CN107263121A - Full-automatic flange rotation is put down and welding streamline - Google Patents
Full-automatic flange rotation is put down and welding streamline Download PDFInfo
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- CN107263121A CN107263121A CN201710641126.0A CN201710641126A CN107263121A CN 107263121 A CN107263121 A CN 107263121A CN 201710641126 A CN201710641126 A CN 201710641126A CN 107263121 A CN107263121 A CN 107263121A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The present invention discloses a kind of full-automatic flange rotation and put down and welding streamline, Internal and external cycle welding system, flange rotation leveling device and double surfacer slot welding including setting gradually from left to right connect integrated device, Internal and external cycle welding system is used for the Internal and external cycle for welding external flanges, the first transmitting device is provided between Internal and external cycle welding system, external flanges are transmitted to flange by the first transmitting device revolves on leveling device, flange rotation leveling device is flat for external flanges to be carried out with compression rotation, and flange, which revolves, is provided with the second transmitting device between leveling device and two-sided channeling integrated device.In the present invention, Internal and external cycle welding system, flange are revolved into leveling device and double surfacer slot welding connects integrated device and is fabricated to an entirety, following effect can be reached：Do not need manual handling method orchid to arrive each device, flange can be just sent on each device, can used manpower and material resources sparingly to a certain extent by the first transmitting device and the second transmitting device.
Description
Technical field
Put down and welding streamline the present invention relates to a kind of full-automatic flange rotation.
Background technology
Flange is indispensable part in a kind of industrial production, and typically, the production process of flange is generally required flange
Breach welded, and it is flat to carry out rotation to the flange after welding, is then used.
The equipment of conventional welding breach is often once welded, and causes welding effect poor, and the flange after welding holds
Situations such as easily there is crack.
Moreover, in the production process of flange, flange breach welding equipment and flange revolve flat equipment and are often arranged on difference
Position, it is necessary to artificial transport flange is processed in different equipment, lose time.
The content of the invention
Put down and welding streamline the invention provides a kind of full-automatic flange rotation, to solve at least the one of above-mentioned technical problem
It is individual.
According to an aspect of the invention, there is provided a kind of full-automatic flange rotation is put down and welding streamline, including it is past from a left side
Internal and external cycle welding system, flange rotation leveling device and the double surfacer slot welding that the right side is set gradually connect integrated device, Internal and external cycle welding system
The first transmitting device is provided between Internal and external cycle for welding external flanges, Internal and external cycle welding system, external flanges pass through first
Transmitting device is transmitted to flange rotation leveling device, and compression rotation is flat for being carried out to external flanges for flange rotation leveling device, and flange revolves flat
The second transmitting device is provided between device and two-sided channeling integrated device, the second transmitting device is used to transmit external flanges to double
On the channeling integrated device of face, double surfacer slot welding, which connects integrated device, to be used for external flanges channeling and welding.
In the present invention, flange is generally in annular, first, can be to the inner ring of flange and outer by Internal and external cycle welding system
Circle is welded, and welds inner ring：Refer to be welded along the small segment axis direction of flange radius, weld outer ring：Refer to edge
The axis direction for the big part of flange radius is welded, will by the first transmitting device after the completion of inner ring and outer ring welding
Flange is transmitted to flange rotation leveling device, is flattened the surface of flange by flange rotation leveling device and is subsequently used with facilitating, is revolved
Flange after flat is transmitted to double surfacer slot welding by the second transmitting device to be connect on integrated device, and it is first that double surfacer slot welding connects integrated device
Channeling first is carried out to two sides of flange, the direction of channeling is consistent with radial direction, is completed after channeling, in the groove to having dug
Welded, the breach of the more preferable welded flange of energy.
In the present invention, Internal and external cycle welding system, flange are revolved into leveling device and double surfacer slot welding connects integrated device and is fabricated to one
Individual entirety, can reach following effect：Do not need manual handling method orchid to arrive each device, passed by the first transmitting device and second
Flange can be just sent on each device by defeated device, can be used manpower and material resources sparingly to a certain extent.
