CN105436092B - Collator for bar - Google Patents
Collator for bar Download PDFInfo
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- CN105436092B CN105436092B CN201410619858.6A CN201410619858A CN105436092B CN 105436092 B CN105436092 B CN 105436092B CN 201410619858 A CN201410619858 A CN 201410619858A CN 105436092 B CN105436092 B CN 105436092B
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- bar
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Abstract
The invention discloses a kind of collator for bar, and it includes support, Transmission system, detecting system, categorizing system, collection system and control system, and the Transmission system is used to transmit the bar to be arranged after truncation to the detecting system；The detecting system is used for the length for detecting the bar to be arranged；The categorizing system is used to classify to the bar to be arranged and the bar to be arranged is positioned in the collection system；The collection system is used for the bar to be arranged of categorised collection different length；The control system is used for the length information for storing those bars to be arranged that the detecting system detects and judges whether the length of the respectively bar to be arranged is qualified, and the control system electrically connects with the Transmission system, detecting system, categorizing system, collection system respectively.The present invention realizes that full automation is compiled, and can realize self-test, improves the qualification rate and production efficiency of product, greatly reduces management cost.
Description
Technical field
The present invention relates to the field of machining of automobile industry axial workpiece, a kind of more particularly to arrangement for bar is set
It is standby.
Background technology
With technology innovation at full speed and human cost it is unprecedented soaring, automated production has become all trades and professions must not
The not top-priority most effective means for reducing cost, the especially automobile industry in competition so fierceness, as a garage
The producer of two level supplier of industry, human cost will occupy very big ratio in whole product cost, thus in future
Whole automobile industry two level supplier will be referred to as by how effectively reducing cost of labor while quality is ensured in several years
The key that producer is based oneself upon.
In current industry by long charge bar material become the method for short charge bar material mainly by sawing machine is sawed-off or punch press thrust come
Complete, framed up after completion by the way that short material manually is carried out into arrangement, arrangement frames up, and process mainly includes the collection of short material, length is examined
Survey, sorting placement etc., this process mainly pass through artificial or semi-automatic completion in current production technology means.
Due to above two manufacturing procedure speed quickly, efficiency high, it is high to manpower intensity requirement, and because quantity is very big very
Difficulty accomplishes that every product is all detected, and can only be inspected by random samples so that the disqualification rate of product is high.
The content of the invention
The technical problem to be solved in the present invention is to overcome the method for sorting manpower of traditional bar of the prior art
A kind of the defects of disqualification rate of cost height and product is high, there is provided collator for bar.
The present invention is that solve above-mentioned technical problem by following technical proposals：
A kind of collator for bar, including a support, its feature are that the collator also includes transmission system
System, detecting system, categorizing system, collection system and control system, the Transmission system are used to pass the bar to be arranged after truncation
The detecting system is transported to, and the Transmission system is arranged at the right part of the support；
The detecting system is used for the length for detecting the bar to be arranged, and the detecting system is fixed on the support and is located at should
The left end of Transmission system；
The categorizing system is used to classify to the bar to be arranged and the bar to be arranged is positioned over into the collection system
In, the categorizing system is fixed on the support and positioned at the top of the detecting system and the collection system；
The collection system is used for the bar to be arranged of categorised collection different length, and the collection system is arranged at the support
Left part and the left end for being located at the detecting system；
The control system is used for the length information for storing those bars to be arranged that the detecting system detects and judged each
Whether the length of the bar to be arranged qualified, and the control system respectively with the Transmission system, detecting system, categorizing system, receipts
Collecting system electrically connects.
In this programme, detecting system detection respectively the length of bar to be arranged while, and by every bar to be arranged
Length information store into control system, realizing every material can accomplish have " according to " can look into；
Meanwhile control system can make comparisons the length of every of acquisition bar to be arranged with advance setting value, from
Whether the dynamic length for judging bar to be arranged is qualified and defective work is put into the specified material frame of collection system automatically, reduces
Human cost simultaneously improves product quality.
It is preferred that the Transmission system includes a feeding part, a blanking device, a guide plate and a turning device, this send
The bar to be arranged is slidably equipped with material part, and the front end of the feeding part is provided with a swash plate, the swash plate is used to wait to arrange by this
Bar is pushed on the blanking device；
The blanking device is arranged on the right side wall of the support, and for making the bar to be arranged be moved down on vertically
Move and push to the bar to be arranged on the guide plate；
The guide plate is arranged between the forward and backward side wall of the support and used positioned at the left side of the blanking device, the guide plate
In by the bar transportation to be arranged to the surface of the turning device；
The turning device is used to the bar to be arranged pushing to the detection means.
In this programme, the setting of swash plate is applied with the impulse force in a horizontal cross to bar to be arranged on feeding part,
Simultaneously this bar to be arranged is affected by gravity slides to the left to blanking device, realize bar to be arranged on feeding part
Automatically transmit to blanking device.
