CN207779960U - A kind of full-automatic eddy current detecting equipment of copper rod - Google Patents
A kind of full-automatic eddy current detecting equipment of copper rod Download PDFInfo
- Publication number
- CN207779960U CN207779960U CN201820190800.8U CN201820190800U CN207779960U CN 207779960 U CN207779960 U CN 207779960U CN 201820190800 U CN201820190800 U CN 201820190800U CN 207779960 U CN207779960 U CN 207779960U
- Authority
- CN
- China
- Prior art keywords
- stock shelf
- copper rod
- eddy current
- host
- feeding transmission
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of full-automatic eddy current detecting equipments of copper rod, including stock shelf, detect host component, blanking rack, it is provided with copper rod above the stock shelf, feeding transmission chain is additionally provided on the stock shelf, the feeding transmission chain is located at the lower section of copper rod, optoelectronic switch detector is provided on the slope of the stock shelf, and it is provided with feeding transmission line above the slope of stock shelf, feeding transmission scroll wheel is provided on the feeding transmission line, the side of the stock shelf is provided with blanking rack, detection host component is provided between the stock shelf and blanking rack；The utility model product quality grade that comes into operation can be distinguished effectively, eddy-current instrument software adjustment detection sensitivity mode can be passed through, it is detected by consumer product credit rating requirement, and sort out, in industry there are no the case equipment of same type, the utility model is significantly improved and improves to bar detection device automation control appliance movement structure mode.
Description
Technical field
The utility model belongs to copper rod detection technique field, and in particular to a kind of full-automatic eddy current detecting equipment of copper rod.
Background technology
Copper rod is divided into hexagon copper rod and pole, and copper rod is to produce the important process component of very more equipment and consumer electrical
The important processing raw material of equipment adapter, the performance of these parts directly draw the service life and work for ringing equipment overall work
The performance of work, machinery is during operating once there is fracture consequence and its serious.So before dispatching from the factory to copper rod raw material
Detection is very crucial, the major defects inspection such as stomata that inside generates when crackle and casting and forming especially inside copper rod
It surveys.And for the detection of copper rod material, internal defect with the naked eye can not directly be seen, when internal defect
Extending to outside is, then this part has generated serious fatal defect or failure, is often done for already, therefore
Product quality is improved, guarantee is important.
Currently, market is that had various metal defect detection equipment, and various defect-detecting equipments are different to the flaw detection principle of metal, needle
It is also different to the scar situation of flaw detection.As used to obtain more magnetic powder inspection on the market, he is the macroscopic means of auxiliary,
It is final that personnel is still needed to confirm work, it is difficult to realize batch-automated detection means, magnetic powder inspection, which also has, generates chemical contamination.
Also ultrasound detection is detected a flaw, and ultrasound detection, which needs to be immersed in inside the couplant of auxiliary, to be detected, if to be designed to automatic
Change detection device cost all at million yuan or more, this equipment cost is not that ordinary enterprises can bear.
Also it is exactly ray detection flaw detection, radiographic inspection can only could carry out inside closed laboratory, and ray
Detection has Radiation On Human health to draw, and sound is very big, and detection efficiency and the low production high-volume scale that is not used to use.Using whirlpool
Stream detection is most suitable technology, also needs to mix perfect the Automation Design control technology scheme certainly.
Utility model content
To solve the problems mentioned above in the background art.The utility model provides a kind of full-automatic EDDY CURRENT of copper rod
Equipment disclosure satisfy that the pole of 10-60mm and hexagon copper rod comprehensively detect.
To achieve the above object, the utility model provides the following technical solutions：A kind of full-automatic eddy current detecting equipment of copper rod,
Including stock shelf, detection host component, blanking rack, it is provided with copper rod above the stock shelf, is also set up on the stock shelf
There are feeding transmission chain, the feeding transmission chain to be located at the lower section of copper rod, being provided with photoelectricity on the slope of the stock shelf opens
Detector is closed, and feeding transmission line is provided with above the slope of stock shelf, feeding transmission rolling is provided on the feeding transmission line
The side of driving wheel, the stock shelf is provided with blanking rack, and detection host component is provided between the stock shelf and blanking rack；
The detection host component include the first host press nips, guide roller, eddy current probe, the second host press nips,
Detect host power motor；Wherein, the detection host component is provided with guide roller, the guiding close to the side of stock shelf
Side of the idler wheel far from stock shelf is provided with the first host press nips, and the side of the first host press nips is provided with vortex and visits
The side of head, the eddy current probe is provided with the second host press nips, and detection is provided with below the first host press nips
Host power motor is provided with rolling bearing in the detection host component；
The blanking rack includes blanking sorting cylinder, NonConforming Parts Area, blanking rack scroll wheel, certified products area, folding and unfolding suspender belt
Motor；Wherein, the blanking sorting cylinder is arranged close to the side of detection host component, blanking is provided in the blanking rack
The side of frame scroll wheel, the blanking rack scroll wheel is provided with NonConforming Parts Area, and the other side of blanking rack scroll wheel is provided with
Certified products area is provided with folding and unfolding suspender belt motor above the certified products area.
