CN207147529U - A kind of engine line on-line checking servicing unit - Google Patents
A kind of engine line on-line checking servicing unit Download PDFInfo
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- CN207147529U CN207147529U CN201720904123.7U CN201720904123U CN207147529U CN 207147529 U CN207147529 U CN 207147529U CN 201720904123 U CN201720904123 U CN 201720904123U CN 207147529 U CN207147529 U CN 207147529U
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- rollgang
- proximity switch
- support platform
- firm banking
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Abstract
It the utility model is related to one kind and start machine detecting device, specifically a kind of engine line on-line checking servicing unit, belong to engine detection technique field.It includes transmission mechanism, conveying mechanism, detection conveying mechanism, firm banking, support platform, preceding rollgang and rear rollgang, firm banking is provided with transmission mechanism, the output end connection support platform of transmission mechanism, under transmission mechanism drive, support platform can move along firm banking length direction, conveying mechanism and detection conveying mechanism are provided with support platform side by side, the front and back end of firm banking is respectively equipped with preceding rollgang and rear rollgang.The utility model is simple in construction, compact, reasonable, the non-processing region between two procedures, production line conveying raceway can be made full use of to be arranged;When detecting workpiece, feed station can normal conveying workpieces, be not take up productive temp, improve production efficiency.
Description
Technical field
It the utility model is related to one kind and start machine detecting device, specifically a kind of engine line on-line checking is auxiliary
Device is helped, belongs to engine detection technique field.
Background technology
In automobile engine mechanical processing industry, parts are generally large-scale production, a production line by several or
The tens of procedure compositions of person.In order to ensure product quality, it is necessary to be detected to each operation processing dimension and presentation quality.Due to
Engine line is generally produced in batches, therefore becomes the inevitable choice of most producers by frequency sampling observation.Inspecting by random samples
When, prior art generally has following two modes:
1. detected on line:The artificial detection on production line conveying raceway, this mode need not hang down workpiece;It is non-during detection
Detection workpiece is blocked and can not conveyed, if detection content is excessive, can take productive temp, influence production efficiency;Due to workpiece without
Method is turned round, therefore can only detect the position towards operator, and part detection content can not detect;Simultaneously because need artificial memory
Amount detection, therefore easily cause missing inspection.
2. detected under line:This mode needs to hang oneself down workpiece from conveying raceway, online lower detection.But by whole line section
Clap, the influence of detection content, production efficiency can not only be influenceed by being detected on conveying raceway, simultaneously because the difference of part orientation,
Part detection content can not detect.Therefore, most producer's selections hang oneself down detection piece from production line, online lower completion detection work
Make;Artificial handling workpiece had both increased the labor intensity of operator, is unfavorable for production line automation, potential safety hazard be present;Exist simultaneously
Easily occur the quality problems such as component surface bump injury, scuffing during handling.
The content of the invention
In place of the purpose of this utility model is to overcome above-mentioned deficiency, so as to provide a kind of engine line on-line checking
Servicing unit, it is possible to increase engine line detects operating efficiency, is not take up productive temp while detection.
According to technical scheme provided by the utility model, a kind of engine line on-line checking servicing unit includes transmission
Mechanism, conveying mechanism, detection conveying mechanism, firm banking, support platform, preceding rollgang and rear rollgang, it is characterized in that:
Firm banking is provided with transmission mechanism, and the output end of transmission mechanism connects support platform, under transmission mechanism drive, support platform
It can be moved along firm banking length direction, be provided with conveying mechanism and detection conveying mechanism, fixed bottom in support platform side by side
The front and back end of seat is respectively equipped with preceding rollgang and rear rollgang.
Further, guide rail is provided with firm banking along its length, support platform is slidably connected by the sliding block of bottom
On guide rail.
