CN210427368U

CN210427368U - High-efficient detection device of brush roller quality

Info

Publication number: CN210427368U
Application number: CN201921332815.4U
Authority: CN
Inventors: 汪晓林; 江小敏; 周明明
Original assignee: Anhui Hengchang Brus Making Co ltd
Current assignee: Anhui Hengchang Brus Making Co ltd
Priority date: 2019-08-16
Filing date: 2019-08-16
Publication date: 2020-04-28
Anticipated expiration: 2029-08-16

Abstract

The utility model discloses a high-efficient detection device of brush roller quality, including the supporting seat, the supporting seat is equipped with four and the symmetry is fixed in the both sides on ground, the transport link joint is installed to the upper end of supporting seat, and the both sides of carrying the link joint have been erect respectively and have been examined frame one and examined frame two, examined frame one and examined frame two all are "door" shape setting, and the lower extreme of examined frame one and examined frame two passes through screw fixed connection subaerial, the equal welding of front and back end inner wall of examined frame one has rack one, and the interior top surface central point of examined frame one puts and has the camera through screw fixed mounting, the equal welding of front and back end inner wall of examined frame two has rack two, and the interior top surface both sides of examined frame two all are through screw fixed connection with. The utility model discloses can realize the quick fixed and the dismantlement to the brush roll, and can carry out outward appearance to the brush roll fast and detect and the quantity that moults detects, detection efficiency is high, greatly reduced labour cost, guarantee the production quality of brush roll.

Description

High-efficient detection device of brush roller quality

Technical Field

The utility model relates to a brush roll production check out test set technical field especially relates to a high-efficient detection device of brush roll quality.

Background

The grinding brush rolls used in the PCB manufacturing process can be divided into two types according to functions, namely grinding brush rolls and cleaning brush rolls, most of the processes use the grinding brush rolls, and the cleaning brush rolls are only used for cleaning finished products finally or after grinding, and the number of the cleaning brush rolls is small, so that the products are collectively called the grinding brush rolls.

After the brush roll manufacturing process is completed, the brush roll manufacturing process generally needs to be subjected to factory detection, and the detected contents are divided into: whether the brush roller has defects in hair planting or not, whether the brush roller is damaged or not, the hair removal condition of brush hair and the like are overcome, manual inspection is mostly adopted in the detection method of the existing equipment, the detection efficiency is low, the detection effect is poor, normal use of the subsequent brush roller is easily caused, the reputation of a manufacturer is greatly influenced, and the production requirement is difficult to meet, so that the research on the efficient detection device for the brush roller quality is necessary.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a high-efficiency detection device for brush roller quality.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a high-efficiency detection device for brush roller quality comprises a supporting seat, wherein four supporting seats are symmetrically fixed on two sides of the ground, a conveying chain plate is installed at the upper end of each supporting seat, a first detection frame and a second detection frame are erected on two sides of each conveying chain plate respectively, the first detection frame and the second detection frame are arranged in a door shape, the lower ends of the first detection frame and the second detection frame are fixedly connected to the ground through screws, a first rack is welded on the inner wall of the front end and the rear end of the first detection frame, a camera is fixedly installed at the central position of the inner top surface of the first detection frame through screws, a second rack is welded on the inner wall of the front end and the rear end of the second detection frame, air cylinders are fixedly connected to two sides of the inner top surface of the second detection frame through screws, the output end of each air cylinder is fixedly connected with a first mounting plate through screws, a detection brush roller is, the brush roll fixing device is provided with a plurality of brush roll fixing devices which are uniformly distributed on the conveying chain plate, each brush roll fixing device comprises a fixing plate, the fixing plates are fixedly connected to the upper end face of the conveying chain plate through screws, the front side and the rear side of the conveying chain plate are fixedly connected with a second mounting plate through rivets, the upper sides of the second mounting plates are rotatably connected with mounting rods through rolling bearings, one sides of the mounting rods, far away from the centers of the fixing plates, penetrate through the second mounting plates and are fixedly connected with gears through screws, the gears and the first racks and the second racks are meshed, the end portions of the other sides of the mounting rods are fixedly connected with fixing columns through screws, circular grooves are formed in the ends, close to the two fixing columns, fixing grooves are formed in the inner walls of the circular grooves, pressing blocks and sliding blocks are slidably connected to the inner walls of the fixing grooves, the pressing blocks, one end, far away from the fixed groove, of the sliding block is rotatably connected with a threaded rod through a rolling bearing, one end of the threaded rod penetrates through the fixed column and is fixedly connected with the rotary table through a screw at the end part, and a first counter and a second counter are respectively installed on one sides, close to the two mounting plates, of the two mounting plates.