It is preferred that the blanking cylinder and one that the blanking device includes a right side wall bottom for being fixed on the support is slidedly arranged on this
Blanking push pedal on the right side wall of support, the blanking push pedal and the piston rod of the blanking cylinder are connected, the blanking push pedal
Top is provided with a blanking groove for being used to place the bar to be arranged；
The blanking groove is provided with some blanking holes, is respectively provided with a blanking column in the blanking hole, respectively the blanking column is arranged at this
On support, and those blanking columns are used to the bar to be arranged in the blanking groove pushing to the guide plate.
In this programme, using the blanking device of said structure form so that under being driven with the piston rod of blanking cylinder
Blanking column gradually stretches out the upper surface of blanking groove during material push pedal is moved vertically downwards, so as to be supplied to blanking groove
The interior thrust of bar to be arranged one, realizes and pushes to the bar to be arranged in blanking groove on the guide plate automatically.
It is preferred that formed with an angle between the upper surface of the guide plate and horizontal plane, the angle is 5 ° -10 °.
In this programme, using the guide plate of said structure form so that push on guide plate and treat out of blanking groove
Arranging bar rapidly, stably, automatically can slide to turning device.
It is preferred that the turning device is arranged at intervals at including a tumble cylinder being arranged on the support, rack and two
Gear on the rack, two gears are meshed with the rack, and respectively one end of the gear is further fixed on a turnover panel, and those are turned over
Plate is used to the bar to be arranged above the turning device pushing to the detecting system；
The rack and the piston rod of the tumble cylinder are connected and are slidedly arranged on a supporting plate, and the supporting plate is arranged at the support
Forward and backward side wall between and positioned at the tumble cylinder top.
In this programme, using the turning device of said structure form so that the bar to be arranged on guide plate slide to
When above turnover panel, control system control tumble cylinder starts, and so as to for linear motion with carry-over bar, and then mutually to nibble with rack
Gear and the turnover panel rotation of conjunction, when turnover panel is overturn to certain angle, turnover panel protrudes from the upper surface of guide plate, and provides and lead
Power is pushed up to the bar to be arranged one on plate, and the bar to be arranged is pushed in detecting system.
It is preferred that the detecting system includes a detection means, an Impactor and an accommodating part, the accommodating part is arranged at
Between the forward and backward side wall of the support, the accommodating part is located at the left side of the guide plate and positioned at the top of the guide plate, and this is accommodating
The top surface of part is provided with a storage tank for being used to place the bar to be arranged, and the leading section of the storage tank is provided with one and is used to determine
The limiting component of the position bar one end to be arranged；
The detection means includes detection cylinder and the grating scale being arranged on the support, and one end of the grating scale is fixed on
On the support, the other end is fixed on the piston rod of the detection cylinder；
The Impactor is fixed on the piston rod of the detection cylinder, and for bar other end to be arranged collision so that
Detect the length of the bar to be arranged.
In this programme, grating scale can detect the length of respectively bar to be arranged, and show the length value, while will respectively treat
Arrange bar length information transmit into control system so that control system can interpolate that respectively bar to be arranged length whether
It is qualified, and then the disqualification rate of product is reduced, while reduce the management cost of product.
It is preferred that the accommodating part is provided with a positioning block, the locating piece is sheathed on an adjustment being arranged on the support
On screw, and the locating piece by a briquetting detachable connection in the accommodating part, the locating piece is used for will be positioned at this
The bar to be arranged of the left end of guide plate is positioned.
In this programme, the setting of locating piece can avoid the bar to be arranged on turning device push guide plate from extremely detecting
Bar to be arranged moves left and right when on device.
It is preferred that the categorizing system includes one first mobile device, one second mobile device and a feeding device, this first
Mobile device is used to make second mobile device move left and right along the transverse direction of the support, and first mobile device includes one and fixed
In the first rolling that the output shaft of the first straight line guide rail at the top of the support, the first motor and one and first motor is connected
Ballscrew, first motor are fixed on one end of the first straight line guide rail；
Second mobile device is used to make the feeding device vertically move up and down, and second mobile device includes
The second ball screw that the output shaft of one second straight line guide rail, one second motor and one and second motor is connected, this
The bottom of two line slideways is fixed with a sliding block connection member, and screw thread connects between the sliding block connection member and first ball screw
Connect, and the sliding block connection member is slidedly arranged on the first straight line guide rail by two sliding blocks, second motor be fixed on this second
The top of line slideway；
The feeding device is used to capture the bar to be arranged and the bar to be arranged is transported in the collection system, and this takes
Material device is slidedly arranged on the second straight line guide rail and is threadedly coupled between second ball screw.
