CN103240597B - Automobile brake wheel cylinder cup assembly line - Google Patents
Automobile brake wheel cylinder cup assembly line Download PDFInfo
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- CN103240597B CN103240597B CN201310173314.7A CN201310173314A CN103240597B CN 103240597 B CN103240597 B CN 103240597B CN 201310173314 A CN201310173314 A CN 201310173314A CN 103240597 B CN103240597 B CN 103240597B
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- 239000010985 leather Substances 0.000 claims abstract description 146
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- 230000007246 mechanism Effects 0.000 claims abstract description 107
- 239000000463 material Substances 0.000 claims description 129
- 230000001360 synchronised effect Effects 0.000 claims description 31
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- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
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- 238000007667 floating Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 238000010586 diagram Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 10
- 230000009471 action Effects 0.000 description 5
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- 230000007423 decrease Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 206010034703 Perseveration Diseases 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Abstract
The present invention relates to a kind of automobile brake wheel cylinder cup assembly line, comprise stand and base plate, base plate is fixed on stand, it is characterized in that: also comprise the piston discharging mechanism be arranged on base plate, leather cup discharging mechanism, dust cover discharging mechanism, press-loading device, tapered rod manipulator mechanism, flip manipulator structure, worktable part; Described piston discharging mechanism, press-loading device, leather cup discharging mechanism, dust cover discharging mechanism are fixed on base plate successively; Tapered rod manipulator mechanism, worktable part and flip manipulator structure are equipped with successively, and cooperatively interact with above-mentioned discharging mechanism and press-loading device.Reasonable in design of the present invention, the mechanical automation degree of assembly line is high, reduces repeating of operator, improves production efficiency and the quality of workpiece.
Description
Technical field
The present invention relates to a kind of wheel cylinder parts, particularly a kind of automobile brake wheel cylinder cup assembly line, it is mainly applicable to press-fiting of wheel cylinder leather cup, piston and dust cover.
Background technology
Along with the lifting of automobile assembling technology, Automobile Assembling Technology equipment also develops rapidly thereupon.Parts assemble to modularization, automation, flexibility and virtual future development, to meet multi-item production and Automated assembly requirement.
Piston cup assembling of the prior art mainly adopts hand assembled, install by piston, leather cup and dust cover by operator's substep is manual, do not coordinate by machinery and carry out self-emptying and assembling, discharging and the relevance press-fited between Deng Ge mechanism weak, and inaccurate coordination, mechanical automation is not enough, is unfavorable for the overall manufacture level improving assembly technology equipment.
Chinese Patent Application No. is 20082021609.6, and disclose the utility model patent that a kind of name is called " the wheel cylinder assembly of band automatic clearance adjustment mechanism ", this wheel cylinder general assembly needs manual operation, and mechanization degree is low.
Chinese Patent Application No. is 201210207124.8, and disclose the patent of invention that a kind of name is called " piston cylinder assembly press-loading apparatus ", this device only provides and press-fits function, and material also needs manually to take, and mechanization degree is low.
Summary of the invention
The object of the invention is to overcome present technology above shortcomings, and provide a kind of reasonable in design, piston, leather cup and dust cover can be gone forward side by side the automobile brake wheel cylinder cup assembly line that luggage joins by self-emptying.
The present invention's adopted technical scheme that solves the problem is: a kind of automobile brake wheel cylinder cup assembly line, comprise stand and base plate, base plate is fixed on stand, it is characterized in that: also comprise the piston discharging mechanism be arranged on base plate, leather cup discharging mechanism, dust cover discharging mechanism, press-loading device, tapered rod manipulator mechanism, flip manipulator structure, worktable part; Described piston discharging mechanism, press-loading device, leather cup discharging mechanism, dust cover discharging mechanism are fixed on base plate successively; Tapered rod manipulator mechanism, worktable part and flip manipulator structure are equipped with successively, and cooperatively interact with above-mentioned discharging mechanism and press-loading device.Piston, leather cup and dust cover are by cooperatively interacting between manipulator, complete to press-loading device place and press-fit action, do not need manually to carry out press-fiting action between three by operator, device operation is more simple and convenient, improve mechanical automation degree, also improve the production efficiency of workpiece.
Described piston discharging mechanism, leather cup discharging mechanism and dust cover discharging mechanism include cradle, push cylinder, stop cylinder block and discharging seat, cradle is all fixed on base plate, described propelling movement cylinder, stop that cylinder block and discharging seat are fixed on affiliated cradle successively, stop that cylinder block and discharging seat are hollow structure, stop and cylinder block is provided with stop cylinder, all guide pad is fixed with in discharging seat, guide pad extends to and stops in cylinder block, guide pad is connected with the propelling movement slide block matched with it, push cylinder through stopping that cylinder block fixes with propelling movement slide block, the discharging seat of described piston discharging mechanism is provided with piston material road and piston discharge head, the discharging seat of leather cup discharging mechanism is fixed with cup material road and leather cup discharge head, the discharging seat of dust cover discharging mechanism is fixed with dust cover material road and dust cover discharge head.Piston, leather cup and dust cover three kinds of parts all by push cylinder and push slide block effect under carry out self-emptying, operator is not needed manually to take piston, leather cup and dust cover, decrease the time of taking three kinds of parts, improve mechanical automation degree and production efficiency.
Described press-loading device comprises and press-fits frame, motor cabinet and seat of pawling, press-fiting frame is fixed on base plate, motor cabinet snaps in and press-fits frame and fix with it, motor cabinet is fixed with and press-fits servomotor, press-fit servomotor to be connected with one end of ball-screw by press-fiting shaft coupling, ball-screw is through seat of pawling, and the other end is fixed with and press-fits limit base; The leading screw bearing be arranged on ball-screw is fixed with seat of pawling; Described seat of pawling is provided with the assembly and press-fit slide of pawling, press-fits slide and be fixed on the slide rail that press-fits press-fited in frame and coordinate and slide up and down; Assembly of pawling has two, is fixed on the both sides of ball-screw, can carry out press-fiting of leather cup and dust cover simultaneously, do not need operator's substep to get leather cup and dust cover successively to carry out press-fiting action, decrease the operating procedure press-fited, press-fit operation more simple and convenient, improve production efficiency.
Described assembly of pawling comprises cover of pawling, cover of pawling is hollow structure, be fixed on and pawl on seat, cover of pawling is provided with mandrel frame, pawls and optical axis, optical axis is fixed on pawls in cover, and mandrel frame one end is passed optical axis and fixed with optical axis, and the other end is connected with active pull rod, active pull rod is fixed with gravity briquetting, and active pull rod moves up and down in mandrel frame; One end of pawling is connected with linear bearing, and linear bearing is connected on optical axis and slides; Cover internal fixtion of pawling has Compress Spring, and Compress Spring is connected with linear bearing; Pawled 4, it is spacing that active pull rod is provided with bearing pin, and gravity briquetting can be driven to move up and down, and when press-fiting leather cup and dust cover, active pull rod drives gravity briquetting to push down leather cup and dust cover, in order to avoid when seat of pawling moves, movement of pawling followed by leather cup and dust cover.
