CN207328970U - Card press machine - Google Patents
Card press machine Download PDFInfo
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- CN207328970U CN207328970U CN201720656830.9U CN201720656830U CN207328970U CN 207328970 U CN207328970 U CN 207328970U CN 201720656830 U CN201720656830 U CN 201720656830U CN 207328970 U CN207328970 U CN 207328970U
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- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims description 100
- 238000007599 discharging Methods 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 23
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Abstract
The utility model discloses a kind of card press machine, including：Control device；Workbench；Product transmission line body, product transmission line body are arranged on the workbench, and product transmission line body is equipped with the gauge and rolling mechanism that can roll cooperation；Lower box body feeding device, lower box body feeding device are arranged at the side of product transmission line body；Feeding device is cut, cutting feeding device is arranged at the downstream of lower box body feeding device；And upper cover body feeding device, upper cover body feeding device is positioned at the downstream of cutting feeding device；Wherein, rolling mechanism is arranged at the downstream of upper cover body feeding device, for the lower box body that product is provided with the gauge to be pressed with upper cover body.Since the assembling of the said goods is completed by automatic cooperation between each equipment completely, participated in without manpower, the problem of assembly precision error manually brought thus can be eliminated, product is avoided fitted position and anomalad occur, production efficiency and production reliability can be greatly improved at the same time, increased economic efficiency.
Description
Technical field
The field of medical instrument technology is the utility model is related to, more particularly to a kind of card press machine.
Background technology
In medical detection field, the reagent strip detected for various pathology, Virus Sample plays key player.It is existing
Reagent strip product production process substantially：By agent plate manually is cut into reagent strip, then will by artificial or vibrating disk
Reagent strip carries out assembling finished product with kit.But there are problems for above-mentioned production process：Such as the cutting due to reagent strip
Process is by being accomplished manually, and inevitably there are scale error and reagent strip finished product anomalad, influences the usability of reagent strip
Energy；In addition, carrying out the assembling of reagent strip and kit by artificial or vibrating disk, inefficiency, production cost is high, reliability
It is low.
Utility model content
Based on this, the utility model can be automatically performed the cutting of product (reagent strip) it is necessary to provide a kind of card press machine
And the assembling with kit, assembly precision is high, and functional reliability is high, and production efficiency is high.
Its technical solution is as follows：
A kind of card press machine, including：
Control device；
Workbench；
Product transmission line body, the product transmission line body are arranged on the workbench and electrical with the control device
Connection, and the product transmission line body is equipped with the gauge and rolling mechanism that can roll cooperation；
Lower box body feeding device, the lower box body feeding device be arranged at the side of the product transmission line body and with institute
Control device electric connection is stated, and the lower box body feeding device is used for lower box body pick-and-place to the gauge；
Feeding device is cut, the cutting feeding device is arranged at the downstream of the lower box body feeding device, and described point
Cut feeding device to be electrically connected with the control device, the cutting feeding device is used on product pick-and-place to the gauge
In lower box body；
Product detection device, the product detection device are arranged at the downstream of the cutting feeding device, and the product
Detection device is electrically connected with the control device, and the product detection device is used for the quality for detecting the product in lower box body；
And
Upper cover body feeding device, the upper cover body feeding device positioned at it is described cutting feeding device downstream, and it is described on
Lid feeding device is electrically connected with the control device, and the upper cover body feeding device is used to control upper cover body pick-and-place described in
On lower box body on tool；
Wherein, the rolling mechanism is arranged at the downstream of the upper cover body feeding device, for will be installed on the gauge
The lower box body and upper cover body for having product press.
During above-mentioned card press machine work, the automation for realizing complete machine by the pre-set programs in control device is processed, and is driven first
Movable property product transmission line body travels at the uniform speed, and when being moved to lower box body feeding device station, lower box body feeding device is automatically by lower box
For body pick-and-place on gauge, product transmission line body proceeds to cutting feeding device afterwards, is automatically performed by cutting feeding device
In lower box body in product cutting and pick-and-place to gauge, then by product detection device to the product quality in lower box body and installation feelings
Condition is detected, and product transmission line body proceeds to upper cover body feeding device afterwards, automatically will be upper by upper cover body feeding device
Upper cover body and lower box body pressing are completed assembling product by lid pick-and-place on the lower box body of gauge finally by rolling mechanism.By
Completed by automatic cooperation between each equipment in the assembling of the said goods, participated in without manpower completely, thus artificial band can be eliminated
The problem of assembly precision error come, avoid product from fitted position and anomalad occur, while production effect can be greatly improved
Rate and production reliability, increase economic efficiency.
Technical solution is further described below：
In one of the embodiments, the product transmission line body further includes conveying mechanism, and the conveying mechanism includes peace
Carriage equipped with the rolling mechanism, the product actuator being arranged on the carriage, be arranged on the carriage simultaneously
The driving wheel group coordinated with product actuator driving, the conveyer belt being set in the driving wheel group, the conveyer belt are set
There is the first reciprocal latch structure, the gauge is equipped with the second reciprocal latch structure, first reciprocal latch structure and the second reciprocal latch structure card
Snap fit is closed.Product stabilization, accurate movement thus may insure by above-mentioned transmission mechanism, are conducive to improve the assembling essence of product
Degree, while be clasped by the first reciprocal latch structure and the second reciprocal latch structure, it can be ensured that the high level of synchronization of gauge and conveyer belt
Transmission, eliminates driving error, and functional reliability is good, service life length.
In one of the embodiments, the conveying mechanism, which further includes, is arranged on the carriage and is driven with the product
The synchronous drive component that moving part is drivingly connected, the synchronization drive component is drivingly connected with the rolling mechanism, and the rolling
Mechanism operates in the same direction with the conveyer belt.The synchronized operating in the same direction of so achievable rolling mechanism and conveyer belt, it is ensured that upper cover body
Reliably pressed with lower box body, lift forming quality of products.
