CN105414989A - Automatic iron tower production line - Google Patents
Automatic iron tower production line Download PDFInfo
- Publication number
- CN105414989A CN105414989A CN201510999377.7A CN201510999377A CN105414989A CN 105414989 A CN105414989 A CN 105414989A CN 201510999377 A CN201510999377 A CN 201510999377A CN 105414989 A CN105414989 A CN 105414989A
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- module
- production line
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- steel tower
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention relates to the technical field of iron tower production and in particular to an automatic iron tower production line. The automatic iron tower production line comprises a connecting steel frame, a steel rail, a blanking module, a forging and pressing module, a seam-joining and rectifying module, an assembly welding module and a galvanizing module, wherein the blanking module, the forging and pressing module, the seam-joining and rectifying module, the assembly welding module and the galvanizing module are all distributed on one straight line in sequence; the blanking module, the forging and pressing module, the seam-joining and rectifying module, the assembly welding module and the galvanizing module are mounted in a mutually connected manner through the connecting steel frame, and are mutually matched to form the iron tower production line; a plurality of steel beams are symmetrically arranged on the two sides of the upper end surface of the connecting steel frame, the steel rail is laid on the steel beams, an electric hoist is arranged on the steel rail, and a permanent magnet hoist is arranged on the electric hoist. The automatic iron tower production line provided by the invention can achieve automatic production of power towers, communication towers and the like in modern facility engineering, a traditional production mode that the iron towers are produced by a tremendous amount of manpower is replaced, and the production efficiency and quality are improved.
Description
Technical field
The present invention relates to steel tower production technical field, particularly relate to a kind of steel tower automatic production line.
Background technology
Present stage, in steel tower industry when producing the facility such as power tower and communication tower, usually adopt a large amount of independently production equipment and instrument, adopt a large amount of artificial participation to carry out cooperation production, production efficiency is lower.
Market does not also occur can realize expecting the zinc-plated equipment completing production steel tower automatically from down.
Summary of the invention
The technical problem to be solved in the present invention how to overcome the deficiencies in the prior art, provides a kind of steel tower automatic production line.
The technical scheme that the present invention adopts for achieving the above object is: steel tower automatic production line, comprise connection steelframe, rail, cutting module, forging and stamping module, joint close rectification module, assembly welding module and zinc-plated module, described cutting module, forging and stamping module, joint close rectification module, assembly welding module and zinc-plated module distribute point-blank successively, described cutting module, forging and stamping module, joint close rectification module, installation is interconnected by connecting steelframe between assembly welding module and zinc-plated module, complement each other to form steel tower production line, described connection steelframe upper surface bilateral symmetry is provided with some girder steels, on described steel rail laying and described girder steel, described rail is provided with electric crane, described electric crane is provided with magneto ground jack.
Further, described cutting module comprises two platen material numerical control cutting machines, described plate digital control cutting machine lays respectively at the both sides of described connection steelframe, the edge of described plate digital control cutting machine is evenly provided with some adjustment cylinders, the external part of described adjustment cylinder is connected with block rubber by oscillating bearing, and the thrust to described adjustment cylinder is 100 ~ 400kg.
Further, described forging and stamping module comprises numerical control bender, and described numerical control bender is positioned at the rear side of described cutting module, described numerical control bender at least four, distribute in isosceles trapezoid, the crooked process radius of described numerical control bender is 6 ~ 12m, and the steel plate thickness of bending is 4 ~ 25mm.
Further, described joint close rectification module comprises steel pipe linking machine and welding equipment, described steel pipe linking machine has two, placed side by side, the spacing of two described steel pipe linking machines is 4 ~ 12m, described welding equipment, between two steel pipe linking machines, is 2.5 ~ 3m apart from the distance of described steel pipe linking machine, and described welding equipment and described linking machine cooperatively interact.
Further, described assembly welding module comprises some digital control mechanical arms and NC welding machine, the number ratio of described digital control mechanical arm and described NC welding machine is 1: 2, and the side of described digital control mechanical arm is provided with some storage tanks depositing part, cooperatively interacts between described digital control mechanical arm and NC welding machine.
