CN107717436A - A kind of magnetic core automatic assembling - Google Patents
A kind of magnetic core automatic assembling Download PDFInfo
- Publication number
- CN107717436A CN107717436A CN201710882040.7A CN201710882040A CN107717436A CN 107717436 A CN107717436 A CN 107717436A CN 201710882040 A CN201710882040 A CN 201710882040A CN 107717436 A CN107717436 A CN 107717436A
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- China
- Prior art keywords
- magnetic core
- station
- cylinder
- pushing ram
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of magnetic core automatic assembling, includes linear transport mechanism, magnetic core feed station, axle center installation station, rubber sleeve installation station, plastic ring installation station, plastic washers installation station, copperhead installation station, discharge station；Linear transport mechanism includes pushing ram, first driving means, supporting plate, the second drive device, clamping plate；Pushing ram upper surface is provided with magnetic core resettlement groove, the position of supporting plate face magnetic core resettlement groove is provided with magnetic core support slot, the position of clamping plate face magnetic core support slot is provided with magnetic core clamping slot, and the distance that first driving means drive pushing ram to move every time is equal to the spacing between two neighboring magnetic core placement groove center.It is of the invention whole without manually participating in, labor intensity is reduced, improves the work health status of worker, and space-consuming is smaller；And the interval time between multiple stations is eliminated, improves packaging efficiency, reduces production cost.Number of devices can be reduced, reduce cost simultaneously.
Description
Technical field
The present invention relates to automatic assembly equipment, especially for a kind of magnetic core automatic assembling.
Background technology
The core assembly of small household appliances draining pump includes magnetic core and shaft core on magnetic core, rubber sleeve, modeling
Expect set, plastic washer, copperhead；The assembling of this core assembly has two ways at present：The first by the way of assembling by hand, often
The individual people of station one assembles in the way of streamline；Second by the way of machine assembles automatically, typically first will wherein two
Three or three or four parts are assembled together, finally complete the assembling of whole component again.When the mode of man-made assembly expends
Between it is long, efficiency is low, and cost of labor is high, and profit margin is small, can not meet batch production demand, and due to being needed in assembling process
Oiling, man-made assembly difficulty and grease pollution are added, easily cause the injury of worker's hand fatigue and skin corrosion.Existing machine
Automatic assembling then generally uses dispenser form, and sub-station assembles on a disk, and equipment volume is big, ties up the limited sky in workshop
Between, and dispenser is circular motion, each station having time interval, therefore overall production efficiency is not high；Simultaneously, it is necessary to
To multi-section machine, therefore device fabrication or acquisition cost are also higher.
The content of the invention
For overcome the deficiencies in the prior art, the invention provides it is a kind of occupy little space, production efficiency is high, cost is low
Magnetic core automatic assembling.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of magnetic core automatic assembling, include rack-mounted linear transport mechanism, along the linear transport machine
Magnetic core feed station that structure is set gradually from left to right, axle center installation station, rubber sleeve installation station, plastic ring installation station,
Plastic washers installation station, copperhead installation station, discharge station；The linear transport mechanism includes pushing away for bilateral reciprocation
Enter bar, drive the first driving means of the pushing ram side-to-side movement, be installed in two pieces of supports of the pushing ram front and rear sides
Plate, the second drive device of the supporting plate oscilaltion is driven, be fixedly connected above the supporting plate and with frame
Clamping plate；Multiple magnetic core resettlement grooves of uniform intervals distribution, the supporting plate face are provided with the pushing ram upper surface
The position of the magnetic core resettlement groove is provided with magnetic core support slot, and the position of magnetic core support slot is all provided with described in the clamping plate face
It is equipped with magnetic core clamping slot.
As the improvement of above-mentioned technical proposal, the linear transport mechanism, which also includes, to be fixedly connected in the frame
Slide rail, the pushing ram are slidingly connected on the slide rail, and the first driving means are the first cylinder, and described first
The cylinder body of cylinder is fixedly connected with frame, and piston rod is fixedly connected with the pushing ram.
