to screw rod 3a by third motion 43
It sets, after screwdriver push in place, the second electric rotating machine 42b2 drives the second nut push cylinder 42b3 to push to nut 4a
It is adjacent to the run-out(of thread) of screw rod 3a, torque screws batch 4301 are moved to specified position, screw push by third motion 43
Cylinder 4302 promotes screwdriver to the direction of screw rod 3a, until the head center position of screw rod 3a is withstood on the head of screwdriver,
Batches 4301 rotation of torque screws, drives screw rod 3a to rotate and simultaneously locks nut 4a, complete the screw rod 3a of first installation site with
Nut 4a is by the torque take-up set.Nut detent mechanism 42b send nut 4a to second installation site, completes screw rod 3a's
Nut automatic locking 4a work, after being repeated in the above action until having locked whole screw rod 3a, retaining mechanism 430 and nut localization machine
Structure 42b resets, and the second lifting holds mechanism and the battery modules of tie down screw 3a are carried in conveying device 20.On this station also
Equipped with abnormal off-line processing station and station of reaching the standard grade.
On the basis of the above embodiments, in the present embodiment, referring to Figure 16 to Figure 18, device for detecting polarity 500 includes:The
Four racks 50, in the 4th rack 50 third lifting hold mechanism 51, the 4th motion 52 and with the 4th motion
The color detection mechanism 53 of 52 connections, third lifting hold mechanism 51 and battery modules are risen to required height, the 4th movement
Mechanism 52 positions color detection mechanism 53 to the position of battery modules lug 5a detection, color detection mechanism 53 to lug 5a into
Row detection.
Further, color detection mechanism 53 is equipped with color sensor (not shown).
Further, it is additionally provided with the second stop device (not shown) in the 4th rack 50.
Further, the conveying device 20 for conveying battery modules is arranged through the 4th rack 50 and consolidates with the 4th rack 50
Fixed, the 4th rack 50 further includes the first mounting plate 54 that parallel interval is set to 20 top of conveying device, the first mounting plate 54 tool
There are the first window 540 exposed for battery modules, the 4th motion 52 to be set on the first mounting plate 54.
Further, referring to Figure 17, the 4th motion 52 includes X-axis slide assemblies 521 and Y-axis slide assemblies 522;Face
Color testing agency 53 is set on X-axis slide assemblies 521, is connect with X-axis slide assemblies 521 by X-axis slide 523, X-axis Slide Group
Color detection mechanism 53 can be navigated to required position, X-axis slide 523 by cooperation jointly for part 521 and Y-axis slide assemblies 522
It is slidably matched with X-axis slide assemblies 521 and drives color detection mechanism 53 to slide in the X-axis direction and move color detection mechanism 53
The position for moving the 5a detections of battery modules lug, is detected.
The workflow of the station is as follows:Referring to Figure 18, working plate 2000 carries battery modules in conveying device 20
When flowing to operating position, the second stop device, which stops working plate 2000, to be stopped, and third lifting holds mechanism 51 by working plate
2000 are lifted off conveying device 20, and battery modules are risen to required height, while third lifting holds mechanism 51 by battery
Module clamps, and color detection mechanism 53 is moved to the position that battery modules lug 5a is detected by the 4th motion 52, to lug
The polarity of 5a is detected, and third lifting holds mechanism 51 and falls and unclamp, and the second stop device is fallen, and battery modules are flow to
Next station.
On the one hand the station high degree of automation can replace manually being produced, greatly reduce the workload of employee,
Production cost is reduced simultaneously improving production efficiency, is suitable for industrialized production.
