CN103240597A - Automobile brake wheel cylinder cup assembly line - Google Patents
Automobile brake wheel cylinder cup assembly line Download PDFInfo
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- CN103240597A CN103240597A CN2013101733147A CN201310173314A CN103240597A CN 103240597 A CN103240597 A CN 103240597A CN 2013101733147 A CN2013101733147 A CN 2013101733147A CN 201310173314 A CN201310173314 A CN 201310173314A CN 103240597 A CN103240597 A CN 103240597A
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- 238000007599 discharging Methods 0.000 claims abstract description 135
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 239000010985 leather Substances 0.000 claims description 172
- 239000000428 dust Substances 0.000 claims description 146
- 239000000463 material Substances 0.000 claims description 146
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 230000033001 locomotion Effects 0.000 claims description 21
- 230000003287 optical effect Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 238000007667 floating Methods 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 3
- 230000003252 repetitive effect Effects 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 238000010586 diagram Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 206010034703 Perseveration Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention relates to an automobile brake wheel cylinder cup assembly line which comprises a rack and a bottom plate, wherein the bottom plate is fixed on the rack. The automobile brake wheel cylinder cup assembly line is characterized by further comprising a piston discharging mechanism arranged on the bottom plate, a cup discharging mechanism, a dustproof cover discharging mechanism, a press fitting mechanism, a conical rod manipulator mechanism, an overturning manipulator mechanism and a working platform component. The piston discharging mechanism, the press fitting mechanism, the cup discharging mechanism and the dustproof discharging mechanism are sequentially fixed on the bottom plate, and the conical rod manipulator mechanism, the working platform component and the overturning manipulator mechanism are sequentially arranged in a matching mode and matched with the discharging mechanisms and the press fitting mechanism. The automobile brake wheel cylinder cup assembly line is reasonable in structural design, high in mechanical automation, reduces repetitive operation of operators, and improves production efficiency and quality of workpieces.
Description
Technical field
The present invention relates to a kind of wheel cylinder parts, a kind of automobile brake wheelcylinder cup assembly line particularly, it mainly is applicable to press-fiting of wheel cylinder leather cup, piston and dust cover.
Background technology
Along with the lifting of automobile assembling technology, automobile assembling technology equipment also develops rapidly thereupon.The parts assembling develops to modularization, automation, flexibility and virtual direction, to satisfy many variety production and automation matching requirements.
The main hand assembled that adopts of piston cup assembling of the prior art, by operator substep manually to piston, leather cup and dust cover are installed, can not cooperate by machinery and carry out self-emptying and assembling, discharging and press-fiting a little less than the relevance that waits between each mechanism, and inaccurate coordination, the mechanical automation deficiency is unfavorable for improving the whole manufacture level that assembly technology is equipped.
Chinese patent application number is 20082021609.6, discloses the utility model patent that a kind of name is called " the wheel cylinder assembly of band automatic gap adjusting mechanism ", and this wheel cylinder assembly assembling needs manually-operated, and mechanization degree is low.
Chinese patent application number is 201210207124.8, discloses the patent of invention that a kind of name is called " piston cylinder assembly press-loading apparatus ", and this device only provides and press-fited function, and material also need manually be taken, and mechanization degree is low.
Summary of the invention
The objective of the invention is to overcome present technology above shortcomings, and provide a kind of reasonable in design, the automobile brake wheelcylinder cup assembly line that luggage is joined but piston, leather cup and dust cover self-emptying are gone forward side by side.
The present invention addresses the above problem the technical scheme that adopts: a kind of automobile brake wheelcylinder cup assembly line, comprise stand and base plate, base plate is fixed on the stand, it is characterized in that: also comprise the piston discharging mechanism, leather cup discharging mechanism, dust cover discharging mechanism, press-loading device, tapered rod manipulator mechanism, turning manipulator mechanism, the worktable part that are arranged on the base plate; Described piston discharging mechanism, press-loading device, leather cup discharging mechanism, dust cover discharging mechanism are fixed on the base plate successively; Tapered rod manipulator mechanism, worktable part and turning manipulator mechanism are equipped with successively, and cooperatively interact with above-mentioned discharging mechanism and press-loading device.Piston, leather cup and dust cover are by cooperatively interacting between the manipulator, finish to the press-loading device place and to press-fit action, do not need manually to carry out the action that press-fits between the three by the operator, the device operation is more simple and convenient, improve the mechanical automation degree, also improved the production efficiency of workpiece.
Described piston discharging mechanism, leather cup discharging mechanism and dust cover discharging mechanism include cradle, push cylinder, stop cylinder block and discharging seat, cradle all is fixed on the base plate, described propelling movement cylinder, stop that cylinder block and discharging seat are fixed on the affiliated cradle successively, stop that cylinder block and discharging seat are hollow structure, stop to be provided with on the cylinder block and stop cylinder, guide pad is all fixedly arranged in the discharging seat, guide pad extends to and stops in the cylinder block, be connected with the propelling movement slide block that matches with it on the guide pad, the propelling movement cylinder passes and stops that cylinder block and propelling movement slide block fix; The discharging seat of described piston discharging mechanism is provided with piston material road and piston goes out stub bar, fixedly has leather cup material road and leather cup to go out stub bar on the discharging seat of leather cup discharging mechanism, fixedly has dust cover material road and dust cover to go out stub bar on the discharging seat of dust cover discharging mechanism.Piston, leather cup and three kinds of parts of dust cover all can be by carrying out self-emptying under the effect that pushes cylinder and propelling movement slide block, do not need the operator manually to take piston, leather cup and dust cover, reduce the time of taking three kinds of parts, improved mechanical automation degree and production efficiency.
Described press-loading device comprises and press-fits frame, motor cabinet and the seat of pawling, press-fiting frame is fixed on the base plate, motor cabinet snaps in and press-fits frame and fix with it, the servomotor of press-fiting is fixedly arranged on the motor cabinet, press-fiting servomotor is connected with an end of ball-screw by press-fiting shaft coupling, ball-screw passes the seat of pawling, and the other end fixedly has the limit base of press-fiting; The leading screw bearing that is arranged on the ball-screw is fixing with the seat of pawling; The described seat of pawling is provided with the assembly and press-fit slide of pawling, and press-fits slide and is fixed on the slide rail that press-fits that press-fits on the frame and cooperates and slide up and down; The assembly of pawling has two, is fixed on the both sides of ball-screw, can carry out press-fiting of leather cup and dust cover simultaneously, do not need the operator to get leather cup step by step and dust cover successively press-fits action, reduced the operating procedure that press-fits, it is more simple and convenient to press-fit operation, has improved production efficiency.
