CN207756516U - A kind of online defect detecting device of high temperature shaft forgings - Google Patents
A kind of online defect detecting device of high temperature shaft forgings Download PDFInfo
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- CN207756516U CN207756516U CN201721785124.0U CN201721785124U CN207756516U CN 207756516 U CN207756516 U CN 207756516U CN 201721785124 U CN201721785124 U CN 201721785124U CN 207756516 U CN207756516 U CN 207756516U
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- shaft member
- high temperature
- transport mechanism
- shaft
- member transport
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Abstract
The utility model discloses a kind of online defect detecting devices of high temperature shaft forgings, feature be include rack and the feeding track, shaft member transport mechanism, synchronous laser detection mechanism and the discharge sorting mechanism that are arranged in rack, feeding track is located at the input end of shaft member transport mechanism, discharge sorting mechanism is located at the outlet end of shaft member transport mechanism, synchronous laser detection mechanism is located at the surface of shaft member transport mechanism, and is moved synchronously with shaft member transport mechanism；Advantage is that the high temperature shaft forgings in process are sent in shaft member transport mechanism, synchronous laser detection mechanism is moved synchronously with shaft member transport mechanism, and defects detection is carried out to high temperature shaft forgings, it realizes the on-line continuous formula defects detection of high temperature shaft forgings, timely the shaft forgings of anti-stop-band defect enter next production link, improve the yield rate and detection efficiency of high temperature shaft forgings.
Description
Technical field
The utility model is related to the defects detections of product more particularly to a kind of online defects detection of high temperature shaft forgings to fill
It sets.
Background technology
For the defects detection of workpiece, two kinds of on-line checking and offline inspection can be divided into according to its machining state, it is offline to examine
The workpiece for being primarily referred to as to process is surveyed, relevant defect inspection is carried out to finished product with special inspecting equipment by professional technician
It surveys.And on-line checking have higher detection efficiency, using detection device directly in the process of workpiece to workpiece into
Row defects detection, shortens detection time, improves detection efficiency, and can directly analyze workpiece and whether there is defect,
In order to be further processed to workpiece.
Currently, the shaft forgings come out by Regularity of Workpiece of Cross Wedge Rolling, more and more for its demand, therefore to its processing request
Also corresponding to improve.Since shaft forgings are in Regularity of Workpiece of Cross Wedge Rolling, it is at the condition of high temperature, and traditional detection technique is all difficult to fit
The detection of defect should be carried out in an environment of high temperature, and therefore, current high temperature shaft forgings can not also carry out the online real-time of defect
Detection.
Invention content
The technical problem to be solved by the utility model is to provide a kind of online defect detecting device of high temperature shaft forgings,
The detection and identification that high temperature shaft forgings in production process can be carried out with defect, under timely the shaft forgings of anti-stop-band defect enter
One production link, improves yield rate and detection efficiency.
Technical solution is used by the utility model solves above-mentioned technical problem：A kind of high temperature shaft forgings in line defect
Detection device, including rack and the feeding track, shaft member transport mechanism, the synchronous laser detection mechanism that are arranged in the rack
With discharge sorting mechanism, the feeding track is located at the input end of the shaft member transport mechanism, the discharge sorting machine
Structure is located at the outlet end of the shaft member transport mechanism, and the synchronization laser detection mechanism is located at the shaft member transport mechanism
Surface, and moved synchronously with the shaft member transport mechanism.
Further, the shaft member transport mechanism includes first motor, the first synchronous belt and multiple first gears, described
First gear connect with the gantry rotation, first synchronous belt is meshed with the first gear, described
The output shaft of first motor is fixedly and coaxially connected with the first gear described in one of them, the outer surface of first synchronous belt
It is provided with multiple evenly distributed grooves for placing shaft member to be measured.
Further, the synchronization laser detection mechanism includes the second motor, the second synchronous belt and multiple second gears,
The second gear is connect with the gantry rotation, and second synchronous belt is meshed with the second gear, institute
The output shaft of the second motor stated is fixedly and coaxially connected with the second gear described in one of them, outside second synchronous belt
Surface is fixedly installed multigroup laser detector being spaced apart, and the laser detector described in every group is respectively positioned on described recessed
The surface of slot, the laser detector include laser exciter and laser detector.
Further, the discharge sorting mechanism includes twilight orbit, the first discharging track and the second discharging track, institute
The first discharging track and second discharging track stated face setting up and down, the twilight orbit are located at described first
Between discharging track and the shaft member transport mechanism, it is provided with below the twilight orbit and drives upside down mechanism.
