CN210803289U

CN210803289U - Brush roller quality rapid detection device

Info

Publication number: CN210803289U
Application number: CN201921018318.7U
Authority: CN
Inventors: 张复厚
Original assignee: Anhui Zhen Da Brush Industry Co ltd
Current assignee: Anhui Zhen Da Brush Industry Co ltd
Priority date: 2019-07-02
Filing date: 2019-07-02
Publication date: 2020-06-19
Anticipated expiration: 2029-07-02

Abstract

The utility model discloses a brush roller quality short-term test device, comprises a workbench, the up end both sides of workstation all are fixed with the supporting seat, and the supporting seat is equipped with four, the transport link joint is installed to the upper end of supporting seat, rear end one side through screw fixedly connected with horizontal plate on the rear side wall of supporting seat, screw fixedly connected with servo motor is passed through to the up end of horizontal plate, servo motor's output passes through key fixedly connected with gear one, carries the input end fixedly connected with pivot of link joint, and the pivot passes the supporting seat and passes through key fixedly connected with gear two at the tip, gear two meshes with gear one, still install brush roller fixing device on the transport link joint, and brush roller fixing device is equipped with a plurality ofly and evenly distributed on carrying the link joint. The utility model discloses can realize the short-term test to the brush roll, detection efficiency is high, and is effectual, the production quality of the brush roll of fine assurance.

Description

Brush roller quality rapid detection device

Technical Field

The utility model relates to a brush roll check out test set technical field especially relates to a brush roll quality short-term test device.

Background

The brush roller plays a role in lifting the weight of the brush roller in production lines of plate strip hot galvanizing, pickling, color coating and the like, the manufacturing process of the brush roller in the steel industry mainly comprises a spiral winding type, an internal welding assembly type and a spiral occlusion type brush piece assembly type, brush wires generally adopt nylon bent wires with the diameter of 0.5 or grinding material nylon bent wires, the occlusion type brush roller is dominant in terms of service life cycle, and the occlusion type brush roller is in a form of assembling the whole brush roller by a single-piece brush sleeve, a key, a brush roller shaft and an end plate, after the production of the brush roller, in order to ensure the quality of products, a series of detections are needed on the brush roller, and then in the detection of the surface coloring and hair planting effects of the surface brush roller, the existing detection methods mostly adopt manual quality inspection, because the accuracy of the inspection is difficult to ensure by manual long-time inspection, the labor cost is high, and the requirement of rapid production cannot be met, it is necessary to research a brush roller quality rapid detection device.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a brush roller quality rapid detection device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a brush roller quality rapid detection device comprises a workbench, wherein four supporting seats are fixed on two sides of the upper end face of the workbench, a conveying chain plate is installed at the upper end of each supporting seat, a horizontal plate is fixedly connected to the rear side wall of each supporting seat at one side of the rear end through screws, a servo motor is fixedly connected to the upper end face of each horizontal plate through screws, a first gear is fixedly connected to the output end of each servo motor through a key, a rotating shaft is fixedly connected to the input end of each conveying chain plate, penetrates through the supporting seats and is fixedly connected to a second gear at the end through a key, the second gear is meshed with the first gear, brush roller fixing devices are further installed on the conveying chain plates and are provided with a plurality of brush roller fixing devices which are uniformly distributed on the conveying chain plates, each brush roller fixing device comprises an installation seat, two installation seats are symmetrically fixed at the front end position and the rear end, the upper end of the mounting seat is rotatably connected with a mounting rod through a rolling bearing, one end, away from the center of the chain plate, of the mounting rod is fixedly connected with a gear III through a key, the other end of the mounting rod is fixedly connected with a fixing frame through a screw, the fixing frame is of a door-shaped structure, the opening of the fixing frame faces one side of the center of the conveying chain plate, a sliding groove is formed in a bottom plate of the fixing frame, a sliding block is connected in the sliding groove in a sliding manner, the upper end of the sliding block is fixedly connected with a placing table through the screw, a first threaded hole is formed in the bottom surface of the sliding groove, a second threaded hole is formed in the bottom of the sliding block, a threaded rod is fixedly connected in the first threaded hole and the second threaded hole through threads, the lower end of the threaded rod is fixedly, the lower extreme of depression bar passes through the pressfitting board of screw fixedly connected with, pressfitting board and mount up end bottom fixedly connected with spring, the middle part of workstation is through screw fixedly connected with test rack, the test rack is door-shaped structure, and the LED lamp is all installed to test rack's interior roof both sides, two the middle part of LED lamp is equipped with the camera, and the camera is installed on test rack's interior roof, the camera is connected with detecting system through the wire, the terminal surface all passes through screw fixedly connected with fixed plate around the test rack, and one side lower extreme that the fixed plate is close to the workstation center all has the rack through the fix with screw, gear three and rack intermeshing.