On the basis of the above embodiments, in the present embodiment, referring to Figure 19 to Figure 24, copper installation device 600 includes:The
Five racks 60, the 4th lifting in the 5th rack 60 hold mechanism 61, lug carding mechanism 62,63 and of installation copper bar mechanism
Copper bar feed mechanism 64.Referring to Figure 20, lug carding mechanism 62 includes:The second mounting plate 620 in the 5th rack 60 is set
Lug among 620 bottom of the second mounting plate combs component 621, is installed through second with what lug combing component 621 was connect
The lifting cylinder 622 of the setting of plate 620 is vertical on the second mounting plate 620 and slides company with 620 bottom both ends of the second mounting plate
The 5th motion 623 connect, lug comb component 621 can be lifted in the vertical direction under the action of lifting cylinder 622 to
Required height, at the same the second mounting plate 620 slided on the 5th motion 623 can drive lug comb component 621 in water
Square upwards move back and forth lug 5a is combed.Referring to Figure 21, installation copper bar mechanism 63 includes:In the 5th rack 60
Third mounting base 630, the 4th manipulator 631 in third mounting base 630, the rotation being connect with the 4th manipulator 631
Cylinder 632 and the copper bar sucker 633 being connect with rotary cylinder 632, further, installation copper bar mechanism 63 further includes the 2nd CCD
Vision positioning component 634.Referring to Figure 22 and Figure 23, copper bar feed mechanism 64 includes:The 4th installation in the 5th rack 60
Seat 640, the jacking lead screw 642 for being set to the servo motor 641 of 640 bottom of the 4th mounting base and being drivingly connected with servo motor 641,
A variety of copper bar 6a set on 640 top of the 4th mounting base, preferably 4 kinds, the driving of servo motor 641 jacks lead screw 642 by copper bar
6a rises to required position.4th lifting holds mechanism 61 and battery modules is risen to required height and divide battery modules
Lug 5a is combed into the shape for being adapted to fit copper bar 6a by middle positioning, lug carding mechanism 62, the 5th motion 623 movement the
Two CCD vision positionings components 634 carry out positioning of taking pictures to battery modules, and the 4th manipulator 631 moves to the positions copper bar 6a,
Copper bar sucker 633 draws the copper bar 6a from copper bar feed mechanism 64 and is placed to specified position and is mounted on copper bar 6a pushings
In battery modules.
Further, the 5th rack 60 is equipped with third stop device (not shown) and protective device 66.
Specifically, referring to Figure 24, when battery modules are delivered to copper installation station 6, third stop device is by transports cell
The gear of working plate 2000 of module stops, and the 4th lifting holds mechanism 61 and rises working plate 2000 and rise to battery modules required
Height, while holding battery modules, by positioning in battery modules point, lug 5a is combed into suitable by lug carding mechanism 62
The shape for installing copper bar 6a, after the completion of combing, lug carding mechanism 62 resets;Protective device 66 declines and rests on battery modules
Top, prevent metal objects from dropping into and cause short circuit in battery modules;Then, the 5th motion 623 moves the 2nd CCD and regards
Feel that positioning component 634 carries out positioning of taking pictures to battery modules, calculate copper bar 6a riding positions, the 4th manipulator 631 moves to copper
The positions 6a are arranged, copper bar 6a of the absorption of copper bar sucker 633 from copper bar feed mechanism 64 is placed to the position calculated and will
Copper bar 6a, which is pushed, to be mounted in battery modules, carries out the installation of four kinds of copper bar 6a successively.After copper bar 6a is installed, the 5th movement
Mechanism 623 resets, and protective device 66 resets, and the 4th lifting holds the release of mechanism 61 and falls, and third stop device is fallen, battery mould
Group flows to next station.Copper bar abnormality processing station is additionally provided on this station
On the basis of the above embodiments, in the present embodiment, referring to Figure 25 to Figure 27, lug apparatus for bending 700 includes:The
Six racks 70, the bending mechanism 72 on the 6th motion 71, are set the 6th motion 71 in the 6th rack 70
Mechanism 73 is held in the 5th lifting in the 6th rack 70, the 5th lifting holds mechanism 73 and battery modules are risen to required height
Degree simultaneously clamps battery modules, and bending mechanism 72 is moved to the position where lug 5a and in order by the 6th motion 71
By lug 5a bendings.
Further, the 6th rack 70 is equipped with fourth gear stop device 75.
Further, the conveying device 20 for conveying battery modules is arranged through the 6th rack 70 and consolidates with the 6th rack 70
Fixed, the 6th rack 70 further includes the third mounting plate 74 that parallel interval is set to 20 top of conveying device, and third mounting plate 70 has
There are second window 740 exposed for battery modules, the 6th motion 71 to be set on third mounting plate 74.
Further, referring to Figure 26, the 6th motion 71 includes the first X that parallel interval is arranged on mounting plate 74
Axis slide assemblies 71a and the second X-axis slide assemblies 71b, both ends respectively with the first X-axis slide assemblies 71a and the second X-axis skid assemblies
The Y-axis skateboard component 71c that part 71b is slidably connected;Bending mechanism 72 includes the first bending group being set on Y-axis skateboard component 71c
Part 72a, the second foldable component 72b and third foldable component 72c set on the first both sides foldable component 72a;First X-axis skid assemblies
Part 71a and the second X-axis slide assemblies 71b drives Y-axis skateboard component 71c to slide jointly, and Y-axis skateboard component 71c is made to drive bending
Mechanism 72 is moved to the required positions bending lug 5a and drives bending mechanism 72 that lug 5a is folded to required direction.