Further, the described mechanism that drives upside down includes the hydraulic cylinder or cylinder being vertically arranged, the hydraulic cylinder or
The piston rod of cylinder is fixedly connected with the twilight orbit.
Further, the twilight orbit is inclined-plane or recessed arcwall face.
Further, the feeding track is recessed arcwall face close to one end of the shaft member transport mechanism, with
Slow down the falling speed of shaft member, reduces impact of the shaft member to shaft member transport mechanism.
Compared with prior art, it is passed the utility model has the advantages that the high temperature shaft forgings in process are sent to shaft member
It send in mechanism, synchronous laser detection mechanism is moved synchronously with shaft member transport mechanism, and carries out defects detection to high temperature shaft forgings, can
One of realize the on-line continuous formula defects detection of high temperature shaft forgings, and can be used as in shaft forgings production line process,
Timely the shaft forgings of anti-stop-band defect enter next production link, improve the yield rate and detection efficiency of high temperature shaft forgings.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model；
Fig. 2 is the front view of the utility model.
Specific implementation mode
The utility model is described in further detail below in conjunction with attached drawing embodiment.
As shown, a kind of online defect detecting device of high temperature shaft forgings, including rack 1 and it is arranged in rack 1
Feeding track 2, shaft member transport mechanism, synchronous laser detection mechanism and discharge sorting mechanism, feeding track 2 are located at shaft member conveyer
The input end of structure, feeding track 2 are recessed arcwall face 21, synchronous laser detection mechanism position close to one end of shaft member transport mechanism
It is moved synchronously in the surface of shaft member transport mechanism, and with shaft member transport mechanism, discharge sorting mechanism is located at shaft member transport mechanism
Outlet end；
Shaft member transport mechanism includes first motor（It is not shown in figure）, the first synchronous belt 3 and multiple first gears 4, first
Gear 4 is rotatablely connected with rack 1, and the first synchronous belt 3 is meshed with first gear 4, first motor（It is not shown in figure）Output
Axis is fixedly and coaxially connected with one of first gear 4, and the outer surface of the first synchronous belt 3 is provided with multiple evenly distributed be used for
The groove 31 of shaft member to be measured is placed, synchronous laser detection mechanism includes the second motor（It is not shown in figure）, the second synchronous belt 5 and more
A second gear 6, second gear 6 are rotatablely connected with rack 1, and the second synchronous belt 5 is meshed with second gear 6, the second motor（Figure
In do not show）Output shaft be fixedly and coaxially connected with one of second gear 6, the fixed setting of the outer surface of the second synchronous belt 5
It includes laser exciter 7 and laser detector 8 to have multigroup laser detector being spaced apart, laser detector, and every group is swashed
Optical detection device is respectively positioned on the surface of groove 31；
Discharge sorting mechanism includes twilight orbit 9, the first discharging track 10 and the second discharging track 11, the first discharging track
10 and about 11 face of the second discharging track setting, twilight orbit 9 between the first discharging track 10 and the first synchronous belt 3,
Twilight orbit 9 is inclined-plane or recessed arcwall face, and the lower section of twilight orbit 9, which is provided with, drives upside down mechanism, drives upside down mechanism
Including the hydraulic cylinder being vertically arranged or cylinder 12, the piston rod of hydraulic cylinder or cylinder 12 is fixedly connected with twilight orbit 9.
In above-described embodiment, the course of work of the online defect detecting device is：Control first motor and the second motor
Rotating speed makes the first synchronous belt 3 and the second synchronous belt 5 be run with identical speed, and every group of laser detector is respectively positioned on its phase
Then high temperature shaft member to be detected is sent into the first synchronous belt 3 by the surface of corresponding groove 31 continually by feeding track 2
Groove 31 in, be located at the laser detector right over groove 31 and defects detection carried out to high temperature shaft member, and laser detection fills
It sets the high temperature shaft member detected with it and is in opposing stationary state, realize the synchronous operation of entire detection process；Laser is examined
It surveys the detection signal that device is fed back to be analyzed, if it is detected that high temperature shaft member existing defects, control hydraulic cylinder or cylinder 12
It drives twilight orbit 9 to decline, so that twilight orbit 9 is docked with the second discharging track 11, underproof high temperature shaft member passes through transition rail
Road 9 and the second discharging track 11 are fallen into defective work collecting region, if the detection of high temperature shaft member is qualified, control hydraulic cylinder or cylinder
12 drive twilight orbit 9 to rise, and so that twilight orbit 9 is docked with the first discharging track 10, qualified high temperature shaft member passes through transition rail
Road 9 and the first discharging track 10 are fallen into certified products collecting region.