Preferably, the upper end of placing the platform and the lower extreme of compressed particleboard have all been seted up the arc groove, and the arc groove both sides run through respectively and place platform and compressed particleboard, all be fixed with the cushion on the bottom surface in arc groove.

Preferably, the spring is provided with a plurality of springs which are evenly distributed on the laminated plate.

Preferably, the threaded hole penetrates through the bottom plate of the fixing frame, and the threaded holes are uniformly distributed on the bottom surface of the sliding groove.

Preferably, the first gear is an incomplete gear, and continuous gear teeth are arranged at one third part of the outer ring of the first gear.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a carry the link joint as drive disk assembly to install brush roll fixing device on carrying the link joint, through installing the brush roll on brush roll fixing device, when the brush roll passes through the test stand, gear three and rack interact make the brush roll take place to rotate, then scan the brush roll and carry the picture signal to the detecting system in through the camera and carry out data analysis, detect the speed piece, detection efficiency is high;

2. the utility model discloses when fixing the brush roll, only need stimulate the handle to put the brush roll and placing the bench, loosen the handle, at this moment under the effect of spring, the compressed particleboard is fixed the brush roll, thereby the brush roll of being convenient for is fixed, also only needs to stimulate the handle when taking off the brush roll and can take out, and it is very convenient to fix to take off, has improved work efficiency greatly.

Drawings

Fig. 1 is a front view of a brush roller quality rapid detection device provided by the present invention;

fig. 2 is a side view of a brush roller quality rapid detection device provided by the present invention;

FIG. 3 is a schematic structural view of a brush roll fixing device in the rapid brush roll quality detection device of the present invention;

fig. 4 is the utility model provides a cross-sectional view of pressboard in brush roller quality short-term test device.