In one of the embodiments, the lower box body feeding device and the upper cover body feeding device include with it is described
Material grabbing mechanism, feed mechanism and the cartridge clip feeding machanism being staggered with the feed mechanism that control device is electrically connected, institute
State feed mechanism and be equipped with pushing material component and material supporting plate that linking coordinates, the cartridge clip feeding machanism is equipped with discharging chamber, described
Pushing material component is used to the lower box body at the discharging chamber or upper cover body being pushed to the material supporting plate, the material grabbing mechanism bag
The first manipulator is included, the material supporting plate is located in the shift motion of first manipulator.Thus tied by above-mentioned assembling
Structure can realize lower box body and upper cover body automated exchanged cutter to gauge, be conducive to improve work efficiency and assembly precision, eliminate installation
The product quality problem that error band comes.
In one of the embodiments, the pushing material component includes first base, is arranged at delaying in the first base
Rush spring and the first actuator being electrically connected with the control device and the pusher being drivingly connected with first actuator
Part, the pusher part can run through the discharging chamber and push to material on the material supporting plate, the buffer spring and institute
Cooperation can be compressed by stating pusher part.The error of mechanical transmission structure can so be eliminated, it is ensured that product is reliably pushed to material support
On plate, the first manipulator is smoothly captured product, avoid the occurrence of processing efficiency problem caused by leakage grabbing, or capture insecure cause
Product drops caused production accident.
In one of the embodiments, further include for detect lower box body or the positive and negative posture of upper cover body Z-direction first
Detecting element and whether there are lower box body or upper cover body and lower box body or upper cover body X-axis on the material supporting plate for detecting
Second detecting element of the positive and negative posture in direction, first detecting element are arranged in the first base and go out described in
Expect the outlet side of chamber, second detecting element is arranged at the material supporting plate.Can be real-time thus by the first detecting element
Detection is pushed to the positive and negative of the Z-direction of the lower box body and upper cover body on material supporting plate, and passes through the second detection member
Part detects in real time whether there is the positive and negative of material and lower box body or upper cover body along X-direction on material supporting plate, so that greatly
The big intelligence degree for improving equipment, it is ensured that higher functional reliability and production efficiency, reduction in the numbers of seconds.
In one of the embodiments, the cartridge clip feeding machanism include the second base equipped with slide, be arranged at it is described
The second actuator in second base and the support plate being slidably matched with the slide and it is arranged at intervals in the support plate
At least two cartridge clip bodies, the support plate is drivingly connected with second actuator, and the discharging of at least two cartridge clip bodies
Chamber coordinates with the pushing material component.The gapless rotation feed of so achievable at least two cartridge clip bodies, possesses equipment and holds
Continuous ability to work, is conducive to further improve production efficiency.
In one of the embodiments, the cutting feeding device includes feeding machanism, is arranged on the feeding machanism
Material storage mechanism and material cutting mechanism, be connected with the material cutting mechanism material lifting mechanism coordinated and be arranged at the workbench
The upper Feeder Manipulator for being used to capture the product on the material lifting mechanism；Wherein, the material storage mechanism is used to push blank
To the feeding machanism, blank is pushed to the material cutting mechanism again and carries out product cutting by the feeding machanism.Thus by upper
The cutting processing for automatically feeding blank and being automatically performed product can be realized by stating structure, participated in, be greatly improved without manpower
Production efficiency and product cutting accuracy.
In one of the embodiments, the material cutting mechanism includes the mounting base equipped with guide rail, is arranged at the feeding machine
Stripping and slicing on structure, the cutter driving part being arranged in the mounting base and cutter fixed plate, be arranged at the cutter fixed plate
Carving knife, the carving knife coordinate with the stripping and slicing blank；The material cutting mechanism is further included for detecting whether blank moves institute
The sensors in place in carving knife working range is stated, the sensors in place is arranged in the stripping and slicing.It can so avoid the occurrence of
Cut-in without ball, leakage is cut or the manufacturing deficiencies such as mistake is cut, and greatly improves product cutting reliability and cutting quality.
In one of the embodiments, the material cutting mechanism further includes the adjustment being slidably arranged in the mounting base
Plate and the pressing being arranged in the adjustment plate, the pressing is vertical with the blade of the carving knife and abuts.So that point
The product after departing from blank is cut under the position-limiting action of pressing, is reliably fallen on material lifting mechanism, avoided with preset posture
Overturn in dropping process, influence final forming quality of products；At the same time during cutter moves up will not joint product, really
It is reliable to protect product orientation.
Brief description of the drawings
Fig. 1 is the structure diagram of the card press machine described in the utility model embodiment；
Fig. 2 is the structure diagram of the product transmission line body described in the utility model embodiment；
Fig. 3 is the partial structurtes side view of the A of the product transmission line body described in the utility model embodiment；
Fig. 4 is the structure diagram of the cutting feeding machanism described in the utility model embodiment；
Fig. 5 is the assembling structure schematic diagram of the material cutting mechanism and material lifting mechanism described in the utility model embodiment；
Fig. 6 is the structure diagram of the cartridge clip feeding machanism described in the utility model embodiment；
Fig. 7 is the side structure schematic view of the cartridge clip feeding machanism described in the utility model embodiment.