In this programme, using the categorizing system of said structure form, the first mobile device can realize that feeding device exists
Movement on horizontal direction, the second mobile device can realize the movement of feeding device in the vertical direction, so as to flexible
, quickly, accurately realize that bar to be arranged is transported in the material frame specified in collection system by feeding device.
It is preferred that the feeding device includes a material fetching mechanism, a travelling carriage and a lift connection plate, the lift connection plate with
It is threaded connection between second ball screw, and the lift connection plate is fixed on the travelling carriage, the travelling carriage passes through two
Sliding block is slidedly arranged on the second straight line guide rail, and the bottom surface of the travelling carriage is located at the lower section of the bottom surface of the first straight line guide rail；
The material fetching mechanism includes two feeding cylinders, two feeding racks, two feeding mechanical arms and a tong frame, the folder
Hand cradle is fixed on the bottom surface of the travelling carriage, and two feeding cylinders are individually fixed in the both ends of the tong frame, two feedings
The feeding rack-driving is connected the output shaft of cylinder with two respectively；
Two feeding mechanical arms are respectively equipped with two spaced feeding gears, and respectively the feeding rack is respectively arranged at
Between the corresponding two feeding gears and the feeding gear is meshed with two.
In this programme, the operating state realization pair of feeding cylinder can be passed through using the feeding device of said structure form
The action of crawl and the release of bar to be arranged in detecting system.
It is preferred that the collection system includes a defective work frame, sampling observation specimen holder and certified products frame, the defective work is set up
It is placed on the left side wall of the support, the sampling observation specimen holder is arranged on the right side of the defective work frame, and the certified products frame is set
In on the bottom surface of the support and between the sampling observation specimen holder and the detecting system.
In this programme, using said structure form, self-test can be realized, and substandard product and qualified products are put into
Specified framework accordingly, while periodically can manually be rechecked, disqualification rate is almost down to zero, improves the matter of product
Amount.
It on the basis of common sense in the field is met, above-mentioned each optimum condition, can be combined, it is each preferably real to produce the present invention
Example.
The positive effect of the present invention is：
The present invention can be after automatic decision fracture bar length it is whether qualified and defective work is put into finger automatically
Determine in material frame, while realize that full automation is compiled, and self-test can be realized, improve qualification rate and the production of product
Efficiency, greatly reduce management cost.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the collator of present pre-ferred embodiments.
Fig. 2 is the structural representation of the collator of present pre-ferred embodiments.
Fig. 3 is the mplifying structure schematic diagram of part A in Fig. 1.
Fig. 4 is the mplifying structure schematic diagram of part B in Fig. 1.
Fig. 5 is the mplifying structure schematic diagram of C portion in Fig. 1.
Description of reference numerals：
Support：1
Transmission system：2 feeding parts：21 swash plates：22
Blanking push pedal：23 blanking grooves：24 guide plates：25
Detecting system：3 accommodating parts：31 storage tanks：32
Detect cylinder：33
Categorizing system：4 first straight line guide rails：41 first motors：42
Second straight line guide rail：43 second motors：44 sliding block connection members：45
Lift connection plate：46 travelling carriages：47 tong framves：48
Feeding cylinder：49 feeding mechanical arms：50
Collection system：5 defective work framves：51 sampling observation specimen holders：52
Certified products frame：53
Bar to be arranged：6
Embodiment
Name preferred embodiment, and become apparent from intactly illustrating the present invention with reference to accompanying drawing.
In the description of the invention, it is to be understood that term " on ", " under ", "front", "rear", "left", "right", " perpendicular
Directly ", the orientation of the instruction such as " level ", " top ", " bottom " " interior ", " outer " or position relationship are based on orientation shown in the drawings or position
Relation, it is for only for ease of and describes the present invention and simplify description, rather than indicates or imply that signified device or element must have
There is specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
Please understood according to Fig. 1-2, the invention provides a kind of collator for bar, the collator includes
Support 1, Transmission system 2, detecting system 3, categorizing system 4, collection system 5 and control system.Wherein, the Transmission system 2 is used for
Bar to be arranged 6 after truncation is transmitted to detecting system 3, and Transmission system 2 is arranged at the right part of support 1.The detection system
System 3 is used for the length for detecting bar 6 to be arranged, and the detecting system 3 is fixed on support 1 and positioned at the left end of Transmission system 2.
In the present embodiment, while detecting system 3 detects the respectively length of bar 6 to be arranged, and the length of every bar 6 to be arranged is believed
Into control system, realizing every material can accomplish have " according to " can look into for breath storage.
Meanwhile categorizing system 4 is classified for treating arrangement bar 6 and bar 6 to be arranged is positioned over into collection system 5
In, the categorizing system 4 is fixed on support 1 and positioned at the top of detecting system 3 and collection system 5；Collection system 5 is used to classify
The bar to be arranged 6 of different length is collected, the collection system 5 is arranged at the left part of support 1 and positioned at a left side for the detecting system 3
End.