In the figure: the device comprises a workbench 1, a supporting seat 2, a conveying chain plate 3, a horizontal plate 4, a servo motor 5, a first gear 6, a rotating shaft 7, a second gear 8, a brush roll fixing device 9, a detection frame 10, an LED lamp 11, a camera 12, a fixing plate 13, a rack 14, a mounting seat 901, a mounting rod 902, a third gear 903, a fixing frame 904, a sliding block 905, a placing table 906, a threaded rod 907, a rotating disc 908, a pressing rod 909, a limiting disc 910, a lifting handle 911, a pressing plate 912, a spring 913 and a cushion 914.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-4, a brush roller quality rapid detection device comprises a workbench 1, wherein two sides of the upper end face of the workbench 1 are respectively fixed with four supporting seats 2, the upper end of each supporting seat 2 is provided with a conveying chain plate 3, the rear side wall of the supporting seat 2 at one side of the rear end is fixedly connected with a horizontal plate 4 through a screw, the upper end face of the horizontal plate 4 is fixedly connected with a servo motor 5 through a screw, the output end of the servo motor 5 is fixedly connected with a first gear 6 through a key, the input end of the conveying chain plate 3 is fixedly connected with a rotating shaft 7, the rotating shaft 7 penetrates through the supporting seat 2 and is fixedly connected with a second gear 8 through a key at the end part, the second gear 8 is meshed with the first gear 6, the conveying chain plate 3 is also provided with a brush roller fixing device 9, the brush roller fixing device 9 is provided with a plurality of brush rollers and is uniformly, the mounting seat 901 is provided with two mounting rods 902 which are symmetrically fixed at the front end and the rear end of the conveying chain plate 3 through screws, the upper end of the mounting seat 901 is rotatably connected with the mounting rods 902 through rolling bearings, one end of the mounting rod 902, which is far away from the center of the chain plate, is fixedly connected with a gear three 903 through a key, the other end of the mounting rod 902 is fixedly connected with a fixing frame 904 through screws, the fixing frame 904 is in a door-shaped structure, the opening of the fixing frame is towards one side of the center of the conveying chain plate 3, a sliding chute is arranged on the bottom plate of the fixing frame 904, a sliding block 905 is slidably connected in the sliding chute, the upper end of the sliding block 905 is fixedly connected with a placing platform 906 through screws, a first threaded hole is arranged on the bottom surface of the sliding chute, a second threaded hole is arranged, the upper end of depression bar 909 is through the spacing dish 910 of screw fixed connection, the upper end of spacing dish 910 is through screw fixed connection handle 911, the lower extreme of depression bar 909 is through screw fixed connection pressfitting board 912, pressfitting board 912 and mount 904 up end bottom fixedly connected with spring 913, the middle part of workstation 1 is through screw fixed connection detection frame 10, detection frame 10 is door-shaped structure, LED lamp 11 is all installed to the interior roof both sides of detection frame 10, the middle part of two LED lamp 11 is equipped with camera 12, and camera 12 installs on the interior roof of detection frame 10, camera 12 is connected with detecting system through the wire, the front and back terminal surface of detection frame 10 all is through screw fixed connection fixed plate 13, one side lower extreme that fixed plate 13 is close to workstation 1 center all has rack 14 through the screw fixation, three 903 of gear and rack 14 intermeshing.

The utility model discloses a theory of operation is: when using, at first start servo motor 5, under servo motor 5's drive, gear 6 drives two 8 intermittent rotation of gear, thereby it carries chain joint 3 intermittent rotation to drive, when carrying chain joint 3 to stop, through pulling handle 911, place the brush roll both sides on placing platform 906, not hard up handle 911, this moment under the effect of spring 913, pressfitting plate 912 is fixed the brush roll, when carrying chain joint 3 with the brush roll transport to detection frame 10 in, LED lamp 11 opens this moment, camera 12 shoots the brush roll surface in succession, three 903 of gears interact with rack 14 this moment, make three 903 of gears rotate, thereby it rotates to drive the brush roll, camera 12 realizes all-round the shooting to the brush roll surface, camera 12 carries out the analysis of data in transmitting the picture signal who shoots to detecting system, thereby detect the quality of brush roll.

Further, place the upper end of platform 906 and the lower extreme of pressfitting board 912 and all seted up the arc groove, and the arc groove both sides run through respectively and place platform 906 and pressfitting board 912, all be fixed with cushion 914 on the bottom surface of arc groove, thereby make the brush roll can be better fixed, spring 913 is equipped with a plurality ofly and evenly distributed on pressfitting board 912, thereby guarantee that pressfitting board 912 can laminate all the time with the upper portion of brush roll, the bottom plate of solid fixed frame 904 is worn all the time to the screw hole, and screw hole one is equipped with a plurality ofly and evenly distributed on the spout bottom surface, thereby be convenient for adjust the position of placing platform 906, be convenient for detect the brush roll of different specifications, gear 6 is incomplete gear, and gear teeth is equipped with in one third position in the outer lane of gear 6, thereby be convenient for carry link joint 3 to realize intermittent type and rotate, guarantee the shooting quality of camera 12 and the.