Described worktable part comprises table slide, and table slide is connected with Standard Cylinder with the track base be fixed on base plate respectively and matches with track base, and table slide is fixed with positioning seat.Positioning seat facilitates press-loading device facilitating laying and press-fiting of parts; Slide plate slides on track base, and workbench can move according to parts and press-loading device position, and mechanical automation degree is high.
Described tapered rod manipulator mechanism with to be arranged on base plate and corresponding with operating position, tapered rod manipulator mechanism comprises bearing, bearing is fixed with slide bar, slide bar is connected with cylinder block, cylinder block and slide bar fit through the magnetic couple formula cylinder be fixed on slide bar and horizontally slip, and cylinder block is fixed with supporting plate and guide rod cylinder, supporting plate is fixed with manipulator, under guide rod cylinder is positioned at supporting plate, and is connected with supporting plate supporting plate is moved up and down.Manipulator is clamped tapered rod and is gone to get leather cup, dust cover and be then placed on the positioning seat of worktable part, facilitates press-loading device to press-fit piston, leather cup and dust cover, decreases During manual operation, decrease the operating time, improve production efficiency.
Described flip manipulator structure comprises the support be fixed on base plate, support is fixed with band guide rod cylinder, band guide rod cylinder is connected with stepper motor seat and stepper motor seat is moved up and down, stepper motor seat is fixed with stepper motor, stepper motor is connected with the intermediate mechanical palmistry be arranged on stepper motor seat through stepper motor seat by step motor shaft, stepper motor seat is also fixed with left manipulator and right manipulator.Turning manipulator is carried out the rotary movement of 180 ° after press-fiting leather cup automatically at piston to it, do not need operator manually to overturn, repeatedly carry out repetitive operation, and the press-fiting of dust cover after facilitating, improves production efficiency.
Piston material road of the present invention, cup material road and dust cover material road are 3, piston, leather cup and dust cover material road are provided with material road proximity switch, three discharging seats are fixed with photoelectric sensor, each discharging mechanism Zhong Liao road proximity switch and photoelectric sensor cooperatively interact, three discharging seats are all fixed with and open a sluice gate cylinder support plate, open a sluice gate for three cylinder support plate is all connected with push pedal cylinder, push pedal cylinder in each discharging mechanism matches with photoelectric sensor, push pedal cylinder is all fixed with flashboard, three flashboards snap in the discharging seat of affiliated discharging mechanism respectively, and three ram position respectively with piston, leather cup, the material road junction in the Liang Geliao road near discharge head in dust cover material road is corresponding.The quantity that three Ge Liao roads make parts lay increases, and operator does not need repeatedly to feed in raw material at short notice, operates more simple; And photoelectric sensor responds to the material in the first two material road after rolling, flashboard inserts material road, blocks the material road junction in the first two material road, prevents having material to fall in the process of feeding in raw material to the first two material road operator, cause and make mistakes when discharging.Being set to of three Ge Liao roads reinforcedly before expecting has preset the time, makes discharging mechanism can operate discharging incessantly, improves production efficiency.
Stop cylinder on described each stop cylinder block is two, and two stop that cylinder matches with the photoelectric sensor on the discharging seat of affiliated discharging mechanism.Two stop that cylinder restriction pushes the shift position of slide block, thus make propelling movement slide block No. one to No. three material road feeding.
Three propelling movement cylinders of the present invention have included floating junction, and floating junction is fixed on one end of affiliated propelling movement cylinder and fixes with propelling movement slide block.Floating junction is protected associated components and equipment is operated steadily, and extends the service life pushing cylinder and push slide block.
Piston material road of the present invention, cup material road and dust cover material road are all fixed with material road support plate, material road support plate is fixed by support bar and affiliated discharging seat, material road support plate is also fixed with material road proximity switch support plate, described material road proximity switch is fixed on material road proximity switch support plate; Described cup material road is also provided with variable weights.Material road support plate fixes the distance between three Ge Liao roads, and Shi Liao road can not wobble effects discharging effect; Support bar Shi Liao vertically fixes in road, facilitates parts to fall smoothly, and discharging is convenient; Leather cup variable weights, for pushing down the leather cup on material road, prevents the discharging of leather cup tilt drop, affects the transfer of leather cup and press-fit.
Piston discharge head of the present invention is also provided with piston baffle, and baffle plate is positioned at the left and right sides of piston discharge head; Described leather cup discharge head and dust cover discharge head are fixed with leather cup block and dust cover block respectively.
Bearing of the present invention comprises left left support abutment and right support abutment, and both are all fixed on drag chain, and slide bar is fixed on two bearings; Be positioned between the two, described manipulator has two, and two manipulators are all fixed on supporting plate, and cylinder block is also fixed with cylinder block, between cylinder block displacement two manipulators.Two, left and right bearing makes tapered rod manipulator mechanism fixing more firm, and the support force of left and right is identical, more steady when cylinder block drives supporting plate to move; Two manipulators are used for getting leather cup and dust cover respectively, and namely supporting plate moves once, can getting leather cup and dust cover for press-fiting simultaneously, enhancing productivity.
Positioning seat of the present invention has three, and the distance between three positioning seats is identical with the distance on flip manipulator structure between three manipulators; Distance between two positioning seats that three positioning seats are often adjacent is identical with the distance on tapered rod manipulator mechanism between two manipulators.It is temporary that three positioning seats are used for press-fiting leather cup, dust cover and inspection respectively, and the division of labor is clear and definite, can carry out above-mentioned steps simultaneously, avoids machinery repeatedly to move around operation, avoids mechanical perseveration and reduction in service life.
Of the present invention pawl comprise pawl seat, on pawl and under pawl, three fixes successively, and be connected with linear bearing in pawl seat, Compress Spring is connected with linear bearing.
Base plate of the present invention is also provided with vision-based detection mechanism, vision-based detection mechanism comprises observation assembly, transmission component and grabbing assembly, described base plate has notch, observation assembly comprises illuminating lamp and camera lens, both are separately fixed at the two ends of notch and position is relative, grabbing assembly is positioned at notch and is connected on transmission component, and movable in notch by transmission component, match with worktable part in its position.Check whether workpiece is correctly installed, and avoids defective workpiece to be mixed in qualified workpiece and enters down one assembly process, improve the qualification rate of workpiece by vision-based detection mechanism.
Described grabbing assembly comprises linear bearing and fixed glides, line rail bearing to be fixed on below base plate and to be positioned at notch both sides, between illuminating lamp and camera lens, line rail bearing is fixed with slide rail, described fixed glides is connected with slide rail and coordinates slides, manipulator servomotor is connected with under fixed glides, manipulator servomotor is connected with servomotor rotating shaft by manipulator motor coupler through fixed glides, and servomotor turning cylinder is connected with the catching robot support plate be positioned at above base plate through base plate; Catching robot support plate is connected with catching robot and catching robot propelling movement cylinder, catching robot pushes cylinder and is connected with catching robot and cooperatively interacts; Directly the piston press-fited can be taken off from worktable part by grabbing assembly and enter inspection link, not need operator manually to carry, raise the efficiency.