Description of reference numerals：
100th, workbench, 200, product transmission line body, 210, gauge, the 211, second reciprocal latch structure, 220, rolling mechanism,
230th, conveying mechanism, 231, carriage, 232, product actuator, 233, driving wheel group, 234, conveyer belt, 234a, the first latch
Structure, 235, synchronous drive component, 300, lower box body feeding device, 400, cutting feeding device, 410, feeding machanism, 420, storage
Expect mechanism, 430, material cutting mechanism, 431, mounting base, 432, stripping and slicing, 433, cutter driving part, 434, cutter fixed plate, 435, point
Cutter, 436, sensors in place, 437, adjustment plate, 438, pressing, 440, material lifting mechanism, 450, Feeder Manipulator, 500,
Upper cover body feeding device, 600, material grabbing mechanism, the 610, first manipulator, 700, feed mechanism, 710, pushing material component, 711, first
Base, 712, buffer spring, the 713, first actuator, 714, pusher part, 720, material supporting plate, the 730, first detecting element,
740th, the second detecting element, 800, cartridge clip feeding machanism, 810, discharging chamber, 820, second base, 821, slide, 830, second
Actuator, 840, support plate, 850, cartridge clip body, 900, product detection device, 1000, material moving machine tool hand.
Embodiment
It is below in conjunction with attached drawing and specifically real for the purpose of this utility model, technical solution and advantage is more clearly understood
Mode is applied, the utility model is described in further detail.It should be appreciated that the specific embodiments described herein
Only to explain the utility model, the scope of protection of the utility model is not limited.
It should be noted that when element is referred to as " being fixedly arranged on ", " being arranged at " or " install in " another element, it can be with
Directly on another element or there may also be element placed in the middle.When an element is considered as " connection " another yuan
Part, it can be directly to another element or may be simultaneously present centering elements；One element and another element
The concrete mode being fixedly connected can be achieved by the prior art, and details are not described herein, it is preferred to use the fixation side of threaded connection
Formula.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with belonging to the technology of the utility model
The normally understood implication of technical staff in domain is identical.It is simply in the term used in the description of the utility model herein
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term as used herein " and/or " bag
Include the arbitrary and all combination of one or more relevant Listed Items.
" first " described in the utility model, " second " do not represent specific quantity and order, are only used for title
Distinguish.
As shown in Figure 1 to Figure 2, a kind of card press machine of the embodiment shown for the utility model, including：Control device (figure
Not shown in)；Workbench 100；Product transmission line body 200, the product transmission line body 200 are arranged at the workbench 100
Above and with the control device it is electrically connected, and the product transmission line body 200 is equipped with the gauge 210 that can roll cooperation and rolling
Press mechanism 220；Lower box body feeding device 300, the lower box body feeding device 300 are arranged at the product transmission line body 200
Side is simultaneously electrically connected with the control device, and the lower box body feeding device 300 is used to control lower box body pick-and-place described in
On tool 210；Feeding device 400 is cut, the cutting feeding device 400 is arranged at the downstream of the lower box body feeding device 300,
And the cutting feeding device 400 is electrically connected with the control device, the cutting feeding device 400 is used for product pick-and-place
In lower box body on to the gauge 210；Product detection device, the product detection device are arranged at the cutting feeding device
400 downstream, and the product detection device is electrically connected with the control device, the product detection device is used under detecting
The quality of product in box body；And upper cover body feeding device 500, the upper cover body feeding device 500 are fed positioned at the cutting
The downstream of device 400, and the upper cover body feeding device 500 is electrically connected with the control device, the upper cover body feeding dress
500 are put to be used for the lower box body on upper cover body pick-and-place to the gauge 210；Wherein, the rolling mechanism 220 is arranged at described
The downstream of upper cover body feeding device 500, for the lower box body that product is provided with the gauge to be pressed with upper cover body.
During above-mentioned card press machine work, the automation for realizing complete machine by the pre-set programs in control device is processed, and is driven first
Movable property product transmission line body 200 travels at the uniform speed, and when being moved to lower box body 300 station of feeding device, lower box body feeding device 300 is certainly
Move on lower box body pick-and-place to gauge 210, product transmission line body 200 proceeds to cutting feeding device 400 afterwards, by dividing
Cut in the lower box body that feeding device 400 is automatically performed on product cutting and pick-and-place to gauge 210, afterwards product transmission line body 200
Upper cover body feeding device 500 is proceeded to, by upper cover body feeding device 500 automatically by under upper cover body pick-and-place to gauge 210
On box body, upper cover body and lower box body pressing are completed into assembling product finally by rolling mechanism 220.Due to the assembling of the said goods
Completed by automatic cooperation between each equipment, participated in without manpower completely, thus the assembly precision error manually brought can be eliminated
The problem of, avoid product from fitted position and anomalad occur, while production efficiency and production reliability can be greatly improved, carry
High economic benefit.Wherein, lower box body feeding device 300, cutting feeding device 400 and upper cover body feeding device 500 are equipped with
Manipulator completes the crawl and transfer of corresponding material, and preferably manipulator uses vacuum suction machinery hand, can so avoid pair
Product material causes Clamping damage.
In the above-described embodiments, for ease of understanding technical solution, the optional product is reagent strip, is led to by reagent cardboard
The elongate body with certain size that cutting is formed, preferably rectangle paper slip are crossed, and after product transmission line body 200 machines
Product end type be assembled for lower box body, reagent strip and upper cover body.In addition, control device can be PLC device, digital control system
Deng, it can process and produce by being automatically performed the automation of reagent strip product after pre-set work program, manpower participation can be reduced,
Human cost is saved, improves work efficiency.In the present embodiment, lower box body feeding device 300, cutting feeding device 400 and on
The preferred arrangement of lid feeding device 500 and the same side of product transmission line body 200, and set successively in order according to work flow
Put, can so reduce the overall volume of equipment, make each processing technology step linking more preferably smooth, certainly, in other embodiment,
It can also be configured according to other arrangements.In addition, product transmission line body 200 is linear product conveyor structure 230,
Compared to typical round vibrating tray structure, it can convey the product of more polymorphic type and size, meanwhile, by product pipeline
The sidepiece of body 200 arranges the lower box body feeding device 300, cutting feeding device 400 and upper cover body feeding device of two or more
500, it can be achieved that in the single process-cycle positive conveying direction and anti-conveying direction processing twice, the processing of equipment can be greatly promoted
Capacity and working performance.Further, on workbench product detection device is also equipped with positioned at the downstream of cutting feeding device
900, in this preferred embodiment, product detection device 900 can be CCD detection devices, for detecting in lower box body
Whether reagent strip size meets the requirements, whether reagent strip detection part has whether pollution and reagent strip are installed in place in lower box body
Etc. item, to ensure the cutting quality of reagent strip and meet production requirement with the assembly precision of lower box body.In addition, it is located at upper cover
The downstream of body feeding device 500 is also equipped with the material moving machine tool hand 1000 for being used for returning charge and NG product (waste product) exclude, it is ensured that equipment
Reliable production.
