CN105058068A - Numerical control complete-set production line for flanges - Google Patents
Numerical control complete-set production line for flanges Download PDFInfo
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- CN105058068A CN105058068A CN201510525419.3A CN201510525419A CN105058068A CN 105058068 A CN105058068 A CN 105058068A CN 201510525419 A CN201510525419 A CN 201510525419A CN 105058068 A CN105058068 A CN 105058068A
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- rotary disk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention relates to the structure of a machining assembly line, in particular to a numerical control complete-set production line for flanges. The production line sequentially comprises a numerical control length measurement cutoff device and a feeding mechanism from a material inlet to finished products. A die forging machine or a rolling forming machine is arranged in the feeding mechanism. A welding rotary disk is arranged at the discharging end of the feeding mechanism, and a transfer robot arm is arranged at the position of the welding rotary disk. A numerical control gantry type turning, drilling and milling combination machine tool is arranged behind the welding rotary disk. An automatic stacking machine is arranged at the position parallel to the welding rotary disk. According to the scheme, a brand-new production line layout of an optimized structure is further provided; in addition, through technological improvement, the production speed of products is increased, the quality of the products is improved, great economical benefits are brought to enterprises, and the production line is suitable for large-scale application and popularization.
Description
Technical field
The present invention relates to the structure of machining streamline, specifically a kind of flange numerical control complete production line.
Background technology
Flange and relevant goods produce basic part indispensable on chain as manufacturing industry, its purposes is very extensive, and the industries such as building, environmental protection, fire-fighting, HVAC, plumbing, petrochemical industry, metallurgy, papermaking, electric power, ocean engineering all use a lot of different types of flange product.In simple terms, as long as use flange product all possibly with the place that fluid is relevant, the major reason that why fast-developing flange industry that Here it is is
The flange industry development of China so far, the history of existing decades, along with the raising of flange technology, the model of flange is constantly perfect, application is also constantly widened, and flange industry has entered into the period of a relative maturity, but industry inside still also exists nonstandard competition, and along with country is to the adjustment of flange products export standard, the internal control of flange relevant enterprise also needs to deepen reforms.
The flange industry of China has become a domestic larger industry, and nearly 10,000,000,000 yuan of industry total assets scale, development space is very large.But the threshold of domestic flange enterprise is very low, does not also need a lot of technology, a small amount of fund just can buy some old equipment, opens a small-scale flange factory.The scale of numerous enterprises is all generally less than normal, and technology is deficient, relies on enterprise self to carry on technical development so simple, very difficult.Different for purposes, the requirement of diverse flange to the dimensional accuracy uniformity of each part, performance reliability and interchangeability is very high, only allow other product extremely individual overproof, and through inspection, substandard product is rejected before dispatching from the factory, if do not have high accuracy and high efficiency equipment, in keen competition, enterprise is difficult to survival and development.At present, the key equipment mainly dependence on import of parts manufacturing enterprise of China, due to comparatively large with consumption to the wearing and tearing of equipment, equipment needs to constantly update and transformation.And import equipment and price of spare parts costliness, if want to accelerate industry development speed, the problem of key equipment must be solved as soon as possible.
Summary of the invention
Object of the present invention, be exactly for solving prior art Problems existing, and devise a kind of flange numerical control complete production line, improve the crudy of flange, its process velocity is fast, achieves the automation of process, ensures speed and the quality of producing product.
Technical scheme of the present invention is: a kind of flange numerical control complete production line, and described production line to finished product by material inlet, is comprised numerical control through equipment successively and surveys long cut-out equipment, feed mechanism, be provided with die forging machine or roller head machine in feed mechanism; The discharge end of described feed mechanism is provided with welding rotary disk, and welding rotary disk place is provided with conveying robot human arm; The rear of described welding rotary disk arranges numerical controlled gantry type wagon drill milling compounding machine bed; The parallel position of described welding rotary disk is provided with automatic stacking machine.