Further, two pieces of supporting plate lower ends are both connected on bracket, and the bracket, which slides up and down to, is connected to frame,
Second drive device is the second cylinder, the cylinder body of second cylinder is fixedly connected with frame, piston rod upper end with it is described
Bracket connects.
Further, the discharge station includes material fetching mechanism, and the material fetching mechanism, which includes, is rotatably connected on the machine
Rotating turret on frame, the 3rd drive device for driving the rotating turret to rotate, is connected on the rotating turret slidingly back and forth
Clamp device, the four-drive device for driving the clamp device to slide.
Further, the discharge station, which also includes, collects transport establishment, and the collection transport establishment includes positioned at institute
The charging tray below rotating turret is stated, the charging tray conveying arrangement for driving the charging tray to move forward and backward.
Further, multiple magnetic core mounting holes are offered on the charging tray, the magnetic core mounting hole is evenly distributed, adjacent two row
The distance between described magnetic core mounting hole center is equal to the spacing between two neighboring magnetic core placement groove center.
Further, the feed rail that the magnetic core feed station includes left and right extension and right-hand member tilts down, original state
When, the feed rail right-hand member is located at the surface of first magnetic core resettlement groove of pushing ram left end.
Further, the axle center installation station includes the axle center being fixedly connected on front side of the clamping plate and with frame
Loading bay, the vibration feeding disc being connected by the first feed lead rail with the axle center loading bay, cylinder body are fixedly connected with frame
5th cylinder；It is provided with the first discharging opening of one of them magnetic core clamping slot of face on the axle center loading bay, described
Axle center is promoted to pass through first discharging opening when piston rod of five cylinders stretches out.
Further, it is provided with oiling station between the magnetic core feed station and axle center installation station.
Further, the oiling station includes the 6th cylinder that cylinder body is fixedly connected with frame, with the 6th cylinder
The oil injection head of piston rod connection.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention can be automatically performed the assembling work of core assembly
Make, it is whole without manually participating in, reduce the labor intensity of worker, it is possible to prevente effectively from worker's hand firmly bring for a long time it is tired
Strain wound, can also effectively avoid human contact's grease, prevent from corroding skin, improve the work health status of worker；Moreover,
Compared with using the magnetic core kludge of dispenser, its space-consuming is smaller, is easy to make full use of the workshop confined space；It can also save
The interval time gone between multiple stations, the packaging efficiency of magnetic core is lifted, reduce production cost.Meanwhile the present invention only needs one
Equipment can complete the installation of whole core assembly, it is possible to reduce number of devices, reduce equipment cost.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of heretofore described linear transport mechanism；
Fig. 3 is heretofore described pushing ram and the structural representation of supporting plate；
Fig. 4 is the structural representation of heretofore described material fetching mechanism；
Fig. 5 is the structural representation of heretofore described charging tray；
Fig. 6 is the structural representation of heretofore described axle center installation station；
Fig. 7 is the structural representation of heretofore described oiling station.
