CN105436092A - Arranging equipment for bars - Google Patents
Arranging equipment for bars Download PDFInfo
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- CN105436092A CN105436092A CN201410619858.6A CN201410619858A CN105436092A CN 105436092 A CN105436092 A CN 105436092A CN 201410619858 A CN201410619858 A CN 201410619858A CN 105436092 A CN105436092 A CN 105436092A
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Abstract
The invention discloses arranging equipment for bars. The arranging equipment comprises a support, a conveying system, a detecting system, a classification system, a collecting system and a control system. The conveying system is used for conveying to-be-arranged shortened bars to the detecting system; the detecting system is used for detecting the length of the to-be-arranged bars; the classification system is used for classifying the to-be-arranged bars and putting the to-be-arranged bars in the collecting system; the collecting system is used for collecting the to-be-arranged bars with different lengths in a classification mode; the control system is used for storing the length information, detected through the detecting system, of the to-be-arranged bars and judging whether the length of each to-be-arranged bar is qualified or not and is electrically connected with the conveying system, the detecting system, the classification system and the collecting system. By means of the arranging equipment for the bars, completely automatic collection and arrangement are achieved, self-inspection can be realized, the qualified rate of products is increased, the production efficiency of the products is improved, and the management cost is greatly reduced.
Description
Technical field
The present invention relates to the field of machining of automobile industry axial workpiece, particularly a kind of collator for bar.
Background technology
Along with the innovation at full speed of technology and the unprecedented soaring of human cost, automated production has become all trades and professions and to have had to the top-priority most effective means reduced costs, especially in the automobile industry that competition is so fierce, as the producer of secondary supplier of an automobile industry, human cost will occupy very large ratio in whole product cost, in several years of future, thus how can effectively reduce cost of labor will be called the key that producer of whole automobile industry secondary supplier is based oneself upon while ensuring the quality of products.
The method that in current industry, long charge bar material become short charge bar material mainly or punch press sawed-off by sawing machine has thrust, frame up by manually short material being carried out arrangement after completing, the arrangement process that frames up mainly comprises the collection of short material, length detection, sorting placement etc., and this process is mainly completed by artificial or semi-automation in current production technology means.
Because above-mentioned two kinds of manufacturing procedure speed are very fast, efficiency is high, high to manpower requirement of strength, and is difficult to very greatly accomplish that every root product all detects due to quantity, can only inspect by random samples, make the disqualification rate of product high.
Summary of the invention
The technical problem to be solved in the present invention is the defect that the disqualification rate that is high and product of the method for sorting human cost in order to overcome traditional bar of the prior art is high, provides a kind of collator for bar.
The present invention solves above-mentioned technical problem by following technical proposals:
A kind of collator for bar, comprise a support, its feature is, this collator also comprises transmission system, detection system, categorizing system, gathering system and control system, this transmission system is used for that treating after brachymemma is arranged bar and transfers to this detection system, and this transmission system is arranged at the right part of this support;
This detection system is waited to arrange the length of bar for detecting this, and this detection system to be fixed on this support and to be positioned at the left end of this transmission system;
This categorizing system is used for waiting that arranging bar classifies and this waited arranging bar is positioned in this gathering system to this, and this categorizing system to be fixed on this support and to be positioned at the top of this detection system and this gathering system;
This gathering system is used for this of categorised collection different length and waits to arrange bar, and this gathering system is arranged at the left part of this support and is positioned at the left end of this detection system;
This control system is waited to arrange length informations of bar for those storing that this detection system detects and judges that respectively this waits that whether the length arranging bar is qualified, and this control system is electrically connected with this transmission system, detection system, categorizing system, gathering system respectively.
In this programme, while this detection system detects the length respectively waiting to arrange bar, and every root is waited arranging the length information of bar is stored in control system, achieve every root material can accomplish " according to " can look into;
Simultaneously, the every root obtained can be waited that the length arranging bar is made comparisons with setting value in advance by control system, whether automatic decision waits to arrange the length of bar qualified and automatically defective work is put into the appointment material frame of gathering system, reduces human cost and improves product quality.
Preferably, this transmission system comprises a feeding part, a blanking device, a guide plate and a turning device, this feeding part is slidably equipped with this to wait to arrange bar, and the front end of this feeding part is provided with a swash plate, this swash plate is for waiting that by this arranging bar pushes to this blanking device;
This blanking device is arranged on the right side wall of this support, and arrangement bar vertically moves up and down and this waited that arranging bar pushes to this guide plate for making this treat;
Be positioned at the left side of this blanking device between the forward and backward sidewall that this guide plate is arranged at this support, this guide plate is used for this being waited to arrange directly over bar transportation to this turning device;
This turning device is for waiting that by this arranging bar pushes to this checkout gear.