The described assembly of pawling comprises the cover of pawling, the cover of pawling is hollow structure, be fixed on the seat of pawling, pawl to be covered with and be equipped with the mandrel frame, pawl and optical axis, optical axis is fixed in the cover of pawling, and mandrel frame one end passes optical axis and fixes with optical axis, and the other end is connected with active pull rod, active pull rod fixedly has the gravity briquetting, and active pull rod moves up and down in the mandrel frame; The end of pawling is connected with linear bearing, and linear bearing is connected on the optical axis and slides; Pawling fixedly has the compression spring in the cover, compresses spring and is connected with linear bearing; Pawled 4, it is spacing that active pull rod is provided with bearing pin, and can drive the gravity briquetting and move up and down, and when press-fiting leather cup and dust cover, active pull rod drives the gravity briquetting and pushes down leather cup and dust cover, in order to avoid when moving on the seat of pawling, leather cup and dust cover are followed the movement of pawling.
Described worktable part comprises table slide, table slide respectively be fixed on base plate on track base be connected with the standard cylinder and match with track base, table slide fixedly has positioning seat.Positioning seat makes things convenient for press-loading device making things convenient for laying and press-fiting of parts; Slide plate slides at track base, and workbench can move according to parts and press-loading device position, mechanical automation degree height.
Described tapered rod manipulator mechanism be arranged on base plate on and corresponding with operating position, the tapered rod manipulator mechanism comprises bearing, slide bar is fixedly arranged on the bearing, be connected with cylinder block on the slide bar, cylinder block cooperates the magnetic couple formula cylinder by being fixed on the slide bar to horizontally slip with slide bar, supporting plate and guide rod cylinder are fixedly arranged on the cylinder block, and manipulator is fixedly arranged on the supporting plate, guide rod cylinder is positioned under the supporting plate, and is connected with supporting plate supporting plate is moved up and down.Manipulator is clamped tapered rod and is reached on the positioning seat that leather cup, dust cover be placed on worktable part then, makes things convenient for press-loading device that piston, leather cup and dust cover are press-fited, and has reduced the manual operation process, has reduced the operating time, has improved production efficiency.
Described turning manipulator mechanism comprises the support that is fixed on the base plate, the band guide rod cylinder is fixedly arranged on the support, the band guide rod cylinder is connected with the stepper motor seat and the stepper motor seat is moved up and down, stepper motor is fixedly arranged on the stepper motor seat, intermediate mechanical palmistry on stepper motor passes the stepper motor seat and is arranged on the stepper motor seat by step motor shaft is connected, and left manipulator and right manipulator are also fixedly arranged on the stepper motor seat.Turning manipulator is carried out 180 ° rotary movement automatically at piston to it after press-fiting leather cup, do not need the operator manually to overturn, and carries out repetitive operation repeatedly, and the press-fiting of dust cover after having made things convenient for improved production efficiency.
Piston material of the present invention road, leather cup material road and dust cover material road are 3, piston, leather cup and dust cover material road are provided with the material road near switch, on three discharging seats photoelectric sensor is arranged fixedly, material road in each discharging mechanism cooperatively interacts near switch and photoelectric sensor, all fixedly open a sluice gate the cylinder support plate on three discharging seats, open a sluice gate all to be connected with on the cylinder support plate push pedal cylinder for three, push pedal cylinder in each discharging mechanism matches with photoelectric sensor, the push pedal cylinder all fixedly has flashboard, under three flashboards snap in respectively in the discharging seat of discharging mechanism, and three flashboard positions respectively with piston, leather cup, corresponding near the material road junction in two material roads that go out stub bar in the dust cover material road.Three quantity increases that the material road is laid parts, the operator does not need to feed in raw material repeatedly at short notice, operates more simple; And the material that photoelectric sensor is responded to preceding two material roads after rolling, and flashboard inserts the material road, blocks the material road junction in preceding two material roads, prevents from having in the process that the operator feeds in raw material to preceding two material roads material to fall, and causes when discharging and make mistakes.Three material roads be set to reinforced having preset the time before expecting, make discharging mechanism operate discharging incessantly, improved production efficiency.
Describedly stop that respectively the cylinder that stops on the cylinder block is two, the photoelectric sensor on two discharging seats that stop cylinder and affiliated discharging mechanism matches.Two stop that the cylinder restriction pushes the shift position of slide block, thereby make the propelling movement slide block get material in No. one to No. three material road.
Three propelling movement cylinders of the present invention have included floating junction, and floating junction is fixed on an end of affiliated propelling movement cylinder and fixes with the propelling movement slide block.Floating junction is protected associated components and equipment is operated steadily, and prolongs the service life that pushes cylinder and push slide block.
All fixedly there is material road support plate in piston material of the present invention road, leather cup material road and dust cover material road, material road support plate fixes by support bar and affiliated discharging seat, the material road is also fixedly arranged near the switch support plate on the material road support plate, described material road is fixed on the material road near on the switch support plate near switch; Described leather cup material also is provided with the heavy burden piece on the road.Material road support plate is fixed three distances between the material road, makes the material road can wobble effects discharging effect; Support bar makes material road vertical fixing, makes things convenient for parts to fall smoothly, and discharging is convenient; Leather cup heavy burden piece is used for pushing down the leather cup on the material road, prevents the discharging of leather cup tilt drop, influences the transfer of leather cup and press-fits.
Piston of the present invention goes out also to be provided with piston baffle on the stub bar, and baffle plate is positioned at the left and right sides that piston goes out stub bar; Described leather cup goes out stub bar and dust cover goes out leather cup block and dust cover block are fixedly arranged respectively on the stub bar.
Bearing of the present invention comprises left left support abutment and right support abutment, and both all are fixed on the drag chain, and slide bar is fixed on two bearings; Be positioned between the two, described manipulator has two, and two manipulators all are fixed on the supporting plate, and the cylinder block is also fixedly arranged on the cylinder block, between two manipulators of cylinder block displacement.About two bearings make the tapered rod manipulator mechanism fixing more firm, about support force identical, more steady when cylinder block drives supporting plate and moves; Two manipulators are used for getting leather cup and dust cover respectively, and namely supporting plate moves once, can get leather cup and dust cover simultaneously and be used for press-fiting, and enhance productivity.
Positioning seat of the present invention has three, and the distance between three positioning seats is identical with distance between turning manipulator mechanism last three manipulators; Distance on distance between every adjacent two positioning seats of three positioning seats and the tapered rod manipulator mechanism between two manipulators is identical.It is temporary that three positioning seats are used for press-fiting leather cup, dust cover and inspection respectively, and the division of labor is clear and definite, can carry out above-mentioned steps simultaneously, avoids the machinery operation that moves around repeatedly, avoids mechanical perseveration and the reduction in service life.
Of the present invention pawl comprise the pawl seat, on pawl and under pawl, the three is fixing successively, is connected with linear bearing in the pawl seat, the compression spring is connected with linear bearing.
Also be provided with vision-based detection mechanism on the base plate of the present invention, vision-based detection mechanism comprises observes assembly, transmission component and grabbing assembly, have notch on the described base plate, observe assembly and comprise illuminating lamp and camera lens, it is relative that both are separately fixed at two ends and the position of notch, grabbing assembly is positioned at notch and is connected on the transmission component, moves forward and backward in notch by transmission component, matches with worktable part in its position.Check by vision-based detection mechanism whether workpiece is correctly installed, and avoids defective workpiece to be mixed in and enters down one assembly process in the qualified workpiece, has improved the qualification rate of workpiece.
