CN210816324U - Material detection system - Google Patents

Material detection system Download PDF

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Publication number
CN210816324U
CN210816324U CN201921610813.7U CN201921610813U CN210816324U CN 210816324 U CN210816324 U CN 210816324U CN 201921610813 U CN201921610813 U CN 201921610813U CN 210816324 U CN210816324 U CN 210816324U
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China
Prior art keywords
clamping
pushing
detection
driver
pressing
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CN201921610813.7U
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Chinese (zh)
Inventor
肖圣端
赵哲
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Guangzhou Top Fond Automation Equipment Co ltd
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Guangzhou Top Fond Automation Equipment Co ltd
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Priority to CN201921610813.7U priority Critical patent/CN210816324U/en
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Abstract

The utility model discloses a material detection system; the material detection system comprises a workbench; the detection mechanism is arranged on the workbench; the station switching mechanism comprises a rotary table and a rotary table driver, the rotary table driver is arranged on the workbench and used for driving the rotary table to rotate, the rotary table is provided with at least two clamping structures, and the clamping structures are arranged at intervals; and the clamping mechanism is used for taking away the materials on the clamping structure and placing the materials on the conveying mechanism. The clamping structure receives and clamps the material, and the carousel rotates and drives the material removal, and simultaneously, detection mechanism detects the material, and after detecting the completion, material clamping mechanism transfers the material to conveying mechanism, and the transport is walked away through conveying mechanism, realizes dispatching from the factory full automated inspection.

Description

Material detection system
Technical Field
The utility model relates to an electron device detects technical field, especially relates to a material detecting system.
Background
A capacitor is an element for storing electricity and electric energy (potential energy), one conductor being surrounded by another conductor or a system of conductors in which electric field lines emanating from one conductor all terminate at the other conductor, called a capacitor or a capacitance.
The condenser is before dispatching from the factory, for guaranteeing the quality of dispatching from the factory, needs to carry out the quality testing, and current detection mode relies on the manual work to detect usually, and the manual work detects and needs artifical single detection and relies on the experience of work of measurement personnel, and not only detection efficiency is low, and personnel selection cost is high moreover.
SUMMERY OF THE UTILITY MODEL
Based on this, there is a need for a material detection system; the material detection system can realize factory full-automatic detection of materials.
The technical scheme is as follows:
a material detection system comprises a workbench; the detection mechanism is arranged on the workbench; the station switching mechanism comprises a rotary table and a rotary table driver, the rotary table driver is arranged on the workbench and used for driving the rotary table to rotate, the rotary table is provided with at least two clamping structures, and the clamping structures are arranged at intervals; and the clamping mechanism is used for taking away the materials on the clamping structure and placing the materials on the conveying mechanism.
In the material detection system, the clamping structure receives and clamps the material, the turntable driver drives the turntable to rotate so as to drive the material on the turntable to move, and the material moves so as to pass through different detection stations and enable the detection mechanism to detect the quality of the material; after the detection is finished, the material clamping mechanism transfers the materials to the conveying mechanism from the rotary table, and the materials are conveyed away through the conveying mechanism, so that the factory full-automatic detection is realized.
The technical solution is further explained below:
in one embodiment, the workbench is provided with a mounting frame, the clamping structure comprises a mounting block, a clamping assembly and a pressing assembly, the mounting block is arranged on the turntable, the clamping assembly comprises a first clamping piece, a second clamping piece and a first resetting piece, the first clamping piece is movably connected with the mounting block or the second clamping piece is movably connected with the mounting block, the first resetting piece is used for resetting the first clamping piece or the second clamping piece, the pressing assembly comprises a pressing piece arranged on the mounting frame, and the pressing piece can press the first clamping piece or the second clamping piece and enables the first clamping piece and the second clamping piece to be folded or separated.
In one embodiment, the pressing assembly further comprises a pressing block, a pressing roller and a first driver, the first driver is used for driving the pressing block to move in a stretching mode, one end of the pressing block is connected with the first driver, the pressing block is arranged at the other end of the pressing block, the pressing roller is arranged on two opposite sides of the pressing block or the pressing roller is arranged on one side of the pressing block, the first clamping piece and the second clamping piece are both provided with inclined portions matched with the pressing roller or the first clamping piece is provided with inclined portions matched with the pressing roller.
In one embodiment, the material detection system further comprises a material pushing mechanism, the material pushing mechanism comprises a material pushing table, a material guiding assembly, a material pushing frame and a material pushing driver, the material pushing table is arranged on the workbench and provided with a material pushing area, the material guiding assembly is used for guiding the material conveyed by the conveying mechanism to the material pushing area, the material pushing frame is arranged corresponding to the material pushing area, and the material pushing driver is used for driving the material pushing frame to move so as to push the material in the material pushing area.
In one embodiment, the material pushing frame is provided with a grabbing component, the grabbing component is used for grabbing the partition plate, and the material pushing frame moves to drive the partition plate to push the material.
In one embodiment, the pushing mechanism further comprises a lifting frame, the lifting frame is in sliding fit with the pushing frame, the grabbing assembly is arranged on the lifting frame, the pushing frame is in sliding fit with the pushing platform or in sliding fit with the workbench, and the pushing driver comprises a first pushing driver for driving the pushing frame to move and a second pushing driver for driving the lifting frame to move.
In one embodiment, the material detection system further comprises a feeding mechanism, the feeding mechanism comprises a feeding assembly and a transferring assembly, the feeding assembly is used for receiving the material and conveying the material to a preset position, and the transferring assembly is used for transferring the material conveyed by the feeding assembly to a corresponding clamping structure on the turntable.
In one embodiment, the detection mechanism includes a first detector for detecting a first parameter of the material, a second detector for detecting a second parameter of the material, and a third detector for detecting a third parameter of the material.
In one embodiment, the clamping mechanism comprises a clamping frame, a clamping plate and at least two clamping hands, wherein the clamping frame is arranged on the workbench and can move in a first direction, the clamping plate is arranged on the clamping frame and can move in a second direction, and the clamping hands are arranged on the clamping plate at intervals;
the detection mechanism further comprises a fourth detector, the material detection system further comprises a rotating mechanism used for enabling the material to rotate, the material clamping mechanism takes away the material on the turntable and places the material on the rotating mechanism, and the rotating mechanism rotates to drive the material to rotate so that the fourth detector detects a fourth parameter of the material.
In one embodiment, the number of the rotating mechanisms is two, the detection mechanism further comprises a fifth detector, the two rotating mechanisms are respectively arranged corresponding to the fourth detector and the fifth detector, the fifth detector is used for detecting a fifth parameter of the material, and the material clamping hands are three and arranged on the material clamping plate at intervals;
rotary mechanism includes the first support, the first board, the second board, first rotating assembly, second rotating assembly and rotary actuator, the workstation is located to first support, first board and second board are the interval and locate first support, first rotating assembly is including rotationally locating the first locating part of first board, second rotating assembly is including rotationally locating the second locating part of second board, first locating part and second locating part all are located between first board and the second board, and correspond and set up formation rotation station, rotary actuator locates first support, rotary actuator is used for driving first locating part and second locating part and rotates.