Fig. 2 and Fig. 3 are refer to, in one embodiment, the product transmission line body 200 further includes conveying mechanism 230, institute
State carriage 231, the product being arranged on the carriage 231 that conveying mechanism 230 includes being provided with the rolling mechanism 220
Actuator 232, the driving wheel group 233 for being arranged on the carriage 231 and coordinating with the product actuator 232 driving, set
Loaded on the conveyer belt 234 in the driving wheel group 233, the conveyer belt 234 is equipped with the first reciprocal latch structure 234a, the gauge
210 are equipped with the second reciprocal latch structure 211, and the first reciprocal latch structure 234a is clasped with second reciprocal latch structure 211.Thus
It may insure that product is stable, accurate movement by above-mentioned transmission mechanism, be conducive to improve the assembly precision of product, while pass through the
One reciprocal latch structure 234a is clasped with the second reciprocal latch structure 211, it can be ensured that the high level of synchronization of gauge 210 and conveyer belt 234
Transmission, eliminates driving error, and functional reliability is good, service life length.Wherein, carriage 231 is used as whole product transmission line body
200 load bearing component, plays the role of support and fixed miscellaneous part；It is motor that product actuator 232 is optional, driving wheel group
233 include the output shaft drive connection of the driving wheel and driven wheel that interval is installed on carriage 231, driving wheel and motor, pass
Band 234 is sent to be sleeved on driven wheel so as at the uniform velocity be operated under motor driving, gauge 210 is fixed on conveyer belt 234, can
With the synchronous operating of conveyer belt 234.And preferably, the quantity of gauge 210 can be multiple, and be disposed in an evenly spaced relation in conveyer belt
On 234.It should be noted that two neighboring gauge 210 spacing and conveyer belt 234 the speed of service should with lower box body
The process time between the components such as device 300, cutting feeding device 400 and work interval time adaptation are expected, so that equipment shape
Continue into gapless, reliable processing, it is ensured that production performance.In addition, conveyer belt 234 offers latch away from the side of gauge 210
(the first reciprocal latch structure 234a), the top of gauge 210 are symmetrically arranged with two latches (the second reciprocal latch structure 211), by two
The clamping of latch, can avoid gauge 210 from getting loose and sidesway, so as to be conducive to be lifted the operation of gauge 210 and conveyer belt 234
Synchronism, to adapt to the matching requirements of high-precision reagent strip.
In addition, in view of the rigidity of conveyer belt 234 is poor, occur that extension elongation or deformation etc. are asked under long-time service condition
Topic, causes the spacing of two neighboring gauge 210 difference occur, influences the collaborative work of gauge 210 and other assemblies.Thus defeated
Send and some locating calibration devices are also arranged at intervals with frame 231, locating calibration device can be periodically to the gauge on conveyer belt 234
210 carry out positioning calibration, to correct the spacing between two neighboring gauge 210 to identical value, it is ensured that equipment reliability service.One
In a embodiment, locating calibration device includes the fixed plate being installed on carriage 231, and position adjustment is provided with fixed plate
Plate 437, is fixed with cylinder on position adjustment plate 437, and the piston rod connection of cylinder has a positioning plate and shop bolt, positioning plate and fixed
The gauge 210 of position pin and conveyer belt 234 is oppositely arranged.When carrying out positioning calibration, under the promotion of cylinder piston rod, shop bolt
Synchronous with positioning plate to be stretched out to gauge 210, adjustment movement occurs for the position under the guiding role of positioning plate of gauge 210 at this time, fixed
Position pin, which then inserts, fixes gauge 210 in the positioning shaft sleeve of 210 side of gauge, in this case, position can occur inclined
The gauge 210 of shifting recovers predeterminated position, so that it is guaranteed that lower box body, reagent strip and the reliable clamping of upper cover body are improved on gauge 210
The final product quality of product.Further, in order to avoid rigidity damage occurs under positioning plate and shop bolt position-limiting action for gauge 210
Bad, the bottom of gauge 210 is equipped with adjustable spring, can make gauge 210 that the movement compared with thin tail sheep occur in moving range.
Further, the conveying mechanism 230 further include be arranged on the carriage 231 and with the product actuator
The 232 synchronous drive components 235 being drivingly connected, the synchronization drive component 235 are drivingly connected with the rolling mechanism 220, and
The rolling mechanism 220 operates in the same direction with the conveyer belt 234.So achievable rolling mechanism 220 is synchronized with conveyer belt 234
Operating in the same direction, it is ensured that upper cover body is reliably pressed with lower box body, lifts forming quality of products.Specifically, synchronous drive component 235 wraps
The driving wheel being connected with motor driving shaft is included, the first gear on carriage 231, is sleeved on driving wheel and first gear
On belt, rolling mechanism 220 includes the stent being installed on carriage 231, is rotatably set with rolling in the shaft of stent
Cylinder, drum roll can be extruded with the product on conveyer belt；Shaft is fixed with second gear close to the end of first size, and first
Gear is engaged with second gear.In this way, when motor driving conveyer belt 234 operates, while also drive drum roll synchronously to operate, and
Both rotation directions are identical so that pass through, and rolling under the draw of frictional force by the upper cover body of drum roll
Reliably pressed with lower box body under the extruding of pressure cylinder, complete Product Assembly, simple in structure, reliable operation.