Described grabbing assembly comprises linear bearing and fixed sliding plate, line rail bearing is fixed on below the base plate and is positioned at the notch both sides, between illuminating lamp and camera lens, on the line rail bearing slide rail is arranged fixedly, described fixed sliding plate is connected and cooperates slip with slide rail, be connected with the manipulator servomotor under the fixed sliding plate, the manipulator servomotor passes fixed sliding plate and is connected with the servomotor rotating shaft by the manipulator motor coupler, and the servomotor turning cylinder passes base plate and is connected with the catching robot support plate that is positioned at the base plate top; Be connected with catching robot and catching robot on the catching robot support plate and push cylinder, catching robot propelling movement cylinder is connected with catching robot and cooperatively interacts; Can be directly take off from worktable part and enter the inspection link press-fiting the piston of finishing by grabbing assembly, do not need the operator manually to carry, raise the efficiency.
Described transmission component comprises driven pulley and driving wheel parts, driven pulley and driving wheel parts are fixed on notch one side, the driving wheel parts comprise that driving wheel watches motor and synchronous pulley, and the driving wheel servomotor is by turning cylinder and be arranged on driving wheel shaft coupling on the turning cylinder and drive synchronous pulley and rotate; Be connected with synchronous band on the synchronous pulley, and make driven pulley cooperate rotation by synchronous band; Connecting plate is fixedly arranged on the described fixed sliding plate, and connecting plate is connected cooperation drive fixed sliding plate and moves with synchronous band.The grabbing assembly of band drive synchronously moves, and the workpiece on grabbing assembly is advanced by drive, conveniently checks with entering down assembly process.
Driving wheel parts of the present invention also comprise the driver motor seat, described driving wheel servomotor is fixed on an end of driver motor seat, the other end of driver motor seat fixedly has the synchronous pulley bearing, the synchronous pulley bearing is fixed on below the base plate, driver motor seat and synchronous pulley seat are hollow structure, turning cylinder and driving wheel shaft coupling all are positioned at the driver motor seat, the driving wheel servomotor is connected with turning cylinder by the driving wheel shaft coupling, and turning cylinder passes the synchronous pulley bearing and is connected with the synchronous pulley that is positioned at the synchronous pulley bearing.The synchronous pulley bearing is interfered when preventing the synchronous pulley rotation, and influence band is synchronously rotated.
The present invention compared with prior art has the following advantages and effect: reasonable in design, the mechanical automation degree height of assembly line reduces operator's repetitive operation, improves production efficiency and the quality of workpiece.
Description of drawings
Fig. 1 is the perspective view of discharging mechanism and press-loading device.
Fig. 2 is the main TV structure schematic diagram of discharging mechanism and press-loading device.
Fig. 3 is the main TV structure schematic diagram of piston discharging mechanism.
Fig. 4 is the right TV structure schematic diagram of piston discharging mechanism.
Fig. 5 be among Fig. 4 A-A to the sectional structure schematic diagram.
Fig. 6 is the main TV structure schematic diagram of leather cup discharging mechanism.
Fig. 7 is the right TV structure schematic diagram of leather cup discharging mechanism.
Fig. 8 be among Fig. 7 A-A to the sectional structure schematic diagram.
Fig. 9 is the main TV structure schematic diagram of dust cover discharging mechanism.
Figure 10 is the right TV structure schematic diagram of dust cover discharging mechanism.
Figure 11 be among Figure 10 A-A to the sectional structure schematic diagram.
Figure 12 is the structural scheme of mechanism (except press-fiting frame) of press-loading device.
Figure 13 is the structure for amplifying schematic diagram of assembly of pawling.
Figure 14 is the structural representation of turning manipulator mechanism.
Figure 15 be among Figure 14 A-A to the sectional structure schematic diagram.
Figure 16 is the structural representation of tapered rod manipulator mechanism.
Figure 17 is the structural representation of worktable part.
Figure 18 is the structural representation of observing assembly.
Figure 19 is the structural representation of transmission component and grabbing assembly.
Figure 20 is the structural representation of driving wheel parts.
Figure 21 is the structural representation of grabbing assembly.
Figure 22 is the structural representation of piston, leather cup, dust cover.
Figure 23 is the structural representation of the embodiment of the invention.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing and by embodiment, and following examples are explanation of the invention and the present invention is not limited to following examples.
Referring to Fig. 1, Fig. 2, Figure 22 and Figure 23, present embodiment comprises stand 1 and base plate 11, base plate 11 is fixed on the stand 1, and assembly line also comprises piston discharging mechanism 2, leather cup discharging mechanism 3, dust cover discharging mechanism 4, press-loading device 5, tapered rod manipulator mechanism 7, turning manipulator mechanism 6, worktable part 8, the vision-based detection mechanism 9 that is fixed on the base plate 11.
Piston discharging mechanism 2, press-loading device 5, leather cup discharging mechanism 3, dust cover discharging mechanism 4 successively secured in parallel on base plate 11; Tapered rod manipulator mechanism 7, turning manipulator mechanism 6 and worktable part 8 cooperate a side that is fixed on three discharging mechanism dischargings successively, also cooperatively interact with it with three discharging mechanisms and press-loading device 5 vertical settings.
In the present embodiment, cradle comprises piston cradle 21, leather cup cradle 31 and dust cover cradle 41; Push cylinder and comprise that piston pushes cylinder 22, leather cup pushes cylinder 32 and dust cover pushes cylinder 42; Stop that cylinder block comprises piston-cylinder seat 23, leather cup cylinder block 33 and dust cover cylinder block 43; The discharging seat comprises piston discharging seat 24, leather cup discharging seat 34 and dust cover discharging seat 44; Stop that cylinder comprises that piston stops that cylinder, leather cup stop that cylinder and dust cover stop cylinder; Guide pad comprises piston guide piece 242, leather cup guide pad 342 and dust cover guide pad 442; Push slide block and comprise piston slider 243, leather cup slide block 343 and dust cover slide block 443; The material road near switch comprise piston near switch 2411, leather cup near switch 3411 and dust cover near switch 4410; Photoelectric sensor comprises piston photoelectric sensor 2412, leather cup photoelectric sensor 3412 and dust cover photoelectric sensor 4411; Open a sluice gate the cylinder support plate and comprise that piston is opened a sluice gate cylinder support plate 2413, cylinder support plate 3413 opened a sluice gate by leather cup and dust cover is opened a sluice gate cylinder support plate 4412; The push pedal cylinder comprises piston push pedal cylinder 2414, leather cup push pedal cylinder 3414 and dust cover push pedal cylinder 4413; Flashboard comprises piston ram 2416, leather cup flashboard 3416 and dust cover flashboard 4415; Floating junction comprises piston floating junction 221, leather cup floating junction 321 and dust cover floating junction 421; Material road support plate comprises piston material road support plate 248, leather cup material road support plate 348 and dust cover material road support plate 447; Support bar comprises piston material road support bar 249, leather cup material road support bar 349 and dust cover material road support bar 448; The material road near the switch support plate comprise piston near switch support plate 2410, leather cup near switch support plate 3410 and dust cover near switch support plate 449.