In this programme, the impulse force that the setting of swash plate is applied with in a horizontal cross arranges bar to feeding part is waited, this waits that arranging bar is subject to the effect landing left of gravity on blanking device simultaneously, achieves on feeding part and waits to arrange bar automatic transmission on blanking device.
Preferably, this blanking device blanking cylinder and comprised bottom a right side wall being fixed on this support is slidedly arranged on the blanking push pedal on the right side wall of this support, the piston rod of this blanking push pedal and this blanking cylinder is in transmission connection, and the top of this blanking push pedal is provided with one for placing the blanking groove that this waits to arrange bar;
This blanking groove is provided with some blanking holes, and be respectively provided with a blanking column in this blanking hole, respectively this blanking column is arranged on this support, and those blanking columns push to this guide plate for treating in this blanking groove is arranged bar.
In this programme, adopt the blanking device of said structure form, in the process making the piston rod along with blanking cylinder drive blanking push pedal vertically to move down, blanking column stretches out the upper surface of blanking groove gradually, thus be supplied to treating in blanking groove and arrange bar one thrust, automatically achieve and treating in blanking groove is arranged bar push on this guide plate.
Preferably, be formed with an angle between the upper surface of this guide plate and horizontal plane, this angle is 5 °-10 °.
In this programme, adopt the guide plate of said structure form, make to push in blanking groove treating on guide plate arrange bar can rapidly, stably, automatically landing be to turning device.
Preferably, this turning device comprises one and is arranged at upset cylinder, tooth bar and two gears be arranged at intervals on this tooth bar on this support, two gears are all meshed with this tooth bar, and respectively one end of this gear is also fixed with a turnover panel, those turnover panels for by be positioned at above this turning device waiting arrange bar push to this detection system;
The piston rod of this tooth bar and this upset cylinder is in transmission connection and is slidedly arranged on a supporting plate, is positioned at the top of this upset cylinder between the forward and backward sidewall that this supporting plate is arranged at this support.
In this programme, adopt the turning device of said structure form, make on guide plate in time arranging above bar landing to turnover panel, control system controls upset cylinder and starts, thus band carry-over bar moving linearly, and then the gear that is meshed with tooth bar and turnover panel are rotated, when turnover panel turn to certain angle, turnover panel protrudes from the upper surface of guide plate, and provide on guide plate waiting arrange bar one push up power, and this is waited arrange bar push in detection system.
Preferably, this detection system comprises a checkout gear, an Impactor and accommodating parts, these accommodating parts are arranged between the forward and backward sidewall of this support, these accommodating parts are positioned at the left side of this guide plate and are positioned at the top of this guide plate, the end face of these accommodating parts is provided with one for placing the storage tank that this waits to arrange bar, and the leading section of this storage tank is provided with one for locating the limiting component that this waits to arrange bar one end;
This checkout gear comprises one and is arranged at detection cylinder on this support and grating scale, and one end of this grating scale is fixed on this support, and the other end is fixed on the piston rod of this detection cylinder;
This Impactor is fixed on the piston rod of this detection cylinder, and for waiting that arranging the bar other end collides thus detect the length that this waits to arrange bar with this.
In this programme, grating scale can detect the length respectively waiting to arrange bar, and show this length value, to respectively wait that the length information arranging bar transfers in control system simultaneously, whether the length making control system can judge respectively to wait to arrange bar is qualified, and then reduce the disqualification rate of product, reduce the management cost of product simultaneously.
Preferably, these accommodating parts are provided with a positioning block, this locating piece is sheathed on an adjustment screw be arranged on this support, and this locating piece is connected on these accommodating parts by a briquetting is detachable, this locating piece is used for wait that at this of left end being positioned at this guide plate arranging bar positions.
In this programme, the setting of locating piece can be avoided turning device to push treating in time arranging on bar to checkout gear on guide plate arranging bar and move left and right.