Drawings
FIG. 1 is a schematic overall view of a material detection system according to an embodiment;
FIG. 2 is a schematic view of the station switching mechanism of the embodiment of FIG. 1;
FIG. 3 is a schematic view of a partial structure A in the embodiment of FIG. 2;
FIG. 4 is a top view of the station switching mechanism of the embodiment of FIG. 2;
FIG. 5 is an overall schematic view of the pusher mechanism in the embodiment of FIG. 1;
FIG. 6 is a layout view of the pusher mechanism and the transport mechanism in the embodiment of FIG. 1;
FIG. 7 is a schematic view of the turn-around conveying mechanism in the embodiment of FIG. 6;
FIG. 8 is a layout view of the material clamping mechanism and the rotating mechanism in the embodiment of FIG. 1;
FIG. 9 is an overall structure view of the rotating mechanism in the embodiment of FIG. 8;
figure 10 is a cross-sectional view of the rotary mechanism of the embodiment of figure 8;
FIG. 11 is a schematic view of a portion of the feed mechanism of the embodiment of FIG. 1;
FIG. 12 is another schematic view of a portion of the feed mechanism of the embodiment of FIG. 1;
fig. 13 is a schematic view of the entire structure of the capacitor in the embodiment.
Reference is made to the accompanying drawings in which:
100. a feeding mechanism; 110. a vibration driver; 120. a feeding bottom plate; 131. a first limit piece; 132. a second limiting member; 140. limiting the gap; 150. a feed drive; 160. a feeding gripper; 170. a feeding bracket; 200. a station switching mechanism; 210. a turntable; 220. a turntable driver; 231. mounting blocks; 232. a clamping assembly; 2321. a first clamping member; 2322. a second clamping member; 2323. a first reset member; 2324. a first mounting bar; 2331. a pressing member; 2332. a first driver; 2333. a pressing block; 2334. pressing the roller; 234. a first in-position detector; 310. a first detector; 320. a second detector; 330. a third detector; 340. a fourth detector; 350. a fifth detector; 400. a material clamping mechanism; 410. a material clamping frame; 420. a material clamping plate; 430. a material clamping hand; 440. a second driver; 500. a rotation mechanism; 510. a first bracket; 511. a fourth glide rail; 520. a first plate; 521. a first slider; 530. a second plate; 531. a second slider; 541. a first positioning member; 542. a first drive wheel; 543. a first driven wheel; 551. a second positioning member; 552. a second drive wheel; 553. a second driven wheel; 560. a rotary driver; 561. rotating the output shaft; 571. a first telescopic driver; 572. a second telescopic driver; 573. a second reset member; 600. a conveying mechanism; 610. a first conveying mechanism; 620. a second conveying mechanism; 630. a steering conveying mechanism; 631. a steering grabber; 632. turning to a conveying belt; 700. a material pushing mechanism; 710. a material pushing frame; 720. a material guiding assembly; 721. a first material guide member; 722. a second material guiding member; 730. a lifting frame; 731. a grasping assembly; 7311. a material pushing rod; 7312. an adsorbing member; 740. a first pusher driver; 750. a second pusher driver; 761. a partition plate; 762. a baffle box; 763. a box body bracket; 810. a work table; 820. a mounting frame; 900. a capacitor; 910. a top surface; 920. a bottom surface; 930. an annular groove surface; 940. and guiding the bent part.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings:
it will be understood that when an element is referred to herein as being "secured" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, 8 and 13, a material detecting system includes a worktable 810; the detection mechanism is arranged on the workbench 810; the station switching mechanism 200, the station switching mechanism 200 includes a turntable 210 and a turntable driver 220, the turntable driver 220 is disposed on the workbench 810 and is used for driving the turntable 210 to rotate, the turntable 210 is provided with at least two clamping structures, and the clamping structures are arranged at intervals; and the clamping mechanism 400 and the conveying mechanism 600, wherein the clamping mechanism 400 is used for taking the material on the clamping mechanism away and placing the material on the conveying mechanism 600.
In the material detection system, the clamping structure receives and clamps the material, the turntable driver 220 drives the turntable 210 to rotate so as to drive the material on the turntable 210 to move, and the material moves to pass through different detection stations, so that the detection mechanism can detect the quality of the material (for example, according to actual needs, when the material is a capacitor 900, at least one of a top surface 910, a bottom surface 920, an annular groove surface 930 and an outer annular surface of the capacitor is detected); after the detection is finished, the material clamping mechanism 400 conveys the material from the turntable 210 to the conveying mechanism 600, and the material is conveyed away through the conveying mechanism 600, so that the factory full-automatic detection is realized.
The material may be the capacitor 900 or other electronic devices, and in implementation, a specific detection mechanism is arranged according to the actual condition of the material to detect the parameter to be detected, the detection mechanism includes at least one detector, and the detector may be a device capable of detecting or probing the material and obtaining a corresponding detection result, such as a machine vision detector, a detector, an inductor, and the like, and is not described again.
In addition, the material detection system further includes a control mechanism, the control mechanism includes a controller (which may be a matched control system and a corresponding operation panel or operator, etc.) for performing overall control on the material detection system, and the detection mechanism, the station switching mechanism 200, the material clamping mechanism 400, the conveying mechanism 600, etc. are all electrically connected to the controller to perform linkage control through data interaction, etc. it should be known by those skilled in the art that, in the implementation and execution process of the material detection system, each driving component, detection component, etc. of the material detection system necessarily needs to be in butt joint with the controller to perform feedback and control, which is not described herein again.
Referring to fig. 1, a working table 810 is used as a support, which may be a table structure or a support structure, and mainly plays a role in providing mounting support for each part of the mechanism; the detection mechanism may have only one detector, or may be provided with two or more detectors as required, and when the turntable 210 rotates, the material (for example, the capacitor 900 shown in fig. 13) held by the holding structure on the turntable 210 is driven to move, and is detected by the detectors; the station switching mechanism 200 is used for switching different stations, so that the materials clamped by the clamping structure can be switched among different stations, and the clamping structure can clamp or release the materials; press from both sides material mechanism 400 and be used for taking away the material that will accomplish the detection flow on carousel 210, and place conveying mechanism 600 with it on, conveying mechanism 600 carries the material to predetermined position, so that subsequent vanning is handled etc. technical staff in the art can dispose the structure of different specifications and size according to actual needs, in order to realize the full automated inspection to the material, and reduce manual operation or need not manual operation completely, in order to reduce manufacturing cost, and simultaneously, the full automated inspection of machine need not to rely on detection personnel's detection experience, detection efficiency is higher, the reliability is also better, no longer give unnecessary details.
Further, the turntable 210 is a disc structure, the turntable driver 220 is arranged at the bottom of the turntable 210, and when the turntable driver 220 rotates, the turntable 210 is driven to rotate so as to drive the material clamped on the clamping structure on the turntable to realize station switching; the turntable driver 220 may be a driving motor, which is not described in detail.
Referring to fig. 2 to 4, a mounting frame 820 is disposed on the working platform 810, the clamping structure includes a mounting block 231, a clamping component 232, and a pressing component, the mounting block 231 is disposed on the rotating disc 210, the clamping component 232 includes a first clamping member 2321, a second clamping member 2322, and a first resetting member 2323, the first clamping member 2321 is movably connected to the mounting block 231 or the second clamping member 2322 is movably connected to the mounting block 231, the first resetting member 2323 is used for resetting the first clamping member 2321 or the second clamping member 2322, the pressing component includes a pressing member 2331 disposed on the mounting frame 820, and the pressing member 2331 can press the first clamping member 2321 or the second clamping member 2322, so that the first clamping member 2321 and the second clamping member 2322 are folded or separated.
