CN206848793U - Oversized thin-wall part five-shaft numerical control system of processing - Google Patents
Oversized thin-wall part five-shaft numerical control system of processing Download PDFInfo
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- CN206848793U CN206848793U CN201621305611.8U CN201621305611U CN206848793U CN 206848793 U CN206848793 U CN 206848793U CN 201621305611 U CN201621305611 U CN 201621305611U CN 206848793 U CN206848793 U CN 206848793U
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Abstract
The utility model discloses oversized thin-wall part five-shaft numerical control system of processing, including module, controller and servo-drive system are controlled in workbench, CNC, it is characterised in that：Module is controlled in the CNC and carries out both-way communication with Test database memory module and auxiliary computer module respectively, Test database memory module is configured as the thesaurus of Measure macro program, and auxiliary computer module is configured as working out real-time online production detection program.System adds Test database memory module and auxiliary computer module, introduce the untouchable on-line checking function of five-axis robot, pass through the Measure macro program for calling Test database memory module to store, part in processing is measured, then compared with the real-time online production detection program of auxiliary computer module establishment, error monitoring is implemented by machine " vision " and reverse Comparison, cutter path compensated by controlling module in CNC, final products reach machining accuracy.
Description
Technical field
It the utility model is related to Computerized Numerical Control processing technology field, more particularly to a kind of oversized thin-wall part five-shaft numerical control processing system
System.
Background technology
Large thin-wall element processing on certain device uses domestic high-strength aluminum alloy pre-stretching plate, blank thickness
300mm.Finished product is diameter of phi 3000mm after machine-shaping, wall thickness 5mm thin-wall revolving body structural members, and side wall is along assembly relation, water
Plane symmetrically outputs the gap to root web, side wall annulus is formed isolated bead up and down, its profile circularity shape position it is public it is poor≤
Φ 0.05mm, as shown in accompanying drawing 1~3.Finished product is by Fatigue Strength Effect, and it is poor that finished surface does not allow to connect knife, and surface roughness
Within Ra3.2, abdomen plate hole locations degree≤0.05mm, fit precision IT6 levels, have physical dimension big, poor rigidity, precision is high, machine
The features such as adding difficulty big.
Traditional machine tool for parts processed be it is manually operated, therefore the precision of part depend on operator technical ability and
Speciality.In order to reduce the effect of operator, computer numerical control (CNC) lathe is developed.CNC machine will be in use, will by operator
For the instruction input computer with machined part as requested, by required tool loads to lathe, remaining work has meter
Calculation machine is automatically carried out.Translation of the typical CNC machine support along two axles or three axles.Technical new development has been drawn
Play the development of five axle CNC machines.But the application of the technology of five-shaft numerical control is still only limitted to a small number of large-scale state-owned defense enterprises,
Using upper few in domestic mechanic factory workers, and especially when processing oversized thin-wall part, current five-axis robot technology
It can't be reached and produce required precision.
Utility model content
The defects of the purpose of this utility model is to overcome prior art, there is provided a kind of oversized thin-wall part five-shaft numerical control adds
Work system, the system increases Test database memory module and auxiliary computer module, it is untouchable to introduce five-axis robot
On-line checking function, by the Measure macro program for calling Test database memory module to store, the part in processing is surveyed
Amount, then compared with the real-time online production detection program of auxiliary computer module establishment, by machine " vision " and inverse
Implement error monitoring to Comparison, cutter path is compensated by controlling module in CNC, final products reach machining accuracy.
The technical solution adopted in the utility model is：
Oversized thin-wall part five-shaft numerical control system of processing, including module, controller and servo-drive system are controlled in workbench, CNC,
It is arranged in the workbench on mobile foundation, workpiece is fixed on the working face of workbench, and master is provided with the top of workbench
Axle and Cutting tool installation manner is on main shaft, servo-drive system are connected with main shaft and mobile foundation and provided to main shaft, mobile foundation and cutter
Operation power, control in the CNC and one-way communication is carried out between module and servo-drive system and controls main shaft, mobile foundation and cutter
Mobile and rotary course, the cutter carry out one-way communication with controller and the mobile route information of cutter are unidirectionally sent into institute
State and module controlled in CNC, it is characterised in that：In the CNC control module respectively with Test database memory module and secondary computer
Module carries out both-way communication, and Test database memory module is configured as the thesaurus of Measure macro program, auxiliary computer module
It is configured as working out real-time online production detection program.
