CN108145558B - Automobile brake support detecting system - Google Patents
Automobile brake support detecting system Download PDFInfo
- Publication number
- CN108145558B CN108145558B CN201711268198.1A CN201711268198A CN108145558B CN 108145558 B CN108145558 B CN 108145558B CN 201711268198 A CN201711268198 A CN 201711268198A CN 108145558 B CN108145558 B CN 108145558B
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- China
- Prior art keywords
- guide rail
- workpiece
- detection table
- detection
- cylinder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/03—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent according to the final size of the previously ground workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses an automobile brake support detection system, which comprises a disc feeding table (35), a feeding robot (36), an annular detection table, a discharging robot (37), an oil injection box (38), a finished product frame (39) and a waste box (61), wherein the disc feeding table (35) comprises a table support (9), a charging disc (10), a charging disc driving cylinder (11) and a cylinder limiting device, the annular detection table comprises a detection table surface (40), an annular guide rail (41), a group of sliding blocks (42) matched with the annular guide rail for use, a synchronous belt driving assembly (43), a pair of sliding block positioning assemblies, a ccd detector (44), a spheroidization rate detector (45) and a workpiece dotting marking device, and the automobile brake support detection system has the advantages that: the whole detection stacking is automated, the detection precision and the detection efficiency are improved, and the labor is reduced.
Description
Technical Field
The invention relates to the technical field of detection of parts, in particular to an automobile brake bracket detection system.
Background
At present, the automobile brake support needs to detect the surface spheroidization rate and the appearance of a workpiece after polishing, the workpiece is placed in each detection working section by manpower to be separately detected in the existing detection, qualified products after detection are placed in an oil spraying tank to be sprayed with oil and then stacked in a finished product frame, a plurality of workers are needed to operate in the whole working procedure, and the working efficiency is low and the labor is wasted.
Disclosure of Invention
The invention aims at solving the defects that the existing detection method needs to detect the surface spheroidization rate and the appearance of a workpiece after polishing, the workpiece is placed in each detection section manually to be detected, qualified products after detection are placed in an oil spraying tank to be sprayed with oil and then stacked in a finished product frame, a plurality of workers are needed to operate in the whole process, the working efficiency is low and the labor is wasted, and the automobile brake bracket detection system is provided.
The invention comprises a disc feeding table, a feeding robot, an annular detection table, a discharging robot, an oil injection box, a finished product frame and a waste product box, wherein the disc feeding table comprises a table support, a disc driving cylinder and a cylinder limiting device, a plurality of workpiece placing seats are arranged on the top array of the disc, a rotating shaft is arranged at the bottom of the disc and movably arranged on the table support through the rotating shaft, a linear guide rail is arranged on the table support, a rack is arranged on a sliding block of the linear guide rail, a transmission gear matched with the rack is arranged on the rotating shaft of the disc, a piston rod of the disc driving cylinder is connected with the sliding block of the linear guide rail, the disc driving cylinder is arranged on the table support and drives the disc to rotate on the table support through the matching of the transmission gear and the rack, and the cylinder limiting device comprises a nylon limiting block and a buffer which are respectively arranged on the table support and positioned at one end of the linear guide rail; a pair of workpiece positioning grooves are formed in the workpiece placing seat, a boss is arranged at the bottom of each positioning groove, the top of each boss is an inclined plane, a spring pin is arranged on one side wall of each positioning groove, and a slag discharging port is formed in the other side wall of each positioning groove; the annular detection table comprises a detection table surface, an annular guide rail, a group of sliding blocks matched with the annular guide rail for use, a synchronous belt driving assembly, a pair of sliding block positioning assemblies, a ccd detector, a spheroidization rate detector and a workpiece marking device, wherein the annular guide rail is arranged on the detection table surface, the top of the sliding block is movably provided with a workpiece positioning seat, the synchronous belt driving assembly is arranged on the detection table surface and respectively drives a group of sliding blocks to move on the annular guide rail through connecting pieces, the sliding block positioning assemblies comprise sliding block limiting rods and limiting rod driving cylinders, one side of each sliding block is provided with a positioning groove, a plurality of locking blocks are arranged on each sliding block, one end of each locking block is provided with a roller matched with each positioning groove, the pair of sliding block limiting rods are movably arranged on two sides of the annular guide rail through bearings respectively, the pair of limiting rod driving cylinders are arranged on the detection table surface and respectively drive the corresponding sliding block limiting rods to rotate through connecting rods, the ccd detector is arranged on the detection table surface and is positioned in the annular guide rail, the spheroidization rate detector is arranged on the detection table surface and is positioned on one side of the annular guide rail, the workpiece marking device comprises a marking cylinder and a workpiece lifting cylinder seat, a marking cylinder is arranged on one side of the annular guide rail, a plurality of the lifting cylinder blocks are respectively arranged on the annular guide rail, and a piston rod seat is arranged on the lifting cylinder seat, and is positioned on the lifting cylinder seat; the oil spraying tank is located one side of annular detection platform, and the material loading robot is located between disc material loading platform and the annular detection platform, and unloading robot and oil spraying tank are located between annular detection platform and the finished product frame respectively, and the waste product case is located one side of finished product frame.