Preferably, top surface middle part still is equipped with control panel outside the test rack one, and one side of control panel is equipped with the alarm, and camera, counter one and counter two all connect on control panel through the wire, and the one end and the control panel electric connection of alarm.

Preferably, the distance from the first counter to the upper end face of the fixing plate is smaller than the distance from the second counter to the upper end face of the fixing plate.

Preferably, the first rack and the second rack are both positioned on the upper side of the conveying chain plate, and the lower ends of the first rack and the second rack are positioned on the same horizontal plane.

Preferably, the fixing grooves are provided in plurality and are uniformly distributed on the inner wall of the circular groove in two rows.

Preferably, the threaded rod is fixedly connected with the fixed column through threads.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an install rack one and camera on testing stand one to realize autonomic rotation when the brush roll passes through testing stand one time, the camera gathers the image information of brush roll and carries to control panel in, thereby realize detecting the outward appearance of brush roll, work efficiency is high;

2. the utility model discloses an install rack two, cylinder, mounting panel one and detection brush on test rack two to realize autonomic rotation when the brush roll passes through test rack two, detection brush and brush roll interact, thereby detect the condition that moults of brush roll, counter one and counter two carry the radical that moults in to control panel respectively this moment, thereby realize the detection to the condition that the brush roll moults, detect fastly, the test result is accurate;

3. the utility model realizes the autonomous rotation by the interaction of the gear and the rack I and the rack II through the design of the brush roll fixing device, thereby being convenient for the overall detection work of the brush roll and ensuring the detection quality, the circular groove is arranged on the fixed column, the inner wall of the circular groove is provided with a plurality of fixed grooves, the press block and the slide block are connected in the fixed grooves in a sliding way, and the spring is connected between the two parts, thereby only inserting the installation shaft at one end of the brush roll into the fixed groove at one side firstly when the brush roll is fixed, then moving the brush roll to the other side to ensure that the installation shafts at the two ends of the brush roll are all positioned in the fixed grooves, at the moment, the press block is driven under the action of the spring to realize the temporary fixation of the brush roll, one end of the slide block is also rotationally connected with a threaded rod, enhancing the practicability of the device.

Drawings

Fig. 1 is a schematic structural view of a brush roller quality efficient detection device provided by the utility model;

FIG. 2 is a schematic structural view of a brush roll fixing device in the high-efficiency brush roll quality detection device of the present invention;

fig. 3 is a cross-sectional view of a-a position in the brush roller quality high-efficiency detection device provided by the utility model.

In the figure: the device comprises a supporting seat 1, a conveying chain plate 2, a first detection frame 3, a second detection frame 4, a first rack 5, a camera 6, a second rack 7, a cylinder 8, a first mounting plate 9, a detection brush 10, a control panel 11, an alarm 12, a fixing plate 13, a second mounting plate 14, a mounting rod 15, a gear 16, a fixing column 17, a circular groove 18, a fixing groove 19, a pressing block 20, a sliding block 21, a spring 22, a threaded rod 23, a rotary table 24, a first counter 25 and a second counter 26.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Example 1