When the material needs to be clamped, the pressing member 2331 presses against the first clamping member 2321 and the second clamping member 2322 or only presses against the first clamping member 2321, so that the first clamping member 2321 and the second clamping member 2322 are separated, and the material is placed between the first clamping member 2321 and the second clamping member 2322; after the material is placed, the pressing member 2331 is separated, and the first resetting member 2323 resets the first clamping member 2321 and the second clamping member 2322 or resets only the first clamping member 2321, so that the material is clamped conveniently, and automation can be realized by replacing manpower.
The pressing member 2331 is mounted on the mounting frame 820, and the pressing member 2331 is used for moving the first clamping member 2321 and the second clamping member 2322 by pressing, so that the first clamping member 2321 and the second clamping member 2322 are separated from each other to put in the material such as the capacitor 900; when the pressing force disappears, the first returning member 2323 returns the first clamping member 2321 and the second clamping member 2322, thereby clamping the capacitor 900.
Of course, it may be: the pressing member 2331 only presses the first clamping member 2321, and after the first clamping member 2321 is subjected to a pressing force, the first clamping member 2321 can move away from or close to the second clamping member 2322, so that the technical effect of releasing or clamping is also achieved, and details are not repeated.
Specifically, the method comprises the following steps: in the case where the first clamping member 2321 and the second clamping member 2322 are moved by the pressing action of the pressing member 2331: the first clamping member 2321 and the second clamping member 2322 are movably connected to the mounting block 231, the first resetting member 2323 is used for resetting the first clamping member 2321 and the second clamping member 2322, and the pressing member 2331 can press the first clamping member 2321 and the second clamping member 2322 to close or release the first clamping member 2321 and the second clamping member 2322.
Referring to fig. 3, the first clamping member 2321 and the second clamping member 2322 are respectively located at two opposite sides of the mounting block 231, and when the pressing member 2331 moves in a downward extending and contracting manner, the pressing member 2331 can extend into the space between the first clamping member 2321 and the second clamping member 2322, and the pressing member 2331 spreads the first clamping member 2321 and the second clamping member 2322, so that the distance between the first clamping member 2321 and the second clamping member 2322 is increased, that is: the first clamping member 2321 and the second clamping member 2322 are released, at this time, the material is placed between the first clamping member 2321 and the second clamping member 2322, and then the pressing member 2331 is separated, so that the pressing force disappears, and the first clamping member 2321 and the second clamping member 2322 are reset under the action of the first resetting member 2323, so that the first clamping member 2321 and the second clamping member 2322 are close to each other and are folded to clamp the material, which is not described in detail.
When only the first clamping member 2321 is pressed by the pressing member 2331, at this time, the first clamping member 2321 is movably connected to the mounting block 231, the second clamping member 2322 is fixedly connected to the mounting block 231, the first resetting member 2323 is used for resetting the first clamping member 2321, and the pressing member 2331 can press the first clamping member 2321 to make the first clamping member 2321 approach or separate from the second clamping member 2322.
Since the second clamping member 2322 is fixed to the mounting block 231, the pressing force of the pressing member 2331 only acts on the first clamping member 2321, so that the first clamping member 2321 can move away from or close to the second clamping member 2322 under the pressing action, and thus the actions of releasing or clamping the first clamping member 2321 and the second clamping member 2322 are also realized, which is not described again.
Referring to fig. 3, the mounting block 231 is provided with a first mounting rod 2324, the first clamping member 2321 is provided with a first sliding hole in sliding fit with the first mounting rod 2324, and one end of the first mounting rod 2324 is provided with a first limiting portion.
The first mounting rod 2324 is fixed to the mounting block 231 and extends out for a certain distance, the first clamping member 2321 is slidably fitted with the first mounting rod 2324 through the first sliding hole, when the pressing force of the pressing member 2331 is received, the first clamping member 2321 slides along the first mounting rod 2324, and the first mounting rod 2324 plays a role in sliding guiding and supporting the first clamping member 2321; certainly, since the sliding amplitude of the first clamping member 2321 needs to be limited, a first limiting portion is disposed at the end of the first mounting rod 2324 to limit the moving amplitude of the first clamping member 2321, and details are not repeated.
Of course, the mounting block 231 is further provided with a second mounting rod, the second mounting rod and the first mounting rod 2324 are respectively located at two opposite sides of the mounting block 231, the second clamping member 2322 is provided with a second sliding hole matched with the second mounting rod in a sliding manner, and one end of the second mounting rod is provided with a second limiting portion.
The first limiting part and the second limiting part can be fixed nuts or other structures capable of realizing limiting; the first mounting rod 2324 and the second mounting rod may be cylindrical rods, or rods with polygonal or arc-shaped cross sections, and the first sliding hole and the second sliding hole may be configured and arranged, which is not repeated.
Further, the first mounting rod 2324 and the second mounting rod can be provided in plurality as required, and are not described again.
Referring to fig. 3, the first restoring member 2323 is a restoring spring, the first restoring member 2323 is sleeved on the first mounting rod 2324, and the first restoring member 2323 is located between the first limiting portion and the first clamping member 2321.
In the embodiment shown in fig. 3, when the pressing member 2331 presses the first clamping member 2321, the first clamping member 2321 is away from the second clamping member 2322, and at this time, the return spring is in a compressed state, and when the pressing action is removed, the return spring returns to a normal state by a restoring force and pushes the first clamping member 2321 to return. Certainly, when the second clamping member 2322 is movably connected to the mounting block 231, the second clamping member 2322 is also provided with a return spring, which is not described again.
Referring to fig. 3, the pressing assembly further includes a pressing block 2333, a pressing roller 2334 and a first driver 2332, the first driver 2332 is used to drive the pressing block 2331 to move telescopically, one end of the pressing block 2331 is connected to the first driver 2332, the pressing block 2333 is disposed at the other end of the pressing block 2331, the pressing roller 2334 is disposed on each of two opposite sides of the pressing block 2333 or the pressing roller 2334 is disposed on one side of the pressing block 2333, and the first clamping member 2321 and the second clamping member 2322 are each provided with an inclined portion cooperating with the pressing roller 2334 or the first clamping member 2321 is provided with an inclined portion cooperating with the pressing roller 2334.
In fig. 3, the first driver 2332 is fixed on the mounting frame 820, and the mounting frame 820 may be a beam or a truss structure to serve as a mounting support, and it should be noted that in actual mounting, two or more pressing components may be provided according to the functional requirements of different stations. As in the embodiment of fig. 1, the material receiving device needs to be loosened to receive the material, so that the corresponding station needs to be provided with a pressing component; the positions corresponding to the two material clamping mechanisms 400 are also provided with a pressing component to release and enable the material clamping mechanisms 400 to take away the material, which is not described in detail herein.
When the first clamping member 2321 and the second clamping member 2322 are movably connected to the mounting block 231, the first driver 2332 is a driving device capable of achieving telescopic driving, such as an air cylinder or a hydraulic cylinder, the pressing member 2331 may be an expansion rod of the first driver 2332, or may be a rod structure or a block structure disposed at an end of the expansion rod, the pressing member 2333 is fixed at a lower end of the pressing member 2331, and when the pressing member 2331 moves downward under the driving action of the first driver 2332, the pressing member 2333 is driven to move downward synchronously, and the two pressing rollers 2334 on the pressing member 2333 respectively press the inclined portion of the first clamping member 2321 and the inclined portion of the second clamping member 2322, so that the first clamping member 2321 and the second clamping member 2322 are separated, which is not described again.