The invention has the advantages that: the whole detection stacking is automated, the detection precision and the detection efficiency are improved, and the labor is reduced.
Description of the drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic view of a partially enlarged structure of fig. 1.
FIG. 3 is a schematic view of the structure of the disc loading table of the present invention.
FIG. 4 is a schematic view of the structure of the workpiece placement base of the present invention.
Detailed Description
As shown in the drawing, the invention comprises a disc feeding table 35, a feeding robot 36, an annular detection table, a discharging robot 37, an oil injection box 38, a finished product frame 39 and a waste box 61, wherein the disc feeding table 35 comprises a table support 9, a disc 10, a disc driving cylinder 11 and a cylinder limiting device, the top of the disc 10 is provided with a plurality of workpiece placing seats 12 in an array manner, the bottom of the disc 10 is provided with a rotating shaft and is movably arranged on the table support 9 through the rotating shaft, the table support 9 is provided with a linear guide rail 13, a rack 14 is arranged on a slide block of the linear guide rail 13, a transmission gear 15 matched with the rack 14 is arranged on the rotating shaft of the disc 10, a piston rod of the disc driving cylinder 11 is connected with the slide block of the linear guide rail 13, the disc driving cylinder 11 is arranged on the table support 9 and drives the disc 10 to rotate on the table support 9 through the matching of the transmission gear 15 and the rack 14, the cylinder limiting device comprises a nylon limiting block 16 and a buffer 17, and the nylon limiting block 16 and the buffer 17 are respectively arranged on the table support 9 and are positioned at one end of the linear guide rail 13; a pair of workpiece positioning grooves are formed in the workpiece placement seat 12, a boss 18 is arranged at the bottom of each positioning groove, the top of each boss 18 is an inclined plane, a spring pin 19 is arranged on one side wall of each positioning groove, and a slag discharging port is formed in the other side wall of each positioning groove; the annular detection table comprises a detection table top 40, an annular guide rail 41, a group of sliding blocks 42 matched with the annular guide rail for use, a synchronous belt driving assembly 43, a pair of sliding block positioning assemblies, a ccd detector 44, a nodulizing rate detector 45 and a workpiece marking device, wherein the annular guide rail 41 is arranged on the detection table top 40, a workpiece positioning seat 47 is movably arranged at the top of the sliding blocks 42, the synchronous belt driving assembly 43 is arranged on the detection table top 40 and drives a group of sliding blocks 42 to move on the annular guide rail 41 through connecting pieces, the sliding block positioning assemblies comprise sliding block limiting rods 48 and limiting rod driving cylinders 49, one side of the sliding blocks 42 is provided with a positioning groove, a plurality of locking blocks 50 are arranged on the sliding block limiting rods 48, a pair of rollers 51 matched with the positioning groove are arranged at one end of the locking blocks 50, the pair of sliding block limiting rods 48 are movably arranged at two sides of the annular guide rail 41 through bearings respectively, the pair of limiting rod driving cylinders 49 are arranged on the detection table top 40 and respectively drive the corresponding sliding block limiting rods 48 to rotate through connecting rods, the ccd detector 44 are arranged on the detection table top 40 and are positioned in the annular guide rail 41, the detection table top 45 is respectively, the sliding block limiting rods 45 are respectively arranged on the annular guide rail 41 and are respectively arranged on the annular guide rail 41, the lifting seat 52 and the workpiece marking device is arranged on one side of the annular guide rail 41 and the lifting seat 52 through the lifting cylinder seat 52, and the lifting cylinder seat 52 is arranged on the annular guide rail 52 and the lifting seat 52 and the workpiece marking device is arranged on the annular guide rail 52 and the lifting seat 52 and the lifting cylinder seat 52 and is positioned on the annular guide rail 52 and on the lifting seat 52 and on the position of the point marking table 52; the oil injection tank 38 is located one side of the annular detection table, the feeding robot 36 is located between the disc feeding table 35 and the annular detection table, the discharging robot 37 and the oil injection tank 38 are located between the annular detection table and the finished frame 39 respectively, and the waste tank 61 is located one side of the finished frame 39.