Further, the first proximity switch, the second proximity switch and the 3rd are sequentially provided with firm banking along its length
Proximity switch, the second proximity switch are located at the transfer position that connect with preceding rollgang, rear rollgang, the first proximity switch with
3rd proximity switch is located at the left and right sides of the second proximity switch respectively.
Further, transmission mechanism includes alternating current generator and ball screw, and the output end of alternating current generator connects ball screw,
Feed screw nut and support platform on ball screw is affixed.
Further, conveying mechanism includes transfer gantry, feeder motor, rollgang and conveying proximity switch, conveying branch
Frame is provided with rollgang, and rollgang is driven by feeder motor and rotated, and transfer gantry side is provided with conveying proximity switch.
Further, detect conveying mechanism include detection base, revolving dial, turning motor, gyroaxis, back-up roller wheel,
Roller-way, revolution electric machines for roller, stock stop, pneumatic buffer, baffle plate, pin and baffle plate proximity switch are turned round, detects the middle of the base
Fixed turning motor, the output end connection gyroaxis of turning motor, gyroaxis upper end connection revolving dial;Detection base is provided with
Back-up roller wheel, back-up roller wheel upper end support connection revolving dial;Revolving dial is provided with revolution roller-way, and revolution roller-way, which connects back to, to be turned
Electric machines for roller, revolution electric machines for roller driving revolution roller-way operating;Revolving dial is provided with stock stop and revolution proximity switch, backgauge
Device is located at turn around roller-way side;Revolving dial)Bottom fixed dam, detect and fix pneumatic buffer, pin and baffle plate on base
Proximity switch.
Compared with the prior art the utility model has advantages below:
The utility model is simple in construction, compact, reasonable, and the utility model is arranged on the non-processing area between two procedures
Domain, production line conveying raceway can be made full use of to be arranged;Detection station of the present utility model conveys work when detecting workpiece
Position can normal conveying workpieces, be not take up productive temp, improve production efficiency;Can realize detection workpiece automatic counting,
Automatic transport, after the default detection frequency is reached, workpiece for measurement can be loaded onto on revolution raceway automatically, and be automatically moved into
Detection station, after completing to detect, operator presses button, and detection workpiece can return conveying raceway automatically, flows to lower road work
Sequence;So as to solve the problems, such as missing inspection, production line automation is improved, labor intensity is reduced, eliminates potential safety hazard;This practicality is new
The detection station of type is configured with motor-driven panoramic table, can realize the detection to processing content on the multiple faces of workpiece;Due to without inciting somebody to action
Workpiece is hung oneself down from raceway, it is thus eliminated that the quality problems such as bump injury, scuffing.
Brief description of the drawings
Fig. 1 is the utility model front view.
Fig. 2 is the utility model top view.
Fig. 3 is the utility model side view.
Fig. 4 is enlarged drawing at A in Fig. 3.
Description of reference numerals:1- transmission mechanisms, 1.1- alternating current generators, 1.2- ball screws, 2- conveying mechanisms, 2.1- conveyings
Support, 2.2- feeder motors, 2.3- rollgangs, 2.4- convey proximity switch, 3- detects conveying mechanism, 3.1- detects base,
3.2- revolving dials, 3.3- turning motors, 3.4- gyroaxises, 3.5- back-up roller wheels, 3.6- revolutions roller-way, 3.7- revolution roller-way electricity
Machine, 3.8- stock stops, 3.9- pneumatic buffers, 3.10- baffle plates, 3.11- pins, 3.12- baffle plates proximity switch, 3.13- revolutions
Rollgang, 10- after rollgang, 9- before proximity switch, 4- firm bankings, 5- support platforms, 6- guide rails, 7- sliding blocks, 8-
One proximity switch, the proximity switches of 11- second, the proximity switches of 12- the 3rd.
Embodiment
The utility model will be further described with reference to the embodiment in accompanying drawing below:
As shown in Fig. 1 ~ 4, the utility model mainly includes transmission mechanism 1, conveying mechanism 2, detects conveying mechanism 3, be fixed
Base 4, support platform 5, preceding rollgang 8 and rear rollgang 9.