When the first clamping member 2321 is movably connected to the mounting block 231 and the second clamping member 2322 is fixed to the mounting block 231, a pressing roller 2334 is disposed on a side of the pressing block 2333 corresponding to the first clamping member 2321.
Further, the inclined portion is an inclined surface that cooperates with the pressing roller 2334 to facilitate separation of the first clamping member 2321 and the second clamping member 2322, and the inclined surface is disposed toward one side of the pressing roller 2334, which is not described in detail.
Of course, a guide rod may be further provided to guide the telescopic movement of the pressing member 2331 in cooperation with the first driver 2332, which will not be described in detail.
Referring to fig. 3, the first clamping member 2321 is provided with a first clamping groove, the second clamping member 2322 is provided with a second clamping groove, and the first clamping groove and the second clamping groove are correspondingly arranged and form a clamping position.
When the first clamping member 2321 and the second clamping member 2322 are closed, the first clamping groove and the second clamping groove cooperate to form a clamping position for clamping the material. If the material is the capacitor 900, the first clamping groove and the second clamping groove are arc-shaped grooves which are correspondingly arranged, and can also be rectangular grooves, and the like, which are not described in detail.
Referring to fig. 3, the clamping structure further includes a first in-position detector 234, and the first in-position detector 234 is used for detecting whether the material arrives at or leaves the clamping position.
The first in-position detector 234 may be a photoelectric sensor for detecting whether the material has arrived or departed. For example, after the pressing member 2331 presses against the first clamping member 2321 and the second clamping member 2322 to be released, the first in-place detector 234 detects whether the material arrives, and if the material arrives and the pressing member 2331 leaves, at this time, the first clamping member 2321 and the second clamping member 2322 are reset by the first resetting member 2323 to clamp the material; when the material is processed or detected at a certain station, the pressing member 2331 presses the first and second clamping members 2321 and 2322 again to release the material for being removed by other mechanisms, and at this time, the first in-place detector 234 can be used to detect whether the material has been removed to determine whether to start the next action.
Referring to fig. 2 and 4, the plurality of sets of mounting blocks 231 and the plurality of sets of clamping assemblies 232 may be uniformly distributed on the outer periphery of the turntable 210, or may be non-uniformly distributed on the outer periphery of the turntable 210 as required, so as to correspond to the detection or processing stations at corresponding positions. In order to cooperate and press from both sides tightly and take away the material, support and press the subassembly and can only set up one, also can all set up at different stations to the cooperation realizes full automation mechanized operation, no longer gives unnecessary details.
Referring to fig. 1, 5 and 6, the material detecting system further includes a material pushing mechanism 700, the material pushing mechanism 700 includes a material pushing platform, a material guiding assembly 720, a material pushing frame 710 and a material pushing driver, the material pushing platform is disposed on the workbench 810 and is provided with a material pushing area, the material guiding assembly 720 is used for guiding the material conveyed by the conveying mechanism 600 to the material pushing area, the material pushing frame 710 is disposed corresponding to the material pushing area, and the material pushing driver is used for driving the material pushing frame 710 to move so as to push the material in the material pushing area.
According to the material pushing mechanism 700, the material guide assembly 720 guides the conveyed material to the material pushing area on the material pushing table, and the material pushing driver drives the material pushing frame 710 to move so as to push the material in the material pushing area to a preset area to complete automatic pushing of the material, so that subsequent operations such as boxing and the like are facilitated, manual work is replaced, and the production cost is reduced.
The material is conveyed by the conveying mechanism 600, and during the conveying process, the material is guided to the material pushing area on the material pushing platform in a well-ordered manner by the material guiding assembly 720, so that the subsequent material pushing is facilitated, the material reaching the material pushing area is prevented from being disordered and disordered, and the material guiding assembly 720 can be arranged on the material pushing platform or on the workbench 810; the material pushing driver can be a driving structure capable of driving the material pushing frame 710 to push materials, can be a driving motor, and can also be a mechanical arm capable of driving the material pushing frame 710 to perform spatial multi-degree-of-freedom motion, and the like; the material pushing table may be a separate table top, or may be a part of the working table 810 or be provided on the working table 810, and those skilled in the art may perform specific arrangement as needed to meet actual needs, and will not be described again. It should be noted that when pushing the material, only one material may be pushed at a time, or two or more materials may be pushed at a time, which is not described in detail.
Referring to fig. 5 and fig. 6, the pushing frame 710 has a grabbing component 731, the grabbing component 731 is used for grabbing the separating plate 761, and the pushing frame 710 moves to drive the separating plate 761 to push the material.
The pushing frame 710 can move on the pushing platform to drive the grabbing component 731 to grab the separation plate 761, and after the separation plate 761 is grabbed, the pushing frame 710 moves to a position where pushing can be performed and performs a pushing action on the material in the pushing area; for example, the pushing driver may be a mechanical arm, and cooperate with the pushing frame 710 to form a structure of a manipulator, and after grabbing the separation plate 761, the manipulator further moves to a predetermined position to perform a pushing operation.
The divider 761 is also a push plate for pushing material, which may be cardboard. When the materials are pushed, the grabbing assembly 731 grabs the partition plate 761 and pushes the materials through the partition plate 761, and after the pushing is finished, the grabbing assembly 731 releases the partition plate 761; when next pushing, the grabbing assembly 731 grabs a new partition plate 761 and pushes the next batch of materials, so that the pushed materials in different batches are separated by the partition plate 761, and the separation of the partition plate 761 is equivalent to the effect of enabling the materials to be arranged in rows and tidily, thereby facilitating other operations such as subsequent boxing.
Division board 761 is put and is being snatched the position that subassembly 731 can snatch, like fig. 5 and fig. 6, is equipped with box support 763 on the material pushing platform (or workstation 810), and the below of box support 763 is equipped with baffle case 762 for carrying out the propelling movement passageway of propelling movement material on the box support 763, and it has a plurality of division boards 761 to pile up in the baffle case 762, no longer redundantly describes.
Referring to fig. 5 and 6, the pushing mechanism 700 further includes a lifting frame 730, the lifting frame 730 is slidably engaged with the pushing frame 710, the grabbing component 731 is disposed on the lifting frame 730, the pushing frame 710 is slidably engaged with the pushing platform or the pushing frame 710 is slidably engaged with the working platform 810, and the pushing driver includes a first pushing driver 740 for driving the pushing frame 710 to move and a second pushing driver 750 for driving the lifting frame 730 to move.
The lifting frame 730 can ascend and descend on the material pushing frame 710, the material pushing frame 710 can move on the material pushing table (or the workbench 810), the lifting direction of the lifting frame 730 is different from the moving direction of the material pushing frame 710, the freedom degree of movement in two directions is achieved, and therefore the grabbing action of the grabbing component 731 on the partition plate 761 is achieved.
In the embodiment of fig. 5 and 6, the pusher 710 moves in the horizontal direction, the crane 730 ascends and descends in the vertical direction, and the pusher 710 and the crane 730 cooperate to realize the grabbing of the dividing plate 761 and the pushing action of the material.