Preferably, this categorizing system comprises one first mobile device, one second mobile device and a take out device, this first mobile device moves left and right along the transverse direction of this support for making this second mobile device, and this first mobile device comprises first line slideway being fixed on the top of this support, the first motor and one and the first ball screw of being in transmission connection of the output shaft of this first motor, this first motor is fixed on one end of this first line slideway;
This second mobile device is used for this take out device is vertically moved up and down, and this second mobile device comprises one second line slideway, one second motor and one and the second ball screw of being in transmission connection of the output shaft of this second motor, the bottom of this second line slideway is fixed with slide block attaching parts, be threaded between these slide block attaching parts with this first ball screw, and these slide block attaching parts are slidedly arranged on this first line slideway by two slide blocks, this second motor is fixed on the top of this second line slideway;
This take out device is waited to arrange bar for capturing this and this is waited arranging bar is transported in this gathering system, this take out device to be slidedly arranged on this second line slideway and with between this second ball screw for being threaded.
In this programme, adopt the categorizing system of said structure form, first mobile device can realize take out device movement in a lateral direction, second mobile device can realize the movement of take out device in the vertical direction, thus can realize flexibly, fast, accurately take out device will wait arrange bar be transported in the material frame of specifying in gathering system.
Preferably, this take out device comprises a material fetching mechanism, a travelling carriage and a lifting connecting plate, for being threaded between this lifting connecting plate with this second ball screw, and this lifting connecting plate is fixed on this travelling carriage, this travelling carriage is slidedly arranged on this second line slideway by two slide blocks, and the bottom surface of this travelling carriage is positioned at the below of the bottom surface of this first line slideway;
This material fetching mechanism comprises two feeding cylinders, two feeding tooth bars, two reclaimer mechanical arm and tong framves, this tong frame is fixed on the bottom surface of this travelling carriage, two these feeding cylinders are individually fixed in the two ends of this tong frame, and the output shaft of two these feeding cylinders is connected with two these feeding rack-drivings respectively;
Two these reclaimer mechanical arm are respectively equipped with two spaced feeding gears, and respectively this feeding tooth bar to be arranged at respectively between corresponding two these feeding gears and to be all meshed with two these feeding gears.
In this programme, adopt the take out device of said structure form can be realized the crawl treating arrangement bar in detection system and the action of unclamping by the operating state of feeding cylinder.
Preferably, this gathering system comprises a defective work frame, sampling observation specimen holder and certified products frame, the erection of this defective work is placed on the left side wall of this support, this sampling observation specimen holder is arranged on the right side of this defective work frame, on the bottom surface that the erection of these certified products is placed in this support and between this sampling observation specimen holder and this detection system.
In this programme, adopt said structure form, can self-inspection be realized, and substandard product and qualified products are put into specify framework accordingly, regularly manually can recheck simultaneously, almost disqualification rate is down to zero, improve the quality of product.
On the basis meeting this area general knowledge, above-mentioned each optimum condition, can be combined, obtain the preferred embodiments of the invention.
Positive progressive effect of the present invention is:
The present invention can the length of bar after automatic decision fracture whether qualified and automatically defective work is put into and specify material frame, realize full automation to compile simultaneously, and can self-inspection be realized, improve qualification rate and the production efficiency of product, greatly reduce management cost.
Accompanying drawing explanation
Fig. 1 is the perspective view of the collator of present pre-ferred embodiments.
Fig. 2 is the structural representation of the collator of present pre-ferred embodiments.
Fig. 3 is the structure for amplifying schematic diagram of part A in Fig. 1.
Fig. 4 is the structure for amplifying schematic diagram of part B in Fig. 1.
Fig. 5 is the structure for amplifying schematic diagram of C part in Fig. 1.
Description of reference numerals:
Support: 1
Transmission system: 2 feeding parts: 21 swash plates: 22
Blanking push pedal: 23 blanking grooves: 24 guide plates: 25
Detection system: 3 accommodating parts: 31 storage tanks: 32
Detect cylinder: 33
Categorizing system: 4 first line slideways: 41 first motors: 42
Second line slideway: 43 second motors: 44 slide block attaching parts: 45
Lifting connecting plate: 46 travelling carriages: 47 tong framves: 48
Feeding cylinder: 49 reclaimer mechanical arm: 50
Gathering system: 5 defective work framves: 51 sampling observation specimen holders: 52
Certified products frame: 53
Wait to arrange bar: 6
Detailed description of the invention
Lift preferred embodiment below, and come by reference to the accompanying drawings clearlyer intactly the present invention to be described.
In describing the invention, it will be appreciated that, term " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end " " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
Please understood according to Fig. 1-2, the invention provides a kind of collator for bar, this collator comprises support 1, transmission system 2, detection system 3, categorizing system 4, gathering system 5 and control system.Wherein, this transmission system 2 transfers to detection system 3 for treating after brachymemma is arranged bar 6, and transmission system 2 is arranged at the right part of support 1.This detection system 3 is waited to arrange the length of bar 6 for detecting, and this detection system 3 to be fixed on support 1 and to be positioned at the left end of transmission system 2.In the present embodiment, while detection system 3 detects the length respectively waiting to arrange bar 6, and every root is waited arranging the length information of bar 6 is stored in control system, achieve every root material can accomplish " according to " can look into.