Described transmission component comprises driven pulley and driving wheel parts, driven pulley and driving wheel parts are fixed on notch side, driving wheel parts comprise driving wheel and watch motor and synchronous pulley, and driving wheel servomotor drives synchronous pulley to rotate by turning cylinder and the driving wheel shaft coupling arranged on the rotating shaft; Synchronous pulley is connected with Timing Belt, and makes driven pulley coordinate rotation by Timing Belt; Described fixed glides is fixed with connecting plate, and connecting plate is connected with Timing Belt to coordinate and drives fixed glides to move.Timing Belt drives grabbing assembly to move, and the workpiece on grabbing assembly is driven advance, conveniently checks assembly process together with entering down.
Driving wheel parts of the present invention also comprise driver motor seat, described driving wheel servomotor is fixed on one end of driver motor seat, the other end of driver motor seat is fixed with synchronous pulley bearing, synchronous pulley bearing is fixed on below base plate, driver motor seat and synchronous belt wheel base are hollow structure, turning cylinder and driving wheel shaft coupling are all positioned at driver motor seat, driving wheel servomotor is connected with turning cylinder by driving wheel shaft coupling, and turning cylinder is connected with the synchronous pulley being positioned at synchronous pulley bearing through synchronous pulley bearing.Synchronous pulley bearing is interfered when preventing synchronous pulley from rotating, and affects Timing Belt and rotates.
The present invention compared with prior art, has the following advantages and effect: reasonable in design, and the mechanical automation degree of assembly line is high, reduces repeating of operator, improves production efficiency and the quality of workpiece.
Accompanying drawing explanation
Fig. 1 is the perspective view of discharging mechanism and press-loading device.
Fig. 2 is the main TV structure schematic diagram of discharging mechanism and press-loading device.
Fig. 3 is the main TV structure schematic diagram of piston discharging mechanism.
Fig. 4 is the right TV structure schematic diagram of piston discharging mechanism.
Fig. 5 be in Fig. 4 A-A to sectional structure schematic diagram.
Fig. 6 is the main TV structure schematic diagram of leather cup discharging mechanism.
Fig. 7 is the right TV structure schematic diagram of leather cup discharging mechanism.
Fig. 8 be in Fig. 7 A-A to sectional structure schematic diagram.
Fig. 9 is the main TV structure schematic diagram of dust cover discharging mechanism.
Figure 10 is the right TV structure schematic diagram of dust cover discharging mechanism.
Figure 11 be in Figure 10 A-A to sectional structure schematic diagram.
Figure 12 is the structural scheme of mechanism (except press-fiting frame) of press-loading device.
Figure 13 is the structure for amplifying schematic diagram of assembly of pawling.
Figure 14 is the structural representation of flip manipulator structure.
Figure 15 be in Figure 14 A-A to sectional structure schematic diagram.
Figure 16 is the structural representation of tapered rod manipulator mechanism.
Figure 17 is the structural representation of worktable part.
Figure 18 is the structural representation of observation assembly.
Figure 19 is the structural representation of transmission component and grabbing assembly.
Figure 20 is the structural representation of driving wheel parts.
Figure 21 is the structural representation of grabbing assembly.
Figure 22 is the structural representation of piston, leather cup, dust cover.
Figure 23 is the structural representation of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, also by embodiment, the present invention is described in further detail, and following examples are explanation of the invention and the present invention is not limited to following examples.
See Fig. 1, Fig. 2, Figure 22 and Figure 23, the present embodiment comprises stand 1 and base plate 11, base plate 11 is fixed on stand 1, and assembly line also comprises the piston discharging mechanism 2 be fixed on base plate 11, leather cup discharging mechanism 3, dust cover discharging mechanism 4, press-loading device 5, tapered rod manipulator mechanism 7, flip manipulator structure 6, worktable part 8, vision-based detection mechanism 9.
Piston discharging mechanism 2, press-loading device 5, leather cup discharging mechanism 3, dust cover discharging mechanism 4 are parallel to be successively fixed on base plate 11; Tapered rod manipulator mechanism 7, worktable part 8 and flip manipulator structure 6 coordinate the side being fixed on three discharging mechanism dischargings successively, and arrange vertical with three discharging mechanisms and press-loading device 5 also cooperatively interacts with it.
In the present embodiment, cradle comprises piston cradle 21, leather cup cradle 31 and dust cover cradle 41; Push cylinder and comprise piston propelling movement cylinder 22, leather cup propelling movement cylinder 32 and dust cover propelling movement cylinder 42; Stop that cylinder block comprises piston-cylinder seat 23, leather cup cylinder block 33 and dust cover cylinder block 43; Discharging seat comprises piston discharging seat 24, leather cup discharging seat 34 and dust cover discharging seat 44; Stop that cylinder comprises piston obstructs cylinder, leather cup stops cylinder and dust cover stops cylinder; Guide pad comprises piston guide block 242, leather cup guide pad 342 and dust cover guide pad 442; Push slide block and comprise piston slider 243, leather cup slide block 343 and dust cover slide block 443; Material road proximity switch comprises piston proximity switch 2411, leather cup proximity switch 3411 and dust cover proximity switch 4410; Photoelectric sensor comprises piston photoelectric sensor 2412, leather cup photoelectric sensor 3412 and dust cover photoelectric sensor 4411; Open a sluice gate cylinder support plate and comprise that piston opens a sluice gate cylinder support plate 2413, cylinder support plate 3413 opened a sluice gate by leather cup and cylinder support plate 4412 opened a sluice gate by dust cover; Push pedal cylinder comprises piston push plate cylinder 2414, leather cup push pedal cylinder 3414 and dust cover push pedal cylinder 4413; Flashboard comprises piston ram 2416, leather cup flashboard 3416 and dust cover flashboard 4415; Floating junction comprises piston floating junction 221, leather cup floating junction 321 and dust cover floating junction 421; Material road support plate comprises piston material road support plate 248, cup material road support plate 348 and dust cover material road support plate 447; Support bar comprises piston material road support bar 249, cup material road support bar 349 and dust cover material road support bar 448; Material road proximity switch support plate comprises piston proximity switch support plate 2410, leather cup proximity switch support plate 3410 and dust cover proximity switch support plate 449.
See Fig. 3-Fig. 5, piston discharging mechanism 2 comprises piston cradle 21, and piston cradle 21 is fixed on base plate 11, piston cradle 21 is fixed with successively piston and pushes cylinder 22, piston-cylinder seat 23 and piston discharging seat 24.