In one embodiment, the pushing mechanism 700 further includes a third in-place detector, and the first pushing driver 740 and the second pushing driver 750 are electrically connected to the third in-place detector, and the third in-place detector is configured to detect whether the material reaches a predetermined area or a predetermined amount.
The first material pushing driver 740 and the second material pushing driver 750 are both devices capable of realizing linear driving, such as a hydraulic cylinder, an air cylinder and the like; the third in-place detector can be a photoelectric sensor and the like, and the description is omitted.
The conveying mechanism 600 can be set to carry out single pushing on the materials according to actual requirements when the conveying mechanism is used for conveying the materials without intermission, and the pushing is carried out as long as the third in-place detector detects that the materials reach the material pushing area; also can set for as required, when pushing away the material that the material district accumulated had the default quantity, carry out the propelling movement again to once the propelling movement is a plurality of, makes a plurality of materials be row propelling movement, is convenient for subsequent in bank vanning, no longer gives unnecessary details.
Referring to fig. 5 and 6, the grabbing assembly 731 includes at least two material pushing rods 7311 arranged at intervals, one end of each material pushing rod 7311 is provided with an absorbing member 7312, and the absorbing member 7312 is used for absorbing or releasing the partition plate 761.
One end of the pushing rod 7311 is fixed to the pushing frame 710, the other end of the pushing rod 7311 is fixed to the adsorbing member 7312, and the pushing frame 710 drives the pushing rod 7311 to move to grab the partition plate 761 or push the material. The adsorbing member 7312 may be a negative pressure adsorber to adsorb and release the partition 761 by negative pressure, and those skilled in the art should understand that in this case, a matched air source is needed and will not be described in detail.
Referring to fig. 5 and 6, the working process is as follows:
the lifting frame 730 is lifted to enable the horizontal positions of the grabbing component 731 and the separation plate 761 to be consistent;
the pushing frame 710 moves toward the separation plate 761 to make the suction member 7312 of the grabbing assembly 731 approach the separation plate 761 to suck one separation plate 761 and complete the suction;
the pusher 710 moves back to clear the position of the baffle box 762; the lifting frame 730 is lowered to the height corresponding to the material in the material pushing area;
the material pushing frame 710 moves forward to drive the material pushing rod 7311 to move forward, and the adsorbing piece 7312 on the material pushing rod 7311 pushes the material through the adsorbed partition plate 761 and completes the pushing;
the absorption member 7312 releases the separation plate 761, and the material pushing frame 710 moves backward to complete the material pushing of the round and prepare for the material pushing of the next round.
Referring to fig. 6 and 7, the material guiding assembly 720 includes a first material guiding member 721 and a second material guiding member 722, wherein the first material guiding member 721 and the second material guiding member 722 are spaced apart from each other and form a material guiding gap for passing the material.
The first material guiding member 721 and the second material guiding member 722 may be material guiding plates arranged oppositely at intervals, or material guiding rods arranged in parallel at intervals, and the material may be provided with corresponding material guiding matching parts or matched in a guiding manner by using the shape of the material itself; if the material is the capacitor 900, the guiding fit can be performed through the cylindrical shape of the capacitor 900 itself, or the guiding fit can be performed through the guiding bent portion 940 (e.g., the arranged pins) on the capacitor 900, which is not described again.
Referring to fig. 6, two material guiding assemblies 720 are provided and are disposed corresponding to the conveying mechanism 600 for conveying materials.
The material guiding assembly 720 can be disposed as required to correspond to the material pushing area and the conveying mechanism 600, and the material guiding assembly 720 is disposed on the corresponding conveying mechanism 600, and of course, can be disposed on the material pushing platform or the workbench 810, and will not be described again.
Referring to fig. 1 and 6, the conveying mechanism 600 is used for conveying materials; the material guiding assembly 720 of the material pushing mechanism 700 is arranged corresponding to the conveying mechanism 600; a boxing mechanism can be further arranged, and the boxing mechanism is arranged corresponding to the material pushing mechanism 700 and used for boxing the pushed materials.
Conveying mechanism 600 is used for carrying the material, can be structures such as conveyer belt, and the vanning mechanism can be the arbitrary existing structure that can adopt can carry out the vanning operation to the material, and the skilled person in the art can carry out the apolegamy by oneself as required, no longer gives things convenient for.
Referring to fig. 1, 6 and 7, the conveying mechanism 600 includes a first conveying mechanism 610 and a second conveying mechanism 620, the first conveying mechanism 610 includes a first conveying belt, the second conveying mechanism 620 includes a second conveying belt, a conveying direction of the first conveying belt and a conveying direction of the second conveying belt form an included angle, the conveying mechanism 600 further includes a turning conveying mechanism 630, the turning conveying mechanism 630 includes a turning grabber 631 and a turning conveying belt 632, the turning grabber 631 is used for grabbing the material on the second conveying belt and placing the material on the turning conveying belt 632, and the conveying direction of the turning conveying belt 632 and the conveying direction of the first conveying belt face a material pushing area on the material pushing table.
In fig. 1 and 6, the first conveying mechanism 610 is in a front-rear conveying direction, the second conveying mechanism 620 is in a left-right conveying direction, and the pushing mechanism 700 pushes the material in the right direction. For the first conveying mechanism 610, the conveying direction is perpendicular to the pushing direction of the pushing mechanism 700, and the materials on the first conveying mechanism can be directly conveyed and guided to the pushing area through the material guiding assemblies 720 arranged in the front-back direction to wait for pushing of the pushing mechanism 700; however, the second feeding mechanism 620 is disposed at the other side of the pushing mechanism 700 and has a feeding direction parallel to the pushing direction of the pushing mechanism 700, and at this time, the materials on the material pushing area can not directly reach the material pushing area, therefore, a mechanism which can transfer the materials to the material pushing area and further convey the materials to the material pushing area needs to be arranged, therefore, a turn conveying mechanism 630 is provided, and the turn gripper 631 may include a gripper capable of gripping the material conveyed to a predetermined position and a gripper driver capable of rotating the gripper, then the gripper driver drives the gripper to rotate, so that the material is turned, then the gripper puts down the material to enable the material to be positioned on the turning conveyer belt 632, so that the materials are conveyed to the material pushing area through the turning conveying belt 632, in the figure, the conveying direction of the turning conveying belt 632 is opposite to the conveying direction of the first conveying belt, and the diverting conveyor belt 632 and the first conveyor belt are respectively disposed on opposite sides of the pushing mechanism 700.
Referring to fig. 1, the detecting mechanism includes a first detector 310, a second detector 320 and a third detector 330, the first detector 310 is used for detecting a first parameter of the material, the second detector 320 is used for detecting a second parameter of the material, and the third detector 330 is used for detecting a third parameter of the material.
The first detector 310, the second detector 320, and the third detector 330 are respectively configured to detect different parameters of a material, and in implementation, the first detector 310, the second detector 320, and the third detector 330 may configure a specific detection device based on actual detection requirements, and form three different detection stations, and when the turntable 210 rotates, the material passes through the different detection stations to realize detection of the material.