Meanwhile, categorizing system 4 arranges bar 6 and carries out classifying for treating and will treat that arrangement bar 6 is positioned in gathering system 5, and this categorizing system 4 to be fixed on support 1 and to be positioned at the top of detection system 3 and gathering system 5; Gathering system 5 for categorised collection different length wait arrange bar 6, this gathering system 5 is arranged at the left part of support 1 and is positioned at the left end of this detection system 3.
In addition, this control system is waited to arrange length informations of bar 6 for those storing that this detection system 3 detects and judges that whether the length respectively waiting to arrange bar 6 is qualified, and control system is electrically connected with transmission system 2, detection system 3, categorizing system 4, gathering system 5 respectively.In the present embodiment, the every root obtained can be waited that the length arranging bar 6 is made comparisons with setting value in advance by control system, whether automatic decision waits to arrange the length of bar 6 qualified and automatically defective work is put into the appointment material frame of gathering system 5, reduces human cost and improves product quality.
Understood incorporated by reference to Fig. 1,3, this transmission system 2 comprises feeding part 21, blanking device, guide plate 25 and turning device (not shown), this feeding part 21 is slidably equipped with and waits to arrange bar 6, and the front end of feeding part 21 is provided with a swash plate 22, this swash plate 22 is for waiting that by this arranging bar 6 pushes to this blanking device.Wherein, the impulse force that the setting of swash plate 22 is applied with in a horizontal cross arranges bar 6 to feeding part 21 is waited, this waits that arranging bar 6 is subject to the effect landing left of gravity on blanking device simultaneously, achieves on feeding part 21 and waits to arrange bar 6 automatic transmission on blanking device.In the present embodiment, the rear end face of swash plate 22 and waiting arranges between end face that bar 6 collides and is formed with an angle, and this angle is 30 °-60 °.
In addition, blanking device is arranged on the right side wall of support 1, and waits that arranging bar 6 vertically moves up and down and will wait that arranging bar 6 pushes to this guide plate 25 for making.Wherein, this blanking device blanking cylinder and comprised bottom the right side wall being fixed on support 1 is slidedly arranged on the blanking push pedal 23 on the right side wall of support 1.
This blanking push pedal 23 is in transmission connection with the piston rod of blanking cylinder, and the top of blanking push pedal 23 is provided with one for placing the blanking groove 24 that this waits to arrange bar 6; This blanking groove 24 is provided with some blanking holes, is respectively provided with a blanking column in this blanking hole, and respectively this blanking column is arranged on this support 1, and those blanking columns push to this guide plate 25 for treating in this blanking groove 24 is arranged bar 6.In the process making the piston rod along with blanking cylinder drive blanking push pedal 23 vertically to move down like this, blanking column stretches out the upper surface of blanking groove 24 gradually, thus be supplied to treating in blanking groove 24 and arrange bar 6 one thrust, automatically achieve and treating in blanking groove 24 is arranged bar 6 push on this guide plate 25.In the present embodiment, the end face of blanking column is an inclined-plane, thus provides and wait to arrange bar 6 component left in the horizontal.
In addition, be positioned at the left side of blanking device between the forward and backward sidewall that this guide plate 25 is arranged at support 1, this guide plate 25 will be for waiting that arranging bar 6 is delivered to directly over turning device.Meanwhile, be formed with an angle between the upper surface of this guide plate 25 and horizontal plane, this angle is 5 °-10 °.Make like this to push in blanking groove 24 treating on guide plate 25 arrange bar 6 can rapidly, stably, automatically landing be to turning device.
Further, this turning device will be for waiting that arranging bar 6 pushes to checkout gear.Wherein, this turning device comprises one and is arranged at upset cylinder, tooth bar and two gears be arranged at intervals on tooth bar on support 1, two gears are all meshed with tooth bar, and one end of each gear is also fixed with a turnover panel, those turnover panels be used for by be positioned at above this turning device waiting arrange bar 6 push to this detection system 3; Tooth bar is in transmission connection with the piston rod of upset cylinder and is slidedly arranged on a supporting plate, is positioned at the top of this upset cylinder between the forward and backward sidewall that this supporting plate is arranged at this support 1.In the use procedure of reality, the upper surface part that turnover panel gives prominence to guide plate 25 is divided into inclined-plane, thus provides and wait to arrange bar 6 component left in the horizontal.