In some embodiments, Internal and external cycle welding system includes the first feeding device, the first positioner, the first weldering
Rifle, the first welding gun drive device, first flange conveying arrangement, rotating device, the second positioner, the second welding gun and the second welding gun
Drive device, the first feeding device driving external flanges, external flanges is transported to the first positioner, the first positioner
External flanges are compressed, the first welding gun is located at the first positioner of institute, and the first welding gun drive device drives the first welding gun to flange
Outer ring welded, when completing the welding of flange outer ring, first flange conveying arrangement is located at the lower section of the first positioner, rotation
Rotary device driving first flange conveying arrangement rotates 180 °, and external flanges are transported to the second positioning and filled by first flange conveying arrangement
Place is put, the second welding gun drive device drives the second welding gun to weld the inner ring of flange.Thus, first, flange is placed on
On first feeding device, the first feeding device can transport flange to the first positioner, and the first positioner is by flange
Position and clamp, the first welding gun drive device drives the movement of the first welding gun, the first welding gun is welded to the outer ring of flange, it
Afterwards, flange is entered on first flange transmitting device, and rotating device carries out 180 ° of rotation to first flange transmitting device, by the
One flange transmitting device transmits flange to the second positioner, and the second positioner is positioned and clamped to flange, the
Two welding gun drive devices drive the movement of the second welding gun, and the second welding gun is welded to the inner ring of flange.
In some embodiments, in addition to two positioning screw mandrels, one of positioning screw mandrel is transported with first flange fills
The height being connected and for adjusting first flange conveying arrangement is put, another positioning screw mandrel is connected simultaneously with the second welding gun drive device
Height for adjusting the second welding gun drive device.Thus, the height of first flange conveying arrangement can be adjusted by screw mandrel of transposing
Degree, so as to meet the transport of different size flange, the second welding gun driving dress can also be adjusted by another positioning screw mandrel
The position put, so as to adjust the welding position of the second welding gun, plays a part of welding different size flange.
In some embodiments, flange rotation leveling device includes the first rotation leveling device, the first turning device, the second rotation paperback
Put, two lowering or hoisting gears and second flange conveying arrangement, second flange conveying arrangement, the first rotation leveling device, turning device and the
Two rotation leveling devices are set gradually from left to right, and two lowering or hoisting gears are respectively provided at lower section and the second rotation paperback of the first rotation leveling device
The lower section put, the first rotation leveling device and the second rotation leveling device are used to revolve plane face flange, and turning device is used to overturn flange, wherein one
Individual lowering or hoisting gear is used to promote flange to be resisted against the first rotation leveling device, and another lowering or hoisting gear is used to promoting flange to be resisted against the
On two rotation leveling devices.Thus, first, flange is entered on lowering or hoisting gear, and lowering or hoisting gear promotes flange to rise so that the first rotation is flat
Device is against being pressed on flange, and the first rotation leveling device revolves flange smooth, and then flange is entered on turning device, upset dress
Put and flange is overturn, then flange is entered on the second rotation leveling device, the second rotation leveling device revolves by the another side of flange
It is flat.
In some embodiments, the first rotation leveling device includes roller motor, back gear, rotation flat board and set
Roller below rotation flat board, roller motor driving back gear is rotated, and back gear drives roller to rotate,
When roller is rotated, plane face flange is revolved.Thus, motor can drive back gear to be slowed down, and back gear drives
Dynamic roller is rotated, due to the presence of back gear, and roller can have the bigger flat power of rotation, can reach that preferably rotation is flat
Effect.
In some embodiments, the first turning device includes clamp system and tumble cylinder, and clamp system includes clamping
Drive cylinder and tong, clamp drive cylinder driving tong clamping flange, and tumble cylinder driving tong is rotated, and tong drives flange
Rotate.Thus, clamp system can clamp flange, and two tumble cylinders can drive clamp system to be overturn, so that
Flange overturns 180 °.
In some embodiments, double surfacer slot welding connects integrated device and includes frame, the 3rd positioner, compresses dress
Put, channeling device, the 3rd welder and the second turning device, the 3rd positioner, pressing device, channeling device, the 3rd weldering
Connection device and the second turning device are installed in frame；Pressing device is used to the part that the 3rd positioner is positioned being pressed on
On 3rd positioner, channeling device is used for the part channeling formation weld seam to being pressed on the 3rd positioner, the 3rd welding
The weld seam that device is used for the part to being pressed on the 3rd positioner is welded, and the second turning device is used for the 3rd positioner
On part turn-over.Thus, frame plays a part of each above-mentioned device of support, and the 3rd positioner plays locating flange
Effect, pressing device then plays a part of supported flange, after flange screw, and channeling device is dug to a side of flange
Groove so that the direction of channeling is consistent with the direction of flange radius, after then the second turning device is overturn flange, in repetition
Operation is stated, channeling is carried out to the another side of flange, then flange is welded using the 3rd welder, flange is utilized
Turning device is overturn flange, is welded again after then recycling the another side of welder welded flange, flange channeling
More preferable welding effect can be reached by connecing.