Referring to Fig. 3-Fig. 5, piston discharging mechanism 2 comprises piston cradle 21, and piston cradle 21 is fixed on the base plate 11, fixedly has piston to push cylinder 22, piston-cylinder seat 23 and piston discharging seat 24 on the piston cradle 21 successively.
Piston-cylinder seat 23 and piston discharging seat 24 are hollow structure, fixedly have two pistons to stop cylinder on the piston-cylinder seat 23, are respectively a piston and stop that cylinder 231 and No. two pistons stop cylinder 232; Piston discharging seat 24 is provided with piston material road and piston goes out stub bar 241, piston guide piece 242 is fixedly arranged in the piston discharging seat 24, piston guide piece 242 extends in the piston-cylinder seat 23, be connected with the piston slider 243 that matches with it on the piston guide piece 242, piston pushes cylinder 22 and passes piston-cylinder seat 23, and piston pushes cylinder 22 1 ends fixing piston floating junction 221 and fixes with piston slider 243.
Wherein, piston material road is 3, be respectively piston material road 244 No. one, No. two piston material roads 245 and No. three piston material roads 246, all fixedly there is centring ring 247 in three piston material roads, centring ring 247 is fixed on the piston material road support plate 248, piston material road support plate 248 fixes by piston material road support bar 249 and piston discharging seat 24, piston is also fixedly arranged near switch support plate 2410 on the piston material road support plate 248, piston is near piston also fixedly being arranged near switch 2411 on the switch support plate 2410, piston has two near switch 2411, be positioned at and go out on two piston material roads of stub bar 241 near piston, and three pairs of piston photoelectric sensors 2412 are arranged fixedly on the piston discharging seat 24, wherein two pairs corresponding and cooperate near switch 2411 positions with two pistons respectively, another is corresponding with No. three piston material roads 246 to the position.
Fixedly there is piston to open a sluice gate cylinder support plate 2413 on the piston discharging seat 24, piston opens a sluice gate to be connected with on the cylinder support plate 2413 piston push pedal cylinder 2414, piston push pedal cylinder 2414 is fixing with piston ram 2416 by piston-cylinder joint 2415, piston ram 2416 snap in the piston discharging seat 24 and the position corresponding with the material road junction in a piston material road 244 and No. two piston material roads 245, piston push pedal cylinder 2414 and two pistons stop that cylinder all matches with three pairs of piston photoelectric sensors 2412.
Piston goes out fixedly piston baffle 2417 on the stub bar 241, piston baffle 2417 is positioned at the left and right sides that piston goes out stub bar 241.
Referring to Fig. 6-Fig. 8, leather cup discharging mechanism 3 comprises leather cup discharge rack 31, and leather cup cradle 31 is fixed on the base plate 11, fixedly has leather cup to push cylinder 32, leather cup cylinder block 33 and leather cup discharging seat 34 on the leather cup discharge rack 31 successively.
Leather cup cylinder block 33 and leather cup discharging seat 34 are hollow structure, fixedly have two leather cups to stop cylinder on the leather cup cylinder block 33, are respectively a leather cup and stop that cylinder 331 and No. two leather cups stop cylinder 332; Leather cup discharging seat 34 is provided with leather cup material road and leather cup goes out stub bar 341, leather cup guide pad 342 is fixedly arranged in the leather cup discharging seat 34, leather cup guide pad 342 extends in the leather cup cylinder block 33, be connected with the leather cup slide block 343 that matches with it on the leather cup guide pad 342, leather cup pushes cylinder 32 and passes leather cup cylinder block 33, and leather cup pushes cylinder 32 1 ends fixing leather cup floating junction 321 and fixes with leather cup slide block 343.
Wherein, leather cup material road is 3, be connected with heavy burden piece 347 on each leather cup material road, three leather cup material roads are respectively leather cup material road 344 No. one, No. two leather cup material roads 345 and No. three leather cup material roads 346, three leather cup material roads all are fixed on the leather cup material road support plate 348, leather cup material road support plate 348 fixes by leather cup material road support bar 349 and leather cup discharging seat 34, leather cup is also fixedly arranged near switch support plate 3410 on the leather cup material road support plate 348, two leather cups are fixed on leather cup near on the switch support plate 3410 near switch 3411, be positioned near leather cup to go out on two leather cup material roads of stub bar 341, fixedly have on the leather cup discharging seat 34 and three pairs of leather cup photoelectric sensors 3412, wherein two pairs corresponding and cooperate near switch 3411 positions with two leather cups respectively, another is corresponding with No. three leather cup material roads 346 to the position.
Fixedly there is leather cup to open a sluice gate cylinder support plate 3413 on the leather cup discharging seat 34, leather cup opens a sluice gate to be connected with on the cylinder support plate 3413 leather cup push pedal cylinder 3414, leather cup push pedal cylinder 3414 passes through leather cup cylinder joint 3415 and leather cup flashboard 3416 is fixing, and it is corresponding with the material road junction in a leather cup material road 344 and No. two leather cup material roads 345 that leather cup flashboard 3416 snaps in the leather cup discharging seat 34 and position; Leather cup push pedal cylinder 3414 and two leather cups stop that cylinder all matches with three pairs of leather cup photoelectric sensors 3412.
Leather cup goes out stub bar 341 fixedly the leather cup block, the leather cup block comprises leather cup buting iron support 3417 and leather cup buting iron 3418, leather cup buting iron support 3417 is fixed on leather cup and goes out stub bar 341 tops, leather cup buting iron 3418 is fixed on the leather cup buting iron support 3417, and its position is corresponding with the discharging position that leather cup goes out stub bar 341.
Referring to Fig. 9-Figure 11, dust cover discharging mechanism 4 comprises dust cover discharge rack 41, and dust cover cradle 41 is fixed on the base plate 11, fixedly has dust cover to push cylinder 42, dust cover cylinder block 43 and dust cover discharging seat 44 on the dust cover discharge rack 41 successively.
Dust cover cylinder block 43 and dust cover discharging seat 44 are hollow structure, fixedly have two dust covers to stop cylinder on the dust cover cylinder block 43, are respectively a dust cover and stop that cylinder 431 and No. two dust covers stop cylinder 432; Dust cover discharging seat 44 is provided with dust cover material road and dust cover goes out stub bar 441, dust cover guide pad 442 is fixedly arranged in the dust cover discharging seat 44, dust cover guide pad 442 extends in the dust cover cylinder block 43, be connected with the dust cover slide block 443 that matches with it on the dust cover guide pad 443, dust cover pushes cylinder 42 and passes dust cover cylinder block 43, and dust cover pushes cylinder 42 1 ends fixing dust cover floating junction 421 and fixes with dust cover slide block 443.