In the present embodiment, adopt the turning device of said structure form, make on guide plate 25 in time arranging above bar 6 landing to turnover panel, control system controls upset cylinder and starts, thus band carry-over bar moving linearly, and then the gear that is meshed with tooth bar and turnover panel are rotated, when turnover panel turn to certain angle, turnover panel protrudes from the upper surface of guide plate 25, and provides treating on guide plate 25 to arrange bar 6 one top power, and this is waited arranging bar 6 pushes in detection system 3.
Please understood according to Fig. 1, this detection system 3 comprises checkout gear, Impactor and accommodating parts 31, and these accommodating parts 31 are arranged between the forward and backward sidewall of support 1, and these accommodating parts 31 are positioned at the left side of guide plate 25 and are positioned at the top of guide plate 25.The end face of these accommodating parts 31 is provided with one for placing the storage tank 32 waiting to arrange bar, and the leading section of storage tank 32 is provided with one for locating the limiting component that this waits to arrange bar one end.
Wherein, this checkout gear comprises and is arranged at detection cylinder 33 on support 1 and grating scale, and one end of grating scale is fixed on this support 1, the other end be fixed on detect cylinder 33 piston rod on; This Impactor be fixed on detect cylinder 33 piston rod on, and for wait that arranging the bar other end collides thus detect the length that this waits to arrange bar.
In the present embodiment, grating scale can detect the length respectively waiting to arrange bar, and show this length value, to respectively wait that the length information arranging bar transfers in control system simultaneously, whether the length making control system can judge respectively to wait to arrange bar is qualified, and then reduce the disqualification rate of product, reduce the management cost of product simultaneously.
In addition, these accommodating parts 31 are provided with a positioning block (not shown), and locating piece is sheathed on an adjustment screw be arranged on support 1.And locating piece is connected on accommodating parts 31 by a briquetting is detachable, this locating piece be used for by be positioned at this guide plate 25 left end wait arrange bar position.Treating in time arranging on bar to checkout gear on turning device propelling movement guide plate 25 can be avoided like this to arrange bar move left and right.
Please understood according to Fig. 1,2, this categorizing system 4 comprises the first mobile device, the second mobile device and take out device.Wherein, first mobile device moves left and right along the transverse direction of support 1 for making the second mobile device, and this first mobile device comprises first line slideway 41, first motor 42 being fixed on the top of support 1 and the first ball screw be in transmission connection with the output shaft of the first motor 42.This first motor 42 is fixed on one end of the first line slideway 41.
In addition, this second mobile device is used for this take out device is vertically moved up and down, and this second mobile device comprises the second ball screw that one second line slideway 43,1 second motor 44 and one and the output shaft of this second motor 44 are in transmission connection.Wherein, as shown in Fig. 1,4, the bottom of this second line slideway 43 is fixed with slide block attaching parts 45, is threaded between this slide block attaching parts 45 with first ball screw.And slide block attaching parts 45 are slidedly arranged on the first line slideway 41 by two slide blocks, the second motor 44 is fixed on the top of the second line slideway 43.
In the present embodiment, first mobile device can realize take out device movement in a lateral direction, second mobile device can realize the movement of take out device in the vertical direction, thus can realize flexibly, fast, accurately take out device will wait arrange bar be transported in the material frame of specifying in gathering system 5.
This take out device is waited to arrange bar for capturing and will treat that arrangement bar is transported in gathering system 5, and this take out device to be slidedly arranged on the second line slideway 43 and with between the second ball screw for being threaded.Wherein, as shown in Figure 1,5, this take out device comprises material fetching mechanism, travelling carriage 47 and lifting connecting plate 46, and for being threaded between this lifting connecting plate 46 with second ball screw, and lifting connecting plate 46 is fixed on travelling carriage 47.Travelling carriage 47 is slidedly arranged on this second line slideway 43 by two slide blocks, and the bottom surface of travelling carriage 47 is positioned at the below of the bottom surface of this first line slideway 41.
In addition, this material fetching mechanism comprises two feeding cylinders, 49, two feeding tooth bars, two reclaimer mechanical arm 50 and tong frame 48.Wherein, tong frame 48 is fixed on the bottom surface of travelling carriage 47, and two feeding cylinders 49 are individually fixed in the two ends of tong frame 48, and the output shaft of two feeding cylinders 49 is connected with two these feeding rack-drivings respectively; Two reclaimer mechanical arm 50 are respectively equipped with two spaced feeding gears, and respectively this feeding tooth bar to be arranged at respectively between corresponding two these feeding gears and to be all meshed with two these feeding gears.