In some embodiments, the 3rd positioner includes rotating mechanism and detection agency, and detection agency and compression are filled
Setting in the top of rotating mechanism, channeling device includes channeling mechanism and supporting mechanism, channeling mechanism and the 3rd welder position
In the side of rotating mechanism, supporting mechanism is located at the opposite side of the rotating mechanism relative with channeling mechanism, and the second turning device is set
Put on discharge end.Thus, detection agency can play a part of detecting flange breach, and rotating mechanism is then played flange rotary
Effect so that the breach of flange can rotate to the position of needs.
In some embodiments, in addition to drawing mechanism, drawing mechanism is arranged on discharge end, drawing mechanism include from
The discharging supporting device that sets gradually from left to right, discharging right mechanism and discharge rack, and discharge supporting device, are turned over for supporting second
The part of rotary device upset, and part is transported to discharging rights mechanism, discharging right mechanism be used for will discharging supporting device transport
The part sent is righted, discharge rack, and the part that mechanism is righted is righted through discharging for placing.
In some embodiments, detection agency includes probe cylinder and probe, and rotating mechanism includes rotary cylinder and rotation
Flap, rotary cylinder driving swivel plate is rotated, and swivel plate drives flange to rotate, and probe cylinder driving probe enters to the flange of rotation
Row Detection location.
Brief description of the drawings
Fig. 1 puts down the structural representation with welding streamline for a kind of full-automatic flange rotation of implementation of the invention；
Fig. 2 is the flat structural representation with Internal and external cycle welding system in welding streamline of full-automatic flange rotation shown in Fig. 1；
Fig. 3 be Fig. 2 shown in Internal and external cycle welding system in the first feeding device structural representation；
Fig. 4 be Fig. 2 shown in Internal and external cycle welding system in first flange conveying arrangement and rotating device structural representation；
Fig. 5 is the full-automatic flat structural representation that leveling device is revolved with flange in welding streamline of flange rotation shown in Fig. 1；
Fig. 6 is the structural representation that flange shown in Fig. 5 revolves the first turning device in leveling device；
Fig. 7 is the structure that the flat double surfacer slot welding with welding streamline of full-automatic flange rotation shown in Fig. 1 connects integrated device
Schematic diagram；
Fig. 8 connects the enlarged diagram of the part-structure of integrated device for the double surfacer slot welding shown in Fig. 7.
Embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
The full-automatic flange rotation that Fig. 1~Fig. 8 schematically shows one embodiment of the present invention is put down and welding streamline
Structure.
As shown in figure 1, a kind of full-automatic flange rotation is put down and welding streamline, including from left to right (Fig. 1 is from the bottom up)
Internal and external cycle welding system 1, flange rotation leveling device 2 and the double surfacer slot welding set gradually connects integrated device 3.
Wherein, Internal and external cycle welding system 1 can be used between the Internal and external cycle for welding external flanges, Internal and external cycle welding system 1
Install and be provided with the first transmitting device, external flanges can be transmitted by the first transmitting device to flange rotation leveling device 2, flange rotation
Leveling device 2 is used to external flanges compress revolving to put down, and second is provided between flange rotation leveling device 2 and two-sided channeling integrated device
Transmitting device, the second transmitting device is used to transmit external flanges to two-sided channeling integrated device 3, and double surfacer groove is welded
Device 3 is used for external flanges channeling and welding.
As shown in Fig. 2 in the present embodiment, Internal and external cycle welding system 1 includes the first feeding device 11, the first positioner
12nd, the first welding gun 13, the first welding gun drive device 14, first flange conveying arrangement 15, rotating device 16, the second positioner,
Second welding gun 17 and the second welding gun drive device 18, the first feeding device 11 can be used for transporting external flanges, by external flanges
At transport to the first positioner 12, the first positioner 12 compresses external flanges, and the first welding gun 13 is located at institute's the first positioning dress
Put at 12, the first welding gun drive device 14 drives the first welding gun 13 to weld the outer ring of flange, welded when completing flange outer ring
When connecing, the first positioner 12 transports flange to first flange conveying arrangement 15, and first flange conveying arrangement 15 is located at the
The lower section of one positioner 12, the driving first flange of rotating device 16 conveying arrangement 15 rotates 180 °, first flange conveying arrangement
15 transport external flanges to the second positioner, inner ring of the second welding gun drive device 18 the second welding gun 17 of driving to flange
Welded.