Referring to fig. 8, the clamping mechanism 400 includes a clamping frame 410, a clamping plate 420 and clamping hands 430, the clamping frame 410 is disposed on the worktable 810 and can move in a first direction, the clamping plate 420 is disposed on the clamping frame 410 and can move in a second direction, and at least two clamping hands 430 are disposed on the clamping plate 420 at intervals; the detecting mechanism further comprises a fourth detector 340, the material detecting system further comprises a rotating mechanism 500 for rotating the material, the material clamping mechanism 400 takes the material on the turntable 210 away and places the material on the rotating mechanism 500, and the rotating mechanism 500 rotates to drive the material to rotate, so that the fourth detector 340 detects a fourth parameter of the material.
The material clamping mechanism 400 can simultaneously take materials and discharge materials or simultaneously discharge materials and feed back materials, after the materials are detected on the turntable 210, the material clamping mechanism 400 is taken away, the materials are further detected through the fourth detector 340, the rotating mechanism 500 is provided with a rotating station, the materials are placed in the rotating station of the rotating mechanism 500, the materials are rotated, the fourth detector 340 detects the materials, and then the full-automatic detection operation can be realized.
The number of the material clamping mechanisms 400 is at least two, and therefore, the number of the rotating mechanisms 500 is at least two corresponding to the number of the material clamping mechanisms 400, and the number of the fourth detectors 340 is at least two corresponding to the number of the material clamping mechanisms 400, so as to be configured in a matching manner, which is not described in detail.
It should be noted that the first direction and the second direction may be perpendicular directions, or may be arranged according to actual production needs, for example, in fig. 8, the first direction refers to a left-right moving direction, and the second direction refers to a up-down (or front-back) moving direction, which is not described again.
If one material clamping mechanism 400 is only correspondingly provided with one rotating mechanism 500 and one fourth detector 340, and when only two material clamping hands 430 are arranged on one material clamping mechanism 400, one material clamping hand 430 is respectively arranged on the left and the right of the material clamping plate 420, then:
the feeding station (which can also be understood as a clamping station of a clamping structure on the turntable 210 corresponding to the clamping mechanism 400) sends the first material, and the left-side clamping hand 430 takes away the first material;
the right side of the material clamping frame 410 moves, so that the left material clamping hand 430 is positioned at the rotating mechanism 500, and the first material is placed at the rotating station of the rotating mechanism 500;
the rotating mechanism 500 rotates the first material and is matched with the detector for detection; the material clamping frame 410 returns towards the left side, and a second material is sent from the feeding station;
the left material clamping hand 430 takes away the second material; the right material clamping hand 430 takes away the first material which has finished detection;
the right side of the material clamping frame 410 moves, so that the second material of the left material clamping hand 430 is placed at the rotating station, and the right material clamping hand 430 places the detected second material to other procedures such as a material returning station to perform the material returning and boxing operation of the product;
the material clamping frame 410 moves towards the left side and circulates, and the description is omitted.
It should be noted that the material clamping hand 430 is an existing product, and is a device capable of clamping and releasing by control, and the material is placed or taken out by the forward and backward extension of the material clamping plate 420; the first material and the second material described in the flow are only for distinguishing different materials, and are not described in detail.
Referring to fig. 8, the material clamping frame 410 is provided with a third sliding groove, the material clamping plate 420 is provided with a third sliding guide rail, the third sliding guide rail is in sliding fit with the third sliding groove, the material clamping mechanism 400 further includes a second driver 440, and the second driver 440 is disposed on the material clamping frame 410 and is used for driving the material clamping plate 420 to move telescopically along the second direction. The second driver 440 drives the material clamping frame 410 to move in a second direction in a telescopic manner, so as to perform operations such as placing and taking out materials, which are not described in detail.
Referring to fig. 1 and 8, two rotating mechanisms 500 are provided, the detecting mechanism further includes a fifth detector 350, the two rotating mechanisms 500 are respectively disposed corresponding to the fourth detector 340 and the fifth detector 350, the fifth detector 350 is used for detecting a fifth parameter of the material, and three material clamping hands 430 are disposed on the material clamping plate 420 at intervals.
Referring to fig. 9 and 10, the rotating mechanism 500 includes a first bracket 510, a first plate 520, a second plate 530, a first rotating assembly, a second rotating assembly, and a rotating driver 560, the first bracket 510 is disposed on the working platform 810, the first plate 520 and the second plate 530 are disposed on the first bracket 510 at intervals, the first rotating assembly includes a first positioning element 541 rotatably disposed on the first plate 520, the second rotating assembly includes a second positioning element 551 rotatably disposed on the second plate 530, the first positioning element 541 and the second positioning element 551 are both disposed between the first plate 520 and the second plate 530 and are correspondingly disposed to form a rotating station, the rotating driver 560 is disposed on the first bracket 510, and the rotating driver 560 is configured to drive the first positioning element 541 and the second positioning element 551 to rotate.
Referring to fig. 1 and 8, one material clamping mechanism 400 has two corresponding rotating mechanisms 500, and a corresponding fourth detector 340 and a corresponding fifth detector 350, and one material clamping mechanism 400 has three corresponding material clamping hands 430, and the feeding station, the rotating station (material placing station of the rotating mechanism 500), and the material returning station (station capable of placing material on the conveying mechanism 600) are arranged at intervals along a first direction, that is, arranged from left to right, so as to cooperate with receiving, detecting, and sending the material.
During the processing of a material, such as the capacitor 900, it is generally necessary to perform inspection on the material, especially quality inspection before shipment, such as peripheral dimension inspection, and at this time, the capacitor 900 needs to be rotated to cooperate with the detector for inspection. When the rotating mechanism 500 provided by the embodiment is used for detection, two ends of the capacitor 900 are respectively matched with the first positioning part 541 and the second positioning part 551, so that the capacitor 900 is placed on a rotating station, and then the rotating driver 560 drives the first positioning part 541 and the second positioning part 551 to rotate, so that the capacitor 900 is driven to rotate, the detection of the peripheral size is performed by matching with the detector, the manual operation procedures are reduced or cancelled, the production efficiency is improved, and the automatic processing requirement is met. The rotation driver 560 may be a driving motor to start or stop by receiving a control signal, and drive the first positioning element 541 and the second positioning element 551 to rotate or stop rotating, which is not described in detail herein.
Referring to fig. 9 and 10, the first rotating assembly further includes a first driving wheel 542 and a first driven wheel 543, the first driving wheel 542 is in transmission connection with the first driven wheel 543, and the first positioning element 541 is disposed on the first driven wheel 543.
Referring to fig. 9 and 10, the second rotating assembly further includes a second driving wheel 552 and a second driven wheel 553, the second driving wheel 552 is connected to the second driven wheel 553 in a transmission manner, and the second positioning member 551 is disposed on the second driven wheel 553.
Referring to fig. 9 and 10, the rotation driver 560 is provided with a rotation output shaft 561, the first plate 520 and the second plate 530 are provided with through-shaft holes for passing the rotation output shaft 561, and the first driving wheel 542 and the second driving wheel 552 are located at the corresponding through-shaft holes and are sleeved on the rotation output shaft 561.
Further, the first rotating assembly further includes a first transmission member wound between the first driving wheel 542 and the first driven wheel 543, and the first transmission member may be a transmission belt or a transmission chain; the second rotating assembly further includes a second transmission member wound around the second driving wheel 552 and the second driven wheel 553, and the second transmission member may also be a transmission belt or a transmission chain, which is not described in detail.
Of course, during the specific installation, a bearing and the like may be provided in a matching manner to complete the matching with the first plate 520, the second plate 530 and the rotating output shaft 561, and the details are not described again.