Embodiment
Referring to figs. 1 to Fig. 3, a kind of magnetic core automatic assembling of the invention, include the linear transport in frame 1
Mechanism 2, the magnetic core feed station 3 set gradually from left to right along the linear transport mechanism 2, axle center installation station 4, rubber sleeve
Station 5, plastic ring installation station 6, plastic washers installation station 7, copperhead installation station 8, discharge station 9 are installed；The straight line
Transport establishment 2 includes the pushing ram 21 of bilateral reciprocation, drives the first driving means of the side-to-side movement of pushing ram 21,
Two pieces of supporting plates 22 of the front and rear sides of pushing ram 21 are installed in, drive the second of the oscilaltion of supporting plate 22 to drive dress
Put；The clamping plate 23 being fixedly connected above the supporting plate 22 and with frame 1；It is provided with the upper surface of pushing ram 21
Multiple magnetic core resettlement grooves 211 of uniform intervals distribution, the position of magnetic core resettlement groove 211 is all provided with described in the face of supporting plate 22
Magnetic core support slot 221 is equipped with, the position of magnetic core support slot 221 is provided with magnetic core clamping slot described in the face of clamping plate 23
231；When the linear transport mechanism 2 works, the first driving means drive distance of the movement of pushing ram 21 etc. every time
Spacing between the two neighboring center of magnetic core resettlement groove 211.When the linear transport mechanism 2 transports magnetic core, the magnetic core enters
Axle center is first delivered in 21 left end of pushing ram, first magnetic core resettlement groove 211 by material station 3, then the first driving dress
Put the driving pushing ram 21 and magnetic core moves right, then second drive device drives the supporting plate 22 to move up, institute
State magnetic core support slot 221 and magnetic core pop-up is departed from into magnetic core resettlement groove 211, and be clamped in magnetic core support slot 221 and magnetic core clamping slot
Between 231, then the pushing ram 21 is moved to the left reset, and then next magnetic core is again introduced into the left end of pushing ram 21
In one magnetic core resettlement groove 211, while the supporting plate 22 moves down reset, and a upper magnetic core drops into the pushing ram about 21
Inside one magnetic core resettlement groove 211；Therefore, repeat above-mentioned action, magnetic core will endlessly along the pushing ram 21 to
Move right and be delivered to follow-up axle center installation station 4, rubber sleeve installation station 5, plastic ring installation station 6, plastic washers installation
Station 7, copperhead installation station 8, discharge station 9, to complete the installation of subsequent parts and blanking.It should be noted that carrying out axle
During the installation of the parts such as the heart, rubber sleeve, it should enter when magnetic core is clamped between magnetic core support slot 221 and magnetic core clamping slot 231
OK, because now magnetic core is in clamped condition, position skew will not occur because of installation extruding force when mounted；And in order to save
Time, shorten the production cycle, improve efficiency, station 4 is installed in the axle center, rubber sleeve installs station 5, plastic ring installs station 6,
Plastic washers installation station 7, copperhead installation station 8 can be operated simultaneously.
Therefore the present invention can be automatically performed the assembly working of core assembly, whole without manually participating in, and reduce worker
Labor intensity, it is possible to prevente effectively from worker's hand firmly fatigue damage for bringing for a long time, can also effectively avoid human contact
Grease, prevent from corroding skin, improve the work health status of worker；Moreover, compared with using the magnetic core kludge of dispenser,
Its space-consuming is smaller, is easy to make full use of the workshop confined space；The interval time between multiple stations is may be omitted with, is lifted
The packaging efficiency of magnetic core, reduce production cost.Meanwhile the peace of the invention for only needing an equipment to complete whole core assembly
Dress, it is possible to reduce number of devices, reduce equipment cost.
In order that the pushing ram 21 can realize bilateral reciprocation, the linear transport mechanism 2 also includes fixation
The slide rail 24 being connected in the frame 1, the pushing ram 21 is slidingly connected on the slide rail 24, in the present embodiment
In, it is preferable that the first driving means are the first cylinder 25, and the cylinder body of first cylinder 25 is fixedly connected with frame 1, living
Stopper rod is fixedly connected with the pushing ram 21.Certainly cam machine can also be selected according to actual conditions, the first driving means
The other kinds of drive mechanism such as structure, rackwork.
In order to realize the oscilaltion of the supporting plate 22, specifically, two pieces of lower ends of supporting plate 22 are both connected to support
On frame 26, the bracket 26, which slides up and down to, is connected to frame 1；In this embodiment, it is preferred that second drive device is
Second cylinder 27, the cylinder body of second cylinder 27 is fixedly connected with frame 1, piston rod upper end is connected with the bracket 26.When
The other kinds of driving machines such as cam mechanism, rackwork so can also be selected according to actual conditions, second drive device
Structure.