Further, described zinc-plated module comprises pickling tube and galvanizing pond, described pickling tube is positioned at the front end in described galvanizing pond, ventilated type rinsing bath is provided with between described pickling tube and described galvanizing pond, at least six draft fans are provided with above described ventilated type rinsing bath, described draft fan surrounds semicircle, is positioned at one end above described ventilated type rinsing bath, and above described ventilated type rinsing bath, the other end is vacant.
Further, described NC welding machine is digital control submerged arc welding machine, the rear end of described submerged arc welding machine is provided with seam inspection instrument and alarm, described alarm and described seam inspection instrument cooperatively interact, when seam inspection instrument detects that weld seam is bad, given the alarm in time by siren, staff is pointed out.
Further, described cutting module, forging and stamping module, joint close rectification module, assembly welding module, zinc-plated module and electric crane are equipped with controlled in wireless processor.
Further, the present invention also comprises remote control, described remote control is provided with wireless input/output module, by being connected with described controlled in wireless processor, and cutting module, forging and stamping module, joint close rectification module, assembly welding module, zinc-plated module and electric crane described in remote control.
The invention has the advantages that the automated production of the power tower and communication tower etc. that can realize in modern installations engineering, instead of the production model that steel tower production is manually carried out in traditional employing in a large number, improve production efficiency and quality, reduce production cost, adopt digitized cutting equipment, the optimal treatment of material cutting can be realized.
Accompanying drawing explanation
Fig. 1 overall structure schematic diagram of the present invention.
Detailed description of the invention
Steel tower automatic production line, it is characterized in that: comprise and connect steelframe 1, rail 2, cutting module 3, forging and stamping module 4, joint close rectification module 5, assembly welding module 6 and zinc-plated module 7, described cutting module 3, forging and stamping module 4, joint close rectification module 5, assembly welding module 6 and zinc-plated module 7 distribute point-blank successively, described cutting module 3, forging and stamping module 4, joint close rectification module 5, installation is interconnected by connecting steelframe 1 between assembly welding module 6 and zinc-plated module 7, complement each other to form steel tower production line, described connection steelframe 1 upper surface bilateral symmetry is provided with some girder steels 11, described rail 2 is laid with on described girder steel, described rail 2 is provided with electric crane 8, described electric crane 8 is provided with magneto ground jack.
Described cutting module 3 comprises two platen material numerical control cutting machines, described plate digital control cutting machine lays respectively at the both sides of described connection steelframe, the edge of described plate digital control cutting machine is evenly provided with some adjustment cylinders, the external part of described adjustment cylinder is connected with block rubber by oscillating bearing, the thrust of described adjustment cylinder is 100 ~ 400kg, adjusting range is 5 ~ 200m, when electric crane 8 accurately can not place steel plate materials, by the trickle adjustment adjusting cylinder, rational preferred arrangement is carried out to steel plate materials, improve the utilization rate of material.
Described forging and stamping module 4 comprises numerical control bender, described numerical control bender is positioned at the rear side of described cutting module, described numerical control bender is provided with four, distribute in isosceles trapezoid, every platform numerical control bending just has the space belonging to self, simultaneously with accomplishing to cooperatively interact rapidly, rational distributing position, swaging operation can be carried out for the steel plate materials of multiple different size simultaneously, the heap sum in use between generating material is avoided to collide, the crooked process radius of described numerical control bender is 6 ~ 12m, and the steel plate thickness of bending is 4 ~ 25mm.
Described joint close rectification module 5 comprises steel pipe linking machine and welding equipment, described steel pipe linking machine has two, placed side by side, the spacing of two described steel pipe linking machines is 8m, described welding equipment is between two steel pipe linking machines, be 2.6m apart from the distance of described steel pipe linking machine, described welding equipment and described linking machine cooperatively interact, especially for the steel tower that two ends diameter is different, while setting joint close size in advance, welding operation is carried out in larger-size one end, and the joint close size that only need change a wherein steel pipe linking machine in welding process just can carry out the operation continued.