When the middle part lug 5a bending directions of the battery modules of same row with lug 5a bending directions are identical end to end when, the first foldable component
72a, the second foldable component 72b and third foldable component 72c can be acted simultaneously, when the middle part lug of the battery modules of same row
5a bending directions with when lug 5a bending directions differ end to end, after the first foldable component 72a completes middle part lug 5a bendings, the
Two foldable component 72b and third foldable component 72c individually carry out lug 5a bendings end to end again.
The workflow of the station is as follows:Referring to Figure 27, working plate 2000 carries battery modules in conveying device 20
When flowing to operating position, fourth gear stop device 75, which stops working plate 2000, to be stopped, and the 5th lifting holds mechanism 73 by tooling
Plate 2000 is lifted off conveying device 20, and battery modules are risen to required height, at the same the 5th lifting hold mechanism 73 will be electric
Pond module clamps, and bending mechanism 72 is moved to the required positions bending lug 5a, and drive by the action of the 6th motion 71
Lug 5a bendings in order, the 5th lifting are held mechanism 73 and fall while unclamping by bending mechanism 72, and fourth gear stop device 75 drops
Under, battery modules flow to next station.
On the one hand the station high degree of automation can replace manually being produced, greatly reduce the workload of employee,
Production cost is reduced simultaneously improving production efficiency, is suitable for industrialized production, on the other hand can prevent the pole of battery modules
Ear 5a is contaminated, ensures the quality of lug 5a bendings.
On the basis of the above embodiments, in the present embodiment, referring to Figure 28 to Figure 30, lug rolling device 800 includes:The
Seven racks 80, the rolling mechanism 82 on the 7th motion 81, are set the 7th motion 81 in the 7th rack 80
In the clamp system (not shown) of elevating mechanism 93 and symmetrical interval in rack in the 7th rack 80, elevating mechanism
Battery modules are risen to required height by 83 to be simultaneously clamped on mechanism and clamps battery modules, and the 7th motion 81 is by roll leveling machine
Structure 82 is moved to the position where lug 5a and in order by lug 5a rolling.
Further, the 7th rack 80 is equipped with fifth gear stop device 85.
Further, it is arranged through the 7th rack 80 and by one the 5th peace for conveying the conveying device 20 of battery modules
It fills seat (not shown) to fix with the 7th rack 80, the 7th rack 80 further includes that parallel interval is set to 20 top of conveying device
The 4th mounting plate 87, the 4th mounting plate 87 has the third window 870 that exposes for battery modules;
Referring to Figure 29, the 7th motion 81 is set on the 4th mounting plate 87, and the 7th motion 81 includes being fixed on the
X-axis moving parts 81a on four mounting plates 87, it is set with the X-axis moving parts 81a Y-axis moving parts 81b being slidably matched and sliding
In the slide unit structure 81c of Y-axis moving parts 81b.Further, slide unit structure 81c includes being slided with X-axis moving parts 81a
The X-axis slide unit 81c1 of the cooperation and Y-axis slide unit 81c2 being connected with X-axis slide unit 81c1.
X-axis slide unit 81c1 is moved on X-axis moving parts 81a, and rolling mechanism 82 is moved to the corresponding positions of X-direction
It sets, and Y-axis moving parts 81b can be moved on X-axis moving parts 81a, and rolling mechanism 82 is moved to the corresponding positions of Y direction
It sets, while Y-axis slide unit 81c2 drives X-axis slide unit 81c1 to be moved on Y-axis moving parts 81b, realizes rolling mechanism 82 in Y-axis side
It moves back and forth upwards.
Lug abnormality processing station is additionally provided on this station.
The workflow of the station is as follows:Referring to Figure 30, working plate 2000 carries battery modules in conveying device 20
When flowing to operating position, fifth gear stop device 85, which stops working plate 2000, to be stopped, and elevating mechanism 83 works working plate
2000 are lifted off conveying device 20, and battery modules are risen to required height, are located at the clamp system work of battery modules both sides
Work clamps battery modules, and the action of the 7th motion 81, X-axis moving parts 81a and Y-axis moving parts 81b drive roll leveling machine
Structure 82 moves, and rolling mechanism 82 is moved to the position where lug 5a, at this point, Y-axis moving parts 81b drives rolling mechanism
82 move in the Y-axis direction, and idler wheel is made to be rolled around on lug 5a around roller shaft, by lug 5a rollings in order, two
The clamp system of side unclamps, and elevating mechanism 83 is fallen, and fifth gear stop device 85 is fallen, and battery modules flow to next station.