Reference picture 1, Fig. 4, when the core assembly of installation is transported to the discharge station through the linear transport mechanism 2
When 9, in order to which core assembly is taken out out of described magnetic core resettlement groove 211, the discharge station 9 includes material fetching mechanism 9a, institute
State material fetching mechanism 9a and include the rotating turret 91 being rotatably connected in the frame 1, drive the 3rd of the rotation of rotating turret 91
Drive device, the clamp device 92 being connected to slidingly back and forth on the rotating turret 91, drive what the clamp device 92 slided
Four-drive device.During blanking, the 3rd drive device drives the rotating turret 91 to rotate, and is located at the clamp device 92
Immediately ahead of the magnetic core support slot 221, then the four-drive device drives the clamp device 92 to move forward, Ran Housuo
State clamp device 92 and clamp the core assembly being located in the magnetic core resettlement groove 211, then the four-drive device driving institute
State clamp device 92 and be moved rearwards the taking-up out of described magnetic core resettlement groove 211 by core assembly, then the 3rd drive device
Driving the rotating turret 91 to rotate makes the clamp device 92 drive the folder towards underface, the last four-drive device
Take device 92 to move down and put down material.In the present embodiment, specifically, the rotating turret 91, which includes, is rotatably installed in the machine
Rotating shaft on frame 1, the 3rd drive device, which includes, is sleeved on the rotating shaft gear 93, and cylinder body is fixed with the frame 1
3rd cylinder 94 of connection, the piston rod of the 3rd cylinder 94 are connected with the rack 95 engaged with the gear 93, therefore institute
The piston rod for stating the 3rd cylinder 94 stretches out or when withdrawing the rotating turret 91 will be driven to rotate.Certainly can be with according to actual conditions
Other similar driving structures such as the rotation of rotating turret 91 are directly driven using motor.The four-drive device includes cylinder
The 4th cylinder 96 that body is fixedly connected with the rotating turret 91, the piston rod and the clamp device 92 of the 4th cylinder 96 are solid
Fixed connection；Certainly according to thing situation, four-drive device can also use other classes such as cam mechanism, screw mechanism
The mechanism of type.
Reference picture 1, Fig. 5, for the ease of collecting core assembly and transporting core assembly to other assemblings of line downstream
Equipment, the discharge station 9, which also includes, collects transport establishment 9b, and the collection transport establishment 9b is located under the rotating turret 91
The charging tray 97 of side, the charging tray conveying arrangement 98 for driving the charging tray 97 to move forward and backward.Multiple magnetic cores are offered on the charging tray 97
Mounting hole 971, the magnetic core mounting hole 971 are evenly distributed；In the present embodiment, the clamp device 92 can grip more simultaneously
Core assembly in individual magnetic core resettlement groove 211, the quantity of each row's magnetic core mounting hole 971 of charging tray 97 are and clamp device 92
The magnetic core quantity of gripping is corresponding, and the clamp device 92 can't change magnetic core during core assembly is clamped
The relative position of inter-module, thus the distance of two neighboring core assembly be to maintain it is constant, and equal to two neighboring magnetic core pacify
The spacing between the center of groove 211 is put, therefore in order to which each core assembly to be correctly placed on to corresponding magnetic core mounting hole 971
It is interior, the distance between adjacent described center of magnetic core mounting hole 971 of two row should be equal to the two neighboring center of magnetic core resettlement groove 211 it
Between spacing；And when often carrying out a blanking action, the charging tray conveying arrangement 98 drives the charging tray 97 to move adjacent two
The distance between center of magnetic core mounting hole 971 is arranged, during ensuring each blanking, core assembly can be put into same row's magnetic core peace
Fill in hole 971.
Reference picture 1, in order to realize the charging of magnetic core, in this embodiment, it is preferred that, the magnetic core feed station 3 includes
There is left and right to extend and the feed rail 31 that tilts down of right-hand member, during original state, the right-hand member of feed rail 31 is located at the pushing ram
The surface of 21 first magnetic core resettlement groove 211 of left end.So axle center can is endlessly rolled along the feed rail 31
Move inside 21 left end of pushing ram, first magnetic core resettlement groove 211.