Described flange die forging machine or roller head machine and numerical control are surveyed long cut-out equipment and are integrated machine, and it is arranged on the centre of feed mechanism.
Described feed mechanism is cylinder type conveying roller, includes the Qian Liao road in all-in-one front and the Hou Liao road at all-in-one rear.
Described numerical controlled gantry type wagon drill milling compounding machine bed agent structure is queen post symmetrical structure, and crossbeam is fixed-beam.
The processing platform of described numerical controlled gantry type wagon drill milling compounding machine bed is provided with embedded wagon drill milling rotary disk.
Described parts of machine tool: guide rail lathe bed, column, crossbeam, workbench and table base, is monoblock cast structure.
Described conveying robot human arm with weld rotary disk, stacking machine and embedded wagon drill milling rotary disk with the use of.
The technological process of described production line is: first survey long cut-out by numerical control, then carried by feed mechanism, after the heating of numerical-control heating machine, enter die forging machine or roller head machine; If A material is through die forging machine process, then deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; If B material is through roller head machine process, then material is again through bonding machine welding, deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; Through robot arm product delivered in self-service detection machine after numerical controlled gantry type wagon drill milling compounding machine bed machines and detect, deliver to stacking machine after completing and store.
Beneficial effect of the present invention draws by such scheme, and by arranging continuous productive process, make the processing of flange meticulousr, quality is significantly promoted.And operating process completes primarily of conveying robot human arm, achieves automated production, improves process velocity, reduce workman's amount of labour, and be conducive to the personal safety protecting workman.This programme additionally provides the brand-new Production Line Configured optimized structure, and by the improvement of technique, improves the quality of the speed of production of product, bring huge economic benefit to enterprise, is applicable to large-scale promotion and uses.
As can be seen here, the present invention compared with prior art has substantive distinguishing features and progress, and its beneficial effect implemented also is apparent.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is process flow diagram;
Wherein, 1 is Qian Liao road, and 2 is numerical control shearing volume circle all-in-one, and 3 is Hou Liao road, and 4 is welding rotary disk, and 5 is conveying robot human arm, and 6 is numerical controlled gantry type wagon drill milling compounding machine bed, and 7 is embedded wagon drill milling rotary disk, and 8 is stacking machine.
detailed description of the invention:
In order to understand the present invention better, explain embodiments of the present invention in detail below in conjunction with accompanying drawing.
Detailed description of the invention: as shown in Figure 1, a kind of flange numerical control complete production line, described production line to finished product by material inlet, is comprised feed mechanism, roller head machine and numerical control and surveys long cut-out equipment and be integrated machine.Feed mechanism is cylinder type conveying roller, arrange between the Qian Liao road 1 of conveying roller and Hou Liao road 3 numerical control shear roll up circle all-in-one 2.The discharge end in described Hou Liao road 3 is provided with welding rotary disk 4, and welding rotary disk 4 place is provided with conveying robot human arm 5; The rear of described welding rotary disk 4 arranges numerical controlled gantry type wagon drill milling compounding machine bed 6; The parallel position of described welding rotary disk 4 is provided with automatic stacking machine 8.The processing platform of described numerical controlled gantry type wagon drill milling compounding machine bed 6 is provided with embedded wagon drill milling rotary disk 7.Described conveying robot human arm 5 with weld rotary disk 4, stacking machine 8 and embedded wagon drill milling rotary disk 7 with the use of.Described numerical controlled gantry type wagon drill milling compounding machine bed 6 agent structure is queen post symmetrical structure, and crossbeam is fixed-beam.Parts of machine tool: guide rail lathe bed, column, crossbeam, workbench and table base, is monoblock cast structure, increases the stability of lathe.
As shown in Figure 2, the technological process of production line is: first survey long cut-out by numerical control, then carried by feed mechanism, after the heating of numerical-control heating machine, enter die forging machine or roller head machine; If A material is through die forging machine process, then deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; If B material is through roller head machine process, then material is again through bonding machine welding, deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; Through robot arm product delivered in self-service detection machine after numerical controlled gantry type wagon drill milling compounding machine bed machines and detect, deliver to stacking machine after completing and store.