As shown in Figure 6 and Figure 7, in addition, the lower box body feeding device 300 is wrapped with the upper cover body feeding device 500
Include the material grabbing mechanism 600 being electrically connected with the control device, feed mechanism 700 and be staggered with the feed mechanism 700
Cartridge clip feeding machanism 800, the feed mechanism 700 be equipped with linking coordinate pushing material component 710 and material supporting plate 720, institute
State cartridge clip feeding machanism 800 and be equipped with discharging chamber 810, the pushing material component 710 be used for the lower box body at the discharging chamber 810 or
Upper cover body is pushed to the material supporting plate 720, and the material grabbing mechanism 600 includes the first manipulator 610, the material supporting plate
720 in the shift motion of first manipulator 610.Lower box body and upper cover body thus can be realized by above-mentioned assembling structure
Automated exchanged cutter eliminates the product quality that installation error is brought and asks on gauge 210, being conducive to improve work efficiency and assembly precision
Topic.Specifically, the first manipulator 610 includes stent, stent is equipped with X-axis movement module, including X-axis slide rail 821 and X-axis driving
Motor, Z axis movement module is provided with X-axis slide rail 821, and Z axis movement module includes being slideably positioned in X-axis slide rail 821 and and X
The sliding block that axis driving motor is drivingly connected, the manipulator body being arranged on sliding block, is provided with Z axis shifting sledge 821 on sliding block
Motor is driven with Z axis, under the driving of Z axis driving motor, manipulator can move up and down on Z axis shifting sledge 821.So make
The movement of manipulator body is more flexible, and movement is relatively reliable, and the scope of application is wider.
On the basis of above-described embodiment, the pushing material component 710 includes first base 711, is arranged at first bottom
Seat 711 on buffer spring 712 and with the control device be electrically connected the first actuator 713 and with described first driving
The pusher part 714 that part 713 is drivingly connected, the pusher part 714 can run through the discharging chamber 810 and material pushed to the thing
Expect on supporting plate 720, the buffer spring 712 can compress cooperation with the pusher part 714.Machine driving knot can so be eliminated
The error of structure, it is ensured that product is reliably pushed on material supporting plate 720, is made the first manipulator 610 smoothly capture product, is avoided out
Now leakage grab caused by processing efficiency problem, or crawl is insecure causes product to drop caused production accident.Specifically, material is held
Supporting plate 720 is set close to product transmission line body 200, and 711 vertical product transmission line body 200 of first base is set, and first base
711 are equipped with guide rail, and pusher part 714 includes the sliding block being sleeved on guide rail and the push rod being connected with sliding block, and sliding block drives first
Can be moved under the driving of moving part 713 along guide rail, i.e., push rod with respect to material supporting plate 720 closer or far from.Cartridge clip feeding machanism 800
Discharging chamber 810 be located exactly in push rod mobile route, and the height of the discharging chamber 810 thickness phase with a reagent strip just
Together, you can ensure that push rod once promotes and only a reagent strip is pushed on material supporting plate 720, avoid the occurrence of stuck or can not
The problem of normally reagent strip is released.In order to reduce manufacture size or fitted position error, cause push rod can not be by reagent
Bar promotes in place, and installation is in the spring of compressive state between the afterbody of push rod and first base 711, can pass through its own elastic force
Effect is lower to promote push rod to push reagent strip in place, while the pretightning force certain to reagent strip, it is ensured that reagent strip is reliably processed.For
The processing efficiency of equipment is improved, in a preferred embodiment, 810 internal partition of discharging chamber is every being divided into four material paths, the number of push rod
Amount is also four, i.e., once four reagent strips can be pushed on material supporting plate 720 by push at the same time, then be captured by manipulator
It is fixed on to the lower box body of gauge 210.Certainly, in other embodiment, the quantity of material path and push rod can also be that other can be replaced
For variant, details are not described herein.
Refer to Fig. 7, further, further include for detect lower box body or the positive and negative posture of upper cover body Z-direction first
Detecting element 730 and whether there are lower box body or upper cover body and lower box body or upper cover on the material supporting plate 720 for detecting
Second detecting element 740 of the positive and negative posture of body X-direction, first detecting element 730 are arranged at the first base 711
Go up and be located at the outlet side of the discharging chamber 810, second detecting element 740 is arranged at the material supporting plate 720.Such as
This by the first detecting element 730 can detect in real time the lower box body being pushed on material supporting plate 720 and upper cover body along Z axis
The positive and negative in direction, and detected in real time by the second detecting element 740 on material supporting plate 720 with the presence or absence of material and under
The positive and negative of box body or upper cover body along X-direction, so as to greatly improve the intelligence degree of equipment, it is ensured that higher reliable operation
Property and production efficiency, reduction in the numbers of seconds.In optional embodiment, the first detecting element 730 can be laser sensor or red
Outer sensor, the present embodiment are preferably laser sensor；When lower box body or the correct posture of upper cover body, the light of laser sensor is past
Return the time and path is predetermined to be standard value, be recorded in control device.Any one is detected when laser sensor works
When the light two-way time or path different from default standard value of lower box body or upper cover body, that is, show current lower box body or upper cover
There is the defects of anti-loaded in body, and laser sensor outputs signal to control device alarm at this time, by manually fixing a breakdown, it is ensured that production
Smoothly, safety.In addition, it is infrared sensor that the second detecting element 740 is optional, when on material supporting plate 720 there are during reagent strip,
The injection light of infrared sensor is blocked, that is, proves that reagent strip is pushed in place, can be normally carried out following process；If it is not, then
Control device is outputed signal to alarm, by manually exclusion get stuck or cartridge clip body 850 in empty material production hidden danger.