First, flange is placed on vertically on the first feeding device 11, the first feeding device 11 flange can be transported to
At first positioner 12, flange is positioned and clamped by the first positioner 12, and the first welding gun drive device 14 driving first is welded
Rifle 13 is moved, and the first welding gun 13 is welded to the outer ring of flange, afterwards, and flange is entered on first flange transmitting device, rotation
Rotary device 16 carries out 180 ° of rotation to first flange transmitting device, is transmitted flange to second by first flange transmitting device and determined
At the device of position, the second positioner is positioned and clamped to flange, and the second welding gun drive device 18 drives the second welding gun 17 to move
Dynamic, the second welding gun 17 is welded to the inner ring of flange.
As shown in Figures 2 and 3, the concrete structure of the first feeding device 11 is as follows, and the first feeding device 11 includes crane
111st, lift cylinder 112, push pedal 113 and push pedal cylinder 114, in use, only needing to flange being placed on a left side for push pedal 113 vertically
At end, flange is promoted push pedal 113 to be moved as right-hand member by push pedal cylinder 114, and push pedal 113 promotes flange to be moved on crane 111,
Lift cylinder 112 promotes crane 111 to move, so that flange rises to (the first positioner at the first positioner 12
12 are located at the top of crane 111, and Fig. 3 does not illustrate now, and flange is in vertical state), the first positioner 12 is by flange
Fix.
Connect, in the present embodiment, the first positioner 12 specifically includes the first positioning cylinder and push rod, when passing through first
Flange after feeding device 11 is promoted can be reached at the first positioner 12, and the first positioning gas in the first positioner 12
Cylinder starts, and the first positioning cylinder can drive push rod to move after starting, and during push rod movement certain position, can withstand flange, make
Obtaining flange will not automatic moving (i.e. flange is fixed).
First welding gun 13 can be fixed in the drive shaft of the first welding gun drive device 14, when the first positioning cylinder push rod top
Firmly during flange, the first welding gun drive device 14 the first welding gun 13 of driving is moved to the outer ring indentation, there of flange, the first 13 pairs of welding gun
The outer ring breach of flange is welded.
As shown in figure 4, after the completion of the first welding gun 13 is welded to flange outer ring, the first positioner 12 unclamps flange, method
Orchid drops on first flange conveying arrangement 15.
The concrete structure of first flange conveying arrangement 15 is as follows：First flange conveying arrangement 15 includes electromagnet 151, electromagnetism
Iron cylinder 152, movable stand 153 and mobile motor, electromagnet 151 are fixedly mounted on the output shaft of electromagnet cylinder 152 (i.e. electric
Magnet cylinder 152 can promote electromagnet 151 to be translated).Rotating device 16 includes electric rotating machine and rotary shaft, electric rotating machine
It is connected by rotary shaft with electromagnet 151, electric rotating machine can be rotated by rotary shaft band motor magnet 151.
After the welding of flange outer ring is completed, the first positioner 12 unclamps, and flange drops downwards, and electromagnet 151 is powered
Afterwards, with magnetic force, flange can be adsorbed so that flange is close on electromagnet 151, certainly, flange is that bias is attached to
On electromagnet 151.
As shown in figure 4, in the present embodiment, flange can drop on electromagnet 151, electromagnet 151 holds flange,
Electromagnet cylinder 152 is fixedly mounted on movable stand 153, and rotating device 16 rotates 180 ° (because flange is with motor magnet 151
Bias is attached on electromagnet 151, is rotated after 180 °, and the inner ring of flange can be caused to be soldered in the second positioner
Place), mobile motor then drives movable stand 153 to move, after movable stand 153 is moved a certain distance, and electromagnet cylinder 152 passes through electromagnetism
Iron 151 drives flange to be moved at the second positioner, and flange is positioned and compressed by the second positioner, the second positioner
Structure is as the structure of the first positioner 12, and the second welding gun drive device 18 drives the second welding gun 17 to enter the inner ring of flange
Row welding, the second welding gun drive device 18 drives the second welding gun 17 not repeating the welding process of flange herein.