Described assembly welding module 6 comprises some digital control mechanical arms and NC welding machine, the number ratio of described digital control mechanical arm and described NC welding machine is 1: 2, this quantitative proportion relation of number can ensure that two NC welding machines coordinate a digital control mechanical arm, when digital control mechanical arm retaining element position, two NC welding machines operate simultaneously, the trouble of welding tooling in advance can be broken away from, namely fixing tool is saved, the accuracy of the part installed can be ensured again, the side of described digital control mechanical arm is provided with some storage tanks depositing part, cooperatively interact between described digital control mechanical arm and NC welding machine.
Described zinc-plated module 7 comprises pickling tube and galvanizing pond, described pickling tube is positioned at the front end in described galvanizing pond, ventilated type rinsing bath is provided with between described pickling tube and described galvanizing pond, after pickling, carry out rinsing, and rinsed complete steel tower is ventilated process timely, on the one hand can rapid draing, the surface being conducive to steel tower on the other hand forms comparatively stable state after chemical treatment.Be provided with at least six draft fans above described ventilated type rinsing bath, described draft fan surrounds semicircle, is positioned at one end above described ventilated type rinsing bath, and above described ventilated type rinsing bath, the other end is vacant.
Described NC welding machine is digital control submerged arc welding machine, the rear end of described submerged arc welding machine is provided with seam inspection instrument and alarm, and described alarm and described seam inspection instrument cooperatively interact, when seam inspection instrument detects that weld seam is bad, given the alarm in time by siren, staff is pointed out.
Described cutting module 3, forging and stamping module 4, joint close rectification module 5, assembly welding module 6, zinc-plated module 7 and electric crane 8 are equipped with controlled in wireless processor.
The present invention also comprises remote control 9, described remote control 9 is provided with wireless input/output module, by being connected with described controlled in wireless processor, cutting module 3, forging die 4, joint close rectification module 5, assembly welding module 6, zinc-plated module 7 and electric crane 8 described in remote control.
Using method of the present invention is, first steel tower plate cutting is carried out by cutting module 3, sheet material after numerical control cutting machine process, under the effect of electric crane, be transported to forging and stamping module block 4, sheet material carries out bending forging and stamping by forging and stamping module 4, sheet material is tentatively made to form steel tower shape, further by electric crane by the conveying sheet of steel tower shape to joint close rectification module 5, sheet material is under the effect of joint close rectification module 5, carry out joint close process, enter assembly welding module 6 afterwards, pre-prepd related components is installed on the sheet material of steel tower shape by the mode of welding, form complete steel tower, finally complete steel tower is sent into zinc-plated module 7 and carry out pickling and zinc-plated process, complete the production of steel tower.
Above-described embodiment, just in order to technical conceive of the present invention and feature are described, its objective is and is one of ordinary skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.The change of every equivalence done by the essence of content of the present invention or modification, all should be encompassed in protection scope of the present invention.
Claims (9)
1. steel tower automatic production line, it is characterized in that: comprise connection steelframe, rail, cutting module, forging and stamping module, joint close rectification module, assembly welding module and zinc-plated module, described cutting module, forging and stamping module, joint close rectification module, assembly welding module and zinc-plated module distribute point-blank successively, described cutting module, forging and stamping module, joint close rectification module, installation is interconnected by connecting steelframe between assembly welding module and zinc-plated module, complement each other to form steel tower production line, described connection steelframe upper surface bilateral symmetry is provided with some girder steels, on described steel rail laying and described girder steel, described rail is provided with electric crane, described electric crane is provided with magneto ground jack.
2. steel tower automatic production line according to claim 1, it is characterized in that: described cutting module comprises two platen material numerical control cutting machines, described plate digital control cutting machine lays respectively at the both sides of described connection steelframe, the edge of described plate digital control cutting machine is evenly provided with some adjustment cylinders, the external part of described adjustment cylinder is connected with block rubber by oscillating bearing, and the thrust of described adjustment cylinder is 100 ~ 400kg.