Further, system also includes identification device and tape deck, controlled in the CNC module respectively with identification device and
Tape deck carries out one-way communication；
The identification device is configured as the production operation Number Reorganization to workpiece numbering and/or workpiece；
The tape deck is configured as at least one data input that record is selected from the group, and the group includes：
The instruction of processing action process time, speed and the running parameter of workpiece；
The loading time of workpiece or discharge time；
Abnormal waits as long for free time；
Fault time；
The wearing- in period and wear extent of consumptive material instrument；And any of the above combination.
Further, system also includes data acquisition device, and module is controlled in the CNC and is carried out unidirectionally with data acquisition device
Communication, identification device and tape deck carry out one-way communication with data acquisition device respectively；
The data acquisition device is used to gather at least one input data being selected from the group, and the group includes：
The data identified by the identification device；
By the data of the recording device records；
The processing action process of the workpiece；
The loading free time of the workpiece；
The final mass of the workpiece of shaping；
" failure " reason；
The reason for waiting as long for free time of exception；
Settling time；
Operator ID；
Product batch number；And any of the above combination.
Further, system also includes storage device, and control module and data acquisition device in the CNC fills with storage respectively
Put carry out one-way communication；
The storage device is configurable at least one entry that storage is selected from the group, and the group includes：
All data that non-process relies on；
All processes rely on data, including：The data of record, the data of input, obtained from the data acquisition device
Data and all calculating and assessment information；
The performance of the workpiece of renewal；And any of the above combination.
The beneficial effects of the utility model are：
Part to be processed belongs to super large, thin-wall part, it is meant that requires pole for the examinations in part process
High ability.The real-time and accuracy of detection, the qualification rate of direct relation part.In addition, once being taken in the product slave unit
Under, due to the metal Memorability of part material itself, cause deformation of products amount very big.In order to ensure the qualification of product, this reality
With new on the basis of original five-shaft numerical control system of processing, Test database memory module and secondary computer mould are added
Block, the untouchable on-line checking function of five-axis robot is introduced, by calling the measurement that Test database memory module stores grand
Program, the part in processing is measured, then the real-time online production detection program with auxiliary computer module establishment is entered
Row compares, and implements error monitoring by machine " vision " and reverse Comparison, and cutter path is mended by controlling module in CNC
Repay, final products reach machining accuracy.
Brief description of the drawings
Fig. 1 oversized thin-wall design of part schematic diagrames.
Fig. 2 be in Fig. 1 A-A to cross section structure diagram.
Fig. 3 is B-B direction cross section structure diagram in Fig. 2.
Fig. 4 is structural representation of the present utility model.
Embodiment
In order that the advantages of the purpose of this utility model and technical scheme, is more clearly understood, below in conjunction with accompanying drawing and reality
Example, the utility model is further elaborated.
As shown in Figure 4, module 5, control are controlled in oversized thin-wall part five-shaft numerical control system of processing, including workbench 9, CNC
Device 2 processed and servo-drive system 7, it is arranged in the workbench 9 on mobile foundation 10, workpiece 8 is fixed on the working face of workbench 9
On, main shaft 3 is provided with the top of workbench 9 and cutter 4 is arranged on main shaft 3, servo-drive system 7 and main shaft 3 and mobile foundation 10
Connect and provide operation power to main shaft 3, mobile foundation 10 and cutter 4, control to enter between module 5 and servo-drive system 7 in the CNC
Row one-way communication simultaneously controls main shaft 3, the movement of mobile foundation 10 and cutter 4 and rotary course, and the cutter 4 enters with controller 2
The mobile route information of cutter 4 is simultaneously unidirectionally sent to control module 5 in the CNC by row one-way communication, it is characterised in that：It is described
Module 5 is controlled in CNC and carries out both-way communication with Test database memory module 1 and auxiliary computer module 6 respectively, detects data
Library storage module 1 is configured as the thesaurus of Measure macro program, and auxiliary computer module 6 is configured as working out real-time online production
Detect program.