In the present embodiment, in addition to two positioning screw mandrels 19, as shown in Figure 1 and Figure 4, in the present embodiment, wherein one
Individual positioning screw mandrel 19 is connected with first flange conveying arrangement 15 and is used for the height for adjusting first flange conveying arrangement 15, from Fig. 4
In as can be seen that the height of regulation first flange conveying arrangement 15 for convenience, in addition it is also necessary to positioning baffle plate 191 is set, silk of transposing
The top and bottom of bar 19 set respectively positioning baffle plate 191 on, also, positioning screw mandrel 19 top and bottom with positioning baffle plate
191 threaded connections, and the centre for screw mandrel 19 of transposing is threadedly coupled with the movable stand 153 in first flange conveying arrangement 15,
When needing to adjust the position of movable stand 153 (namely when needing to adjust the position of first flange conveying arrangement 15), it is only necessary to turn
Dynamic positioning screw mandrel 19, positioning screw mandrel 19 can just be moved up and down with movable stand 153, so as to change (the electromagnet of electromagnet 151
151 are arranged on movable stand 153) height, can meet flange of different sizes (i.e. by adjusting the position of electromagnet 151,
Electromagnet 151 can be caused to adsorb flange of different sizes).
Another positioning screw mandrel 19 is connected with the second welding gun drive device 18 and for adjusting the second welding gun drive device 18
Height, another positioning screw mandrel 19 with the second welding gun drive device 18 is also be threadedly coupled, and screw mandrel 19 is transposed just by rotation
The second welding gun drive device 18 can be driven to move up and down, thus, first flange transport dress can be adjusted by screw mandrel 19 of transposing
Put 15 height, so as to meet the transport of different size flange, by another positioning screw mandrel 19 can also adjust second
The position of welding gun drive device 18, so as to adjust the welding position of the second welding gun 17, plays welding different size flange
Effect.
After the welding of the outer ring and inner ring that complete flange, the preliminary manufacture craft of flange is completed, and then passes through the first transport
Device, which transports flange to flange, to be revolved at leveling device 2, and in the present embodiment, the first conveying arrangement can include transmission belt and electricity
Machine, motor, which can be driven in transmission Tape movement, transmission belt moving process, can drive the flange in transmission belt to move, so that
Flange is transmitted to flange and revolves leveling device 2.
As shown in figure 5, in the present embodiment, flange rotation leveling device 2 includes the first rotation leveling device 21, the first turning device
22nd, the second rotation leveling device 23, two lowering or hoisting gears 24 and second flange conveying arrangement, second flange conveying arrangement, the first rotation are flat
Device 21, turning device and the second rotation leveling device 23 are set gradually from left to right, and two lowering or hoisting gears 24 are respectively provided at the first rotation
The lower section of leveling device 21 and the lower section of the second rotation leveling device 23, it is flat that the first rotation rotation leveling device 23 of leveling device 21 and second is used to rotation
Flange, turning device is used to overturn flange, and one of lowering or hoisting gear 24 is used to promote flange to be resisted against the first rotation leveling device 21
On, another lowering or hoisting gear 24 is used to promote flange to be resisted against the second rotation leveling device 23.Thus, first, flange enters liter
On falling unit 24, lowering or hoisting gear 24 promotes flange to rise so that the first rotation leveling device 21 is against being pressed on flange, and the first rotation is flat
Device 21 revolves flange smooth, and then flange is entered on turning device, and turning device is overturn to flange, and then flange enters
Enter onto the second rotation leveling device 23, the second rotation leveling device 23 is flat by the another side rotation of flange.
Typically, the first transmitting device is first by flange transmission flange rotation leveling device 2, and flange revolves the gas at leveling device 2
Flange is pushed on lowering or hoisting gear 24 by cylinder.
When the first rotation leveling device 21 complete flange rotation it is flat after, the one of face of flange is flat by rotation, then can be with by cylinder
Flange is pushed to turning device, turning device is overturn flange, flange is pushed on the second rotation leveling device 23 by cylinder,
It is flat that another face of flange is carried out rotation by the second rotation leveling device 23.