The utility model discloses can realize the short-term test to the brush roll, detection efficiency is high, and is effectual, the production quality of the brush roll of fine assurance.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims

1. A brush roller quality rapid detection device comprises a workbench (1) and is characterized in that supporting seats (2) are fixed on two sides of the upper end face of the workbench (1), four supporting seats (2) are arranged, a conveying chain plate (3) is installed at the upper end of each supporting seat (2), a horizontal plate (4) is fixedly connected onto the rear side wall of each supporting seat (2) at the rear end side through a screw, a servo motor (5) is fixedly connected onto the upper end face of each horizontal plate (4), a first gear (6) is fixedly connected onto the output end of each servo motor (5) through a key, a rotating shaft (7) is fixedly connected onto the input end of each conveying chain plate (3), the rotating shaft (7) penetrates through the supporting seats (2) and is fixedly connected onto the end portion of each supporting seat through a second gear (8), the second gear (8) is meshed with the first gear (6), and a brush roller fixing device (9) is further installed on each conveying chain plate, the brush roll fixing devices (9) are arranged in a plurality and are uniformly distributed on the conveying chain plate (3);

the brush roll fixing device (9) comprises a mounting seat (901), the mounting seat (901) is provided with two mounting rods which are symmetrically fixed at the front end and the rear end of a conveying chain plate (3) through screws, the upper end of the mounting seat (901) is rotatably connected with a mounting rod (902) through a rolling bearing, one end, away from the center of the chain plate, of the mounting rod (902) is fixedly connected with a gear III (903) through a key, the other end of the mounting rod (902) is fixedly connected with a fixing frame (904) through a screw, the fixing frame (904) is of a door-shaped structure, an opening faces one side of the center of the conveying chain plate (3), a sliding groove is formed in a bottom plate of the fixing frame (904), a sliding block (905) is connected in the sliding groove in a sliding mode, a placing table (906) is fixedly connected at the upper end of the sliding, a threaded rod (907) is fixedly connected with the inside of the first threaded hole and the second threaded hole through threads, the lower end of the threaded rod (907) is fixedly connected with a rotating disc (908) through a screw, the middle part of the upper end of the fixed frame (904) is connected with a pressing rod (909) in a sliding mode, the upper end of the pressing rod (909) is fixedly connected with a limiting disc (910) through a screw, the upper end of the limiting disc (910) is fixedly connected with a lifting handle (911) through a screw, the lower end of the pressing rod (909) is fixedly connected with a laminated plate (912) through a screw, and a spring (913) is fixedly connected with the bottom of;

the middle part of workstation (1) is through screw fixedly connected with test rack (10), test rack (10) are door-shaped structure, and LED lamp (11), two are all installed to the interior roof both sides of test rack (10) the middle part of LED lamp (11) is equipped with camera (12), and installs on the interior roof of test rack (10) camera (12), the terminal surface all has fixed plate (13) through screw fixedly connected with around test rack (10), and one side lower extreme that fixed plate (13) are close to workstation (1) center all has rack (14) through the fix with screw, three (903) and rack (14) intermeshing of gear.

2. The brush roller quality rapid detection device according to claim 1, wherein the upper end of the placing table (906) and the lower end of the pressing plate (912) are both provided with arc grooves, two sides of each arc groove respectively penetrate through the placing table (906) and the pressing plate (912), and the bottom surfaces of the arc grooves are both fixed with cushions (914).

3. The brush roller quality rapid detection device according to claim 1, characterized in that the spring (913) is provided in plurality and uniformly distributed on the pressing plate (912).

4. The brush roller quality rapid detection device is characterized in that the threaded hole penetrates through the bottom plate of the fixing frame (904), and the threaded hole is provided with a plurality of threaded holes which are uniformly distributed on the bottom surface of the sliding groove.

5. The brush roller quality rapid detection device according to claim 1, characterized in that the first gear (6) is an incomplete gear, and continuous gear teeth are arranged on one third of the outer circle of the first gear (6).