Piston-cylinder seat 23 and piston discharging seat 24 are hollow structure, piston-cylinder seat 23 are fixed with two piston obstructs cylinders, are respectively a piston obstructs cylinder 231 and No. two piston obstructs cylinders 232; Piston discharging seat 24 is provided with piston material road and piston discharge head 241, piston discharging seat 24 internal fixtion has piston guide block 242, piston guide block 242 extends in piston-cylinder seat 23, piston guide block 242 is connected with the piston slider 243 matched with it, piston pushes cylinder 22 through piston-cylinder seat 23, and piston pushes the fixing piston floating junction in cylinder 22 one end 221 and fixes with piston slider 243.
Wherein, piston material road is 3, be respectively a piston material road 244, No. two piston material roads 245 and No. three piston material roads 246, three piston material roads are all fixed with centring ring 247, centring ring 247 is fixed on piston material road support plate 248, piston material road support plate 248 is fixed by piston material road support bar 249 and piston discharging seat 24, piston material road support plate 248 is also fixed with piston proximity switch support plate 2410, piston proximity switch support plate 2410 is also fixed with piston proximity switch 2411, piston proximity switch 2411 has two, be positioned at on two piston material roads of piston discharge head 241, and piston discharging seat 24 is fixed with three pairs of piston photoelectric sensors 2412, wherein two to corresponding with two piston proximity switch 2411 positions respectively and coordinate, another is corresponding with No. three piston material roads 246 to position.
Piston discharging seat 24 is fixed with piston and opens a sluice gate cylinder support plate 2413, piston opens a sluice gate cylinder support plate 2413 is connected with piston push plate cylinder 2414, piston push plate cylinder 2414 is fixed by piston-cylinder joint 2415 and piston ram 2416, piston ram 2416 snaps in piston discharging seat 24 and position is corresponding with the material road junction in a piston material road 244 and No. two piston material roads 245, and piston push plate cylinder 2414 and two piston obstructs cylinders all match with three pairs of piston photoelectric sensors 2412.
Piston discharge head 241 is fixed with piston baffle 2417, piston baffle 2417 is positioned at the left and right sides of piston discharge head 241.
See Fig. 6-Fig. 8, leather cup discharging mechanism 3 comprises leather cup cradle 31, and leather cup cradle 31 is fixed on base plate 11, leather cup cradle 31 is fixed with successively leather cup and pushes cylinder 32, leather cup cylinder block 33 and leather cup discharging seat 34.
Leather cup cylinder block 33 and leather cup discharging seat 34 are hollow structure, leather cup cylinder block 33 are fixed with two leather cups and stop cylinder, are respectively a leather cup and stop that cylinder 331 and No. two leather cups stop cylinder 332; Leather cup discharging seat 34 is provided with cup material road and leather cup discharge head 341, leather cup discharging seat 34 internal fixtion has leather cup guide pad 342, leather cup guide pad 342 extends in leather cup cylinder block 33, leather cup guide pad 342 is connected with the leather cup slide block 343 matched with it, leather cup pushes cylinder 32 through leather cup cylinder block 33, and leather cup pushes the fixing leather cup floating junction in cylinder 32 one end 321 and fixes with leather cup slide block 343.
Wherein, cup material road is 3, each cup material road is connected with variable weights 347, three cup material roads are respectively a cup material road 344, No. two cup material roads 345 and No. three cup material roads 346, three cup material roads are all fixed on cup material road support plate 348, cup material road support plate 348 is fixed by cup material road support bar 349 and leather cup discharging seat 34, cup material road support plate 348 is also fixed with leather cup proximity switch support plate 3410, two leather cup proximity switches 3411 are fixed on leather cup proximity switch support plate 3410, be positioned on two cup material roads of leather cup discharge head 341, leather cup discharging seat 34 is fixed with and three pairs of leather cup photoelectric sensors 3412, wherein two to corresponding with two leather cup proximity switch 3411 positions respectively and coordinate, another is corresponding with No. three cup material roads 346 to position.
Leather cup discharging seat 34 is fixed with leather cup and opens a sluice gate cylinder support plate 3413, leather cup opens a sluice gate cylinder support plate 3413 to be connected with leather cup push pedal cylinder 3414, leather cup push pedal cylinder 3414 is fixed by leather cup cylinder connector 3415 and leather cup flashboard 3416, and leather cup flashboard 3416 snaps in leather cup discharging seat 34 and position is corresponding with the material road junction in a cup material road 344 and No. two cup material roads 345; Leather cup push pedal cylinder 3414 and two leather cups stop that cylinder all matches with three pairs of leather cup photoelectric sensors 3412.
Leather cup discharge head 341 is fixed with leather cup block, leather cup block comprises leather cup buting iron support 3417 and leather cup buting iron 3418, leather cup buting iron support 3417 is fixed on above leather cup discharge head 341, leather cup buting iron 3418 is fixed on leather cup buting iron support 3417, and its position is corresponding with the unloading position of leather cup discharge head 341.
See Fig. 9-Figure 11, dust cover discharging mechanism 4 comprises dust cover cradle 41, and dust cover cradle 41 is fixed on base plate 11, dust cover cradle 41 is fixed with successively dust cover and pushes cylinder 42, dust cover cylinder block 43 and dust cover discharging seat 44.
Dust cover cylinder block 43 and dust cover discharging seat 44 are hollow structure, dust cover cylinder block 43 are fixed with two dust covers and stop cylinder, are respectively a dust cover and stop that cylinder 431 and No. two dust covers stop cylinder 432; Dust cover discharging seat 44 is provided with dust cover material road and dust cover discharge head 441, dust cover discharging seat 44 internal fixtion has dust cover guide pad 442, dust cover guide pad 442 extends in dust cover cylinder block 43, dust cover guide pad 443 is connected with the dust cover slide block 443 matched with it, dust cover pushes cylinder 42 through dust cover cylinder block 43, and dust cover pushes the fixing dust cover floating junction in cylinder 42 one end 421 and fixes with dust cover slide block 443.
Wherein, dust cover material road is 3, be respectively a dust cover material road 444, No. two dust cover material roads 445 and No. three dust cover material roads 446, three dust cover material roads are all fixed on dust cover material road support plate 447, dust cover material road support plate 447 is fixed by dust cover material road support bar 448 and dust cover discharging seat 44, dust cover material road support plate 447 is also fixed with dust cover proximity switch support plate 449, two each and every one dust cover proximity switches 4410 are fixed on dust cover proximity switch support plate 449, be positioned on two dust cover material roads of dust cover discharge head 441, dust cover discharging seat 44 is fixed with and three pairs of dust cover photoelectric sensors 4411, wherein two to corresponding with two dust cover proximity switch 4410 positions respectively and coordinate, another is corresponding with No. three dust cover material roads 446 to position.
Dust cover discharging seat 44 is fixed with dust cover and opens a sluice gate cylinder support plate 4412, dust cover opens a sluice gate cylinder support plate 4412 to be connected with dust cover push pedal cylinder 4413, dust cover push pedal cylinder 4413 is fixed by dust cover cylinder connector 4414 and dust cover flashboard 4415, and dust cover flashboard 4415 snaps in dust cover discharging seat 44 and position is corresponding with the material road junction in a dust cover material road 444 and No. two dust cover material roads 445; Dust cover push pedal cylinder 4413 and two dust covers stop that cylinder all matches with three pairs of dust cover photoelectric sensors 4411.