Referring to fig. 1-3, a brush roller quality high-efficiency detection device comprises a supporting seat 1, wherein the supporting seat 1 is provided with four sides which are symmetrically fixed on the ground, a conveying chain plate 2 is arranged at the upper end of the supporting seat 1, a first detection frame 3 and a second detection frame 4 are respectively erected at two sides of the conveying chain plate 2, the first detection frame 3 and the second detection frame 4 are both arranged in a door shape, the lower ends of the first detection frame 3 and the second detection frame 4 are fixedly connected on the ground through screws, racks 5 are respectively welded on the inner walls of the front end and the rear end of the first detection frame 3, a camera 6 is fixedly arranged at the central position of the inner top surface of the first detection frame 3 through screws, racks 7 are respectively welded on the inner walls of the front end and the rear end of the second detection frame 4, air cylinders 8 are fixedly connected on two sides of the inner top surface of the second detection frame 4 through screws, the output end of the air cylinders 8, the conveying chain plate 2 is also provided with a brush roll fixing device, the brush roll fixing device is provided with a plurality of brush rolls and is uniformly distributed on the conveying chain plate 2, the brush roll fixing device comprises a fixing plate 13, the fixing plate 13 is fixedly connected to the upper end face of the conveying chain plate 2 through screws, the front side and the rear side of the conveying chain plate 2 are fixedly connected with a second mounting plate 14 through rivets, the upper sides of the two second mounting plates 14 are rotatably connected with a mounting rod 15 through rolling bearings, one side of the mounting rod 15, far away from the center of the fixing plate 13, penetrates through the second mounting plate 14 and is fixedly connected with a gear 16 through screws, the gear 16 is meshed with a first rack 5 and a second rack 7, the other end of the mounting rod 15 is fixedly connected with fixing columns 17 through screws, one ends, close to the two fixing columns 17, are respectively provided with a circular groove 18, the inner wall of the circular groove 18 is, and the pressing block 20 is positioned on one side close to the circular groove 18, a spring 22 is fixedly connected between the pressing block 20 and the sliding block 21, one end, far away from the fixing groove 19, of the sliding block 21 is rotatably connected with a threaded rod 23 through a rolling bearing, one end of the threaded rod 23 penetrates through the fixing column 17 and is fixedly connected with a rotary table 24 through a screw at the end part, and a first counter 25 and a second counter 26 are respectively installed on one side, close to each other, of the two mounting plates 14.

When the detection device is used, the rack I5 and the camera 6 are arranged on the detection frame I3, so that the brush roll can rotate autonomously when passing through the detection frame I3, the camera collects image information of the brush roll and conveys the image information into the control panel, so that the appearance of the brush roll can be detected, the rack II 7, the cylinder 8, the mounting plate I9 and the detection brush 10 are arranged on the detection frame II 4, so that the brush roll can rotate autonomously when passing through the detection frame II 4, the detection brush 10 interacts with the brush roll, so that the unhairing condition of the brush roll can be detected, the counter I25 and the counter II 26 respectively convey the unhairing number into the control panel 11, so that the unhairing condition of the brush roll can be detected, the detection speed is high, and the gear 16 interacts with the rack I5 and the rack II 7 to rotate autonomously through the design of the brush roll fixing device, so that the comprehensive detection work of the brush roll is convenient, the quality of assurance detection, through seted up circular slot 18 on fixed column 17, and a plurality of fixed slots 19 have been seted up to 18 inner walls of circular slot, sliding connection has briquetting 20 and slider 21 in fixed slot 19, and be connected with spring 22 between two, thereby only need insert the fixed slot 19 of one side earlier with the installation axle of brush roll one end when fixed to the brush roll, then remove the brush roll and all be in fixed slot 19 to the installation axle that the opposite side removed messenger brush roll both ends, drive briquetting 20 realization temporarily fixed to the brush roll under spring 22's effect this moment.

Example 2

Referring to fig. 1-3, the embodiment is different from embodiment 1 in that a control panel 11 is further disposed in the middle of the outer top surface of a first detection frame 3, an alarm 12 is disposed on one side of the control panel 11, a camera 6, a first counter 25 and a second counter 26 are connected to the control panel 11 through wires, and one end of the alarm 12 is electrically connected to the control panel 11, so that data collection and analysis are achieved, the detection efficiency and accuracy of the detection brush roller are greatly improved, the distance from the first counter 25 to the upper end surface of a fixed plate 13 is smaller than the distance from the second counter 26 to the upper end surface of the fixed plate 13, so that two times of counting of fallen bristles is achieved, the accuracy of a detection result is guaranteed, the first rack 5 and the second rack 7 are both located on the upper side of the conveying chain plate 2, and the lower ends of the first rack 5 and the second rack 7 are located on the same horizontal plane, so that the, thereby realize the comprehensive detection achievement to the brush roll, fixed slot 19 is equipped with a plurality ofly and is two rows of evenly distributed on the inner wall of circular slot 18, is convenient for to the brush roll installation axle temporary fixation of different length, reinforcing means's application range, through screw thread fixed connection between threaded rod 23 and the fixed column 17 to the position of the adjusting block 21 of being convenient for realizes that spring 22 adjusts briquetting 20 effort, is convenient for fix the brush roll installation axle of different diameters, reinforcing means's practicality.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims

1. A high-efficiency detection device for brush roller quality comprises a supporting seat (1), wherein the supporting seat (1) is provided with four sides which are symmetrically fixed on the ground, and is characterized in that a conveying chain plate (2) is installed at the upper end of the supporting seat (1), a first detection frame (3) and a second detection frame (4) are erected on the two sides of the conveying chain plate (2) respectively, the first detection frame (3) and the second detection frame (4) are arranged in a door shape, and the lower ends of the first detection frame (3) and the second detection frame (4) are fixedly connected on the ground through screws;

the front end and rear end inner walls of the first detection frame (3) are welded with a first rack (5), the central position of the inner top surface of the first detection frame (3) is fixedly provided with a camera (6) through screws, the front end and rear end inner walls of the second detection frame (4) are welded with a second rack (7), two sides of the inner top surface of the second detection frame (4) are fixedly connected with cylinders (8) through screws, the output end of each cylinder (8) is fixedly connected with a first mounting plate (9) through screws, the lower side of the first mounting plate (9) is fixedly connected with a detection brush (10) through screws, the conveying chain plate (2) is further provided with a brush roll fixing device, and the brush roll fixing devices are provided with a plurality of brush rolls and are uniformly distributed on the conveying;

the brush roll fixing device comprises a fixing plate (13), the fixing plate (13) is fixedly connected to the upper end face of a conveying chain plate (2) through screws, the front side and the rear side of the conveying chain plate (2) are fixedly connected with a second mounting plate (14) through rivets, the upper sides of the two second mounting plates (14) are rotatably connected with mounting rods (15) through rolling bearings, one sides, far away from the center of the fixing plate (13), of the mounting rods (15) penetrate through the second mounting plate (14) and are fixedly connected with gears (16) through screws, the gears (16) are meshed with a first rack (5) and a second rack (7), the end part of the other side of each mounting rod (15) is fixedly connected with a fixing column (17) through screws, one end, close to each of the two fixing columns (17), is provided with a circular groove (18), and the inner wall of each circular groove (18), and the equal sliding connection of fixed slot (19) inner wall has briquetting (20) and slider (21), and briquetting (20) are located the one side of being close to circular recess (18), equal fixedly connected with spring (22) between briquetting (20) and slider (21), the one end that fixed slot (19) were kept away from in slider (21) is rotated through antifriction bearing and is connected with threaded rod (23), and fixed column (17) are passed to the one end of threaded rod (23) and pass through screw fixedly connected with carousel (24), two at the tip mounting panel two (14) are close to one side mutually and install counter one (25) and counter two (26) respectively.

2. The efficient detection device for the quality of the brush roller according to claim 1, wherein a control panel (11) is further arranged in the middle of the outer top surface of the first detection frame (3), an alarm (12) is arranged on one side of the control panel (11), the camera (6), the first counter (25) and the second counter (26) are connected to the control panel (11) through wires, and one end of the alarm (12) is electrically connected with the control panel (11).

3. The efficient quality detection device for the brush roller according to claim 1, wherein the distance from the first counter (25) to the upper end face of the fixed plate (13) is smaller than the distance from the second counter (26) to the upper end face of the fixed plate (13).

4. The efficient brush roller quality detection device is characterized in that the first rack (5) and the second rack (7) are located on the upper side of the conveying chain plate (2), and the lower ends of the first rack (5) and the second rack (7) are located on the same horizontal plane.

5. The efficient brush roller quality detection device as claimed in claim 1, wherein the fixing grooves (19) are provided in a plurality of rows uniformly distributed on the inner wall of the circular groove (18).

6. The efficient brush roller quality detection device as claimed in claim 1, wherein the threaded rod (23) is fixedly connected with the fixed column (17) through threads.