3. steel tower automatic production line according to claim 1, it is characterized in that: described forging and stamping module comprises numerical control bender, described numerical control bender is positioned at the rear side of described cutting module, described numerical control bender at least four, distribute in isosceles trapezoid, the crooked process radius of described numerical control bender is 6 ~ 12m, and the steel plate thickness of bending is 4 ~ 25mm.
4. steel tower automatic production line according to claim 1, it is characterized in that: described joint close rectification module comprises steel pipe linking machine and welding equipment, described steel pipe linking machine has two, placed side by side, the spacing of two described steel pipe linking machines is 4 ~ 12m, described welding equipment is between two steel pipe linking machines, and apart from described steel pipe linking machine 2.5 ~ 3m, described welding equipment and described linking machine cooperatively interact.
5. steel tower automatic production line according to claim 1, it is characterized in that: described assembly welding module comprises some digital control mechanical arms and NC welding machine, the number ratio of described digital control mechanical arm and described NC welding machine is 1: 2, the side of described digital control mechanical arm is provided with some storage tanks depositing part, cooperatively interacts between described digital control mechanical arm and NC welding machine.
6. steel tower automatic production line according to claim 6, it is characterized in that: described zinc-plated module comprises pickling tube and galvanizing pond, described pickling tube is positioned at the front end in described galvanizing pond, ventilated type rinsing bath is provided with between described pickling tube and described galvanizing pond, be provided with at least six draft fans above described ventilated type rinsing bath, described draft fan surrounds semicircle.
7. steel tower automatic production line according to claim 5, it is characterized in that: described NC welding machine is digital control submerged arc welding machine, the rear end of described submerged arc welding machine is provided with seam inspection instrument and alarm, described alarm and described seam inspection instrument cooperatively interact, when seam inspection instrument detects that weld seam is bad, given the alarm in time by siren, staff is pointed out.
8. steel tower automatic production line according to claim 1, is characterized in that: described cutting module, forging and stamping module, joint close rectification module, assembly welding module, zinc-plated module and electric crane are equipped with controlled in wireless processor.
9. the steel tower automatic production line according to claim 1 or 8, it is characterized in that: also comprise remote control, described remote control is provided with wireless input/output module, by being connected with described controlled in wireless processor, cutting module, forging and stamping module, joint close rectification module, assembly welding module, zinc-plated module and electric crane described in remote control.。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510999377.7A CN105414989A (en) | 2015-12-21 | 2015-12-21 | Automatic iron tower production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510999377.7A CN105414989A (en) | 2015-12-21 | 2015-12-21 | Automatic iron tower production line |
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| Publication Number | Publication Date |
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| CN105414989A true CN105414989A (en) | 2016-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510999377.7A Pending CN105414989A (en) | 2015-12-21 | 2015-12-21 | Automatic iron tower production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623282A (en) * | 2018-12-27 | 2019-04-16 | 常州市飞黄钢杆有限公司 | A kind of production technology of communication iron tower |
| CN113211082A (en) * | 2021-05-26 | 2021-08-06 | 山东鲁能泰山铁塔有限公司 | Pole body welding joint all-in-one machine for columnar iron tower |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623282A (en) * | 2018-12-27 | 2019-04-16 | 常州市飞黄钢杆有限公司 | A kind of production technology of communication iron tower |
| CN113211082A (en) * | 2021-05-26 | 2021-08-06 | 山东鲁能泰山铁塔有限公司 | Pole body welding joint all-in-one machine for columnar iron tower |
| CN113211082B (en) * | 2021-05-26 | 2022-04-19 | 山东鲁能泰山铁塔有限公司 | Pole body welding joint all-in-one machine for columnar iron tower |
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| CB03 | Change of inventor or designer information |
Inventor after: Yin Baoping Inventor after: Chang Siwei Inventor after: Yin Baoshan Inventor after: Hu Jinmei Inventor after: Liang Wenbin Inventor after: Yu Liang Inventor before: Yin Baoping Inventor before: Li Zhiqiang Inventor before: Chang Siwei Inventor before: Yin Cuiping |
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Application publication date: 20160323 |
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