Preferably, the feeding transmission scroll wheel is provided with six groups altogether, and is connected with chain drive by motor.
Preferably, the detection host power motor is rotatablely connected with rolling bearing by belt, and the rolling bearing is total
There are six settings, and transmits the highly consistent of scroll wheel with feeding.
Preferably, it is both provided in the NonConforming Parts Area and certified products area and hangs strap suspension.
Preferably, it is described hang strap suspension be provided with several groups, hung described in several groups strap suspension between connected by strap
Spindle is cascaded, and is rotatablely connected by belt between strap connecting shaft and folding and unfolding suspender belt motor.
Compared with prior art, the utility model has the beneficial effects that：
The utility model has filled up the blank in industry, improves and is formerly only available by macroscopic mode, reduces personnel
That labor to be moved to copper rod heaviness, are truly realized the detection of automation, product quality detection process is effectively controlled, and
Can with valid data inquire in detail record, and the utility model realize hexagon with circle copper bar material can be same set of
Equipment detects together, and the detection that copper bar material product all produces batch, and the utility model are realized by the utility model
Detection speed can reach 50 meters of speed per minute, meet the needs of production capacity；The utility model comes into operation product matter
Amount grade can be distinguished effectively, can be by eddy-current instrument software adjustment detection sensitivity mode, by consumer product quality
Class requirement detects, and sorts out, and in industry there are no the case equipment of same type, the utility model is to bar detection device
Automation control appliance movement structure mode is significantly improved and improves.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model stock shelf；
Fig. 3 is the structural schematic diagram of the utility model blanking rack；
In figure：1, stock shelf；2, feeding transmission chain；3, copper rod；4, feeding transmission line；5, feeding transmits scroll wheel；6、
First host press nips；7, guide roller；8, eddy current probe；9, the second host press nips；10, host power motor is detected；11、
Blanking sorts cylinder；12, NonConforming Parts Area；13, blanking rack scroll wheel；14, certified products area；15, strap suspension is hung；16, folding and unfolding
Suspender belt motor；17, strap connecting shaft.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the utility model provides following technical scheme：A kind of full-automatic eddy current detecting equipment of copper rod, packet
Stock shelf 1, detection host component, blanking rack are included, the top of stock shelf 1 is provided with copper rod 3, feeding is additionally provided on stock shelf 1
Transmission chain 2, feeding transmission chain 2 are located at the lower section of copper rod 3, and optoelectronic switch detector is provided on the slope of stock shelf 1, and
It is provided with feeding transmission line 4 above the slope of stock shelf 1, feeding transmission scroll wheel 5, stock shelf 1 are provided on feeding transmission line 4
Side be provided with blanking rack, detection host component is provided between stock shelf 1 and blanking rack；
Detect host component include the first host press nips 6, guide roller 7, eddy current probe 8, the second host press nips 9,
Detect host power motor 10；Wherein, detection host component is provided with guide roller 7, guide roller close to the side of stock shelf 1
7 sides far from stock shelf 1 are provided with the first host press nips 6, and the side of the first host press nips 6 is provided with eddy current probe 8,
The side of eddy current probe 8 is provided with the second host press nips 9, and the lower section of the first host press nips 6 is provided with detection host power
Motor 10 detects and is provided with rolling bearing in host component；
Blanking rack includes blanking sorting cylinder 11, NonConforming Parts Area 12, blanking rack scroll wheel 13, certified products area 14, folding and unfolding
Suspender belt motor 16；Wherein, blanking sorting cylinder 11 is arranged close to the side of detection host component, blanking is provided in blanking rack
The side of frame scroll wheel 13, blanking rack scroll wheel 13 is provided with NonConforming Parts Area 12, and the other side of blanking rack scroll wheel 13 is set
It is equipped with certified products area 14, the top in certified products area 14 is provided with folding and unfolding suspender belt motor 16.