In the present embodiment, the first rotation leveling device 21 is identical with the structure of the second rotation leveling device 23, flat with the first rotation below
Device 21 is described, and the first rotation leveling device 21 includes roller motor 211, back gear 212, rotation flat board 213
With the roller installed in the lower section of rotation flat board 213, the driving back gear 212 of roller motor 211 is rotated, reduction gearing dress
The rotation of 212 drive rollers is put, when roller is rotated, plane face flange is revolved, motor can drive back gear 212 to be subtracted
Speed, the driving roller of back gear 212 is rotated, and due to the presence of back gear 212, roller can have bigger rotation
Flat power, can reach and preferably revolve flat effect.
In the present embodiment, the first turning device 22 includes clamp system and tumble cylinder 223, and clamp system includes clamping
Drive cylinder 221 and tong 222, clamping drive cylinder 221 has each one of two, i.e. left and right (or front and rear each one), clamps
Drive cylinder 221 can drive the clamping flange of tong 222, meanwhile, clamp drive cylinder 221 and the output shaft of tumble cylinder 223
It is connected, tumble cylinder 223 can drive clamping drive cylinder 221 to rotate and (rotate 180 °), and tong 222 can then drive flange to turn
It is dynamic.Clamp system can clamp flange, and tumble cylinder 223 can drive clamp system to be overturn, so that flange is turned over
Turn 180 °.After flange upset, flange is pushed on the second rotation leveling device 23 by cylinder, and second revolves leveling device 23 by the another of flange
It is flat that individual face carries out rotation.
As shown in fig. 7, in the present embodiment, double surfacer slot welding, which connects integrated device 3, includes the positioning dress of frame the 31, the 3rd
Put, pressing device 32, channeling device 33, the 3rd welder 34 and the second turning device 35, the 3rd positioner, pressing device
32nd, channeling device 33, the 3rd welder 34 and the second turning device 35 are installed in frame 31；Pressing device 32 is used for will
The part of 3rd positioner positioning is pressed on the 3rd positioner, and channeling device 33 is used for being pressed on the 3rd positioner
On part channeling formation weld seam, the 3rd welder 34 is used to weld the weld seam of part being pressed on the 3rd positioner
Connect, the second turning device 35 is used for the part turn-over on the 3rd positioner.Frame 31 plays each above-mentioned device of support
Effect, and the 3rd positioner plays a part of locating flange, pressing device 32 then plays a part of supported flange, by flange pressure
After tight, channeling device 33 carries out channeling to a side of flange so that the direction of channeling is consistent with the direction of flange radius, so
After the second turning device 35 is overturn flange afterwards, aforesaid operations are repeated, channeling, Ran Hou are carried out to the another side of flange
Flange is welded using the 3rd welder 34, flange is overturn using flange turning device, weldering is then recycled
More preferable welding effect can be reached by carrying out welding after the another side of connection device welded flange, flange channeling again.
Specifically, as shown in figure 8, in the present embodiment, the 3rd positioner includes rotating mechanism 361 and detection agency
362, detection agency 362 and pressing device 32 are positioned at the top of rotating mechanism 361, and channeling device 33 includes channeling mechanism and support
Mechanism, channeling mechanism and the 3rd welder 34 are located at the side of rotating mechanism 361, and supporting mechanism is located at relative with channeling mechanism
Rotating mechanism 361 opposite side, the second turning device 35 is arranged on discharge end.Detection agency 362 can play probe method
The effect of blue breach, rotating mechanism 361 then plays a part of flange rotary, is needed so that the breach of flange can be rotated to
The position wanted.
In the present embodiment, detection agency 362 include probe cylinder and probe, rotating mechanism 361 include rotary cylinder and
Swivel plate, rotary cylinder driving swivel plate is rotated, and swivel plate drives flange to rotate, flange of the probe cylinder driving probe to rotation
Carry out Detection location.
The structure and operation principle that double surfacer slot welding connects integrated device 3 are as follows：The flange for needing channeling is placed on rotation
(rotating mechanism 361 can include swivel plate and electric rotating machine, and electric rotating machine drives swivel plate to rotate), explorer in mechanism 361
Probe cylinder in structure 362 then drives detection to be positioned, and probe is sensor, can detect breach, so that positioned,
After the completion of positioning, probe cylinder is out of service, and then (pressing device 32 can include compression cylinder and compression to pressing device 32
Plate, compression cylinder can drive pressure strip to move up and down, can be to cause pressure strip supported flange by compression cylinder) by flange
Compress, then (channeling mechanism can include channeling cutter and channeling motor, and channeling motor driving channeling cutter is carried out for channeling mechanism
Channeling) channeling is carried out to flange.