Above-mentioned explanation is not limitation of the present invention, and the present invention is also not limited in above-mentioned citing, and the change that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (8)
1. a flange numerical control complete production line, is characterized in that: described production line to finished product by material inlet, is comprised numerical control through equipment successively and surveys long cut-out equipment, feed mechanism, be provided with die forging machine or roller head machine in feed mechanism; The discharge end of described feed mechanism is provided with welding rotary disk, and welding rotary disk place is provided with conveying robot human arm; The rear of described welding rotary disk arranges numerical controlled gantry type wagon drill milling compounding machine bed; The parallel position of described welding rotary disk is provided with automatic stacking machine.
2. flange numerical control complete production line as claimed in claim 1, is characterized in that: described flange die forging machine or roller head machine and numerical control are surveyed long cut-out equipment and be integrated machine, and it is arranged on the centre of feed mechanism.
3. flange numerical control complete production line as claimed in claim 1, is characterized in that: described feed mechanism is cylinder type conveying roller, includes the Qian Liao road in all-in-one front and the Hou Liao road at all-in-one rear.
4. flange numerical control complete production line as claimed in claim 1, is characterized in that: described numerical controlled gantry type wagon drill milling compounding machine bed agent structure is queen post symmetrical structure, and crossbeam is fixed-beam.
5. flange numerical control complete production line as claimed in claim 4, is characterized in that: the processing platform of described numerical controlled gantry type wagon drill milling compounding machine bed is provided with embedded wagon drill milling rotary disk.
6. flange numerical control complete production line as claimed in claim 4, is characterized in that: described parts of machine tool: guide rail lathe bed, column, crossbeam, workbench and table base, is monoblock cast structure.
7. the flange numerical control complete production line as described in claim 1 or 4, is characterized in that: described conveying robot human arm with weld rotary disk, stacking machine and embedded wagon drill milling rotary disk with the use of.
8. flange numerical control complete production line as claimed in claim 1, is characterized in that: the technological process of described production line is: first survey long cut-out by numerical control, then carried by feed mechanism, after the heating of numerical-control heating machine, enter die forging machine or roller head machine; If A material is through die forging machine process, then deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; If B material is through roller head machine process, then material is again through bonding machine welding, deliver to numerical controlled gantry type wagon drill milling compounding machine bed again by robot arm; Through robot arm product delivered in self-service detection machine after numerical controlled gantry type wagon drill milling compounding machine bed machines and detect, deliver to stacking machine after completing and store.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510525419.3A CN105058068A (en) | 2015-08-25 | 2015-08-25 | Numerical control complete-set production line for flanges |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510525419.3A CN105058068A (en) | 2015-08-25 | 2015-08-25 | Numerical control complete-set production line for flanges |
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| Publication Number | Publication Date |