Claims (7)
1. a kind of online defect detecting device of high temperature shaft forgings, it is characterised in that including rack and be arranged in the rack
Feeding track, shaft member transport mechanism, synchronous laser detection mechanism and discharge sorting mechanism, the feeding track is located at described
Shaft member transport mechanism input end, the discharge sorting mechanism is located at the outlet end of the shaft member transport mechanism, described
Synchronization laser detection mechanism be located at the surface of the shaft member transport mechanism, and fortune synchronous with the shaft member transport mechanism
It is dynamic.
2. a kind of online defect detecting device of high temperature shaft forgings as described in claim 1, it is characterised in that：The shaft member
Transport mechanism includes first motor, the first synchronous belt and multiple first gears, the first gear and the gantry rotation
Connection, first synchronous belt is meshed with the first gear, the output shaft of the first motor and one of them
The first gear is fixedly and coaxially connected, and the outer surface of first synchronous belt is provided with multiple evenly distributed for putting
Set the groove of shaft member to be measured.
3. a kind of online defect detecting device of high temperature shaft forgings as claimed in claim 2, it is characterised in that：The synchronization
Laser detection mechanism includes the second motor, the second synchronous belt and multiple second gears, the second gear and the rack
Rotation connection, second synchronous belt is meshed with the second gear, the output shaft of second motor and wherein
Second gear described in one is fixedly and coaxially connected, and the outer surface of second synchronous belt is fixedly installed multigroup be spaced apart
Laser detector, the laser detector described in every group is respectively positioned on the surface of the groove, the laser detection
Device includes laser exciter and laser detector.
4. a kind of online defect detecting device of high temperature shaft forgings as described in claim 1, it is characterised in that：The discharging
Mechanism for sorting includes twilight orbit, the first discharging track and the second discharging track, first discharging track and described
Face setting, the twilight orbit are located at first discharging track and the shaft member conveyer to two discharging tracks up and down
Between structure, it is provided with below the twilight orbit and drives upside down mechanism.
5. a kind of online defect detecting device of high temperature shaft forgings as claimed in claim 4, it is characterised in that：Above and below described
Driving mechanism includes the hydraulic cylinder or cylinder being vertically arranged, the piston rod and the twilight orbit of the hydraulic cylinder or cylinder
It is fixedly connected.
6. a kind of online defect detecting device of high temperature shaft forgings as claimed in claim 4, it is characterised in that：The transition
Track is inclined-plane or recessed arcwall face.
7. a kind of online defect detecting device of high temperature shaft forgings as described in claim 1, it is characterised in that：The feeding
Track is recessed arcwall face close to one end of the shaft member transport mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721785124.0U CN207756516U (en) | 2017-12-19 | 2017-12-19 | A kind of online defect detecting device of high temperature shaft forgings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721785124.0U CN207756516U (en) | 2017-12-19 | 2017-12-19 | A kind of online defect detecting device of high temperature shaft forgings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207756516U true CN207756516U (en) | 2018-08-24 |
Family
ID=63187271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721785124.0U Active CN207756516U (en) | 2017-12-19 | 2017-12-19 | A kind of online defect detecting device of high temperature shaft forgings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207756516U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246649A (en) * | 2017-12-19 | 2018-07-06 | 宁波大学 | A kind of online defect detecting device of high temperature shaft forgings |
| CN112945972A (en) * | 2021-01-29 | 2021-06-11 | 徐州科瑞矿业科技有限公司 | Steel wire rope state detection device and method based on machine vision |
-
2017
- 2017-12-19 CN CN201721785124.0U patent/CN207756516U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246649A (en) * | 2017-12-19 | 2018-07-06 | 宁波大学 | A kind of online defect detecting device of high temperature shaft forgings |
| CN112945972A (en) * | 2021-01-29 | 2021-06-11 | 徐州科瑞矿业科技有限公司 | Steel wire rope state detection device and method based on machine vision |
| CN112945972B (en) * | 2021-01-29 | 2022-04-15 | 徐州科瑞矿业科技有限公司 | Steel wire rope state detection device and method based on machine vision |
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