Wherein, dust cover material road is 3, be respectively dust cover material road 444 No. one, No. two dust cover material roads 445 and No. three dust cover material roads 446, three dust cover material roads all are fixed on the dust cover material road support plate 447, dust cover material road support plate 447 fixes by dust cover material road support bar 448 and dust cover discharging seat 44, dust cover is also fixedly arranged near switch support plate 449 on the dust cover material road support plate 447, two each and every one dust covers are fixed on dust cover near on the switch support plate 449 near switch 4410, be positioned near dust cover to go out on two dust cover material roads of stub bar 441, fixedly have on the dust cover discharging seat 44 and three pairs of dust cover photoelectric sensors 4411, wherein two pairs corresponding and cooperate near switch 4410 positions with two dust covers respectively, another is corresponding with No. three dust cover material roads 446 to the position.
Fixedly there is dust cover to open a sluice gate cylinder support plate 4412 on the dust cover discharging seat 44, dust cover opens a sluice gate to be connected with on the cylinder support plate 4412 dust cover push pedal cylinder 4413, dust cover push pedal cylinder 4413 passes through dust cover cylinder joint 4414 and dust cover flashboard 4415 is fixing, and it is corresponding with the material road junction in a dust cover material road 444 and No. two dust cover material roads 445 that dust cover flashboard 4415 snaps in the dust cover discharging seat 44 and position; Dust cover push pedal cylinder 4413 and two dust covers stop that cylinder all matches with three pairs of dust cover photoelectric sensors 4411.
Dust cover goes out stub bar 441 fixedly the dust cover block, the dust cover block comprises dust cover buting iron support 4416 and dust cover buting iron 4417, dust cover buting iron support 4416 is fixed on dust cover and goes out stub bar 441 tops, dust cover buting iron 4417 is fixed on the dust cover buting iron support 4416, and its position is corresponding with the discharging position that dust cover goes out stub bar 441.
Referring to Figure 12 and Figure 13, press-loading device 5 comprise press-fit frame 51, motor cabinet 52 and pawl the seat 55, press-fiting frame 51 is fixed on the base plate 11, motor cabinet 52 snaps in and press-fits frame 51 and fix with it, the servomotor of press-fiting 53 is fixedly arranged on the motor cabinet 52, press-fit servomotor 53 and be connected with an end of ball-screw 54 by press-fiting shaft coupling 531, ball-screw 54 passes the seat 55 of pawling, and the other end fixedly has the limit base of press-fiting 541; The leading screw bearing 542 that is arranged on the ball-screw 54 is fixing with the seat 55 of pawling; The seat 55 of pawling is provided with pawls assembly 56 and press-fits slide 551, press-fits slide 551 and is fixed on the slide rail 511 that press-fits that press-fits on the frame 51 and cooperates and slide up and down.
The assembly 56 of pawling has two, lays respectively at the both sides of ball-screw 54, is divided into left side assembly 561 and the right side assembly 562 of pawling of pawling.Each assembly 56 of pawling includes the cover 57 of pawling, and the cover 57 of pawling is hollow structure, is fixed on below the seat 55 of pawling.The cover of pawling 57 is provided with mandrel frame 571, pawl 58 and optical axis 572, optical axis 572 has 4, per two is one group, two groups of intersections being fixed in the cover 57 of pawling, mandrel frame 571 1 ends pass optical axis 572 and fixing with optical axis 572, and the other end is connected with active pull rod 5711, and active pull rod 5711 fixedly has gravity briquetting 5712, active pull rod 5711 is spacing by bearing pin, moves up and down in mandrel frame 571.Pawling 58 has 4, include pawl seat 581, on pawl 582 and under pawl 583, the three is fixing successively, is connected with linear bearing 573 in the pawl seat 581, linear bearing 573 is connected on the optical axis 572 and slides.Pawling to cover fixedly has compression spring 574 in 57, compression spring 574 is connected with linear bearing 573, and compression spring 574 is in compressive state.
Referring to Figure 14 and Figure 15, turning manipulator mechanism 6 comprises the support 61 that is fixed on the base plate 11, support 61 is for hollow structure and have groove 611, band guide rod cylinder 62 is fixedly arranged at support 61 tops, band guide rod cylinder 62 is passed support 61 and is connected with stepper motor seat 63, and drive stepper motor seat 63 moves up and down, stepper motor 64 is fixedly arranged on the stepper motor seat 63, stepper motor 64 is positioned at groove 611, intermediate mechanical hand 66 on stepper motor 64 passes stepper motor seat 63 and is arranged on stepper motor seat 63 by step motor shaft 641 is connected, driving intermediate mechanical hand 66 rotates, left manipulator 65 and right manipulator 67 are also fixedly arranged on the stepper motor seat 63, lay respectively at the left and right sides of intermediate mechanical hand 66.
The side that stepper motor seat 63 is positioned at intermediate mechanical hand 66 also fixedly has upset near switch support plate 631, near 631 upset fixedly being arranged near switch 632 on the switch support plate, upset near switch 632 and stepper motor 64 be with guide rod cylinder 62 to match.
Referring to Fig. 1 and Figure 16, tapered rod manipulator mechanism 7 fixes with drag chain 111 on being arranged on base plate 11 and is corresponding with worktable part 8 positions.
Tapered rod manipulator mechanism 7 comprises left support abutment 71 and right support abutment 72, both all are fixed on the drag chain 111, slide bar 73 is fixed on two bearings and is positioned between the two, be connected with cylinder block 74 on the slide bar 73, cylinder block 74 cooperates the magnetic couple formula cylinder 741 by being fixed on the slide bar 73 to horizontally slip with slide bar 73.
Supporting plate 742 and guide rod cylinder 743 are fixedly arranged on the cylinder block 74, manipulator and cylinder block 7422 are fixedly arranged on the supporting plate 742, manipulator has two, is positioned at the left and right sides of cylinder block 7422, is respectively a manipulator 7421 and No. two manipulators 7423; Guide rod cylinder 743 is positioned at supporting plate 742 times, is connected with supporting plate 742 supporting plate 742 is moved up and down.
Referring to Fig. 1 and Figure 17, worktable part 8 comprises table slide 81, table slide 81 respectively be fixed on base plate 11 on track base 113 be connected with standard cylinder 112, driving table slide 81 by standard cylinder 112 slides at track base 113, table slide 81 fixedly has positioning seat, positioning seat has three, be respectively positioning seat 82 No. one, No. two positioning seats 83 and No. three positioning seats 84, distance L 2 in distance L 1 between the adjacent positioned seat and the turning manipulator mechanism 6 between the adjacent manipulator is identical, and the distance L 3 between two manipulators is identical in the distance L between the adjacent positioned seat 1 and the tapered rod manipulator mechanism 7.
Referring to Fig. 1 and Fig. 2, also be provided with notch 114 and vision-based detection mechanism 9 on the base plate 11, vision-based detection 9 comprises observes assembly 91, transmission component 92 and grabbing assembly 93.
Referring to Fig. 1 and Figure 18, observe assembly 91 and comprise illuminating lamp 911, camera lens 912, light source fixing frame 913 and camera lens fixed mount 914, illuminating lamp 911 fixes with light source fixing frame 913, camera lens 912 fixedly fixes 914 with camera lens, illuminating lamp 911 and camera lens 912 are fixed on the left and right sides of notch 11 respectively by light source fixing frame 913 and camera lens fixed mount 914, and the position of illuminating lamp 911 and camera lens 912 is corresponding mutually.