Dust cover discharge head 441 is fixed with dust cover block, dust cover block comprises dust cover buting iron support 4416 and dust cover buting iron 4417, dust cover buting iron support 4416 is fixed on above dust cover discharge head 441, dust cover buting iron 4417 is fixed on dust cover buting iron support 4416, and its position is corresponding with the unloading position of dust cover discharge head 441.
See Figure 12 and Figure 13, press-loading device 5 comprises and press-fits frame 51, motor cabinet 52 and seat 55 of pawling, press-fiting frame 51 is fixed on base plate 11, motor cabinet 52 snaps in and press-fits frame 51 and fix with it, motor cabinet 52 is fixed with and press-fits servomotor 53, press-fit servomotor 53 to be connected with one end of ball-screw 54 by press-fiting shaft coupling 531, ball-screw 54 is through seat 55 of pawling, and the other end is fixed with and press-fits limit base 541; The leading screw bearing 542 be arranged on ball-screw 54 is fixed with seat 55 of pawling; Pawl seat 55 is provided with and pawl assembly 56 and press-fit slide 551, press-fit slide 551 and be fixed on the slide rail 511 that press-fits press-fited in frame 51 and coordinate and slide up and down.
Assembly 56 of pawling has two, lays respectively at the both sides of ball-screw 54, is divided into pawl assembly 561 and the right side, a left side to pawl assembly 562.Each assembly 56 of pawling includes cover 57 of pawling, and cover 57 of pawling, for hollow structure, is fixed on below seat 55 of pawling.Cover 57 of pawling is provided with mandrel frame 571, pawl 58 and optical axis 572, optical axis 572 has 4, every two is one group, two groups of intersections are fixed on and pawl in cover 57, mandrel frame 571 one end is passed optical axis 572 and is fixed with optical axis 572, and the other end is connected with active pull rod 5711, and active pull rod 5711 is fixed with gravity briquetting 5712, active pull rod 5711 is spacing by bearing pin, moves up and down in mandrel frame 571.Pawling 58 has 4, include pawl seat 581, on pawl 582 and under pawl 583, three fixes successively, is connected with linear bearing 573 in pawl seat 581, and linear bearing 573 is connected on optical axis 572 and slides.Cover 57 internal fixtion of pawling has Compress Spring 574, and Compress Spring 574 is connected with linear bearing 573, and Compress Spring 574 is in compressive state.
See Figure 14 and Figure 15, flip manipulator structure 6 comprises the support 61 be fixed on base plate 11, support 61 is hollow structure and has groove 611, support 61 top is fixed with band guide rod cylinder 62, band guide rod cylinder 62 is connected with stepper motor seat 63 through support 61, and drive stepper motor seat 63 to move up and down, stepper motor seat 63 is fixed with stepper motor 64, stepper motor 64 is positioned at groove 611, stepper motor 64 is connected with the intermediate mechanical hand 66 be arranged on stepper motor seat 63 through stepper motor seat 63 by step motor shaft 641, intermediate mechanical hand 66 is driven to rotate, stepper motor seat 63 is also fixed with left manipulator 65 and right manipulator 67, lay respectively at the left and right sides of intermediate mechanical hand 66.
The side that stepper motor seat 63 is positioned at intermediate mechanical hand 66 is also fixed with upset proximity switch support plate 631, and on proximity switch support plate, 631 are fixed with upset proximity switch 632, and upset proximity switch 632 is with stepper motor 64 and be with guide rod cylinder 62 to match.
See Fig. 1 and Figure 16, tapered rod manipulator mechanism 7 fixes with the drag chain 111 be arranged on base plate 11 and corresponding with worktable part 8 position.
Tapered rod manipulator mechanism 7 comprises left support abutment 71 and right support abutment 72, both are all fixed on drag chain 111, slide bar 73 to be fixed on two bearings and to be positioned between the two, slide bar 73 is connected with cylinder block 74, cylinder block 74 and slide bar 73 fit through the magnetic couple formula cylinder 741 be fixed on slide bar 73 and horizontally slip.
Cylinder block 74 is fixed with supporting plate 742 and guide rod cylinder 743, supporting plate 742 is fixed with manipulator and cylinder block 7422, manipulator has two, is positioned at the left and right sides of cylinder block 7422, is respectively a manipulator 7421 and No. two manipulators 7423; Guide rod cylinder 743 is positioned at supporting plate 742 times, is connected supporting plate 742 is moved up and down with supporting plate 742.
See Fig. 1 and Figure 17, worktable part 8 comprises table slide 81, table slide 81 is connected with Standard Cylinder 112 with the track base 113 be fixed on base plate 11 respectively, table slide 81 is driven to slide on track base 113 by Standard Cylinder 112, table slide 81 is fixed with positioning seat, positioning seat has three, be respectively a positioning seat 82, No. two positioning seats 83 and No. three positioning seats 84, distance L1 between adjacent positioned seat is identical with the distance L2 between adjacent machine hand on flip manipulator structure 6, and distance L1 between adjacent positioned seat is identical with the distance L3 in tapered rod manipulator mechanism 7 between two manipulators.
See Fig. 1 and Fig. 2, base plate 11 is also provided with notch 114 and vision-based detection mechanism 9, vision-based detection 9 comprises observation assembly 91, transmission component 92 and grabbing assembly 93.
See Fig. 1 and Figure 18, observation assembly 91 comprises illuminating lamp 911, camera lens 912, light source fixing frame 913 and lens fixing bracket 914, illuminating lamp 911 and light source fixing frame 913 fix, camera lens 912 and camera lens Stationary liquid fix 914, illuminating lamp 911 and camera lens 912 are fixed on the left and right sides of notch 11 respectively by light source fixing frame 913 and lens fixing bracket 914, and the position of illuminating lamp 911 and camera lens 912 is mutually corresponding.
See Figure 19 and Figure 20, transmission component 92 is fixed on below base plate 11, and grabbing assembly 93 is arranged in notch 114 and is connected with transmission component 92, and movable in notch 114 by transmission component 92, matches with worktable part 8 in its position.
Transmission component 92 comprises driving wheel parts 921 and driven pulley 922, and driving wheel parts 921 and driven pulley 922 are fixed on the same side of notch 114.
Driving wheel parts 921 comprise driving wheel and watch motor 9211 and synchronous pulley 9212, driving wheel servomotor 9211 is fixed on one end of driver motor seat 9213, the other end of driver motor seat 9213 is fixed with synchronous pulley bearing 9214, synchronous pulley bearing 9214 is fixed on below base plate 11, driver motor seat 9213 and synchronous pulley bearing 9214 are hollow structure, turning cylinder 9215 and driving wheel shaft coupling 9216 are all positioned at driver motor seat 9213, driving wheel servomotor 9211 is connected with turning cylinder 9215 by driving wheel shaft coupling 9216, turning cylinder 9215 is connected with the synchronous pulley 9212 being positioned at synchronous pulley bearing 9214 through synchronous pulley bearing 9214.