In addition, the control system is for storing the length information for those bars 6 to be arranged that the detecting system 3 detects simultaneously
Judge whether the length of each bar 6 to be arranged qualified, and control system respectively with Transmission system 2, detecting system 3, categorizing system
4th, collection system 5 electrically connects.In the present embodiment, control system can by the length of every of acquisition bar 6 to be arranged with it is pre-
First setting value is made comparisons, and whether the length of automatic decision bar 6 to be arranged is qualified and defective work is put into collection automatically
In the specified material frame of system 5, reduce human cost and improve product quality.
Understood incorporated by reference to Fig. 1,3, the Transmission system 2 includes feeding part 21, blanking device, guide plate 25 and upset
Device (not shown), bar 6 to be arranged is slidably equipped with the feeding part 21, and the front end of feeding part 21 is provided with a swash plate
22, the swash plate 22 is used to the bar 6 to be arranged pushing to the blanking device.Wherein, the setting of swash plate 22 is applied with a water
Impulse force in flat transverse direction to bar 6 to be arranged on feeding part 21, while this bar 6 to be arranged is affected by gravity slides to the left
Drop down onto on blanking device, realize bar 6 to be arranged on feeding part 21 and transmit automatically to blanking device.In the present embodiment
In, formed with an angle between the end face that the rear end face of swash plate 22 and bar to be arranged 6 collide, the angle is 30 ° -60 °.
In addition, blanking device is arranged on the right side wall of support 1, and for making bar 6 to be arranged vertically upper and lower
Move and push to bar 6 to be arranged on the guide plate 25.Wherein, the blanking device includes the right side wall for being fixed on support 1
The blanking cylinder of bottom and one is slidedly arranged on blanking push pedal 23 on the right side wall of support 1.
The blanking push pedal 23 and the piston rod of blanking cylinder are connected, and the top of blanking push pedal 23 is provided with one and is used to put
Put the blanking groove 24 of the bar 6 to be arranged；The blanking groove 24 is provided with some blanking holes, is respectively provided with a blanking in the blanking hole
Post, respectively the blanking column is arranged on the support 1, and those blanking columns are used to push the bar to be arranged 6 in the blanking groove 24
To the guide plate 25.So cause as the piston rod of blanking cylinder drives what blanking push pedal 23 was moved vertically downwards
During blanking column gradually stretch out the upper surface of blanking groove 24, so as to be supplied to the thrust of bar to be arranged 6 one in blanking groove 24,
Automatic realize pushes to the bar to be arranged 6 in blanking groove 24 on the guide plate 25.In the present embodiment, the top of blanking column
Face is an inclined-plane, so as to provide the component of bar 6 to be arranged in the horizontal to the left.
In addition, the guide plate 25 is arranged between the forward and backward side wall of support 1 and positioned at the left side of blanking device, the guiding
Plate 25 is used for the surface that bar 6 to be arranged is delivered to turning device.Meanwhile the upper surface of the guide plate 25 and horizontal plane it
Between formed with an angle, the angle is 5 ° -10 °.So cause the rod to be arranged pushed to out of blanking groove 24 on guide plate 25
Material 6 rapidly, stably, automatically can be slid to turning device.
Further, the turning device is used to bar 6 to be arranged pushing to detection means.Wherein, the turning device
Including tumble cylinder, rack and two gears being arranged at intervals on rack being arranged on support 1, two gears are and tooth
Bar is meshed, and one end of each gear is further fixed on a turnover panel, and those turnover panels are used for treating above the turning device is whole
Reason bar 6 is pushed in the detecting system 3；Rack and the piston rod of tumble cylinder are connected and are slidedly arranged on a supporting plate, should
Supporting plate is arranged between the forward and backward side wall of the support 1 and positioned at the top of the tumble cylinder.During the use of reality, turn over
The upper surface part that plate protrudes guide plate 25 is divided into inclined-plane, so as to provide the component of bar 6 to be arranged in the horizontal to the left.
In the present embodiment, using the turning device of said structure form so that the bar to be arranged 6 on guide plate 25 is slided
When dropping down onto above turnover panel, control system control tumble cylinder starts, so as to for linear motion with carry-over bar, and then so that and rack
Gear and the turnover panel rotation being meshed, when turnover panel is overturn to certain angle, turnover panel protrudes from the upper surface of guide plate 25, and
The bar to be arranged 6 one provided on guide plate 25 pushes up power, and the bar 6 to be arranged is pushed in detecting system 3.
Please understood according to Fig. 1, the detecting system 3 includes detection means, Impactor and accommodating part 31, the holding part
Part 31 is arranged between the forward and backward side wall of support 1, and the accommodating part 31 is located at the left side of guide plate 25 and positioned at guide plate 25
Top.The top surface of the accommodating part 31 is provided with a storage tank 32 for being used to place bar to be arranged, and the front end of storage tank 32
Portion is provided with a limiting component for being used to position the bar one end to be arranged.