Firm banking 4 is provided with transmission mechanism 1, the output end connection support platform 5 of transmission mechanism 1, in the band of transmission mechanism 1
Under dynamic, support platform 5 can move along the length direction of firm banking 4.Conveying mechanism 2 and inspection are provided with support platform 5 side by side
Survey conveying mechanism 3.
The front and back end of firm banking 4 is respectively equipped with preceding rollgang 8 and rear rollgang 9.In normal work, driver
Structure 1 drives support platform 5 to be moved to correct position so that conveying mechanism 2 connects formation with preceding rollgang 8, rear rollgang 9
Transfer passage.When needing to be detected, transmission mechanism 1 drives support platform 5 to be moved to correct position so that detection conveyer
Structure 3 connects with preceding rollgang 8, rear rollgang 9, and the engine on transfer passage is transported on detection conveying mechanism and examined
Survey.
In order to ensure the stability of the movement of support platform 5, guide rail 6, support platform are provided with along its length on firm banking 4
5 are slidably connected on guide rail 6 by the sliding block 7 of bottom.
In order to effectively control the shift position of support platform 5, first is sequentially provided with along its length on the firm banking 4
Proximity switch 10, the second proximity switch 11 and the 3rd proximity switch 12, the second proximity switch 11 be located at preceding rollgang 8, after
The transfer position that rollgang 9 connects, the first proximity switch 10 and the 3rd proximity switch 12 are located at the second proximity switch 11 respectively
The left and right sides.
The transmission mechanism 1 includes alternating current generator 1.1 and ball screw 1.2, the output end connection ball of alternating current generator 1.1
Screw mandrel 1.2, the feed screw nut and support platform 5 on ball screw 1.2 are affixed.
The conveying mechanism 2 includes transfer gantry 2.1, feeder motor 2.2, rollgang 2.3 and conveying proximity switch
2.4, transfer gantry 2.1 is provided with rollgang 2.3, and rollgang 2.3 drives rotation by feeder motor 2.2.Transfer gantry 2.1
Side be provided with conveying proximity switch 2.4, by convey proximity switch 2.4 monitor rollgang 2.3 whether have expect and feed back.
The detection conveying mechanism 3 includes detection base 3.1, revolving dial 3.2, turning motor 3.3, gyroaxis 3.4, branch
Support roller 3.5, revolution roller-way 3.6, revolution electric machines for roller 3.7, stock stop 3.8, pneumatic buffer 3.9, baffle plate 3.10, pin
3.11 with baffle plate proximity switch 3.12.
Detect the fixed turning motor 3.3 in the middle part of base 3.1, the output end connection gyroaxis 3.4 of turning motor 3.3, revolution
The upper end of axle 3.4 connects revolving dial 3.2.Detection base 3.1 is provided with back-up roller wheel 3.5, the support connection of the upper end of back-up roller wheel 3.5
Revolving dial 3.2.
Revolving dial 3.2 is provided with revolution roller-way 3.6, and revolution roller-way 3.6 connects revolving roll road motor 3.7, turns round roller-way
The driving revolution roller-way 3.6 of motor 3.7 operates.Revolving dial 3.2 is provided with stock stop 3.8 and revolution proximity switch 3.13, backgauge
Device 3.8 is located at turn around the side of roller-way 3.6, and stock stop 3.8 avoids workpiece during revolution from being dropped from revolution roller-way 3.6.
The bottom fixed dam 3.10 of revolving dial 3.2, detect and fix pneumatic buffer 3.9, the and of pin 3.11 on base 3.1
Baffle plate proximity switch 3.12.
The course of work and operation principle of the present utility model are as follows:
1st, when the normal continuous production of lathe, conveying mechanism is in feed station, and detection conveying mechanism is in feed station
The detection station on right side, the non-detection workpiece that process one completes processing flow to process two by preceding rollgang by conveying mechanism
Rollgang afterwards, non-detection workpiece continuously convey to later process on a production line.