Principle of working mode: placing the workpiece 55 on the workpiece placing seat 12, locking the workpiece 55 by the spring pins 19 in the pair of workpiece positioning grooves, wherein the bottoms of the two ends of the workpiece 55 are positioned on the boss 18, and the top of the boss 18 is an inclined plane, so that sundries cannot fall on the boss 18, the workpiece positioning grooves are convenient to clean, and the sundries are discharged from the slag discharging holes, so that the workpiece 55 is placed flatly; the tray driving cylinder 11 drives the tray 10 to rotate, the workpiece 55 on the tray 10 is grabbed one by matching with the feeding robot 36, the nylon limiting block 16 limits the maximum stroke of the tray driving cylinder 11, the buffer 17 buffers the tray driving cylinder 11, the position of the tray 10 is ensured to be accurate, and the first carrying manipulator 7 is convenient to accurately grab; the feeding robot 36 sequentially places the workpieces 55 on the workpiece positioning seats 47 of the sliders 42, the synchronous belt driving assembly 43 drives the sliders 42 to sequentially pass through the ccd detector 44, the nodulizing rate detector 45 and the workpiece marking device stations, when the workpieces move to the positions below the three stations, the synchronous belt driving assembly 43 is stopped, the pair of limiting rod driving cylinders 49 are started, the plurality of locking blocks 50 are respectively clamped into the corresponding positioning grooves of the sliders 42, the sliders 42 positioned on the two straight sections of the annular guide rail 41 are positioned, the ccd detector 44 detects characters and appearance on the workpieces, the nodulizing rate detector 45 detects whether the thicknesses of the workpieces are uniform or not, the pair of limiting rod driving cylinders 49 are reset after the detection is finished, the synchronous belt driving assembly 43 is continuously started to perform next workpiece detection, when qualified products are detected to enter the workpiece marking device stations, the workpiece positioning seats 47 positioned at the workpiece marking device stations are jacked by the workpiece seat lifting cylinders 53, the corresponding blanking robot 37 are stopped to mark the workpieces 55, the qualified products are taken down into the qualified product boxes 38 and are not stacked in the oil spraying cylinder boxes 39, and if the qualified products are failed to be detected in the oil spraying boxes 53, and the qualified product boxes are failed to be discharged into the oil boxes 53.
Claims (1)
1. A detection system for an automobile brake bracket is characterized by comprising a disc feeding table (35), a feeding robot (36), an annular detection table, a discharging robot (37), an oil injection box (38), a finished product frame (39) and a waste box (61), wherein the disc feeding table (35) comprises a table bracket (9), a material disc (10), a material disc driving cylinder (11) and a cylinder limiting device, a plurality of workpiece placing seats (12) are arranged on the top array of the material disc (10), a rotating shaft is arranged at the bottom of the material disc (10) and movably mounted on the table bracket (9) through the rotating shaft, a linear guide rail (13) is arranged on the table bracket (9), a rack (14) is arranged on a sliding block of the linear guide rail (13), a transmission gear (15) matched with the rack (14) is arranged on the rotating shaft of the material disc (10), a piston rod of the material disc driving cylinder (11) is connected with the sliding block of the linear guide rail (13), the material disc driving cylinder (11) is mounted on the table bracket (9) and is mounted on the limiting device (17) through the transmission gear (15) and the rack (14) on the material disc bracket (9) and the buffer (17) respectively, and is positioned at one end of the linear guide rail (13); a pair of workpiece positioning grooves are formed in the workpiece placing seat (12), a boss (18) is arranged at the bottom of each positioning groove, the top of each boss (18) is an inclined plane, a spring pin (19) is arranged on one side wall of each positioning groove, and a slag discharging port is formed in the other side wall adjacent to the spring pin; the annular detection table comprises a detection table top (40), an annular guide rail (41), a group of sliding blocks (42) matched with the annular guide rail for use, a synchronous belt driving assembly (43), a pair of sliding block positioning assemblies, a ccd detector (44), a spheroidization rate detector (45) and a workpiece dotting marking device, wherein the annular guide rail (41) is arranged on the detection table top (40), a workpiece positioning seat (47) is movably arranged at the top of the sliding blocks (42), the synchronous belt driving assembly (43) is arranged on the detection table top (40) and drives a group of sliding blocks (42) to move on the annular guide rail (41) through connecting pieces respectively, the sliding block positioning assemblies comprise sliding block limiting rods (48) and limiting rod driving cylinders (49), one side of each sliding block (42) is provided with a positioning groove, a plurality of locking blocks (50) are arranged on the sliding block limiting rods (48), one end of each locking block (50) is provided with a roller (51) matched with the positioning groove for use, the sliding block limiting rods (48) are movably arranged on two sides of the annular guide rail (41) through bearings respectively, the pair of limiting rod driving cylinders (49) are arranged on the detection table top (40) and are arranged on the detection table top (40) respectively, the corresponding sliding blocks (48) are arranged on the detection table top (40) through the corresponding sliding blocks and the limiting rods (48) respectively, the corresponding sliding blocks driving rods (45) are arranged on the detection table top (40) in the detection table top and the detection table top (40), the workpiece dotting and marking device comprises a dotting and marking cylinder (52) and a workpiece seat lifting cylinder (53), a dotting conical head is arranged on a piston rod of the dotting and marking cylinder (52), a group of lifting rods (54) are arranged on a piston rod of the workpiece seat lifting cylinder (53) through connecting plates, the dotting and marking cylinder (52) and the workpiece seat lifting cylinder (53) are respectively arranged on the detection table top (40) through cylinder seats, the dotting and marking cylinder (52) is arranged above the annular guide rail (41), and the workpiece seat lifting cylinder (53) is arranged below the annular guide rail (41); the oil spraying tank (38) is positioned at one side of the annular detection table, the feeding robot (36) is positioned between the disc feeding table (35) and the annular detection table, the discharging robot (37) and the oil spraying tank (38) are respectively positioned between the annular detection table and the finished product frame (39), the waste tank (61) is positioned at one side of the finished product frame (39),
the buffer 17 buffers the tray driving cylinder 11, ensures that the position of the tray 10 is accurate, and facilitates accurate grabbing of the first carrying manipulator 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711268198.1A CN108145558B (en) | 2017-12-05 | 2017-12-05 | Automobile brake support detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711268198.1A CN108145558B (en) | 2017-12-05 | 2017-12-05 | Automobile brake support detecting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108145558A CN108145558A (en) | 2018-06-12 |
| CN108145558B true CN108145558B (en) | 2023-08-22 |
Family
ID=62466552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711268198.1A Active CN108145558B (en) | 2017-12-05 | 2017-12-05 | Automobile brake support detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108145558B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108674973B (en) * | 2018-07-13 | 2023-08-25 | 江苏超人智能科技有限公司 | Movable manipulator feeding table |
| CN110405054A (en) * | 2019-08-13 | 2019-11-05 | 上海高诗汽车科技有限公司 | A kind of adjustable electric strut body tube dotting equipment |
| CN111451642B (en) * | 2020-04-08 | 2021-12-17 | 泉州台商投资区茂源工业设计有限公司 | Marking machine is used in processing of schottky chip |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4112626A (en) * | 1977-04-08 | 1978-09-12 | Daido Tokushuko Kabushiki Kaisha | Automatic deseaming apparatus for elongate block of metallic material |
| CN101315054A (en) * | 2007-05-30 | 2008-12-03 | 姜禾 | Fuel injection quantity calibration method and system of electric-controlled fueling injection equipment of diesel engine |
| CN101767300A (en) * | 2009-12-01 | 2010-07-07 | 济南四机数控机床有限公司 | Lift match grinding form grinder for self-detection high-precision fuel injector and match grinding method |
| CN105500190A (en) * | 2015-12-07 | 2016-04-20 | 东南大学 | Automatic feeding device and method based on combined vibrating hoppers for injection pump plunger core grinding machine |
| CN106002294A (en) * | 2016-06-13 | 2016-10-12 | 莆田市宏业精密机械有限公司 | Full automatic production line of high-pressure common rail control valve assembly |
| CN106181682A (en) * | 2016-09-05 | 2016-12-07 | 黑田机械科技（昆山）有限公司 | A kind of grinding machine of adjustable sorting detection |
-
2017
- 2017-12-05 CN CN201711268198.1A patent/CN108145558B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4112626A (en) * | 1977-04-08 | 1978-09-12 | Daido Tokushuko Kabushiki Kaisha | Automatic deseaming apparatus for elongate block of metallic material |
| CN101315054A (en) * | 2007-05-30 | 2008-12-03 | 姜禾 | Fuel injection quantity calibration method and system of electric-controlled fueling injection equipment of diesel engine |
| CN101767300A (en) * | 2009-12-01 | 2010-07-07 | 济南四机数控机床有限公司 | Lift match grinding form grinder for self-detection high-precision fuel injector and match grinding method |
| CN105500190A (en) * | 2015-12-07 | 2016-04-20 | 东南大学 | Automatic feeding device and method based on combined vibrating hoppers for injection pump plunger core grinding machine |
| CN106002294A (en) * | 2016-06-13 | 2016-10-12 | 莆田市宏业精密机械有限公司 | Full automatic production line of high-pressure common rail control valve assembly |
| CN106181682A (en) * | 2016-09-05 | 2016-12-07 | 黑田机械科技（昆山）有限公司 | A kind of grinding machine of adjustable sorting detection |
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| Publication number | Publication date |
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| CN108145558A (en) | 2018-06-12 |
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