Wherein, the detection means includes detection cylinder 33 and the grating scale being arranged on support 1, and one end of grating scale is fixed
In on the support 1, the other end is fixed on the piston rod of detection cylinder 33；The Impactor is fixed on the piston rod of detection cylinder 33
On, and for being collided with the bar other end to be arranged so as to detect the length of the bar to be arranged.
In the present embodiment, grating scale can detect the length of respectively bar to be arranged, and show the length value, while will be each
The length information of bar to be arranged is transmitted into control system so that control system can interpolate that the length of respectively bar to be arranged is
It is no qualified, and then the disqualification rate of product is reduced, while reduce the management cost of product.
In addition, the accommodating part 31 is provided with a positioning block (not shown), locating piece is sheathed on one and is arranged at support 1
On adjustment screw on.And locating piece by a briquetting detachable connection in accommodating part 31, the locating piece is used for position
Positioned in the bar to be arranged of the left end of the guide plate 25.It can so avoid treating on turning device push guide plate 25
Bar to be arranged moves left and right when arranging in bar to detection means.
Please understood according to Fig. 1,2, the categorizing system 4 includes the first mobile device, the second mobile device and feeding dress
Put.Wherein, the first mobile device is used to move left and right transverse direction of second mobile device along support 1, and first mobile device
First straight line guide rail 41 including a top for being fixed on support 1, the first motor 42 and the output shaft transmission with the first motor 42
First ball screw of connection.First motor 42 is fixed on one end of first straight line guide rail 41.
In addition, second mobile device is used to make the feeding device vertically move up and down, and the second movement dress
Put and rolled including a second straight line guide rail 43, one second motor 44 and one with the second of the output shaft drive connection of second motor 44
Ballscrew.Wherein, as shown in Fig. 1,4, the bottom of the second straight line guide rail 43 is fixed with a sliding block connection member 45, and the sliding block connects
It is threadedly coupled between relay part 45 and the first ball screw.And sliding block connection member 45 is slidedly arranged on first straight line by two sliding blocks
On guide rail 41, the second motor 44 is fixed on the top of second straight line guide rail 43.
In the present embodiment, the first mobile device can realize the movement of feeding device in a lateral direction, the second movement
Device can realize the movement of feeding device in the vertical direction, realize that feeding fills so as to flexible, quick, accurate
Put and bar to be arranged is transported in the material frame specified in collection system 5.
The feeding device is used to capture bar to be arranged and bar to be arranged is transported in collection system 5, and the feeding
Device is slidedly arranged on second straight line guide rail 43 and is threadedly coupled between the second ball screw.Wherein, as shown in Figure 1,5, should
Feeding device includes material fetching mechanism, travelling carriage 47 and lift connection plate 46, between the ball screw of lift connection plate 46 and second
To be threadedly coupled, and lift connection plate 46 is fixed on travelling carriage 47.It is second straight that travelling carriage 47 by two sliding blocks is slidedly arranged on this
On line guide rail 43, and the bottom surface of travelling carriage 47 is located at the lower section of the bottom surface of the first straight line guide rail 41.
In addition, the material fetching mechanism includes two feeding cylinders, 49, two feeding racks, two feeding mechanical arms 50 and tong
Frame 48.Wherein, tong frame 48 is fixed on the bottom surface of travelling carriage 47, and two feeding cylinders 49 are individually fixed in the two of tong frame 48
End, the feeding rack-driving is connected the output shaft of two feeding cylinders 49 with two respectively；Two feeding mechanical arms 50 are set respectively
Have two spaced feeding gears, respectively the feeding rack be respectively arranged between the corresponding two feeding gears and with
Two feeding gears are meshed.
In actual use, the height of the gear teeth and width are not consistent on feeding gear, so as to by taking
Expect the gear engagement different from feeding rack.And then adjust two feeding mechanical arms 50 on feeding gear corresponding to two groups it
Between distance so that two feeding mechanical arms 50 promptly or can unclamp bar to be arranged.
In the present embodiment, can be real by the operating state of feeding cylinder 49 using the feeding device of said structure form
The now action of crawl and the release to the bar to be arranged in detecting system 3.
Please understood according to Fig. 1-2, the collection system 5 includes defective work frame 51, sampling observation specimen holder 52 and certified products
Frame 53.Defective work frame 51 is arranged on the left side wall of support 1, and the sampling observation specimen holder 52 is arranged at the right-hand member of defective work frame 51
On face, the certified products frame 53 is arranged on the bottom surface of the support 1 and between the sampling observation specimen holder 52 and the detecting system 3.