In actual use, the height of the gear teeth and width on feeding gear are also inconsistent, thus can by the feeding gear engagement different from feeding tooth bar.And then to regulate in two reclaimer mechanical arm 50 distance between two groups of corresponding feeding gears, thus two reclaimer mechanical arm 50 can firmly grasp or unclamp to treat arrangement bar.
In the present embodiment, the take out device of said structure form is adopted can be realized the crawl treating arrangement bar in detection system 3 and the action of unclamping by the operating state of feeding cylinder 49.
Please understood according to Fig. 1-2, this gathering system 5 comprises defective work frame 51, sampling observation specimen holder 52 and certified products frame 53.Defective work frame 51 is arranged on the left side wall of support 1, and this sampling observation specimen holder 52 is arranged on the right side of defective work frame 51, on the bottom surface that this certified products frame 53 is arranged at this support 1 and between this sampling observation specimen holder 52 and this detection system 3.Can self-inspection be realized like this, and substandard product and qualified products are put into specify framework accordingly, regularly manually can recheck simultaneously, almost disqualification rate is down to zero, improve the quality of product.
The operation principle of this collator is: after leaving sawing machine, enter transmission system 2 until arrangement bar, as shown in Figure 1; Wait that arrange bar moves longitudinally on feeding part 21 under the drive of conveyer belt, when changing direction in time arranging bar and touch swash plate 22, be rolled in the blanking push pedal 23 of blanking device, blanking push pedal 23 vertically declines under blanking cylinder drives, when dropping to blanking column and stretching out the upper surface of blanking groove 24, waiting to arrange bar can fail to agree side roll at guide plate 25 along the upper surface of guide plate 25 under gravity; When this wait arrange bar be rolled into directly over turnover panel time, control system control upset cylinder start make turnover panel will wait arrange bar be transported on the accommodating parts 31 of detection system 3; The detection cylinder 33 of detection system 3 drives grating scale to accommodating parts 31 wait that the length arranging bar is measured, and measures the length information obtained and transfers in control system; First motor 42, second motor 44 and feeding cylinder 49 of control system control tactics system 4, captures treating on accommodating parts 31 and arranges bar, and will wait that arranging bar moves accurately and be placed into the assigned address of gathering system 5.
Wherein, gathering system 5 point of three place, is respectively sampling observation specimen holder 52, defective work frame 51, certified products frame 53.Categorizing system 4 can arrange waiting the different bins that gathering system 5 put into by bar according to the judged result of detection system 3.Be specially: detection system 3 can compare measurement result with according to pre-set length value, control Systematical control categorizing system 4 when comparative result meets the demands and will wait that arranging bar puts into certified products frame 53; Control Systematical control categorizing system 4 when comparative result does not meet the demands and will wait that arranging bar puts into defective work frame 51; Simultaneously control system will be waited to arrange bar according to sampling observation quantity control tactics system 4 timing that detection system 3 presets and is placed into and inspects by random samples on specimen holder 52, by the sampling observation of human at periodic intervals to confirm duty and the precision of whole system again.
Following table is when using this application for a patent for invention and traditional method for sorting to treat to arrange bar to carry out arranging, operational personnel, production efficiency, product disqualification rate, contrast between automaticity and Product checking situation.
This invention collator of table 1 and traditional method for sorting Contrast on effect
| Project | This invention collator | Traditional method for sorting |
| Operational personnel (people) | 6 | 2 |
| Production efficiency (%) | 100 | 110 |
| Product defective (%) | 5/1000ths | 0 |
| Whether automation | No | Be |
| Product checking situation | 5% sampling observation | 100% self-inspection |
As can be seen from the above table, coming into operation of this invention collator, the qualification rate of the product greatly improved and production efficiency, 67% of traditional method for sorting is reduced in cost of labor, production efficiency improves about 10%, simultaneously by " self-inspection of root root " and the artificial combination regularly inspected by random samples, there is substandard product hardly, the disqualification rate of product is almost reduced to 0 by original 5/1000ths, in reduction human cost, had significant raising simultaneously, be responsible for 1 table sawing machine by original every 1 people and be reduced to now responsible 3 table sawing machines of 1 people, the mode of production achieves automation, greatly reduce management cost.