Reference picture 1, Fig. 6, in order to realize the installation in the axle center, in the present embodiment, and specifically, the axle center erector
Position 4 includes positioned at the front side of clamping plate 23 and the axle center loading bay 41 being fixedly connected with frame 1, passes through the first feed lead rail
42 vibration feeding discs 43 being connected with the axle center loading bay 41, the 5th cylinder 44 that cylinder body is fixedly connected with frame 1；The axle
The first discharging opening of one of them magnetic core clamping slot 231 of face is provided with heart loading bay 41, the 5th cylinder 44
Axle center is promoted to pass through first discharging opening when piston rod stretches out.When installing the axle center, the vibration feeding disc 43 is first by axle
The first feed lead rail of the heart channel of Hang-Shaoyin 42 is transported in axle center loading bay 41, then the piston rod of the 5th cylinder 44 by axle center from described
Release and extruded on the iron core of core center in first discharging opening, complete axle center installation, last 5th cylinder 44
Piston rod be retracted into initial position.Certainly according to the needs of actual conditions, can also use cam mechanism, screw body etc. its
The mechanism of his type is by axle center extruding on the iron core of core center.
Similar, the rubber sleeve installation station 5, plastic ring installation station 6, plastic washers installation station 7, copperhead installation
The structure of station 8 and axle center installation station 4 are essentially identical, simply need according to structure and size specification and installation extruding
The difference of power selects different loading bay and cylinder.
Reference picture 7, the oiling on magnetic core is needed before axle center is installed, in order to install, therefore the magnetic core feeder
Oiling station 10 is provided between position 3 and axle center installation station 4.It is solid with frame 1 that the oiling station 10 includes cylinder body
Surely the 6th cylinder 101 connected, the oil injection head 102 being connected with the piston rod of the 6th cylinder 101.It is described when carrying out oiling
6th cylinder 101 first drives the oil injection head 102 then to carry out oiling again close to magnetic core.Certainly according to actual conditions, in order that
The oil injection head 102 can also use the drive mechanisms such as cam mechanism, screw body to drive the oil injection head 102 close to magnetic core
Motion.
The better embodiment of the simply present invention described above, but the present invention is not limited to above-described embodiment, if its with
Any same or similar means reach the technique effect of the present invention, should all fall under the scope of the present invention.
Claims (10)
- A kind of 1. magnetic core automatic assembling, it is characterised in that：Include rack-mounted linear transport mechanism, along described straight Magnetic core feed station that line transport establishment sets gradually from left to right, axle center installation station, rubber sleeve installation station, plastic ring peace Fill station, plastic washers installation station, copperhead installation station, discharge station；It is reciprocal that the linear transport mechanism includes left and right The pushing ram of motion, the first driving means of the pushing ram side-to-side movement are driven, be installed in the pushing ram front and rear sides Two pieces of supporting plates, the second drive device of the supporting plate oscilaltion is driven, consolidated above the supporting plate and with frame Surely the clamping plate connected；Multiple magnetic core resettlement grooves of uniform intervals distribution, the branch are provided with the pushing ram upper surface The position of magnetic core resettlement groove described in fagging face is provided with magnetic core support slot, magnetic core support slot described in the clamping plate face Position is provided with magnetic core clamping slot.
- A kind of 2. magnetic core automatic assembling according to claim 1, it is characterised in that：The linear transport mechanism also includes There is the slide rail being fixedly connected in the frame, the pushing ram is slidingly connected on the slide rail, and described first drives Dynamic device is the first cylinder, and the cylinder body of first cylinder is fixedly connected with frame, and piston rod is fixedly connected with the pushing ram.