Self-test can be so realized, and substandard product and qualified products are put into specified framework, while can periodically carry out accordingly
It is artificial to recheck, disqualification rate is almost down to zero, improves the quality of product.
The operation principle of the collator is：Enter Transmission system 2 after sawing machine is left wait arranging bar, as shown in Figure 1；
Bar to be arranged is moved longitudinally under the drive of conveyer belt on feeding part 21, when when arrangement bar touches swash plate 22
Direction can be changed, be rolled in the blanking push pedal 23 of blanking device, blanking push pedal 23 blanking cylinder drive under vertically
Decline, when dropping to the upper surface of blanking column stretching blanking groove 24, bar to be arranged can be under gravity in guide plate 25
Fail to agree side roll in upper surface along guide plate 25；When this wait arrange bar roll to the surface of turnover panel when, control system control
Tumble cylinder processed, which starts, causes turnover panel that bar to be arranged is transported in the accommodating part 31 of detecting system 3；The inspection of detecting system 3
Surveying cylinder 33 drives grating scale to measure the length of the bar to be arranged in accommodating part 31, measures obtained length information
Transmit into control system；The first motor 42, the second motor 44 and the feeding cylinder 49 of control system control tactics system 4,
The bar to be arranged in accommodating part 31 is captured, and by the accurate movement of bar to be arranged and is placed into specifying for collection system 5
Position.
Wherein, collection system 5 is divided at three, respectively inspects specimen holder 52, defective work frame 51, certified products frame 53 by random samples.Classification
Bar to be arranged can be put into the different bins of collection system 5 by system 4 according to the judged result of detecting system 3.Specially：Inspection
Examining system 3 can be compared measurement result and according to pre-set length value, the control when comparative result meets to require
Bar to be arranged is put into certified products frame 53 by system control tactics system 4；The control system when comparative result is unsatisfactory for requiring
Bar to be arranged is put into defective work frame 51 by control tactics system 4；Control system is preset according to detecting system 3 simultaneously
The timing of sampling observation quantity control tactics system 4 by bar to be arranged be placed into sampling observation specimen holder 52 on, by manually regularly inspecting by random samples
To confirm the working condition of whole system and precision again.
Following table is to treat to arrange in the case that bar arranged using the application for a patent for invention and traditional method for sorting,
Contrast between operational personnel, production efficiency, product disqualification rate, automaticity and Product checking situation.
The invention collator of table 1 and traditional method for sorting Contrast on effect
| Project | The invention collator | Traditional method for sorting |
| Operational personnel (people) | 6 | 2 |
| Production efficiency (%) | 100 | 110 |
| Product is unqualified (%) | 5/1000ths | 0 |
| Whether automate | It is no | It is |
| Product checking situation | 5% sampling observation | 100% self-test |
As can be seen from the above table, the invention collator comes into operation, the qualification rate of the product greatly improved and production
Efficiency, the 67% of traditional method for sorting is reduced in terms of cost of labor, production efficiency improves about 10%, passes through simultaneously
, substandard product hardly be present, the disqualification rate of product is by original in " self-test of root root " and the combination of artificial timing sampling observation
5/1000ths come are almost reduced to 0, while have significant raising in terms of human cost is reduced, and are born by original every 1 people
Blame 1 table sawing machine and be reduced to responsible 3 table sawing machines of 1 people now, the mode of production realizes automation, greatly reduces management cost.
In summary, application of the invention not only reduces product cost, improves product quality, while make whole workshop
Management bring convenient, promote for the automated production of whole mechanical processing industry and provide the enormous motivation of advance.
Although the embodiment of the present invention is the foregoing described, it will be appreciated by those of skill in the art that this is only
For example, protection scope of the present invention is to be defined by the appended claims.Those skilled in the art without departing substantially from
On the premise of the principle and essence of the present invention, various changes or modifications can be made to these embodiments, but these changes and
Modification each falls within protection scope of the present invention.
Claims (9)
1. a kind of collator for bar, including a support, it is characterised in that the collator also include Transmission system,
Detecting system, categorizing system, collection system and control system, the Transmission system be used for by the bar to be arranged after truncation transmit to
The detecting system, and the Transmission system is arranged at the right part of the support；
The detecting system is used for the length for detecting the bar to be arranged, and the detecting system is fixed on the support and is located at the transmission
The left end of system；
The categorizing system is used to classify to the bar to be arranged and the bar to be arranged is positioned in the collection system, should
Categorizing system is fixed on the support and positioned at the top of the detecting system and the collection system；
The collection system is used for the bar to be arranged of categorised collection different length, and the collection system is arranged at the left end of the support
Portion and the left end for being located at the detecting system；
The control system is used for the length information for storing those bars to be arranged that the detecting system detects and judges that respectively this is treated
Whether qualified arrange the length of bar, and the control system is respectively with the Transmission system, detecting system, categorizing system, collection
System electrical connection；
The Transmission system includes a feeding part, a blanking device, a guide plate and a turning device, and cunning is set on the feeding part
There is the bar to be arranged, and the front end of the feeding part is provided with a swash plate, the swash plate is used to the bar to be arranged pushing to this
On blanking device；
The blanking device is arranged on the right side wall of the support, and for make the bar to be arranged vertically move up and down with
The bar to be arranged is pushed on the guide plate；
The guide plate is arranged between the forward and backward side wall of the support and positioned at the left side of the blanking device, and the guide plate is used for will
The bar transportation to be arranged is to the surface of the turning device；
The turning device is used to the bar to be arranged pushing to the detecting system.