Referring to fig. 9 and 10, two ends of the rotating output shaft 561 are rotatably disposed at the upper end and the lower end of the first bracket 510, respectively, the rotating driver 560 is fixed at the upper end of the first bracket 510, the rotating output shaft 561 penetrates the first plate 520 and the second plate 530, and the first driving wheel 542 and the second driving wheel 552 are disposed in the corresponding through-shaft holes (such as supported by bearings), so that when the rotating output shaft 561 rotates, the first driving wheel 542 and the second driving wheel 552 are driven to rotate, so that the first positioning element 541 and the second positioning element 551 synchronously rotate in the same direction.
Referring to fig. 9 and 10, the first plate 520 can move along the axial direction of the rotating output shaft 561, the rotating output shaft 561 is provided with a first sliding guide rail, the first driving wheel 542 is provided with a first sliding groove, and the first sliding groove is arranged corresponding to the first sliding guide rail; and/or the second plate 530 can move along the axis direction of the rotating output shaft 561, the rotating output shaft 561 is provided with a second sliding guide rail, the second driving wheel 552 is provided with a second sliding groove, and the second sliding groove and the second sliding guide rail are correspondingly arranged.
In fig. 9, if both the first plate 520 and the second plate 530 can move up and down, then: when a material such as the capacitor 900 is placed, the first plate 520 moves towards the upper side, the second plate 530 moves towards the lower side, so that a space is provided for placing the capacitor 900, when the capacitor 900 is placed at a certain position such as a rotating station (for example, whether the capacitor 900 is in place is detected by the second in-place detector), the first plate 520 moves towards the lower side, the second plate 530 moves towards the upper side, so that the capacitor 900 is positioned and fixed through the cooperation of the first positioning piece 541 and the second positioning piece 551 with the capacitor 900, at this time, a component for clamping the capacitor 900 such as the clamping hand 430 is released, and then the rotating operation of the capacitor 900 can be performed; after the capacitor 900 rotates, the capacitor 900 stops rotating, at this time, the clamping hand 430 clamps the capacitor 900, the first plate 520 and the second plate 530 are released, so that the first positioning element 541 and the second positioning element 551 are separated from the capacitor 900, and then the capacitor 900 can be clamped away, at this time, whether the capacitor 900 is clamped away can be detected by the second in-place detector, which is not described again.
When the first plate 520 is able to move up and down while the second plate 530 is fixedly disposed, then: when a material such as the capacitor 900 is placed, the first plate 520 moves towards the upper side to provide a placing space for the capacitor 900, so as to place the capacitor 900, when the capacitor 900 is placed at a certain position, in this case, the lower end of the capacitor 900 is already matched with the second positioning part 551, the first plate 520 moves towards the lower side, the first positioning part 541 is also matched with the capacitor 900, the material clamping hand 430 is released to perform a subsequent rotating operation, and other similar reasons, a person skilled in the art can know; when the first plate 520 is fixedly disposed and the second plate 530 can move up and down, the same process is not repeated.
Referring to fig. 9 and 10, a first telescopic driver 571, a second telescopic driver 572 and a fourth sliding guide 511 are disposed on the first bracket 510, the first plate 520 is provided with a first slider 521 slidably engaged with the fourth sliding guide 511, the second plate 530 is provided with a second slider 531 slidably engaged with the fourth sliding guide 511, the first telescopic driver 571 is configured to drive the first plate 520 to slide along the fourth sliding guide 511, and the second telescopic driver 572 is configured to drive the second plate 530 to slide along the fourth sliding guide 511.
The first slider 521 and the second slider 531 are slidably engaged with the fourth sliding guide rail 511 to achieve sliding guidance of the first plate 520 and the second plate 530, which is not described in detail.
Further, when both the first plate 520 and the second plate 530 are movable in the axial direction of the rotation output shaft 561, it is also possible to: the second telescopic driver 572 drives the second plate 530 to perform telescopic movement, while the first plate 520 is not driven by the driver, and at this time, a second restoring member 573 is provided, both ends of the second restoring member 573 are fixedly connected with the first plate 520 and the first bracket 510 respectively, when a material such as the capacitor 900 is placed, the second plate 530 moves downward, the capacitor 900 is placed on the second plate 530 to be engaged with the second positioning member 551, the second plate 530 moves upward to engage the capacitor 900 with the first positioning member 541, and at this time, during the mating of the capacitor 900 with the first positioning element 541, the second restoring element 573, for example a restoring spring, is subjected to a certain compression, therefore, the first positioning element 541 and the capacitor 900 can be completely matched, excessive matching is avoided, the overload protection effect is achieved, the use of the first telescopic driver 571 is reduced, and the cost is reduced. Of course, in the case where the first telescopic driver 571 and the second telescopic driver 572 are provided at the same time, the second reset piece 573 may be provided, and will not be described again.
Referring to fig. 10, the first positioning element 541 is a first positioning shaft, and the first positioning shaft is provided with a first positioning portion; the second positioning member 551 is a second positioning shaft, and the second positioning shaft is provided with a second positioning portion.
The first positioning portion and the second positioning portion are correspondingly configured with two ends of the capacitor 900, for example, they may be circular positioning slots, and the first positioning portion may also be a structure that is matched with the guiding bending portion 940 on the capacitor 900, which is not described in detail.
In one embodiment, the rotating mechanism 500 further comprises a second in-position detector electrically connected to the rotating driver 560, the second in-position detector being used for detecting whether the material arrives or departs.
The second in-place detector may be a photoelectric sensor to detect whether the material arrives or departs, to send a signal to the rotation driver 560 to determine whether to perform the rotation operation; of course, it should be understood by those skilled in the art that the second position detector can also be electrically connected to the first telescopic driver 571 and the second telescopic driver 572 for linkage feedback control.
Referring to fig. 11 and 12, the material detecting system further includes a feeding mechanism 100, where the feeding mechanism 100 includes a feeding component and a transferring component, the feeding component is used for receiving the material and transferring the material to a predetermined position, and the transferring component is used for transferring the material transferred by the feeding component to a corresponding clamping structure on the turntable 210.
When the material feeding mechanism works, the material feeding system of the material is in butt joint with the material detection system and is matched with the feeding mechanism 100, the feeding assembly of the feeding mechanism 100 receives the discharged material and conveys the discharged material to a preset position, and then the material is transferred to the clamping structure by the transferring assembly to complete the feeding action.
Referring to fig. 11, the feeding assembly includes a feeding base plate 120 and a vibration driver 110 disposed on the feeding base plate 120, and the vibration driver 110 is disposed on a working table 810. When the vibration driver 110 is activated, it serves as a vibration source to drive the feeding base plate 120 to vibrate, and the feeding base plate 120 may be inclined to make the material thereon approach the position of the transfer component under the vibration effect. As shown in fig. 11, the opposite sides of the feeding bottom plate 120 are provided with guard plates at intervals, and the guard plates and the feeding bottom plate 120 form a feeding channel or a feeding groove for passing the material.
Further, the feeding assembly further includes a first limiting member 131 and a second limiting member 132, and the first limiting member 131 and the second limiting member 132 are disposed on opposite sides of the feeding base plate 120 at a distance and form a limiting gap 140. When the vibration driver 110 is activated, under the vibration force, the guiding bent part 940, such as the pins, of the capacitor 900 is in limit fit with the limit gap 140, so as to reach the position where the transferring component can be transferred in order. The first limiting member 131 and the second limiting member 132 may be a plate structure or a rod structure, and are not described in detail.