As shown in Figure 8 in the present embodiment, double surfacer slot welding, which connects integrated device 3, also includes drawing mechanism 37, drawing mechanism
37 are arranged on discharge end, drawing mechanism 37 include set gradually from left to right discharging supporting device 371, discharging right mechanism
With discharge rack 372, discharge supporting device 371, for supporting the part of the second turning device 35 upset, and part is transported to out
Material rights mechanism, and discharging, which rights mechanism, to be used to right the part that the supporting device 371 that discharges is transported, discharge rack 372, for placing
The part that mechanism is righted is righted through discharging.
In the present invention, flange is generally in annular, first, by Internal and external cycle welding system 1 can to the inner ring of flange and
Outer ring is welded, and welds inner ring：Refer to be welded along the small segment axis direction of flange radius, weld outer ring：Refer to
Welded along the axis direction of the big part of flange radius, after the completion of inner ring and outer ring welding, pass through the first transmitting device
Flange is transmitted to flange rotation leveling device 2, revolve leveling device 2 by flange and flatten the surface of flange is subsequently made with facilitating
With the flange after rotation is flat is transmitted to double surfacer slot welding by the second transmitting device to be connect on integrated device 3, and double surfacer groove is welded
Device 3 carries out channeling to two sides of flange first, and the direction of channeling is consistent with radial direction, is completed after channeling, right
The groove dug is welded, the breach of the more preferable welded flange of energy.
In the present invention, Internal and external cycle welding system 1, flange are revolved into leveling device 2 and double surfacer slot welding connects integrated device 3 and is fabricated to
One entirety, can reach following effect：Do not need manual handling method orchid to arrive each device, pass through the first transmitting device and second
Flange can be just sent on each device by transmitting device, can be used manpower and material resources sparingly to a certain extent.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.
Claims (10)
1. a kind of full-automatic flange rotation is put down and welding streamline, it is characterised in that including the Internal and external cycle welding system set gradually
(1), flange rotation leveling device (2) and double surfacer slot welding connect integrated device (3),
The Internal and external cycle welding system (1) is used to set between the Internal and external cycle for welding external flanges, the Internal and external cycle welding system (1)
There is the first transmitting device, external flanges are transmitted to the flange by the first transmitting device revolves on leveling device (2), the flange rotation
Leveling device (2) is used to external flanges compress to revolve flat, the flange rotation leveling device (2) and the two-sided channeling integrated device
Between be provided with the second transmitting device, second transmitting device be used for external flanges are transmitted to the two-sided channeling integrated device
On, the double surfacer slot welding, which connects integrated device (3), to be used for external flanges channeling and welding.
2. a kind of full-automatic flange rotation according to claim 1 is put down and welding streamline, it is characterised in that the Internal and external cycle
Welding system (1) includes the first feeding device (11), the first positioner (12), the first welding gun (13), the first welding gun driving dress
Put (14), first flange conveying arrangement (15), rotating device (16), the second positioner, the second welding gun (17) and the second welding gun
Drive device (18),
First feeding device (11) drives external flanges, and external flanges are transported to the first positioner (12) place,
First positioner (12) compresses external flanges, and first welding gun (13) is located at the first positioner (12) place, institute
Stating the first welding gun drive device (14) drives the first welding gun (13) to weld the outer ring of flange, is welded when completing flange outer ring
When, the first flange conveying arrangement (15) is located at the lower section of first positioner (12), and the rotating device (16) is driven
The dynamic first flange conveying arrangement (15) rotates 180 °, and the first flange conveying arrangement (15) transports external flanges to the
At two positioners, the second welding gun drive device (18) drives second welding gun (17) to weld the inner ring of flange
Connect.
3. a kind of full-automatic flange rotation according to claim 2 is put down and welding streamline, it is characterised in that also including two
Positioning screw mandrel (19), one of positioning screw mandrel (19) is connected and described for adjusting with the first flange conveying arrangement (15)
The height of first flange conveying arrangement (15), another positioning screw mandrel (19) is connected and is used for the second welding gun drive device (18)
Adjust the height of the second welding gun drive device (18).