2. collator as claimed in claim 1, it is characterised in that the blanking device includes a right side for being fixed on the support
The blanking cylinder of wall bottom and one is slidedly arranged on blanking push pedal on the right side wall of the support, the blanking push pedal and the blanking cylinder
Piston rod is connected, and a blanking groove for being used to place the bar to be arranged is provided with the top of the blanking push pedal；
The blanking groove is provided with some blanking holes, is respectively provided with a blanking column in the blanking hole, respectively the blanking column is arranged at the support
On, and those blanking columns are used to the bar to be arranged in the blanking groove pushing to the guide plate.
3. collator as claimed in claim 1, it is characterised in that between the upper surface of the guide plate and horizontal plane formed with
One angle, the angle are 5 ° -10 °.
4. collator as claimed in claim 1, it is characterised in that the turning device is arranged at turning on the support including one
Rotaring cylinder, rack and two gears being arranged at intervals on the rack, two gears are meshed with the rack, and the respectively gear
One end be further fixed on a turnover panel, those turnover panels are used to the bar to be arranged above the turning device pushing to the detection
In system；
The rack and the piston rod of the tumble cylinder are connected and are slidedly arranged on a supporting plate, and the supporting plate is arranged at the support
Between forward and backward side wall and positioned at the top of the tumble cylinder.
5. collator as claimed in claim 1, it is characterised in that the detecting system includes a detection means, an Impactor
With an accommodating part, the accommodating part is arranged between the forward and backward side wall of the support, and the accommodating part is located at a left side for the guide plate
Side and the top for being located at the guide plate, the top surface of the accommodating part are provided with a storage tank for being used to place the bar to be arranged,
And the leading section of the storage tank is provided with a limiting component for being used to position the bar one end to be arranged；
The detection means includes detection cylinder and the grating scale being arranged on the support, and the branch is fixed in one end of the grating scale
On frame, the other end is fixed on the piston rod of the detection cylinder；
The Impactor is fixed on the piston rod of the detection cylinder, and for being collided with the bar other end to be arranged so as to detect
The length of the bar to be arranged.
6. collator as claimed in claim 5, it is characterised in that the accommodating part is provided with a positioning block, the locating piece
Be sheathed on an adjustment screw being arranged on the support, and the locating piece by a briquetting detachable connection in the holding part
On part, the locating piece is used to be positioned in the bar to be arranged of the left end positioned at the guide plate.
7. collator as claimed in claim 5, it is characterised in that the categorizing system includes one first mobile device, one the
Two mobile devices and a feeding device, first mobile device are used to make second mobile device move along the laterally left and right of the support
It is dynamic, and first mobile device include the first straight line guide rail at a top for being fixed on the support, the first motor and one with this
First ball screw of the output shaft drive connection of one motor, first motor are fixed on one end of the first straight line guide rail；
Second mobile device is used to make the feeding device vertically move up and down, and second mobile device includes one the
The second ball screw that the output shaft of two line slideways, one second motor and one and second motor is connected, this is second straight
The bottom of line guide rail is fixed with a sliding block connection member, is threadedly coupled between the sliding block connection member and first ball screw,
And the sliding block connection member is slidedly arranged on the first straight line guide rail by two sliding blocks, second motor is fixed on the second straight line
The top of guide rail；
The feeding device is used to capture the bar to be arranged and the bar to be arranged is transported in the collection system, feeding dress
Put and be slidedly arranged on the second straight line guide rail and be threadedly coupled between second ball screw.
8. collator as claimed in claim 7, it is characterised in that the feeding device includes a material fetching mechanism, a travelling carriage
With a lift connection plate, to be threadedly coupled between the lift connection plate and second ball screw, and the lift connection plate is fixed
In on the travelling carriage, the travelling carriage is slidedly arranged on the second straight line guide rail by two sliding blocks, and the bottom surface of the travelling carriage is located at should
The lower section of the bottom surface of first straight line guide rail；
The material fetching mechanism includes two feeding cylinders, two feeding racks, two feeding mechanical arms and a tong frame, the tong frame
It is fixed on the bottom surface of the travelling carriage, two feeding cylinders are individually fixed in the both ends of the tong frame, two feeding cylinders
Output shaft the feeding rack-driving is connected with two respectively；
Two feeding mechanical arms are respectively equipped with two spaced feeding gears, and respectively the feeding rack is respectively arranged at accordingly
Two feeding gears between and the feeding gear is meshed with two.