Further, the cartridge clip feeding machanism 800 include the second base 820 equipped with slide 821, be arranged at it is described
The second actuator 830 in second base 820 and the support plate 840 being slidably matched with the slide 821 and it is arranged at intervals at institute
At least two cartridge clip bodies 850 in support plate are stated, the support plate 840 is drivingly connected with second actuator 830, and at least
The discharging chamber 810 of two cartridge clip bodies 850 coordinates with the pushing material component 710.So achievable at least two cartridge clip bodies
850 gapless rotation feed, makes equipment possess continuous firing ability, is conducive to further improve production efficiency.Specifically, the
Two bases, 820 vertical first base 711 and co-product transmission line body 200 is set, in the driving effect of the second actuator 830
Under, at least two cartridge clip bodies 850 can follow 840 mobile handoff of support plate, and the push for realizing reagent strip is coordinated with rotation and push rod,
The bottom of i.e. two cartridge clip bodies 850 is equipped with discharging chamber 810, and at the position opposite with discharging chamber 810 of support plate 840 or cartridge clip leans on
Sensor is installed on the inner wall of nearly discharging chamber 810, whether there is reagent strip for detecting discharging chamber 810.When one of bullet
When the sensor of clamp 850 detects that current discharging chamber 810 remains a reagent strip without reagent strip or only, output signal to immediately
Another, so as to control the second actuator 830 driving support plate 840 to slide, is fully loaded with the cartridge clip body 850 of reagent strip by control device
The position being adapted to push rod is moved to, continues the push of reagent strip；And vacant cartridge clip body 850 can be by artificial or special
Feeding device carries out feed operation, to realize that the gapless rotation of two cartridge clip bodies 850 is fed, greatly improves the sustainable of equipment
Production performance.
Fig. 4 and Fig. 5 are refer to, on the basis of above-described embodiment, the cutting feeding device 400 includes feeding machanism
410th, the material storage mechanism 420 and material cutting mechanism 430 that are arranged on the feeding machanism 410, be connected with the material cutting mechanism 430 and match somebody with somebody
The material lifting mechanism 440 of conjunction and it is arranged on the workbench 100 and is used to capture production on the material lifting mechanism 440
The Feeder Manipulator 450 of product；Wherein, the material storage mechanism 420 is used to push blank to the feeding machanism 410, the feed
Blank is pushed to the material cutting mechanism 430 again and carries out product cutting by mechanism 410.It can thus be realized automatically by said structure
Supplying blank and the cutting processing for being automatically performed product, participate in without manpower, are greatly improved production efficiency and product cutting
Precision.Wherein, above-mentioned blank is specially the reagent cardboard for making reagent strip；Material storage mechanism 420 mainly includes one piece of rectangular steel plates
Pedestal is served as, the top surface side through-thickness of pedestal is recessed with feed inlet, and pedestal is additionally provided with the width direction to be connected with feed inlet
Logical guide groove；Pedestal, which is located above feed inlet, is provided with stock chest, and the stock chest is by some in a preferred embodiment
Column is formed, and a plurality of uprights, which are enclosed, sets the reagent cardboard that the cavity to be formed is used to store lamination arrangement, using a plurality of uprights system
To make stock chest, be not only simple in structure, manufacture cost is low, and facilitates the remaining situation of staff's observation reagent cardboard, so as to
In being replenished in time, it is ensured that equipment works normally.Further, pedestal is provided with side pusher close to the side of stock chest, tool
Body includes pusher cylinder, and the piston rod of pusher cylinder is connected with fixed block, and push plate is provided with fixed block, and push plate can drive in cylinder
Reciprocatingly slide under dynamic in guide groove, for the reagent cardboard at feed inlet is pushed to feeding machanism 410；In addition, the superiors
The top pressure of reagent cardboard is equipped with pressing plate, in order to ensure to make the reagent cardboard of bottom to fall into charging under the reuse of pressing plate gravity
In mouthful, so as to be pushed away；It should be noted that the height dimension of feed inlet should be with the thickness of one block of reagent cardboard
Match somebody with somebody, so that it is guaranteed that one block of reagent cardboard is once only released in push plate, it is ensured that processing is normal, while avoid the occurrence of at the same with two pieces of reagents
The phenomenon that gets stuck that cardboard is contacted and can not normally released.Further, in order to improve device intelligence degree, in pedestal
It is also equipped with being electrically connected with control device below feed inlet, detects what reagent cardboard in stock chest whether there is for real-time
Sensor, when reagent cardboard has used, can output signal to control device alarm in time, to remind staff to add in time
Reagent cardboard.Certainly, in other embodiments, can also be that stock chest is equipped with special feed supplementing device, feed supplementing device is included in
The probe for detection reagent cardboard quantity set on column and the automatic filling group for addition reagent cardboard in stock chest
Part, detects that the height of reagent cardboard is less than preset value (when i.e. quantity is less than preset value) when popping one's head in, will transmit a signal to control
Device processed, controling filling component by control device increases reagent cardboard from trend stock chest, to ensure equipment continuous firing energy
Power, ensures equipment production normalization and normalization.
In addition, above-mentioned feeding machanism 410 mainly includes the driving motor installed in base bottom, the output with driving motor
The push broach module that axis is drivingly connected, the position that the top surface of pedestal is connected with push plate is provided with push broach, along the position of parallel stock chest
It is additionally provided with the guide rail being adapted to push broach；When reagent cardboard is pushed on guide rail, control device controls driving motor immediately
Make, push broach is pushed the slitting operation that reagent cardboard carries out reagent strip to 430 station of material cutting mechanism, be achieved in reagent strip by base
Expect to the full-automation of finished product, each operation seamless connection to process, greatly improve equipment production performance and reliability, lift product matter
Amount and production efficiency.Further, the both sides of guide rail are separately installed with pressing plate, the spacing between two block pressur plates and reagent cardboard
Width is adapted to, so as to prevent it from curling or sidesway occurs during push broach promotes reagent cardboard, it is ensured that push is reliable.More into one
Step ground, pedestal, which is located at also indent at guide rail, empty avoiding portion, is polluted to avoid being contacted with the chemical department on reagent cardboard
Or wear, influence the performance of reagent strip.