Referring to Figure 19 and Figure 20, transmission component 92 is fixed on below the base plate 11, and grabbing assembly 93 is arranged in notch 114 and is connected with transmission component 92, and moves forward and backward in notch 114 by transmission component 92, matches with worktable part 8 in its position.
Driving wheel parts 921 comprise that driving wheel watches motor 9211 and synchronous pulley 9212, driving wheel servomotor 9211 is fixed on an end of driver motor seat 9213, the other end of driver motor seat 9213 fixedly has synchronous pulley bearing 9214, synchronous pulley bearing 9214 is fixed on below the base plate 11, driver motor seat 9213 and synchronous pulley bearing 9214 are hollow structure, turning cylinder 9215 and driving wheel shaft coupling 9216 all are positioned at driver motor seat 9213, driving wheel servomotor 9211 is connected with turning cylinder 9215 by driving wheel shaft coupling 9216, and turning cylinder 9215 passes synchronous pulley bearing 9214 and is connected with the synchronous pulley 9212 that is positioned at synchronous pulley bearing 9214.
Driving wheel servomotor 9211 drives turning cylinder 9215 rotations by driving wheel shaft coupling 9216, rotates thereby drive synchronous pulley 9212; Be connected with on the synchronous pulley 9212 and be with 923 synchronously, be with 923 also to be connected on the driven pulley 922 synchronously, be with 923 to rotate by synchronous pulley 9212 and driven pulley 922 synchronously.
Referring to Figure 21, grabbing assembly 93 comprises line rail bearing 931 and fixed sliding plate 932, line rail bearing 931 has two, two line rail bearings 931 are fixed on below the base plate 11 and lay respectively at notch 114 both sides, between camera lens 912 and illuminating lamp 911, on two line rail bearings 931 slide rail 9311 is arranged fixedly all, fixed sliding plate 932 is connected with two slide rails 9311 and cooperates, and fixed sliding plate 932 is slided by slide rail 9311 front and back.
Connecting plate 9321 is also fixedly arranged on the fixed sliding plate 932, connecting plate 9321 be with 923 to be connected and cooperate to drive fixed sliding plate 932 and move forward and backward synchronously.
In the present embodiment, above-mentioned All Robots all carries out on-off action by the gas pawl that is fixed on the manipulator.
In the present embodiment, be provided with on leather cup discharging seat 34 and the dust cover discharging seat 44 39, three leather cup material roads of guide cover and three dust cover material roads lay respectively under in the guide cover 39 of discharging mechanism.
The piston material road of piston discharging mechanism 2 replaceable different-diameters; Leather cup discharging mechanism 3 and dust cover discharging mechanism 4 replaceable different guides covers 39 are realized piston, the leather cup of different size, the automatic assembling demand of dust cover.
The operator puts into piston 20 piston material road in advance, and leather cup 30 and dust cover 40 are inserted in leather cup and dust cover material road, and wherein leather cup 30 compresses by the heavy burden piece 347 that is arranged on the leather cup material road, allows assembly line come into operation then.
Material loading: get material from a piston material road 244 of piston 20 discharging mechanisms 2 earlier, a piston on the piston-cylinder seat 23 stops that cylinder 231 is for ejecting state downwards, piston 20 drops on the notch of piston slider 243, push cylinder 22 by piston and promote piston slider 243, piston slider 243 goes out stub bar 241 to piston and moves under the effect of piston guide piece 242, finish the discharging action.When the piston on piston material road 244 near switch 2411 and piston discharging seat 24 on corresponding piston photoelectric sensor 2412 interact, after responding to no material in the piston material road 244, a piston on the piston-cylinder seat 23 stops that cylinder 231 returns, No. two pistons stop that cylinder 232 ejects downwards, piston slider 243 moves to 245 positions, No. two piston material roads and gets material, after No. two piston material roads 245 do not have material, by with No. two piston material roads 245 on piston near switch 2411 and corresponding piston photoelectric sensor 2412 inductions, the piston push pedal cylinder 2414 that piston is opened a sluice gate on the cylinder support plate 2413 pushes a piston material road 244 and No. two piston material roads 245 with piston ram 2416, seal two material road junctions, No. two pistons on the piston-cylinder seat 23 stop that cylinder 232 returns, piston slider 243 moves to 246 positions, No. three piston material roads and gets material, the operator gives preceding two material roads reinforced simultaneously, material in No. three piston material roads 246 after rolling, a piston on the piston-cylinder seat 23 stops that cylinder 231 continues to eject downwards, piston ram 2416 withdraws from, and gets material from a piston material road 244 again.
The discharging of leather cup 30, dust cover 40 is identical with the discharging method of piston 20.
Get material: the right manipulator 67 in the turning manipulator mechanism 6 is released by piston slider 243 at piston 20 and after piston goes out stub bar 241 piston 20 is clamped, and is placed on the positioning seat 82 on the worktable part 8.
Manipulator 7421 on tapered rod manipulator mechanism 7 supporting plates 742 clamps tapered rod 75, by magnetic couple formula cylinder 741 promotion cylinder blocks 74 tapered rod 75 is moved to leather cup and go out stub bar 341 belows, after the leather cup 30 in the leather cup discharging mechanism 3 is gone out stub bar 341 by leather cup slide block 343 release leather cups, it is up that guide rod cylinder 743 promotes supporting plate 742, thereby take out leather cup 20 in the hole of tapered rod 75 insertion leather cups 20,7 travelling backwards of tapered rod manipulator mechanism are to worktable part 8 tops, tapered rod 75 with belt leather bowl 30 is placed on positioning seat 82 No. one again, and leather cup 30 is positioned at piston 20 tops.
No. two manipulators 7423 on dust cover 40 usefulness tapered rod manipulator mechanisms 7 supporting plates 742 clamp tapered rod 75 and get material, and method for fetching is identical with leather cup.
Press-fit: the first step, after when the right manipulator 67 of turning manipulator mechanism 6 piston 20 being put on the positioning seat 82 of worktable part 8, a manipulator 7421 on the tapered rod manipulator mechanism 7 is clamped tapered rod 75, magnetic couple formula cylinder 741 promotes cylinder block 74, driving a manipulator 7421 moves to leather cup and goes out stub bar 341 belows, it is up that guide rod cylinder 743 promotes supporting plate 742, allow the tapered rod 75 of a manipulator 7421 take off leather cup 30, tapered rod manipulator mechanism 7 resets then, move to positioning seat 82 tops No. one, the tapered rod 75 of belt leather bowl 30 is placed on positioning seat 82, leather cup 30 is positioned on the piston 20, press-fit servomotor 53 by press-fiting 54 rotations of shaft coupling 531 control ball-screws, being connected leading screw bearing 542 on the ball-screw 54, to drive the seat 55 of pawling that fixes with it descending, what tapered rod 75 backed down that bottom left pawls assembly 561 pawls 58, pawl and 58 outwards strut leather cup 30 and be pressed into piston 20, after gravity briquetting 5712 withstands tapered rod 75 ends, the seat of pawling moves on 55 and is returned to initial position, pawls 58 to leave tapered rod 75 backs and reset under the effect of compression spring 573.