4. a kind of full-automatic flange rotation according to claim 3 is put down and welding streamline, it is characterised in that the flange rotation
Leveling device (2) includes the first rotation leveling device (21), the first turning device (22), the second rotation leveling device (23), two lowering or hoisting gears
(24) and second flange conveying arrangement, the second flange conveying arrangement, the first rotation leveling device (21), turning device and the second rotation
Leveling device (23) is set gradually from left to right, and two lowering or hoisting gears (24) are respectively provided at the lower section of the first rotation leveling device (21)
With second rotation leveling device (23) lower section,
The first rotation leveling device (21) and the second rotation leveling device (23) are used to revolve plane face flange, and the turning device is used to overturn
The flange, one of them described lowering or hoisting gear (24) is used to promote flange to be resisted against the first rotation leveling device (21), separately
One lowering or hoisting gear (24) is used to promote flange to be resisted against the second rotation leveling device (23).
5. a kind of full-automatic flange rotation according to claim 4 is put down and welding streamline, it is characterised in that the first rotation paperback
(21) are put including roller motor (211), back gear (212), rotation flat board (213) and the rotation flat board is located at
(213) roller below, the roller motor (211) drives the back gear (212) to rotate, the reducing gear
Wheel apparatus (212) drives the roller to rotate, when the roller is rotated, and revolves plane face flange.
6. a kind of full-automatic flange rotation according to claim 5 is put down and welding streamline, it is characterised in that described first turns over
Rotary device (22) includes clamp system and tumble cylinder (223), and the clamp system includes clamping drive cylinder (221) and tong
(222), the clamping drive cylinder (221) drives tong (222) clamping flange, and the tumble cylinder (223) drives institute
Tong (222) rotation is stated, the tong (222) drives the flange to rotate.
7. a kind of full-automatic flange rotation according to claim 6 is put down and welding streamline, it is characterised in that the double surfacer
Slot welding, which connects integrated device (3), includes frame (31), the 3rd positioner, pressing device (32), channeling device (33), the 3rd
Welder (34) and the second turning device (35), the 3rd positioner, pressing device (32), channeling device (33),
Three welders (34) and the second turning device (35) are installed in the frame (31)；
The pressing device (32) is used to the part that the 3rd positioner is positioned being pressed on the 3rd positioner,
The channeling device (33) is used for the part channeling formation weld seam to being pressed on the 3rd positioner, the 3rd welding
The weld seam that device (34) is used for the part to being pressed on the 3rd positioner is welded, and second turning device (35) is used
In by the part turn-over on the 3rd positioner.
8. a kind of full-automatic flange rotation according to claim 7 is put down and welding streamline, it is characterised in that the described 3rd determines
Position device includes rotating mechanism (361) and detection agency (362), and the detection agency (362) and pressing device (32) are located at institute
State the top of rotating mechanism (361), the channeling device (33) includes channeling mechanism and supporting mechanism, the channeling mechanism and the
Three welders (34) are located at the side of the rotating mechanism (361), and the supporting mechanism is located at relative with the channeling mechanism
The rotating mechanism (361) opposite side, second turning device (35) is arranged on discharge end.
9. a kind of full-automatic flange rotation according to claim 8 is put down and welding streamline, it is characterised in that also including discharging
Device (37), the drawing mechanism (37) is arranged on discharge end, and the drawing mechanism (37) includes setting gradually from left to right
Discharging supporting device (371), discharging right mechanism and discharge rack (372),
The discharging supporting device (371), for supporting the part of the second turning device (35) upset, and part is transported
Mechanism is righted to the discharging,
The discharging, which rights mechanism, to be used to right the part that the discharging supporting device (371) is transported, the discharge rack
(372), the part that mechanism is righted is righted through the discharging for placing.
10. a kind of full-automatic flange rotation according to claim 9 is put down and welding streamline, it is characterised in that the detection
Mechanism (362) includes probe cylinder and probe, and the rotating mechanism (361) includes rotary cylinder and swivel plate,
The rotary cylinder driving swivel plate is rotated, and the swivel plate drives flange to rotate, and the probe cylinder driving is described to be visited
Detection location is carried out for the flange of rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710641126.0A CN107263121B (en) | 2017-07-31 | 2017-07-31 | Full-automatic flange rotation is put down and welding streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710641126.0A CN107263121B (en) | 2017-07-31 | 2017-07-31 | Full-automatic flange rotation is put down and welding streamline |
Publications (2)
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| CN107263121A true CN107263121A (en) | 2017-10-20 |
| CN107263121B CN107263121B (en) | 2019-08-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Publication date |
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| CN107263121B (en) | 2019-08-16 |
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