Driving wheel servomotor 9211 drives turning cylinder 9215 to rotate by driving wheel shaft coupling 9216, thus drives synchronous pulley 9212 to rotate; Synchronous pulley 9212 is connected with Timing Belt 923, Timing Belt 923 is also connected on driven pulley 922, and Timing Belt 923 is rotated by synchronous pulley 9212 and driven pulley 922.
See Figure 21, grabbing assembly 93 comprises line rail bearing 931 and fixed glides 932, line rail bearing 931 has two, two line rail bearings 931 are fixed on base plate 11 and lay respectively at notch 114 both sides below, between camera lens 912 and illuminating lamp 911, two line rail bearings 931 are all fixed with slide rail 9311, and fixed glides 932 is connected with two slide rails 9311 and coordinates, and fixed glides 932 is by slide rail 9311 slide anteroposterior.
Manipulator servomotor 933 is fixed with manipulator motor cabinet 9331, manipulator motor cabinet 9331 is connected with base plate 11 through fixed glides 9331, manipulator motor cabinet 9331 is hollow structure, manipulator motor coupler 9332 and servomotor rotating shaft 9333 are positioned at manipulator electric seat 9331, manipulator servomotor 933 is connected with servomotor rotating shaft 9333 by manipulator motor shaft coupling 9332 device, and servomotor rotating shaft 9333 is connected with the catching robot support plate 934 be positioned at above base plate 11 through base plate 11; Catching robot support plate 934 is connected with catching robot 935 and catching robot propelling movement cylinder 936, catching robot pushes cylinder 936 and is connected with catching robot 935 and cooperatively interacts.
Manipulator servomotor 933 drives servomotor rotating shaft 9333 to rotate by manipulator motor coupler 9332, servomotor rotating shaft 9333 is connected with catching robot support plate 934, thus the band catching robot 935 be automatically connected on catching robot support plate 934 rotates; And the catching robot matched with catching robot 935 pushes cylinder 936 promotes catching robot 935 and move to worktable part 8 direction.
Fixed glides 932 is also fixed with connecting plate 9321, and connecting plate 9321 is connected with Timing Belt 923 to coordinate and drives fixed glides 932 to move forward and backward.
In the present embodiment, above-mentioned All Robots all carries out on-off action by fixing gas pawl on a robotic arm.
In the present embodiment, leather cup discharging seat 34 and dust cover discharging seat 44 are provided with guide cover 39, three cup material roads and three dust cover material roads and lay respectively in the guide cover 39 of affiliated discharging mechanism.
The piston material road of the replaceable different-diameter of piston discharging mechanism 2; The automatic assembling demand of the piston that leather cup discharging mechanism 3 and dust cover discharging mechanism 4 replaceable different guide cover 39 realize different size, leather cup, dust cover.
Piston 20 is put into piston material road by operator in advance, and leather cup 30 and dust cover 40 are inserted in leather cup and dust cover material road, and wherein leather cup 30 is compressed by the variable weights 347 be arranged on cup material road, then allows assembly line come into operation.
Material loading: first from piston material road 244 feeding of piston 20 discharging mechanism 2, a piston obstructs cylinder 231 on piston-cylinder seat 23 is for eject state downwards, piston 20 drops on the notch of piston slider 243, push cylinder 22 by piston and promote piston slider 243, piston slider 243 moves to piston discharge head 241 under the effect of piston guide block 242, completes discharging action.When piston photoelectric sensor 2412 corresponding on the piston proximity switch 2411 on a piston material road 244 and piston discharging seat 24 interacts, after responding to the nothing material in a piston material road 244, a piston obstructs cylinder 231 on piston-cylinder seat 23 is return, No. two piston obstructs cylinders 232 eject downwards, piston slider 243 moves to position, No. two piston material roads 245 feeding, after No. two piston material roads 245 are without material, by responding to the piston proximity switch 2411 on No. two piston material roads 245 and corresponding piston photoelectric sensor 2412, piston ram 2416 is pushed a piston material road 244 and No. two piston material roads 245 by the piston piston push plate cylinder 2414 of opening a sluice gate on cylinder support plate 2413, seal two material road junctions, No. two piston obstructs cylinders 232 on piston-cylinder seat 23 are return, piston slider 243 moves to position, No. three piston material roads 246 feeding, operator feeds in raw material to the first two material road simultaneously, when the material in No. three piston material roads 246 after rolling, a piston obstructs cylinder 231 on piston-cylinder seat 23 continues to eject downwards, piston ram 2416 exits, again from piston material road 244 feeding.
The discharging of leather cup 30, dust cover 40 is identical with the discharging method of piston 20.
Feeding: piston 20 is clamped by the right manipulator 67 on flip manipulator structure 6 after piston 20 is released piston discharge head 241 by piston slider 243, is placed on a positioning seat 82 on worktable part 8.
A manipulator 7421 on tapered rod manipulator mechanism 7 supporting plate 742 clamps tapered rod 75, promoting cylinder block 74 by magnetic couple formula cylinder 741 moves to below leather cup discharge head 341 by tapered rod 75, after the leather cup 30 in leather cup discharging mechanism 3 is released leather cup discharge head 341 by leather cup slide block 343, it is up that guide rod cylinder 743 promotes supporting plate 742, tapered rod 75 to insert in the hole of leather cup 20 thus takes out leather cup 20, above tapered rod manipulator mechanism 7 travelling backwards to worktable part 8, again the tapered rod 75 of band leather cup 30 is placed on a positioning seat 82, leather cup 30 is positioned at above piston 20.
No. two manipulators 7423 of dust cover 40 on tapered rod manipulator mechanism 7 supporting plate 742 clamp tapered rod 75 feeding, and method for fetching is identical with leather cup.
Press-fit: the first step, after on the positioning seat 82 that piston 20 to be put into worktable part 8 by the right manipulator 67 of flip manipulator structure 6, tapered rod 75 clamped by a manipulator 7421 on tapered rod manipulator mechanism 7, magnetic couple formula cylinder 741 promotes cylinder block 74, a manipulator 7421 is driven to move to below leather cup discharge head 341, it is up that guide rod cylinder 743 promotes supporting plate 742, the tapered rod 75 of a manipulator 7421 is allowed to take off leather cup 30, then tapered rod manipulator mechanism 7 resets, move to above a positioning seat 82, the tapered rod 75 of band leather cup 30 is placed on a positioning seat 82, leather cup 30 is positioned on piston 20, press-fit servomotor 53 to control ball-screw 54 rotate by press-fiting shaft coupling 531, the leading screw bearing 542 be connected on ball-screw 54 drives the seat 55 of pawling fixed with it descending, what tapered rod 75 backed down that bottom left pawls assembly 561 pawls 58, pawl and 58 outwards strut leather cup 30 and be pressed into piston 20, after gravity briquetting 5712 withstands tapered rod 75 end, pawl seat 55 moves and be returned to initial position, pawl 58 leave tapered rod 75 after reset under the effect of Compress Spring 573.