Second step, intermediate mechanical hand 66 in the turning manipulator mechanism 6 is displaced downwardly to grasp on the positioning seat 82 of worktable part 8 and is positioned at the workpiece on the positioning seat No. one, and under the effect of stepper motor 64 180 degree upset workpiece, then worktable part 8 cooperatively interacts down at track base 113 and table slide 81, by being fixed on the standard cylinder 112 on the base plate 11, table slide 81 drives a positioning seat 82 and moves to right manipulator 67 belows, band guide rod cylinder 62 control step motor cabinets 63 are descending, intermediate mechanical hand 66 workpiece of 180 degree upsets is placed on No. two positioning seats 83, simultaneously right manipulator 67 is placed on new piston 20 on positioning seat 82, and worktable part 8 resets.Two manipulators of tapered rod manipulator mechanism 7 are all clamped tapered rod 75, magnetic couple formula cylinder 741 promotes cylinder block 74 to leather cup, the dust cover discharging mechanism moves, after manipulator 7421 and No. two manipulators 7423 arrive leather cups and go out stub bar 341 and dust cover and go out stub bar 441 belows, it is up that guide rod cylinder 743 promotes supporting plate 742, reach leather cup 30 and dust cover 40 respectively with two tapered rods 75 simultaneously, then tapered rod manipulator mechanism 7 resets, new leather cup 30 is placed on the new piston 20 of a positioning seat 82, dust cover 40 is placed on the piston 20 that press-fits leather cup 30 and upset of No. two positioning seats 83, it is descending to press-fit the servomotor 53 control seat 55 of pawling, making pawls 58 press-fits leather cup 30 and dust cover 40 simultaneously, and press-loading device 5 resets after finishing.
Press-fit finish after, tapered rod manipulator mechanism 7 continues to get material, No. two positioning seats 83 of worktable part 8 drives move to left manipulator 65 belows of turning manipulator mechanism 6, the back stepper motor seat 63 that puts in place is descending, left side manipulator 65 is got the piston 20 that has press-fited leather cup 30 and dust cover 40 on No. two positioning seats 83, intermediate mechanical hand 66 is got the piston 20 that has press-fited leather cup 30 on positioning seat 82, then worktable part 8 resets, intermediate mechanical hand 66 carries out the workpiece upset and is placed on positioning seat 83 No. two, and left manipulator 65 is placed on positioning seat 84 No. three.
Check: finish press-fit step after, catching robot 935 pushes cylinder 936 effects down by catching robot with matching, move to worktable part 8 directions, after arriving No. three positioning seats 84, catching robot 935 is clamped and is finished behind the workpiece that press-fits and reset, and manipulator servomotor 933 drives catching robots 935 rotations then.Synchronous pulley 9212 is under the effect of driving wheel servomotor 9211 and driven pulley 922, drive and to be with 923 motions synchronously, thus fixed sliding plate 932 slide rail 9311 with synchronously with the effect of 923 connecting plates that are connected 9321 under drive catching robot 935 clamping work pieces move forward and backward.
Moving between camera lens 912 and the illuminating lamp 911,911 pairs of workpiece of camera lens are taken pictures, image is transferred to reader (not marking among the figure) to check whether workpiece is correctly installed, if anti-dress then directly workpiece is put into the doubtful body feed tank (figure does not mark) of assembly line by catching robot 935 is if qualifiedly then be put into accept road (not marking among the figure) to workpiece and carry out next step assembling.
In addition, need to prove, the specific embodiment described in this specification, the shape of its parts, institute's title of being named etc. can be different, and the above content described in this specification only is to structure example of the present invention explanation.Allly conceive equivalence variation or the simple change that described structure, feature and principle are done according to patent of the present invention, be included in the protection domain of patent of the present invention.
Claims (10)
1. automobile brake wheelcylinder cup assembly line, comprise stand and base plate, base plate is fixed on the stand, it is characterized in that: also comprise the piston discharging mechanism, leather cup discharging mechanism, dust cover discharging mechanism, press-loading device, tapered rod manipulator mechanism, turning manipulator mechanism, the worktable part that are arranged on the base plate; Described piston discharging mechanism, press-loading device, leather cup discharging mechanism, dust cover discharging mechanism are fixed on the base plate successively; Tapered rod manipulator mechanism, worktable part and turning manipulator mechanism are equipped with successively, and cooperatively interact with above-mentioned discharging mechanism and press-loading device;
Described piston discharging mechanism, leather cup discharging mechanism and dust cover discharging mechanism include cradle, push cylinder, stop cylinder block and discharging seat, cradle all is fixed on the base plate, described propelling movement cylinder, stop that cylinder block and discharging seat are fixed on the affiliated cradle successively, stop that cylinder block and discharging seat are hollow structure, stop to be provided with on the cylinder block and stop cylinder, guide pad is all fixedly arranged in the discharging seat, guide pad extends to and stops in the cylinder block, be connected with the propelling movement slide block that matches with it on the guide pad, the propelling movement cylinder passes and stops that cylinder block and propelling movement slide block fix; The discharging seat of described piston discharging mechanism is provided with piston material road and piston goes out stub bar, fixedly has leather cup material road and leather cup to go out stub bar on the discharging seat of leather cup discharging mechanism, fixedly has dust cover material road and dust cover to go out stub bar on the discharging seat of dust cover discharging mechanism;
Described press-loading device comprises and press-fits frame, motor cabinet and the seat of pawling, press-fiting frame is fixed on the base plate, motor cabinet snaps in and press-fits frame and fix with it, the servomotor of press-fiting is fixedly arranged on the motor cabinet, press-fiting servomotor is connected with an end of ball-screw by press-fiting shaft coupling, ball-screw passes the seat of pawling, and the other end fixedly has the limit base of press-fiting; The leading screw bearing that is arranged on the ball-screw is fixing with the seat of pawling; The described seat of pawling is provided with the assembly and press-fit slide of pawling, and press-fits slide and is fixed on the slide rail that press-fits that press-fits on the frame and cooperates and slide up and down;
The described assembly of pawling comprises the cover of pawling, the cover of pawling is hollow structure, be fixed on the seat of pawling, pawl to be covered with and be equipped with the mandrel frame, pawl and optical axis, optical axis is fixed in the cover of pawling, and mandrel frame one end passes optical axis and fixes with optical axis, and the other end is connected with active pull rod, active pull rod fixedly has the gravity briquetting, and active pull rod moves up and down in the mandrel frame; The end of pawling is connected with linear bearing, and linear bearing is connected on the optical axis and slides; Pawling fixedly has the compression spring in the cover, compresses spring and is connected with linear bearing;
Described worktable part comprises table slide, table slide respectively be fixed on base plate on track base be connected with the standard cylinder and match with track base, table slide fixedly has positioning seat;
Described tapered rod manipulator mechanism be arranged on base plate on and corresponding with operating position, the tapered rod manipulator mechanism comprises bearing, slide bar is fixedly arranged on the bearing, be connected with cylinder block on the slide bar, cylinder block cooperates the magnetic couple formula cylinder by being fixed on the slide bar to horizontally slip with slide bar, guide rod cylinder is fixedly arranged on the cylinder block, be connected with supporting plate on the guide rod cylinder and supporting plate is moved up and down, manipulator is fixedly arranged on the supporting plate;
Described turning manipulator mechanism comprises the support that is fixed on the base plate, the band guide rod cylinder is fixedly arranged on the support, the band guide rod cylinder is connected with the stepper motor seat and the stepper motor seat is moved up and down, stepper motor is fixedly arranged on the stepper motor seat, intermediate mechanical palmistry on stepper motor passes the stepper motor seat and is arranged on the stepper motor seat by step motor shaft is connected, and left manipulator and right manipulator are also fixedly arranged on the stepper motor seat.