The station high degree of automation can replace manually being produced, greatly reduce the workload of employee, improve
Production efficiency reduces production cost simultaneously, is suitable for industrialized production.
On the basis of the above embodiments, in the present embodiment, welder (not shown) includes:8th rack is set
Mechanism, the 8th motion, welding mechanism and hold-down mechanism are held in the 6th lifting in the 8th rack, welding mechanism includes swashing
Light is emitted component and the 3rd CCD vision positioning components.
Further, which is equipped with sixth gear stop device (not shown).
Specifically, Figure 31 is participated in, sixth gear stop device stops the battery modules blocking in conveying device 20, the 6th lifting
Hold that battery modules are risen to required height by mechanism and by battery modules clamping and positioning centering, the 8th motion will weld
Mechanism is moved to the top of battery modules, and carries out positioning of taking pictures to battery modules using the 3rd CCD vision positionings component, calculates
Path of welding, laser emitting component reset, and after the lug 5a that hold-down mechanism welds needs is compressed, laser emitting component moves
Lug 5a is welded in the top for moving hold-down mechanism, and after the completion of welding, laser emitting component resets, and hold-down mechanism unclamps,
6th lifting holds mechanism release and falls, and battery modules flow to next station.
It is additionally provided with DCIR detection stations on the production line, welding inspection station, manually installed handle station, manually installed adopts
Collect plate station, manually installed head cover station, manually installed BMU plates station, BMU communication test labeler stations.
Further, manually installed collection plate station can be used automatic equipment and draw collection plate, be positioned using vision,
It is installed using automatic tapping machine.
Further, artificial repair welding station is additionally provided on welding inspection station.By the underproof battery mould of welding inspection
After group carries out artificial repair welding, reenter DCIR detection stations, welding inspection station is tested, is checked, until testing, checking
Enter next station after qualification.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (10)
1. a kind of automatic assembly line of battery modules, which is characterized in that the production line includes:Conveying device is sequentially arranged in life
Stacking station in producing line wears screw rod station, screw rod locking station, Check up polarity station, copper installation station, lug bender
Position, lug rolling station and welding post, each station are connected to by the conveying device;
The stacking station is equipped with the stack device for stacking battery core;The screw rod station of wearing is equipped with for wearing screw rod
Enter in battery modules and wears screw device;The screw rod locking station is equipped with screw rod and nut for that will penetrate battery modules
The screw locking device of locking;The Check up polarity station is equipped with and is detected for the polarity to lug and scans record
Device for detecting polarity;The copper installation station is equipped with for the copper installation device by copper installation in battery modules;
The lug bending station is equipped with for by the lug apparatus for bending of the lug bending of battery modules;The lug rolling station
It is equipped with for by the lug rolling device of the lug rolling of battery modules;The welding post is equipped with for by battery modules
The welder that is welded of lug;Device on each station is delivered to after completing relevant work by the conveying device
Next station.
2. the automatic assembly line of battery modules according to claim 1, which is characterized in that on the stack device and one
Material device is connected, and the feeding device includes:First rack, being separately connected with the stack device in the first rack
Battery core feeding line, middle shell feeding line, the battery core feeding line be equipped with storage box, the storage box be equipped with first machinery
The battery core that battery core feeding line conveys is put into storage box by hand, first manipulator.
3. the automatic assembly line of battery modules according to claim 2, which is characterized in that the stack device is set to institute
It states in the first rack, the stack device includes:The transport mechanism being connect with the battery core feeding line and middle shell feeding line and institute
The stacking shelf and the third manipulator on the stacking shelf, the transport mechanism for stating transport mechanism connection will come from storage box
Battery core be sent to the center of the stacking shelf, after middle shell enters stacking shelf, third manipulator by battery core and middle shell according to
Secondary stacking, and will complete to be delivered to next station in the battery modules stacked feeding conveying device.