Second step, the positioning seat 82 that intermediate mechanical hand 66 on flip manipulator structure 6 is displaced downwardly to worktable part 8 captures the workpiece be positioned on a positioning seat, and under the effect of stepper motor 64 180 degree upset workpiece, then worktable part 8 is under track base 113 and table slide 81 cooperatively interact, by being fixed on the Standard Cylinder 112 on base plate 11, table slide 81 drives a positioning seat 82 to move to below right manipulator 67, band guide rod cylinder 62 control step motor cabinet 63 is descending, the workpiece of 180 degree of upsets is placed on No. two positioning seats 83 by intermediate mechanical hand 66, new piston 20 is placed on a positioning seat 82 by right manipulator 67 simultaneously, worktable part 8 resets.Tapered rod 75 all clamped by two manipulators of tapered rod manipulator mechanism 7, magnetic couple formula cylinder 741 promotes cylinder block 74 to leather cup, dust cover discharging mechanism moves, when a manipulator 7421 and No. two manipulators 7423 arrive after below leather cup discharge head 341 and dust cover discharge head 441, it is up that guide rod cylinder 743 promotes supporting plate 742, go respectively to get leather cup 30 and dust cover 40 with two tapered rods 75 simultaneously, then tapered rod manipulator mechanism 7 resets, new leather cup 30 is placed on the new piston 20 of a positioning seat 82, dust cover 40 be placed on No. two positioning seats 83 press-fit leather cup 30 and upset piston 20 on, press-fiting servomotor 53, to control seat 55 of pawling descending, make to pawl and 58 leather cup 30 and dust cover 40 to be press-fited simultaneously, after completing, press-loading device 5 resets.
After having press-fited, tapered rod manipulator mechanism 7 continues feeding, worktable part 8 drives No. two positioning seats 83 to move to below the left manipulator 65 of flip manipulator structure 6, after putting in place, stepper motor seat 63 is descending, the piston 20 No. two positioning seats 83 having press-fited leather cup 30 and dust cover 40 got by left manipulator 65, intermediate mechanical hand 66 gets the piston 20 positioning seat 82 having press-fited leather cup 30, then worktable part 8 resets, intermediate mechanical hand 66 carries out workpiece turning and is placed on No. two positioning seats 83, and left manipulator 65 is placed on No. three positioning seats 84.
Check: complete after press-fiting step, under catching robot 935 pushes cylinder 936 effect by catching robot with matching, move to worktable part 8 direction, after arriving No. three positioning seats 84, reset after catching robot 935 clamps the workpiece completing and press-fit, then manipulator servomotor 933 drives catching robot 935 to rotate.Synchronous pulley 9212 is under the effect of driving wheel servomotor 9211 and driven pulley 922, drive Timing Belt 923 to move, thus fixed glides 932 drive catching robot 935 clamping work pieces to move forward and backward under slide rail 9311 and the effect of connecting plate 9321 that is connected with Timing Belt 923.
Moving between camera lens 912 and illuminating lamp 911, camera lens 911 pairs of workpiece are taken pictures, by image transmitting to reader (not marking in figure) to check whether workpiece is correctly installed, if anti-dress, directly puts into the doubtful body feed tank (figure does not mark) of assembly line by workpiece by catching robot 935, if qualified, workpiece be put into accept road (not marking in figure) and carry out next step assembling.
In addition, it should be noted that, the specific embodiment described in this description, the shape, institute's title of being named etc. of its parts can be different, and the above content described in this description is only to structure example of the present invention explanation.The equivalence change that structure, feature and the principle of all foundations described in inventional idea of the present invention are done or simple change, be included in the protection domain of patent of the present invention.
Claims (10)
1. an automobile brake wheel cylinder cup assembly line, comprise stand and base plate, base plate is fixed on stand, it is characterized in that: also comprise the piston discharging mechanism be arranged on base plate, leather cup discharging mechanism, dust cover discharging mechanism, press-loading device, tapered rod manipulator mechanism, flip manipulator structure, worktable part; Described piston discharging mechanism, press-loading device, leather cup discharging mechanism, dust cover discharging mechanism are fixed on base plate successively; Tapered rod manipulator mechanism, worktable part and flip manipulator structure are equipped with successively, and can coordinate with any one in three discharging mechanisms respectively, tapered rod manipulator mechanism, flip manipulator structure and worktable part cooperatively interact with press-loading device respectively;
Described piston discharging mechanism, leather cup discharging mechanism and dust cover discharging mechanism include cradle, push cylinder, stop cylinder block and discharging seat, cradle is all fixed on base plate, described propelling movement cylinder, stop that cylinder block and discharging seat are fixed on affiliated cradle successively, stop that cylinder block and discharging seat are hollow structure, stop and cylinder block is provided with stop cylinder, all guide pad is fixed with in discharging seat, guide pad extends to and stops in cylinder block, guide pad is connected with the propelling movement slide block matched with it, push cylinder through stopping that cylinder block fixes with propelling movement slide block, the discharging seat of described piston discharging mechanism is provided with piston material road and piston discharge head, the discharging seat of leather cup discharging mechanism is fixed with cup material road and leather cup discharge head, the discharging seat of dust cover discharging mechanism is fixed with dust cover material road and dust cover discharge head,
Described press-loading device comprises and press-fits frame, motor cabinet and seat of pawling, press-fiting frame is fixed on base plate, motor cabinet snaps in and press-fits frame and fix with it, motor cabinet is fixed with and press-fits servomotor, press-fit servomotor to be connected with one end of ball-screw by press-fiting shaft coupling, ball-screw is through seat of pawling, and the other end is fixed with and press-fits limit base; The leading screw bearing be arranged on ball-screw is fixed with seat of pawling; Described seat of pawling is provided with the assembly and press-fit slide of pawling, press-fits slide and be fixed on the slide rail that press-fits press-fited in frame and coordinate and slide up and down;
Described assembly of pawling comprises cover of pawling, cover of pawling is hollow structure, be fixed on and pawl on seat, cover of pawling is provided with mandrel frame, pawls and optical axis, optical axis is fixed on pawls in cover, and mandrel frame one end is passed optical axis and fixed with optical axis, and the other end is connected with active pull rod, active pull rod is fixed with gravity briquetting, and active pull rod moves up and down in mandrel frame; One end of pawling is connected with linear bearing, and linear bearing is connected on optical axis and slides; Cover internal fixtion of pawling has Compress Spring, and Compress Spring is connected with linear bearing;
Described worktable part comprises table slide, and table slide is connected with Standard Cylinder with the track base be fixed on base plate respectively and matches with track base, and table slide is fixed with positioning seat;
Described tapered rod manipulator mechanism with to be arranged on base plate and corresponding with operating position, tapered rod manipulator mechanism comprises bearing, bearing is fixed with slide bar, slide bar is connected with cylinder block, cylinder block and slide bar fit through the magnetic couple formula cylinder be fixed on slide bar and horizontally slip, cylinder block is fixed with guide rod cylinder, guide rod cylinder is connected with supporting plate and supporting plate is moved up and down, supporting plate is fixed with manipulator;
Described flip manipulator structure comprises the support be fixed on base plate, support is fixed with band guide rod cylinder, band guide rod cylinder is connected with stepper motor seat and stepper motor seat is moved up and down, stepper motor seat is fixed with stepper motor, stepper motor is connected with the intermediate mechanical palmistry be arranged on stepper motor seat through stepper motor seat by step motor shaft, stepper motor seat is also fixed with left manipulator and right manipulator.