2. automobile brake wheelcylinder cup assembly line according to claim 1, it is characterized in that: described piston material road, leather cup material road and dust cover material road are 3, piston, leather cup and dust cover material road are provided with the material road near switch, on three discharging seats photoelectric sensor is arranged fixedly, material road in each discharging mechanism cooperatively interacts near switch and photoelectric sensor, all fixedly open a sluice gate the cylinder support plate on three discharging seats, open a sluice gate all to be connected with on the cylinder support plate push pedal cylinder for three, push pedal cylinder in each discharging mechanism matches with photoelectric sensor, the push pedal cylinder all fixedly has flashboard, under three flashboards snap in respectively in the discharging seat of discharging mechanism, and three flashboard positions respectively with piston, leather cup, corresponding near two material roads that go out stub bar in the dust cover material road;
Describedly stop that respectively the cylinder that stops on the cylinder block is two, the photoelectric sensor on two discharging seats that stop cylinder and affiliated discharging mechanism matches.
3. automobile brake wheelcylinder cup assembly line according to claim 1 is characterized in that: described three push cylinders and have included floating junction, an end of the propelling movement cylinder under floating junction is fixed on and with push slide block and fix.
4. automobile brake wheelcylinder cup assembly line according to claim 1, it is characterized in that: all fixedly there is material road support plate in described piston material road, leather cup material road and dust cover material road, material road support plate fixes by support bar and affiliated discharging seat, the material road is also fixedly arranged near the switch support plate on the material road support plate, described material road is fixed on the material road near on the switch support plate near switch; Described leather cup material also is provided with the heavy burden piece on the road.
5. automobile brake wheelcylinder cup assembly line according to claim 1, it is characterized in that: described piston goes out also to be provided with piston baffle on the stub bar, and baffle plate is positioned at the left and right sides that piston goes out stub bar; Described leather cup goes out stub bar and dust cover goes out leather cup block and dust cover block are fixedly arranged respectively on the stub bar.
6. automobile brake wheelcylinder cup assembly line according to claim 1, it is characterized in that: described bearing comprises left left support abutment and right support abutment, and both all are fixed on the drag chain, and slide bar is fixed on two bearings; Be positioned between the two, described manipulator has two, and two manipulators all are fixed on the supporting plate, and the cylinder block is also fixedly arranged on the cylinder block, between two manipulators of cylinder block displacement.
7. automobile brake wheelcylinder cup assembly line according to claim 6, it is characterized in that: described positioning seat has three, and the distance between three positioning seats is identical with distance between turning manipulator mechanism last three manipulators; Distance on distance between every adjacent two positioning seats of three positioning seats and the tapered rod manipulator mechanism between two manipulators is identical.
8. automobile brake wheelcylinder cup assembly line according to claim 1 is characterized in that: described pawl comprise the pawl seat, on pawl and under pawl, the three is fixing successively, is connected with linear bearing in the pawl seat, the compression spring is connected with linear bearing.
9. automobile brake wheelcylinder cup assembly line according to claim 1, it is characterized in that: also be provided with vision-based detection mechanism on the described base plate, vision-based detection mechanism comprises observes assembly, transmission component and grabbing assembly, have notch on the described base plate, observe assembly and comprise illuminating lamp and camera lens, it is relative that both are separately fixed at two ends and the position of notch, grabbing assembly is positioned at notch and is connected on the transmission component, moving forward and backward in notch by transmission component, matches with worktable part in its position;
Described grabbing assembly comprises linear bearing and fixed sliding plate, line rail bearing is fixed on below the base plate and is positioned at the notch both sides, between illuminating lamp and camera lens, on the line rail bearing slide rail is arranged fixedly, described fixed sliding plate is connected and cooperates slip with slide rail, be connected with the manipulator servomotor under the fixed sliding plate, the manipulator servomotor passes fixed sliding plate and is connected with the servomotor rotating shaft by the manipulator motor coupler, and the servomotor turning cylinder passes base plate and is connected with the catching robot support plate that is positioned at the base plate top; Be connected with catching robot and catching robot on the catching robot support plate and push cylinder, catching robot propelling movement cylinder is connected with catching robot and cooperatively interacts;
Described transmission component comprises driven pulley and driving wheel parts, driven pulley and driving wheel parts are fixed on notch one side, the driving wheel parts comprise that driving wheel watches motor and synchronous pulley, and the driving wheel servomotor is by turning cylinder and be arranged on driving wheel shaft coupling on the turning cylinder and drive synchronous pulley and rotate; Be connected with synchronous band on the synchronous pulley, and make driven pulley cooperate rotation by synchronous band;
Connecting plate is fixedly arranged on the described fixed sliding plate, and connecting plate is connected cooperation drive fixed sliding plate and moves with synchronous band.
10. automobile brake wheelcylinder cup assembly line according to claim 9, it is characterized in that: described driving wheel parts also comprise the driver motor seat, described driving wheel servomotor is fixed on an end of driver motor seat, the other end of driver motor seat fixedly has the synchronous pulley bearing, the synchronous pulley bearing is fixed on below the base plate, driver motor seat and synchronous pulley bearing are hollow structure, turning cylinder and driving wheel shaft coupling all are positioned at the driver motor seat, the driving wheel servomotor is connected with turning cylinder by the driving wheel shaft coupling, and turning cylinder passes the synchronous pulley bearing and is connected with the synchronous pulley that is positioned at the synchronous pulley bearing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310173314.7A CN103240597B (en) | 2013-05-13 | 2013-05-13 | Automobile brake wheel cylinder cup assembly line |
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| CN201310173314.7A CN103240597B (en) | 2013-05-13 | 2013-05-13 | Automobile brake wheel cylinder cup assembly line |
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| CN103240597A true CN103240597A (en) | 2013-08-14 |
| CN103240597B CN103240597B (en) | 2015-10-07 |
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Denomination of invention: Assembly line of automobile brake wheel cylinder cup Effective date of registration: 20220322 Granted publication date: 20151007 Pledgee: Shanghai Guotai Junan Securities Asset Management Co.,Ltd. Pledgor: HANGZHOU GAOPIN AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2022990000164 |
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