As shown in figure 5, on the basis of above-described embodiment, the material cutting mechanism 430 includes the mounting base equipped with guide rail
431st, the stripping and slicing 432 that is arranged on the feeding machanism 410, the cutter driving part 433 being arranged in the mounting base 431 and cut
Knife fixed plate 434, the carving knife 435 for being arranged at the cutter fixed plate 434, the carving knife 435 and 432 blank of stripping and slicing
Coordinate；The material cutting mechanism 430 is further included for detecting whether blank moves biography in place in 435 working range of carving knife
Sensor 436, the sensors in place 436 are arranged in the stripping and slicing 432.Cut-in without ball can so be avoided the occurrence of, leakage is cut or mistake is cut
Manufacturing deficiency, greatly improves product cutting reliability and cutting quality.Specifically, stripping and slicing 432 is fixed, and stripping and slicing 432 with
The corner that cutter coordinates is equipped with cutting blade, and cutter is vertically moved and interlocked movement with the cutting blade of stripping and slicing 432, thus formed it is similar with
The shear action of scissors, ensures that reagent strip will not stick together with reagent cardboard, it is ensured that once just can reliably cut off；Drive motor
Preferably stepper motor, under the controling of control device can at regular intervals and rotating speed promote push broach, that is, ensure push broach push away every time
Into distance and required finished product reagent strip be of same size, it is ensured that the size that reagent cardboard is cut by cutter every time is identical, meets
Product requirement.Further, pre-pressing mechanism is also equipped with cutter fixed plate 434, pre-pressing mechanism includes fixed block, interval
Two guide posts on fixed block, the lower ends of two guide posts are fixedly connected with pre-pressing block, under original state pre-pressing block with
Spacing between guide rail is slightly larger than the thickness of one block of reagent cardboard, so that between reagent cardboard is pushed to below pre-pressing block
It can play the role of Primary Location when in gap and compress；In addition, guide post is slidably matched with fixed block, and it is set with guide post
Spring, spring is pushed against between fixed block and pre-pressing block, when cutter moves down blank and drives pre-pressing mechanism synchronously to move down,
Pre-pressing block can further compress reagent cardboard, it is ensured that in cutting warped or movement will not occur for reagent cardboard, ensure reagent
The cutting quality of bar, while under the resigning effect of spring-compressed deformation, pre-pressing block follows guide post to make a concession upwards, and will not be right
Reagent cardboard causes firmly to oppress hard rigidity and damages its quality.
Further, the material cutting mechanism 430 further include slidably be arranged in the mounting base 431 adjustment plate 437,
And the pressing 438 in the adjustment plate 437 is arranged at, the pressing 438 is vertical with the blade of the carving knife 435 and abuts.
So that the product after cutting disengaging blank reliably falls into material lifting with preset posture under the position-limiting action of pressing 438
In mechanism 440, avoid overturning in dropping process, influence final forming quality of products；At the same time process is moved up in cutter
In will not joint product, it is ensured that product orientation is reliable.
On the basis of above-described embodiment, cutting feeding device 400 further include lifting absorption detent mechanism, for accept and
It is fixed that the reagent strip to get off is cut from reagent cardboard.Its concrete structure includes being installed on the sliding rail group below cutting mechanism
Part, is provided with localization tool 210 thereon；In this preferred embodiment, which includes four fixed stations,
Each fixed station is used to fix a reagent strip, and fixed station uses the technology that vacuum suction is fixed, i.e. localization tool 210
Connected with external vacuum generating means, fixed station is equipped with aspirating hole, and reagent strip is occurred after dropping to fixed station by vacuum
The pumping of device so that form vacuum suction benefit at aspirating hole and reagent strip is adsorbed and is fixed, can so avoid using machinery
Fixed form causes reagent strip extrusion damage, and functional reliability is high.Further, under the mounting base 431 of material cutting mechanism 430
Side is equipped with the clearance position opposite with cutter, and localization tool 210 further includes a servomotor driving module, for driving four tops
Cylinder is risen, a localization tool is mounted in each jacking cylinder, for driving moving up and down for localization tool.And controlling
Device is controled under effect, and four jacking cylinder substeps act, i.e. four localization tools are lifted to clearance position and accept one successively
Reagent strip, removes four reagent strips after four localization tools are all fixed with reagent strip, then by manipulator.And need
Ensure, the distance between two neighboring jacking cylinder need to be equal, and is corresponded with the material grasping spacing of shifting mechanical arm.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the utility model, its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that the common skill for this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
- A kind of 1. card press machine, it is characterised in that including：Control device；Workbench；Product transmission line body, the product transmission line body are arranged on the workbench and are electrically connected with the control device, And the product transmission line body is equipped with the gauge and rolling mechanism that can roll cooperation；Lower box body feeding device, the lower box body feeding device be arranged at the side of the product transmission line body and with the control Device processed is electrically connected, and the lower box body feeding device is used for lower box body pick-and-place to the gauge；Feeding device is cut, the cutting feeding device is arranged at the downstream of the lower box body feeding device, and the cutting supplies Expect that device is electrically connected with the control device, the cutting feeding device is used for the lower box on product pick-and-place to the gauge In body；Product detection device, the product detection device are arranged at the downstream of the cutting feeding device, and the product testing Device is electrically connected with the control device, and the product detection device is used for the quality for detecting the product in lower box body；AndUpper cover body feeding device, the upper cover body feeding device are located at the downstream of the cutting feeding device, and the upper cover body Feeding device is electrically connected with the control device, and the upper cover body feeding device is used for upper cover body pick-and-place to the gauge Lower box body on；Wherein, the rolling mechanism is arranged at the downstream of the upper cover body feeding device, for will be provided with production on the gauge The lower box body of product is pressed with upper cover body.