In the present embodiment, feeding transmission scroll wheel 5 is provided with six groups altogether, and is connected with chain drive by motor.
In the present embodiment, detection host power motor 10 is rotatablely connected with rolling bearing by belt, and rolling bearing is total
There are six settings, and transmits the highly consistent of scroll wheel 5 with feeding.
In the present embodiment, it is both provided in NonConforming Parts Area 12 and certified products area 14 and hangs strap suspension 15.
In the present embodiment, it hangs strap suspension 15 and is provided with several groups, several groups pass through strap between hanging strap suspension 15
Connecting shaft 17 is cascaded, and is rotatablely connected by belt between strap connecting shaft 17 and folding and unfolding suspender belt motor 16.
The operation principle and process for using of the utility model：The copper rod 3 of entire bundle is placed on stock shelf 1, it is upper by eight groups
Expect 2 roller transfer of transmission chain, being transmitted to slope position in feeding has optoelectronic switch detection, transmission chain when having checked copper rod
Stopping acts.When feeding is transmitted to slope position and has copper rod, material cylinder movement is pulled out, five have been mounted side by side in 1 position of stock shelf
A the same pulls out material cylinder while acting, and can protect the stationarity of feeding in this way.It is rolled to feeding transmission line 4 by pulling out material copper rod
On, after six groups of feedings transmission scroll wheels 5 are equipped on transmission line by motor and chain-driving, scroll wheel is not cylindrical, when
Hexagonal copper rod is fallen can automatically correct angle direction when on scroll wheel.It is acted simultaneously in six groups of feeding transmission scroll wheels 5
When, the copper rod on transmission line is transmitted can forward.Guide roller 7 is also equipped on stock shelf 1, guide roller 7 can lead to
Handle adjustment width is crossed, when copper rod 3 is by guide roller 7, the guiding that swings that copper rod is generated when transmitting material can be fixed
Effect.Copper rod 3 is transmitted to detection host machine part and is detected work.Detecting host, there are six rolling bearings to roll work, height
Consistent with feeding transmission scroll wheel 5, rolling bearing provides copper rod in host machine part power biography by detecting host power motor 10
It send, when copper rod 3 enters the first host press nips 6 of detection, 6 position of the first host press nips is equipped with optoelectronic switch, in photoelectricity
When switch lights, 6 cylinder pressing action of the first host press nips, at this moment the just no any shaking of copper rod 3, can steadily enter whirlpool
8 positions of stream probe carry out EDDY CURRENT flaw detection function, and in detection process, instrument can send out qualification and unqualified signal, unqualified
Signal can control blanking sorting cylinder 11 and need to execute qualified and underproof action.Enter the after copper rod 3 is by detection
When two host press nips 9,9 position of the second host press nips is equipped with optoelectronic switch, when optoelectronic switch lights, the second host pressure
9 cylinder pressing action of wheel group, at this moment just no any shaking can steadily run forward transmission to copper rod 3.When copper rod 3 passes through detection
Enter blanking rack after host, have in blanking rack scroll wheel 13 multigroup, copper rod 3 can be allow steadily to send, pass through photoelectricity
When detecting whole copper rod and being all transmitted to blanking rack, blanking sorts cylinder 11 and works.It can be by copper rod if copper rod is certified products cylinder
Inside material toggling to 14 location groove of certified products area.If cylinder can be by copper rod material toggling to defective work when copper rod detection is defective work
Inside 12 location groove of area.Two charge chutes all be using hang strap suspension 15, hang strap suspension 15 in this way can to avoid copper rod with
Steelframe collision generates damage.Blanking rack certified products area 14 is also equipped with folding and unfolding suspender belt motor 16 and controls work, passes through this motor
Rewinding groove height can be controlled, the difference in height that material toggling cylinder generates is reduced, accomplishes that copper rod will not be damaged.Hang 15 installation of strap suspension
Have multigroup, multigroup strap that hangs all is cascaded by strap connecting shaft 17 by all synchronous controls of folding and unfolding suspender belt motor 16.It is whole
A detection process eddy-current instrument and the complete cooperation of electrical system program control.Eddy-current instrument can automatically generate detection case
Examining report：Detect batch, quantity, defects count etc..