It should be noted that the tail end of the feeding assembly is provided with a spring plate assembly, the spring plate assembly is used for blocking the material from further advancing, and the arrangement position of the spring plate assembly corresponds to the position of the transferring assembly. When the material is vibrated to the position of the elastic sheet component, the material cannot further advance to stop, and at the moment, the material is clamped by the transferring component and is transferred to the clamping structure by overcoming the resistance of the elastic sheet component. The elastic sheet assembly comprises a pair of elastic sheets and a third reset piece for resetting the elastic sheets, and the third reset piece can be a reset spring and is not described any more.
Referring to fig. 12, the transfer assembly includes a feeding bracket 170 fixed to the mounting frame 820 or the worktable 810, the feeding bracket 170 is provided with a feeding driver 150, and the transfer assembly further includes a feeding gripper 160, the feeding gripper 160 is slidably engaged with the feeding bracket 170 and can move under the driving action of the feeding driver 150 to grip the material on the feeding base plate 120 and transfer the material to the clamping structure, so that the clamping structure grips the material.
The feeding hand grip 160 may be a structural device capable of gripping materials by receiving control signals and the like, and the feeding driver 150 may be a cylinder, a hydraulic cylinder and other members, and those skilled in the art may select specific specifications and models according to specific implementation requirements, and will not be described again.
In addition, the side portions of the first conveying mechanism 610 and the second conveying mechanism 620 are further provided with reject boxes, and when at least one of the first detector 310, the second detector 320, the third detector 330, the fourth detector 340, or the fifth detector 350 detects that the data of the material is abnormal (i.e. not up to standard), the process of releasing and placing the material on the conveying mechanism 600 by the third material clamping hand is adjusted to be: the material clamping plate 420 further moves, so that when the third material clamping hand releases the material, the material can be placed in a scrapped box, and further description is omitted.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. A material detection system, comprising:
a work table;
the detection mechanism is arranged on the workbench;
the station switching mechanism comprises a rotary table and a rotary table driver, the rotary table driver is arranged on the workbench and used for driving the rotary table to rotate, and the rotary table is provided with at least two clamping structures which are arranged at intervals; and
the clamping mechanism is used for taking the materials on the clamping structure away and placing the materials on the conveying mechanism.
2. The material detection system according to claim 1, wherein a mounting frame is provided on the worktable, the clamping structure includes a mounting block, a clamping assembly and a pressing assembly, the mounting block is provided on the turntable, the clamping assembly includes a first clamping member, a second clamping member and a first resetting member, the first clamping member is movably connected with the mounting block or the second clamping member is movably connected with the mounting block, the first resetting member is used for resetting the first clamping member or the second clamping member, the pressing assembly includes a pressing member provided on the mounting frame, and the pressing member can press the first clamping member or the second clamping member to draw the first clamping member and the second clamping member together or separate them.
3. The material detecting system according to claim 2, wherein the pressing component further includes a pressing block, a pressing roller and a first driver, the first driver is used for driving the pressing block to move telescopically, one end of the pressing block is connected with the first driver, the pressing block is arranged at the other end of the pressing block, the pressing roller is arranged on two opposite sides of the pressing block or one side of the pressing block is provided with the pressing roller, the first clamping member and the second clamping member are provided with inclined portions matched with the pressing roller or the first clamping member is provided with inclined portions matched with the pressing roller.
4. The material detection system according to claim 1, further comprising a material pushing mechanism, wherein the material pushing mechanism comprises a material pushing table, a material guiding assembly, a material pushing frame and a material pushing driver, the material pushing table is arranged on the workbench and provided with a material pushing area, the material guiding assembly is used for guiding the material conveyed by the conveying mechanism to the material pushing area, the material pushing frame is arranged corresponding to the material pushing area, and the material pushing driver is used for driving the material pushing frame to move so as to push the material in the material pushing area.
5. The material detection system of claim 4, wherein the material pushing frame is provided with a grabbing component, the grabbing component is used for grabbing the partition plate, and the material pushing frame moves to drive the partition plate to push the material.
6. The material detection system of claim 5, wherein the material pushing mechanism further comprises a lifting frame, the lifting frame is in sliding fit with the material pushing frame, the grabbing component is arranged on the lifting frame, the material pushing frame is in sliding fit with the material pushing table or the material pushing frame is in sliding fit with the workbench, and the material pushing driver comprises a first material pushing driver for driving the material pushing frame to move and a second material pushing driver for driving the lifting frame to move.
7. The material detecting system of claim 1, further comprising a feeding mechanism, wherein the feeding mechanism comprises a feeding assembly and a transferring assembly, the feeding assembly is configured to receive the material and transfer the material to a predetermined position, and the transferring assembly is configured to transfer the material transferred by the feeding assembly to the corresponding clamping structure on the turntable.
8. A material detection system as claimed in any one of claims 1 to 7 wherein the detection mechanism includes a first detector for detecting a first parameter of the material, a second detector for detecting a second parameter of the material and a third detector for detecting a third parameter of the material.
9. The material detection system according to any one of claims 1 to 7, wherein the material clamping mechanism comprises material clamping frames, material clamping plates and material clamping hands, the material clamping frames are arranged on the workbench and can move in a first direction, the material clamping plates are arranged on the material clamping frames and can move in a second direction, and the material clamping hands are provided with at least two material clamping plates and are arranged on the material clamping plates at intervals;
the material detection system comprises a turntable, a material clamping mechanism, a material conveying mechanism, a detection mechanism and a material detection system, wherein the material detection mechanism further comprises a fourth detector, the material detection system further comprises a rotating mechanism used for enabling the material to rotate, the material clamping mechanism takes away the material on the turntable and places the material on the rotating mechanism, and the rotating mechanism rotates to drive the material to rotate so that the fourth detector detects a fourth parameter of the material.
10. The material detection system according to claim 9, wherein there are two rotating mechanisms, the detection mechanism further includes a fifth detector, the two rotating mechanisms are respectively disposed corresponding to the fourth detector and the fifth detector, the fifth detector is configured to detect a fifth parameter of the material, and the material clamping hands are three and disposed on the material clamping plate at intervals;
rotary mechanism includes first support, first board, second board, first rotating assembly, second rotating assembly and rotary actuator, first support is located the workstation, first board with the second board is the interval and locates first support, first rotating assembly is including rotationally locating the first setting element of first board, second rotating assembly is including rotationally locating the second setting element of second board, first setting element with the second setting element all is located the first board with between the second board and correspond the setting and form rotatory station, rotary actuator locates first support, rotary actuator is used for the drive first setting element with the second setting element rotates.
CN201921610813.7U 2019-09-25 2019-09-25 Material detection system Active CN210816324U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921610813.7U CN210816324U (en) 2019-09-25 2019-09-25 Material detection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921610813.7U CN210816324U (en) 2019-09-25 2019-09-25 Material detection system

Publications (1)

Publication Number Publication Date
CN210816324U true CN210816324U (en) 2020-06-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921610813.7U Active CN210816324U (en) 2019-09-25 2019-09-25 Material detection system

Country Status (1)

Country Link
CN (1) CN210816324U (en)

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