- A kind of 3. magnetic core automatic assembling according to claim 1, it is characterised in that：Two pieces of supporting plate lower ends connect It is connected on bracket, the bracket, which slides up and down to, is connected to frame, and second drive device is the second cylinder, second gas The cylinder body of cylinder is fixedly connected with frame, piston rod upper end is connected with the bracket.
- 4. according to a kind of any described magnetic core automatic assemblings of claim 1-3, it is characterised in that：The discharge station includes There is material fetching mechanism, the material fetching mechanism includes the rotating turret being rotatably connected in the frame, drives the rotating turret to rotate The 3rd drive device, the clamp device being connected to slidingly back and forth on the rotating turret, drive what the clamp device slided Four-drive device.
- A kind of 5. magnetic core automatic assembling according to claim 4, it is characterised in that：The discharge station also includes receipts Collect transport establishment, the collection transport establishment includes the charging tray below the rotating turret, drives the charging tray is front and rear to transport Dynamic charging tray conveying arrangement.
- A kind of 6. magnetic core automatic assembling according to claim 5, it is characterised in that：Multiple magnetic are offered on the charging tray Core mounting hole, the magnetic core mounting hole is evenly distributed, and the distance between adjacent described magnetic core mounting hole center of two row is equal to adjacent Spacing between two magnetic core placement groove centers.
- 7. according to a kind of any described magnetic core automatic assemblings of claim 1-3, it is characterised in that：The magnetic core feed station Include left and right extension and the feed rail that tilts down of right-hand member, during original state, the feed rail right-hand member is located at the pushing ram The surface of first magnetic core resettlement groove of left end.
- 8. according to a kind of any described magnetic core automatic assemblings of claim 1-3, it is characterised in that：The axle center is installed by station Include the axle center loading bay being fixedly connected on front side of the clamping plate and with frame, pass through the first feed lead rail and the axle The vibration feeding disc of heart loading bay connection, the 5th cylinder that cylinder body is fixedly connected with frame；It is provided with the axle center loading bay First discharging opening of one of them magnetic core clamping slot of face, axle center is promoted to pass through when the piston rod of the 5th cylinder stretches out First discharging opening.
- 9. according to a kind of any described magnetic core automatic assemblings of claim 1-3, it is characterised in that：The magnetic core feed station Oiling station is provided between station is installed with the axle center.
- A kind of 10. magnetic core automatic assembling according to claim 9, it is characterised in that：The oiling station includes cylinder The 6th cylinder that body is fixedly connected with frame, the oil injection head being connected with the 6th cylinder piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710882040.7A CN107717436A (en) | 2017-09-26 | 2017-09-26 | A kind of magnetic core automatic assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710882040.7A CN107717436A (en) | 2017-09-26 | 2017-09-26 | A kind of magnetic core automatic assembling |
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| Publication Number | Publication Date |
|---|---|
| CN107717436A true CN107717436A (en) | 2018-02-23 |
Family
ID=61206988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710882040.7A Pending CN107717436A (en) | 2017-09-26 | 2017-09-26 | A kind of magnetic core automatic assembling |
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| Country | Link |
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| CN (1) | CN107717436A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108853642A (en) * | 2018-07-19 | 2018-11-23 | 阿为特自动化科技（常熟）有限公司 | A kind of medicine storing bag expansion set mechanism for analgesia pump |
| CN111223659A (en) * | 2020-04-07 | 2020-06-02 | 佛山市南海矽钢铁芯制造有限公司 | Magnetic core storage and feeding mechanism of automatic rectangular magnetic core extrusion molding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108853642A (en) * | 2018-07-19 | 2018-11-23 | 阿为特自动化科技（常熟）有限公司 | A kind of medicine storing bag expansion set mechanism for analgesia pump |
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| CN111223659A (en) * | 2020-04-07 | 2020-06-02 | 佛山市南海矽钢铁芯制造有限公司 | Magnetic core storage and feeding mechanism of automatic rectangular magnetic core extrusion molding machine |
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Application publication date: 20180223 |
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| RJ01 | Rejection of invention patent application after publication |