2nd, when lathe reaches the default detection frequency, rollgang position before workpiece for measurement reaches, then approached and opened by the 3rd
Pass sends signal, the idle station that transmission mechanism driving conveying mechanism is moved on the left of feed station, while detects delivery platform shifting
Move to feed station;After first and second proximity switches sense that support platform moves into place simultaneously, signal is sent, is now detected
Revolution roller-way electric motor starting in mechanism, workpiece are moved on the revolution roller-way on detection conveying mechanism by preceding rollgang, when
After revolution roller-way proximity switch senses workpiece, stock stop stretches out block, while the roller for turning round roller-way stops operating;Hereafter,
Transmission mechanism driving conveying mechanism is moved to feed station, while detects conveying mechanism and be moved to feed station, and second and the 3rd
After proximity switch senses that support platform moves into place simultaneously, signal is sent;Revolving dial turns round certain angle and workpiece is carried out
Detection, in detection, the non-detection workpiece of process one can continue to convey to process two by conveying mechanism;When operator completes to examine
After survey task, it is in situ next time in the driving of turning motor to detect the revolving dial of conveying mechanism, transmission mechanism driving delivery platform
Be moved to idle station, while detect conveying mechanism and be moved to feed station, stock stop withdraws block, completed the workpiece of detection by
Revolution roller-way is delivered to the rear rollgang of process two;Then, transmission mechanism driving conveying mechanism is moved to conveying work, examines simultaneously
Survey mechanism and be moved to detection station, complete a detection circulation.
The utility model is simple in construction, compact, reasonable, and the utility model is arranged on the non-processing area between two procedures
Domain, production line conveying raceway can be made full use of to be arranged;Detection station of the present utility model conveys work when detecting workpiece
Position can normal conveying workpieces, be not take up productive temp, improve production efficiency;Can realize detection workpiece automatic counting,
Automatic transport, after the default detection frequency is reached, workpiece for measurement can be loaded onto on revolution raceway automatically, and be automatically moved into
Detection station, after completing to detect, operator presses button, and detection workpiece can return conveying raceway automatically, flows to lower road work
Sequence;So as to solve the problems, such as missing inspection, production line automation is improved, labor intensity is reduced, eliminates potential safety hazard;This practicality is new
The detection station of type is configured with motor-driven panoramic table, can realize the detection to processing content on the multiple faces of workpiece;Due to without inciting somebody to action
Workpiece is hung oneself down from raceway, it is thus eliminated that the quality problems such as bump injury, scuffing.
Claims (6)
1. a kind of engine line on-line checking servicing unit, including transmission mechanism(1), conveying mechanism(2), detection conveyer
Structure(3), firm banking(4), support platform(5), preceding rollgang(8)With rear rollgang(9), it is characterized in that:Firm banking
(4)It is provided with transmission mechanism(1), transmission mechanism(1)Output end connection support platform(5), in transmission mechanism(1)Under drive,
Support platform(5)Can be along firm banking(4)Length direction moves, support platform(5)On be provided with conveying mechanism side by side(2)With
Detect conveying mechanism(3), firm banking(4)Front and back end be respectively equipped with preceding rollgang(8)With rear rollgang(9).
2. a kind of engine line on-line checking servicing unit as claimed in claim 1, it is characterized in that:The firm banking
(4)On be provided with guide rail along its length(6), support platform(5)Pass through the sliding block of bottom(7)It is slidably connected at guide rail(6)On.
3. a kind of engine line on-line checking servicing unit as claimed in claim 1, it is characterized in that:The firm banking
(4)On be sequentially provided with the first proximity switch along its length(10), the second proximity switch(11)With the 3rd proximity switch(12), the
Two proximity switches(11)Positioned at preceding rollgang(8), rear rollgang(9)The transfer position of connection, the first proximity switch
(10)With the 3rd proximity switch(12)It is located at the second proximity switch respectively(11)The left and right sides.