In sum, application of the present invention not only reduces product cost, improves the quality of products, and makes the management of whole workshop bring convenient simultaneously, for the automated production of whole mechanical processing industry advances the enormous motivation providing advance.
Although the foregoing describe the specific embodiment of the present invention, it will be understood by those of skill in the art that this only illustrates, protection scope of the present invention is defined by the appended claims.Those skilled in the art, under the prerequisite not deviating from principle of the present invention and essence, can make various changes or modifications to these embodiments, but these change and amendment all falls into protection scope of the present invention.
Claims (10)
1. the collator for bar, comprise a support, it is characterized in that, this collator also comprises transmission system, detection system, categorizing system, gathering system and control system, this transmission system is used for that treating after brachymemma is arranged bar and transfers to this detection system, and this transmission system is arranged at the right part of this support;
This detection system is waited to arrange the length of bar for detecting this, and this detection system to be fixed on this support and to be positioned at the left end of this transmission system;
This categorizing system is used for waiting that arranging bar classifies and this waited arranging bar is positioned in this gathering system to this, and this categorizing system to be fixed on this support and to be positioned at the top of this detection system and this gathering system;
This gathering system is used for this of categorised collection different length and waits to arrange bar, and this gathering system is arranged at the left part of this support and is positioned at the left end of this detection system;
This control system is waited to arrange length informations of bar for those storing that this detection system detects and judges that respectively this waits that whether the length arranging bar is qualified, and this control system is electrically connected with this transmission system, detection system, categorizing system, gathering system respectively.
2. collator as claimed in claim 1, it is characterized in that, this transmission system comprises a feeding part, a blanking device, a guide plate and a turning device, this feeding part is slidably equipped with this to wait to arrange bar, and the front end of this feeding part is provided with a swash plate, this swash plate is for waiting that by this arranging bar pushes to this blanking device;
This blanking device is arranged on the right side wall of this support, and arrangement bar vertically moves up and down and this waited that arranging bar pushes to this guide plate for making this treat;
Be positioned at the left side of this blanking device between the forward and backward sidewall that this guide plate is arranged at this support, this guide plate is used for this being waited to arrange directly over bar transportation to this turning device;
This turning device is for waiting that by this arranging bar pushes to this checkout gear.
3. collator as claimed in claim 2, it is characterized in that, this blanking device blanking cylinder and comprised bottom a right side wall being fixed on this support is slidedly arranged on the blanking push pedal on the right side wall of this support, the piston rod of this blanking push pedal and this blanking cylinder is in transmission connection, and the top of this blanking push pedal is provided with one for placing the blanking groove that this waits to arrange bar;
This blanking groove is provided with some blanking holes, and be respectively provided with a blanking column in this blanking hole, respectively this blanking column is arranged on this support, and those blanking columns push to this guide plate for treating in this blanking groove is arranged bar.
4. collator as claimed in claim 2, it is characterized in that, be formed with an angle between the upper surface of this guide plate and horizontal plane, this angle is 5 °-10 °.
5. collator as claimed in claim 2, it is characterized in that, this turning device comprises one and is arranged at upset cylinder, tooth bar and two gears be arranged at intervals on this tooth bar on this support, two gears are all meshed with this tooth bar, and respectively one end of this gear is also fixed with a turnover panel, those turnover panels for by be positioned at above this turning device waiting arrange bar push to this detection system;
The piston rod of this tooth bar and this upset cylinder is in transmission connection and is slidedly arranged on a supporting plate, is positioned at the top of this upset cylinder between the forward and backward sidewall that this supporting plate is arranged at this support.
6. collator as claimed in claim 2, it is characterized in that, this detection system comprises a checkout gear, an Impactor and accommodating parts, these accommodating parts are arranged between the forward and backward sidewall of this support, these accommodating parts are positioned at the left side of this guide plate and are positioned at the top of this guide plate, the end face of these accommodating parts is provided with one for placing the storage tank that this waits to arrange bar, and the leading section of this storage tank is provided with one for locating the limiting component that this waits to arrange bar one end;
This checkout gear comprises one and is arranged at detection cylinder on this support and grating scale, and one end of this grating scale is fixed on this support, and the other end is fixed on the piston rod of this detection cylinder;
This Impactor is fixed on the piston rod of this detection cylinder, and for waiting that arranging the bar other end collides thus detect the length that this waits to arrange bar with this.
7. collator as claimed in claim 6, it is characterized in that, these accommodating parts are provided with a positioning block, this locating piece is sheathed on an adjustment screw be arranged on this support, and this locating piece is connected on these accommodating parts by a briquetting is detachable, this locating piece is used for wait that at this of left end being positioned at this guide plate arranging bar positions.