4. the automatic assembly line of battery modules according to claim 1, which is characterized in that described to wear screw device packet
It includes:Second rack, the first lifting in second rack hold mechanism, the first motion and the first motion
The screw rod installing mechanism and screw rod magazine of connection;First lifting holds mechanism and battery modules is risen to required height,
The first motion mobile screw installing mechanism positions battery modules, and the screw rod installing mechanism is from the screw rod
Screw rod is taken out in magazine and is put into the designated positions of battery modules penetrates screw rod in battery modules.
5. the automatic assembly line of battery modules according to claim 1, which is characterized in that the screw locking device packet
It includes:Third rack, the second lifting in third rack hold mechanism, the second motion, third motion, tipper
Structure, the nut feed mechanism on the second motion and nut detent mechanism, the locking machine on third motion
Structure, the switching mechanism overturns the battery modules for putting on screw rod in place, while nut is pushed to nut by nut feed mechanism
In detent mechanism, nut detent mechanism, which pushes to nut, is adjacent to screw rod, and the retaining mechanism is described by screw rod and nut check
Second lifting holds mechanism and the battery modules of tie down screw is carried in conveying device.
6. the automatic assembly line of battery modules according to claim 1, which is characterized in that the device for detecting polarity packet
It includes:4th rack, in the 4th rack third lifting hold mechanism, the 4th motion and with the 4th motion
The color detection mechanism of connection, the third lifting hold mechanism and battery modules are risen to required height, the 4th fortune
The color detection mechanism is positioned the position detected to battery modules lug by motivation structure, the color detection mechanism to lug into
Row detection.
7. the automatic assembly line of battery modules according to claim 1, which is characterized in that the copper installation device packet
It includes:5th rack, the 4th lifting in the 5th rack hold mechanism, lug carding mechanism, installation copper bar mechanism and copper bar
Feed mechanism;4th lifting holds mechanism and battery modules is risen to required height and will be positioned in battery modules point,
Lug is combed into the shape for being adapted to fit copper bar by the lug carding mechanism, and the crawl of installation copper bar mechanism comes from copper bar feeder
The copper bar of structure is simultaneously placed to specified position, by copper installation in battery modules.
8. the automatic assembly line of battery modules according to claim 1, which is characterized in that the lug apparatus for bending packet
It includes:6th rack, the bending mechanism on the 6th motion, is set the 6th motion in the 6th rack
Mechanism is held in the 5th lifting in rack, and the 5th lifting holds mechanism and battery modules risen to required height while will be electric
Pond module clamps, and bending mechanism is moved to the position where lug and in order by lug bending by the 6th motion.
9. the automatic assembly line of battery modules according to claim 1, which is characterized in that the lug rolling device packet
It includes:7th rack, the rolling mechanism on the 7th motion, is set to machine at the 7th motion in the 7th rack
Elevating mechanism and symmetrical interval on frame are set to the clamp system in rack, and battery modules are risen to required height by elevating mechanism
Degree simultaneously clamps on mechanism and clamps battery modules, and rolling mechanism is moved to the position where lug and in due order by the 7th motion
Sequence is by lug rolling.
10. the automatic assembly line of battery modules according to claim 1, which is characterized in that the welder includes:
8th rack, the 6th lifting in the 8th rack hold mechanism, the 8th motion, welding mechanism and compacting machine
Structure;6th lifting holds mechanism and battery modules is risen to required height and by battery modules clamping and positioning centering, together
When hold-down mechanism be moved to after the lug that needs are welded in the tops of battery modules compresses, the 8th motion is by institute
The top that welding mechanism is moved to battery modules is stated, to battery modules take pictures positions and welded to lug.
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CN109818039A (en) * | 2019-02-23 | 2019-05-28 | 镇江成泰自动化技术有限公司 | Power battery module assembly method |
CN110171687A (en) * | 2019-06-21 | 2019-08-27 | 长沙格力暖通制冷设备有限公司 | Finished product conveying system and method |
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CN111682232A (en) * | 2020-05-09 | 2020-09-18 | 惠州金源精密自动化设备有限公司 | Battery module assembling mechanism and battery module |
CN111682232B (en) * | 2020-05-09 | 2023-11-17 | 惠州金源精密自动化设备有限公司 | Battery module assembly mechanism and battery module |
CN112599835A (en) * | 2020-12-15 | 2021-04-02 | 深圳市汇鼎智能制造技术有限公司 | Intelligent battery cell manufacturing system and intelligent battery cell manufacturing method |
CN114335665A (en) * | 2021-12-20 | 2022-04-12 | 东莞拓斯达技术有限公司 | Water-cooled battery module splicing production line |
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