4. a kind of engine line on-line checking servicing unit as claimed in claim 1, it is characterized in that:The transmission mechanism
(1)Including alternating current generator(1.1)And ball screw(1.2), alternating current generator(1.1)Output end connection ball screw(1.2), rolling
Ballscrew(1.2)On feed screw nut and support platform(5)It is affixed.
5. a kind of engine line on-line checking servicing unit as claimed in claim 1, it is characterized in that:The conveying mechanism
(2)Including transfer gantry(2.1), feeder motor(2.2), rollgang(2.3)With conveying proximity switch(2.4), transfer gantry
(2.1)It is provided with rollgang(2.3), rollgang(2.3)By feeder motor(2.2)Driving rotates, transfer gantry(2.1)One
Side is provided with conveying proximity switch(2.4).
6. a kind of engine line on-line checking servicing unit as claimed in claim 1, it is characterized in that:The detection conveying
Mechanism(3)Including detecting base(3.1), revolving dial(3.2), turning motor(3.3), gyroaxis(3.4), back-up roller wheel
(3.5), revolution roller-way(3.6), revolution electric machines for roller(3.7), stock stop(3.8), pneumatic buffer(3.9), baffle plate(3.10)、
Pin(3.11)With baffle plate proximity switch(3.12), detect base(3.1)Turning motor is fixed at middle part(3.3), turning motor
(3.3)Output end connection gyroaxis(3.4), gyroaxis(3.4)Upper end connects revolving dial(3.2);Detect base(3.1)On
Provided with back-up roller wheel(3.5), back-up roller wheel(3.5)Upper end support connection revolving dial(3.2);Revolving dial(3.2)It is provided with
Turn round roller-way(3.6), turn round roller-way(3.6)Connect revolving roll road motor(3.7), turn round electric machines for roller(3.7)Drive revolving roll
Road(3.6)Operating;Revolving dial(3.2)It is provided with stock stop(3.8)With revolution proximity switch(3.13), stock stop(3.8)Position
In revolution roller-way(3.6)Side;Revolving dial(3.2)Bottom fixed dam(3.10), detect base(3.1)Upper fixed air pressure delays
Rush device(3.9), pin(3.11)With baffle plate proximity switch(3.12).
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CN201720904123.7U CN207147529U (en) | 2017-07-24 | 2017-07-24 | A kind of engine line on-line checking servicing unit |
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CN201720904123.7U CN207147529U (en) | 2017-07-24 | 2017-07-24 | A kind of engine line on-line checking servicing unit |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489752A (en) * | 2018-05-16 | 2018-09-04 | 河北天昱恒科技有限公司 | Cigarette-brand box detects sample mechanism |
CN110530640A (en) * | 2018-05-24 | 2019-12-03 | 上海华依科技集团股份有限公司 | A kind of vapour, the full-automatic online cold examination equipment of diesel engine swinging cross and cold method for testing online |
CN110906890A (en) * | 2019-11-29 | 2020-03-24 | 河北三和重工装备制造有限责任公司 | Method for detecting pumping rod jumping degree |
-
2017
- 2017-07-24 CN CN201720904123.7U patent/CN207147529U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108489752A (en) * | 2018-05-16 | 2018-09-04 | 河北天昱恒科技有限公司 | Cigarette-brand box detects sample mechanism |
CN110530640A (en) * | 2018-05-24 | 2019-12-03 | 上海华依科技集团股份有限公司 | A kind of vapour, the full-automatic online cold examination equipment of diesel engine swinging cross and cold method for testing online |
CN110906890A (en) * | 2019-11-29 | 2020-03-24 | 河北三和重工装备制造有限责任公司 | Method for detecting pumping rod jumping degree |
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