8. collator as claimed in claim 6, it is characterized in that, this categorizing system comprises one first mobile device, one second mobile device and a take out device, this first mobile device moves left and right along the transverse direction of this support for making this second mobile device, and this first mobile device comprises first line slideway being fixed on the top of this support, the first motor and one and the first ball screw of being in transmission connection of the output shaft of this first motor, this first motor is fixed on one end of this first line slideway;
This second mobile device is used for this take out device is vertically moved up and down, and this second mobile device comprises one second line slideway, one second motor and one and the second ball screw of being in transmission connection of the output shaft of this second motor, the bottom of this second line slideway is fixed with slide block attaching parts, be threaded between these slide block attaching parts with this first ball screw, and these slide block attaching parts are slidedly arranged on this first line slideway by two slide blocks, this second motor is fixed on the top of this second line slideway;
This take out device is waited to arrange bar for capturing this and this is waited arranging bar is transported in this gathering system, this take out device to be slidedly arranged on this second line slideway and with between this second ball screw for being threaded.
9. collator as claimed in claim 8, it is characterized in that, this take out device comprises a material fetching mechanism, a travelling carriage and a lifting connecting plate, for being threaded between this lifting connecting plate with this second ball screw, and this lifting connecting plate is fixed on this travelling carriage, this travelling carriage is slidedly arranged on this second line slideway by two slide blocks, and the bottom surface of this travelling carriage is positioned at the below of the bottom surface of this first line slideway;
This material fetching mechanism comprises two feeding cylinders, two feeding tooth bars, two reclaimer mechanical arm and tong framves, this tong frame is fixed on the bottom surface of this travelling carriage, two these feeding cylinders are individually fixed in the two ends of this tong frame, and the output shaft of two these feeding cylinders is connected with two these feeding rack-drivings respectively;
Two these reclaimer mechanical arm are respectively equipped with two spaced feeding gears, and respectively this feeding tooth bar to be arranged at respectively between corresponding two these feeding gears and to be all meshed with two these feeding gears.
10. as the collator in claim 1-9 as described in any one, it is characterized in that, this gathering system comprises a defective work frame, sampling observation specimen holder and certified products frame, the erection of this defective work is placed on the left side wall of this support, this sampling observation specimen holder is arranged on the right side of this defective work frame, on the bottom surface that the erection of these certified products is placed in this support and between this sampling observation specimen holder and this detection system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410619858.6A CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420553261 | 2014-09-24 | ||
| CN2014205532611 | 2014-09-24 | ||
| CN201410619858.6A CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436092A true CN105436092A (en) | 2016-03-30 |
| CN105436092B CN105436092B (en) | 2017-12-19 |
Family
ID=52977527
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410619858.6A Active CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
| CN201420658966.XU Withdrawn - After Issue CN204208816U (en) | 2014-09-24 | 2014-11-05 | For the collator of bar |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420658966.XU Withdrawn - After Issue CN204208816U (en) | 2014-09-24 | 2014-11-05 | For the collator of bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN105436092B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107321633A (en) * | 2017-08-04 | 2017-11-07 | 张家港博洋机械制造有限公司 | It is a kind of to select the screening plant of standard tubing |
| CN107655434A (en) * | 2016-07-26 | 2018-02-02 | 上海北特科技股份有限公司 | The detection device of parts |
| WO2018112703A1 (en) * | 2016-12-19 | 2018-06-28 | 陈强 | Device of branching defective products and non-defective products |
| CN110666026A (en) * | 2019-10-15 | 2020-01-10 | 安徽三联学院 | Electric installation rail punching press letter sorting equipment |
| CN111151469A (en) * | 2019-12-20 | 2020-05-15 | 大连德迈仕精密科技股份有限公司 | Bolt thread on-line measuring equipment |
| CN115254622A (en) * | 2022-07-08 | 2022-11-01 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436092B (en) * | 2014-09-24 | 2017-12-19 | 上海北特科技股份有限公司 | Collator for bar |
| CN105618387B (en) * | 2015-12-18 | 2018-11-23 | 广东省智能制造研究所 | A kind of detection method and its system of micro- bar |
| CN109821759B (en) * | 2019-03-04 | 2021-04-09 | 江苏统联科技股份有限公司 | Steel pipe length measuring device |
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| CN115254622A (en) * | 2022-07-08 | 2022-11-01 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105436092B (en) | 2017-12-19 |
| CN204208816U (en) | 2015-03-18 |
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