9. the collator as described in any one in claim 1-8, it is characterised in that it is unqualified that the collection system includes one
Product frame, sampling observation specimen holder and certified products frame, the defective work are set up and are placed on the left side wall of the support, and the sampling observation specimen holder is set
In on the right side of the defective work frame, certified products erection is placed on the bottom surface of the support and positioned at the sampling observation specimen holder with being somebody's turn to do
Between detecting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410619858.6A CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2014205532611 | 2014-09-24 | ||
| CN201420553261 | 2014-09-24 | ||
| CN201410619858.6A CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436092A CN105436092A (en) | 2016-03-30 |
| CN105436092B true CN105436092B (en) | 2017-12-19 |
Family
ID=52977527
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410619858.6A Active CN105436092B (en) | 2014-09-24 | 2014-11-05 | Collator for bar |
| CN201420658966.XU Withdrawn - After Issue CN204208816U (en) | 2014-09-24 | 2014-11-05 | For the collator of bar |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420658966.XU Withdrawn - After Issue CN204208816U (en) | 2014-09-24 | 2014-11-05 | For the collator of bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN105436092B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436092B (en) * | 2014-09-24 | 2017-12-19 | 上海北特科技股份有限公司 | Collator for bar |
| CN105618387B (en) * | 2015-12-18 | 2018-11-23 | 广东省智能制造研究所 | A kind of detection method and its system of micro- bar |
| CN107655434B (en) * | 2016-07-26 | 2024-03-08 | 上海北特科技股份有限公司 | Detection equipment for parts |
| WO2018112703A1 (en) * | 2016-12-19 | 2018-06-28 | 陈强 | Device of branching defective products and non-defective products |
| CN107321633A (en) * | 2017-08-04 | 2017-11-07 | 张家港博洋机械制造有限公司 | It is a kind of to select the screening plant of standard tubing |
| CN109821759B (en) * | 2019-03-04 | 2021-04-09 | 江苏统联科技股份有限公司 | Steel pipe length measuring device |
| CN110666026B (en) * | 2019-10-15 | 2020-10-23 | 安徽三联学院 | Electric installation rail punching press letter sorting equipment |
| CN111151469A (en) * | 2019-12-20 | 2020-05-15 | 大连德迈仕精密科技股份有限公司 | Bolt thread on-line measuring equipment |
| CN115254622B (en) * | 2022-07-08 | 2023-03-14 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7228972B2 (en) * | 2005-04-18 | 2007-06-12 | Morgan Construction Company | Short bar separation and recovery system and method |
| RU2317156C2 (en) * | 2006-03-06 | 2008-02-20 | Закрытое акционерное общество "РС-Лизинг" | Controlling-sorting automatic machine |
| FR2932699B1 (en) * | 2008-06-24 | 2010-06-04 | Inst Francais Du Petrole | METHOD FOR SORTING AND MEASURING FILLING DENSITY OF CATALYST EXTRUDES |
| CN201744447U (en) * | 2010-08-31 | 2011-02-16 | 吴志仁 | Automatic selecting machine for circular rod |
| CN202479903U (en) * | 2011-12-12 | 2012-10-10 | 淄博瑞邦自动化设备有限公司 | Full-automatic roller grinding machinery |
| CN103913119A (en) * | 2013-01-09 | 2014-07-09 | 扬州中誉数控机械有限公司 | Workpiece length online measuring system and method |
| CN203610573U (en) * | 2013-11-06 | 2014-05-28 | 上海北特科技股份有限公司 | Automatic material feeding and discharging mechanical hand device for thread rolling machine |
| CN203556884U (en) * | 2013-11-21 | 2014-04-23 | 上海北特科技股份有限公司 | Rod-shaped workpiece feed device |
| CN203806529U (en) * | 2014-05-08 | 2014-09-03 | 海宁飞戎工业设计咨询有限公司 | Conveying device of fully-automatic multi-station three-dimensional pipe punching equipment |
| CN105436092B (en) * | 2014-09-24 | 2017-12-19 | 上海北特科技股份有限公司 | Collator for bar |
-
2014
- 2014-11-05 CN CN201410619858.6A patent/CN105436092B/en active Active
- 2014-11-05 CN CN201420658966.XU patent/CN204208816U/en not_active Withdrawn - After Issue
Also Published As
| Publication number | Publication date |
|---|---|
| CN204208816U (en) | 2015-03-18 |
| CN105436092A (en) | 2016-03-30 |
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