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of full-automatic eddy current detecting equipment of copper rod, it is characterised in that：Including stock shelf（1）, detection host component, blanking
Frame, the stock shelf（1）Top be provided with copper rod（3）, the stock shelf（1）On be additionally provided with feeding transmission chain（2）, institute
State feeding transmission chain（2）Positioned at copper rod（3）Lower section, the stock shelf（1）Slope on be provided with optoelectronic switch detector,
And stock shelf（1）Slope above be provided with feeding transmission line（4）, the feeding transmission line（4）On be provided with feeding transmission rolling
Driving wheel（5）, the stock shelf（1）Side be provided with blanking rack, the stock shelf（1）Detection master is provided between blanking rack
Thermomechanical components；
The detection host component includes the first host press nips（6）, guide roller（7）, eddy current probe（8）, the second host pressure
Wheel group（9）, detection host power motor（10）；Wherein, the detection host component is close to stock shelf（1）Side be provided with and lead
Way roller（7）, the guide roller（7）Far from stock shelf（1）Side be provided with the first host press nips（6）, described first
Host press nips（6）Side be provided with eddy current probe（8）, the eddy current probe（8）Side be provided with the second host pinch roller
Group（9）, the first host press nips（6）Lower section be provided with detection host power motor（10）, the detection host component
On be provided with rolling bearing；
The blanking rack includes blanking sorting cylinder（11）, NonConforming Parts Area（12）, blanking rack scroll wheel（13）, certified products area
（14）, folding and unfolding suspender belt motor（16）；Wherein, the blanking sorts cylinder（11）It is arranged close to the side of detection host component,
Blanking rack scroll wheel is provided in the blanking rack（13）, the blanking rack scroll wheel（13）Side be provided with NonConforming Parts Area
（12）, and blanking rack scroll wheel（13）The other side be provided with certified products area（14）, the certified products area（14）Top setting
There is folding and unfolding suspender belt motor（16）.
2. the full-automatic eddy current detecting equipment of a kind of copper rod according to claim 1, it is characterised in that：The feeding transmission rolling
Driving wheel（5）It is provided with six groups altogether, and is connected with chain drive by motor.
3. the full-automatic eddy current detecting equipment of a kind of copper rod according to claim 1, it is characterised in that：The detection host is dynamic
Force motor（10）It is rotatablely connected by belt with rolling bearing, there are six the rolling bearing is arranged altogether, and transmits and roll with feeding
Driving wheel（5）It is highly consistent.
4. the full-automatic eddy current detecting equipment of a kind of copper rod according to claim 1, it is characterised in that：The NonConforming Parts Area
（12）With certified products area（14）On be both provided with hang strap suspension（15）.
5. the full-automatic eddy current detecting equipment of a kind of copper rod according to claim 4, it is characterised in that：It is described to hang strap suspension
（15）Several groups are provided with, strap suspension is hung described in several groups（15）Between pass through strap connecting shaft（17）It is cascaded, and
Strap connecting shaft（17）With folding and unfolding suspender belt motor（16）Between be rotatablely connected by belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820190800.8U CN207779960U (en) | 2018-02-05 | 2018-02-05 | A kind of full-automatic eddy current detecting equipment of copper rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820190800.8U CN207779960U (en) | 2018-02-05 | 2018-02-05 | A kind of full-automatic eddy current detecting equipment of copper rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207779960U true CN207779960U (en) | 2018-08-28 |
Family
ID=63211091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820190800.8U Expired - Fee Related CN207779960U (en) | 2018-02-05 | 2018-02-05 | A kind of full-automatic eddy current detecting equipment of copper rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207779960U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109961860A (en) * | 2019-03-28 | 2019-07-02 | 中核建中核燃料元件有限公司 | A kind of equipment and its detection method for nuclear fuel rod Surface testing |
| CN114655681A (en) * | 2021-12-23 | 2022-06-24 | 衡阳市金则利特种合金股份有限公司 | Feeding assembly and feeding method of round bar steel magnetic powder flaw detection system |
-
2018
- 2018-02-05 CN CN201820190800.8U patent/CN207779960U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109961860A (en) * | 2019-03-28 | 2019-07-02 | 中核建中核燃料元件有限公司 | A kind of equipment and its detection method for nuclear fuel rod Surface testing |
| CN114655681A (en) * | 2021-12-23 | 2022-06-24 | 衡阳市金则利特种合金股份有限公司 | Feeding assembly and feeding method of round bar steel magnetic powder flaw detection system |
| CN114655681B (en) * | 2021-12-23 | 2023-10-20 | 衡阳市金则利特种合金股份有限公司 | Loading assembly and loading method of round bar steel magnetic particle inspection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180828 Termination date: 20220205 |
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| CF01 | Termination of patent right due to non-payment of annual fee |