2. automobile brake wheel cylinder cup assembly line according to claim 1, it is characterized in that: described piston material road, cup material road and dust cover material road are 3, piston, leather cup and dust cover material road are provided with material road proximity switch, three discharging seats are fixed with photoelectric sensor, each discharging mechanism Zhong Liao road proximity switch and photoelectric sensor cooperatively interact, three discharging seats are all fixed with and open a sluice gate cylinder support plate, open a sluice gate for three cylinder support plate is all connected with push pedal cylinder, push pedal cylinder in each discharging mechanism matches with photoelectric sensor, push pedal cylinder is all fixed with flashboard, three flashboards snap in the discharging seat of affiliated discharging mechanism respectively, and three ram position respectively with piston, leather cup, Liang Geliao road near discharge head in dust cover material road is corresponding,
Stop cylinder on described each stop cylinder block is two, and two stop that cylinder matches with the photoelectric sensor on the discharging seat of affiliated discharging mechanism.
3. automobile brake wheel cylinder cup assembly line according to claim 1, is characterized in that: described three push cylinder and included floating junction, and floating junction is fixed on one end of affiliated propelling movement cylinder and fixes with propelling movement slide block.
4. automobile brake wheel cylinder cup assembly line according to claim 1, it is characterized in that: described piston material road, cup material road and dust cover material road are all fixed with material road support plate, material road support plate is fixed by support bar and affiliated discharging seat, material road support plate is also fixed with material road proximity switch support plate, described material road proximity switch is fixed on material road proximity switch support plate; Described cup material road is also provided with variable weights.
5. automobile brake wheel cylinder cup assembly line according to claim 1, is characterized in that: described piston discharge head is also provided with piston baffle, and baffle plate is positioned at the left and right sides of piston discharge head; Described leather cup discharge head and dust cover discharge head are fixed with leather cup block and dust cover block respectively.
6. automobile brake wheel cylinder cup assembly line according to claim 1, it is characterized in that: described bearing comprises left support abutment and right support abutment, both are all fixed on drag chain, slide bar to be fixed on two bearings and between two bearings, manipulator in described tapered rod manipulator mechanism has two, two manipulators are all fixed on supporting plate, and cylinder block is also fixed with cylinder block, and cylinder block is between two manipulators.
7. automobile brake wheel cylinder cup assembly line according to claim 6, is characterized in that: described positioning seat has three, the distance between three positioning seats is identical with the distance on flip manipulator structure between three manipulators; Distance between two positioning seats that three positioning seats are often adjacent is identical with the distance on tapered rod manipulator mechanism between two manipulators.
8. automobile brake wheel cylinder cup assembly line according to claim 1, is characterized in that: described pawling comprise pawl seat, on pawl and under pawl, three fixes successively, and be connected with linear bearing in pawl seat, Compress Spring is connected with linear bearing.
9. automobile brake wheel cylinder cup assembly line according to claim 1, it is characterized in that: described base plate is also provided with vision-based detection mechanism, vision-based detection mechanism comprises observation assembly, transmission component and grabbing assembly, described base plate has notch, observation assembly comprises illuminating lamp and camera lens, both are separately fixed at the two ends of notch and position is relative, grabbing assembly is positioned at notch and is connected on transmission component, movable in notch by transmission component, match with worktable part in its position;
Described grabbing assembly comprises linear bearing and fixed glides, line rail bearing to be fixed on below base plate and to be positioned at notch both sides, between illuminating lamp and camera lens, line rail bearing is fixed with slide rail, described fixed glides is connected with slide rail and coordinates slides, manipulator servomotor is connected with under fixed glides, manipulator servomotor is connected with servomotor rotating shaft by manipulator motor coupler through fixed glides, and servomotor turning cylinder is connected with the catching robot support plate be positioned at above base plate through base plate; Catching robot support plate is connected with catching robot and catching robot propelling movement cylinder, catching robot pushes cylinder and is connected with catching robot and cooperatively interacts;
Described transmission component comprises driven pulley and driving wheel parts, driven pulley and driving wheel parts are fixed on notch side, driving wheel parts comprise driving wheel and watch motor and synchronous pulley, and driving wheel servomotor drives synchronous pulley to rotate by turning cylinder and the driving wheel shaft coupling arranged on the rotating shaft; Synchronous pulley is connected with Timing Belt, and makes driven pulley coordinate rotation by Timing Belt;
Described fixed glides is fixed with connecting plate, and connecting plate is connected with Timing Belt to coordinate and drives fixed glides to move.
10. automobile brake wheel cylinder cup assembly line according to claim 9, it is characterized in that: described driving wheel parts also comprise driver motor seat, described driving wheel servomotor is fixed on one end of driver motor seat, the other end of driver motor seat is fixed with synchronous pulley bearing, synchronous pulley bearing is fixed on below base plate, driver motor seat and synchronous pulley bearing are hollow structure, turning cylinder and driving wheel shaft coupling are all positioned at driver motor seat, driving wheel servomotor is connected with turning cylinder by driving wheel shaft coupling, turning cylinder is connected with the synchronous pulley being positioned at synchronous pulley bearing through synchronous pulley bearing.
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| CN201310173314.7A CN103240597B (en) | 2013-05-13 | 2013-05-13 | Automobile brake wheel cylinder cup assembly line |
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| CN201310173314.7A CN103240597B (en) | 2013-05-13 | 2013-05-13 | Automobile brake wheel cylinder cup assembly line |
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| CN103990955B (en) * | 2014-01-07 | 2016-05-25 | 杭州沃镭科技有限公司 | Clutch master cylinder piston cup is installed identification sorting unit |
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| CN110802406A (en) * | 2019-12-13 | 2020-02-18 | 湖北大冶汉龙汽车有限公司 | Assembly table for automobile front sliding column with brake assembly |
| CN113664777A (en) * | 2021-08-04 | 2021-11-19 | 江西江铃集团深铃汽车零部件有限公司 | Device for installing brake master cylinder and brake wheel cylinder leather cup and identifying whether reverse installation is performed or not |
| CN114346640B (en) * | 2022-03-17 | 2022-05-24 | 徐州高鑫电子科技有限公司 | Automatic assembly platform of moxa smoke clarifier |
| CN115122091B (en) * | 2022-07-22 | 2023-09-22 | 瑞立集团瑞安汽车零部件有限公司 | Automatic assembly system for leather cup assembly of dryer |
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