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| CN105058068A true CN105058068A (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510525419.3A Pending CN105058068A (en) | 2015-08-25 | 2015-08-25 | Numerical control complete-set production line for flanges |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414989A (en) * | 2015-12-21 | 2016-03-23 | 青岛科华钢结构有限公司 | Automatic iron tower production line |
| CN105750835A (en) * | 2015-12-16 | 2016-07-13 | 中山市毅马五金有限公司 | Flange end plate machining process |
| CN107263121A (en) * | 2017-07-31 | 2017-10-20 | 广州德亚机械制造有限公司 | Full-automatic flange rotation is put down and welding streamline |
| CN108176987A (en) * | 2018-01-09 | 2018-06-19 | 杭州富康五金塑料有限公司 | A kind of flange production line |
| CN108580984A (en) * | 2018-04-23 | 2018-09-28 | 昆山富通电子有限公司 | A kind of milling attachment of electric motor end cap |
| CN108994621A (en) * | 2018-08-04 | 2018-12-14 | 芜湖金光汽车配件有限责任公司 | A kind of spindle nose forged piece of heavy automobile manufacturing equipment |
| CN109605045A (en) * | 2018-12-26 | 2019-04-12 | 昆山市麦杰克精密模具有限公司 | A kind of flange automatically processing device |
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| CN101450444A (en) * | 2008-12-31 | 2009-06-10 | 佛山市顺德区永基建筑基础有限公司 | Flange production system and method |
| CN201291278Y (en) * | 2008-11-19 | 2009-08-19 | 大连华锐股份有限公司 | Large flanged forming device |
| DE102011003004B3 (en) * | 2011-01-21 | 2012-02-16 | Mag Ias Gmbh | Method and machine tool for working and hardening metallic workpieces |
| CN202824505U (en) * | 2012-08-31 | 2013-03-27 | 山东圣泰机电科技有限公司 | Semiaxis flange complete set production equipment |
| CN203371260U (en) * | 2013-07-29 | 2014-01-01 | 天津科瑞嘉机电技术有限公司 | Ventilating duct angle iron flange automatic production line |
| CN104308545A (en) * | 2014-09-24 | 2015-01-28 | 重庆朗正科技有限公司 | Integrated machine for welding and machining flange-type sleeve |
| CN204893424U (en) * | 2015-08-25 | 2015-12-23 | 五莲县长泰工贸有限公司 | Flange numerical control complete set production line |
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2015
- 2015-08-25 CN CN201510525419.3A patent/CN105058068A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201291278Y (en) * | 2008-11-19 | 2009-08-19 | 大连华锐股份有限公司 | Large flanged forming device |
| CN101450444A (en) * | 2008-12-31 | 2009-06-10 | 佛山市顺德区永基建筑基础有限公司 | Flange production system and method |
| DE102011003004B3 (en) * | 2011-01-21 | 2012-02-16 | Mag Ias Gmbh | Method and machine tool for working and hardening metallic workpieces |
| CN202824505U (en) * | 2012-08-31 | 2013-03-27 | 山东圣泰机电科技有限公司 | Semiaxis flange complete set production equipment |
| CN203371260U (en) * | 2013-07-29 | 2014-01-01 | 天津科瑞嘉机电技术有限公司 | Ventilating duct angle iron flange automatic production line |
| CN104308545A (en) * | 2014-09-24 | 2015-01-28 | 重庆朗正科技有限公司 | Integrated machine for welding and machining flange-type sleeve |
| CN204893424U (en) * | 2015-08-25 | 2015-12-23 | 五莲县长泰工贸有限公司 | Flange numerical control complete set production line |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750835A (en) * | 2015-12-16 | 2016-07-13 | 中山市毅马五金有限公司 | Flange end plate machining process |
| CN105414989A (en) * | 2015-12-21 | 2016-03-23 | 青岛科华钢结构有限公司 | Automatic iron tower production line |
| CN107263121A (en) * | 2017-07-31 | 2017-10-20 | 广州德亚机械制造有限公司 | Full-automatic flange rotation is put down and welding streamline |
| CN108176987A (en) * | 2018-01-09 | 2018-06-19 | 杭州富康五金塑料有限公司 | A kind of flange production line |
| CN108580984A (en) * | 2018-04-23 | 2018-09-28 | 昆山富通电子有限公司 | A kind of milling attachment of electric motor end cap |
| CN108580984B (en) * | 2018-04-23 | 2019-08-02 | 昆山富通电子有限公司 | A kind of milling attachment of electric motor end cap |
| CN108994621A (en) * | 2018-08-04 | 2018-12-14 | 芜湖金光汽车配件有限责任公司 | A kind of spindle nose forged piece of heavy automobile manufacturing equipment |
| CN109605045A (en) * | 2018-12-26 | 2019-04-12 | 昆山市麦杰克精密模具有限公司 | A kind of flange automatically processing device |
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Effective date of abandoning: 20180724 |