- 2. card press machine according to claim 1, it is characterised in that the product transmission line body further includes conveying mechanism, institute State the conveying mechanism carriage for including being provided with the rolling mechanism, the product actuator being arranged on the carriage, set In the driving wheel group coordinated on the carriage and with product actuator driving, the transmission being set in the driving wheel group Band, the conveyer belt are equipped with the first reciprocal latch structure, and the gauge is equipped with the second reciprocal latch structure, first reciprocal latch structure with it is described Second reciprocal latch structure is clasped.
- 3. card press machine according to claim 2, it is characterised in that the conveying mechanism, which further includes, is arranged at the carriage Synchronous drive component that is upper and being drivingly connected with the product actuator, the synchronization drive component drive with the rolling mechanism Connection, and the rolling mechanism operates in the same direction with the conveyer belt.
- 4. card press machine according to claim 1, it is characterised in that the lower box body feeding device and the upper cover body feeding Device includes being staggered with the material grabbing mechanism of control device electric connection, feed mechanism and with the feed mechanism Cartridge clip feeding machanism, the feed mechanism be equipped with linking coordinate pushing material component and material supporting plate, the cartridge clip feeding machine Structure is equipped with discharging chamber, and the pushing material component is used to the lower box body at the discharging chamber or upper cover body being pushed to the material support Plate, the material grabbing mechanism include the first manipulator, and the material supporting plate is located in the shift motion of first manipulator.
- 5. card press machine according to claim 4, it is characterised in that the pushing material component includes first base, is arranged at institute State buffer spring in first base and the first actuator being electrically connected with the control device and with first actuator The pusher part of drive connection, the pusher part can run through the discharging chamber and push to material on the material supporting plate, institute Cooperation can be compressed by stating buffer spring and the pusher part.
- 6. card press machine according to claim 5, it is characterised in that further include for detecting lower box body or upper cover body Z axis side The first detecting element to positive and negative posture and for detect on the material supporting plate whether have lower box body or upper cover body and under Second detecting element of box body or the positive and negative posture of upper cover body X-direction, first detecting element are arranged at the first base Go up and be located at the outlet side of the discharging chamber, second detecting element is arranged at the material supporting plate.
- 7. card press machine according to claim 4, it is characterised in that the cartridge clip feeding machanism includes second equipped with slide Base, the second actuator being arranged in the second base and the support plate being slidably matched with the slide and interval setting In at least two cartridge clip bodies in the support plate, the support plate is drivingly connected with second actuator, and at least two The discharging chamber of the cartridge clip body coordinates with the pushing material component.
- 8. card press machine according to claim 1, it is characterised in that the cutting feeding device includes feeding machanism, sets In the material storage mechanism on the feeding machanism and material cutting mechanism, be connected with the material cutting mechanism material lifting mechanism that coordinates and It is arranged at and is used for the Feeder Manipulator for capturing the product on the material lifting mechanism on the workbench；Wherein, the storing Blank is pushed to the material cutting mechanism again and carries out product by mechanism for pushing blank to the feeding machanism, the feeding machanism Cutting.
- 9. card press machine according to claim 8, it is characterised in that the material cutting mechanism include equipped with guide rail mounting base, The stripping and slicing that is arranged on the feeding machanism, the cutter driving part being arranged in the mounting base and cutter fixed plate, be arranged at The carving knife of the cutter fixed plate, the carving knife coordinate with the stripping and slicing blank；The material cutting mechanism is further included for examining Whether survey blank moves the sensors in place in the carving knife working range, and the sensors in place is arranged at the stripping and slicing On.
- 10. card press machine according to claim 9, it is characterised in that the material cutting mechanism, which further includes, is slidably arranged at institute The adjustment plate in mounting base and the pressing being arranged in the adjustment plate are stated, the pressing is vertical with the blade of the carving knife And abut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720656830.9U CN207328970U (en) | 2017-06-07 | 2017-06-07 | Card press machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720656830.9U CN207328970U (en) | 2017-06-07 | 2017-06-07 | Card press machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207328970U true CN207328970U (en) | 2018-05-08 |
Family
ID=62426314
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720656830.9U Expired - Fee Related CN207328970U (en) | 2017-06-07 | 2017-06-07 | Card press machine |
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| Country | Link |
|---|---|
| CN (1) | CN207328970U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110013963A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automatic production process |
| CN110758813A (en) * | 2019-11-13 | 2020-02-07 | 珠海格力智能装备有限公司 | Packaging line |
| CN110817499A (en) * | 2019-11-27 | 2020-02-21 | 中建材凯盛机器人（上海）有限公司 | Felt cutting and feeding device |
| CN111319307A (en) * | 2020-02-27 | 2020-06-23 | 何梦丹 | Preparation method of plastic woven bag |
-
2017
- 2017-06-07 CN CN201720656830.9U patent/CN207328970U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110013963A (en) * | 2019-01-18 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of battery case automatic production process |
| CN110013963B (en) * | 2019-01-18 | 2021-06-01 | 德玛克（长兴）自动化系统有限公司 | Automatic production process of battery box |
| CN110758813A (en) * | 2019-11-13 | 2020-02-07 | 珠海格力智能装备有限公司 | Packaging line |
| CN110817499A (en) * | 2019-11-27 | 2020-02-21 | 中建材凯盛机器人（上海）有限公司 | Felt cutting and feeding device |
| CN111319307A (en) * | 2020-02-27 | 2020-06-23 | 何梦丹 | Preparation method of plastic woven bag |
| CN111319307B (en) * | 2020-02-27 | 2021-06-22 | 温州恒田实业有限公司 | Preparation method of plastic woven bag |
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