System also includes identification device 11 and tape deck 12, controlled in the CNC module 5 respectively with identification device 11 and note
Recording device 12 carries out one-way communication；
The identification device 11 is configured as numbering workpiece 8 and/or the production operation Number Reorganization of workpiece 8；
The tape deck 12 is configured as at least one data input that record is selected from the group, and the group includes：
The instruction of processing action process time, speed and the running parameter of workpiece 8；
The loading time of workpiece 8 or discharge time；
Abnormal waits as long for free time；
Fault time；
The wearing- in period and wear extent of consumptive material instrument；And any of the above combination.
System also includes data acquisition device 13, and control module 5 is unidirectionally led to data acquisition device 13 in the CNC
News, identification device 11 and tape deck 12 carry out one-way communication with data acquisition device 13 respectively；
The data acquisition device 13 is used to gather at least one input data being selected from the group, and the group includes：
The data identified by the identification device 11；
The data recorded by the tape deck 12；
The processing action process of the workpiece 8；
The loading free time of the workpiece 8；
The final mass of the workpiece 8 of shaping；
" failure " reason；
The reason for waiting as long for free time of exception；
Settling time；
Operator ID；
Product batch number；And any of the above combination.
System also includes storage device 14, controlled in the CNC module 5 and data acquisition device 13 respectively with storage device 14
Carry out one-way communication；
The storage device is configurable at least one entry that storage is selected from the group, and the group includes：
All data that non-process relies on；
All processes rely on data, including：The data of record, the data of input, obtain from the data acquisition device 13
Data and all calculating and assessment information；
The performance of the workpiece 8 of renewal；And any of the above combination.
During utility model works, journey of the module 5 according to setting is controlled on the clamping of workpiece 8 to the working face of workbench 9, in CNC
Sequence starts, and is that mobile foundation 10, main shaft 3 and cutter 4 provide operation power by servo-drive system 7.The motion track information of cutter 4 is anti-
Feed controller 2 and be eventually transferred in CNC control module 5 in.Control module 5 is carried out double in Test database memory module 1 and CNC
To communication, the Measure macro program of storage is called, the workpiece 8 in processing is measured in real time.Meanwhile auxiliary computer module 6
With controlling the both-way communication of module 5, establishment real-time online production detection program, the Test database memory module 1 with calling in CNC
The information of workpiece 8 of middle Measure macro program measurement is contrasted, and caused error controls servo-drive system 7 by controlling module 5 in CNC, adjusts
The motion track of whole cutter 4, until workpiece 8 machines.
Claims (4)
1. oversized thin-wall part five-shaft numerical control system of processing, including module (5), controller (2) are controlled in workbench (9), CNC and is watched
Dress system (7), it is arranged in the workbench (9) on mobile foundation (10), workpiece (8) is fixed on the working face of workbench (9)
On, main shaft (3) is provided with the top of workbench (9) and cutter (4) is arranged on main shaft (3), servo-drive system (7) and main shaft (3)
Connected with mobile foundation (10) and provide operation power to main shaft (3), mobile foundation (10) and cutter (4), mould is controlled in the CNC
Between block (5) and servo-drive system (7) carry out one-way communication and control main shaft (3), mobile foundation (10) and cutter (4) movement and
Rotary course, the cutter (4) carry out one-way communication with controller (2) and unidirectionally send the mobile route information of cutter (4)
To control module (5) in the CNC, it is characterised in that：In the CNC control module (5) respectively with Test database memory module (1)
Both-way communication is carried out with auxiliary computer module (6), Test database memory module (1) is configured as the storage of Measure macro program
Storehouse, auxiliary computer module (6) are configured as working out real-time online production detection program.
2. oversized thin-wall part five-shaft numerical control system of processing according to claim 1, it is characterised in that：System also includes knowing
Other device (11) and tape deck (12), module (5) is controlled in the CNC and is entered respectively with identification device (11) and tape deck (12)
Row one-way communication；
The identification device (11) is configured as the production operation Number Reorganization to workpiece (8) numbering and/or workpiece (8)；
The tape deck (12) is configured as at least one data input that record is selected from the group, and the group includes：
The instruction of processing action process time, speed and the running parameter of workpiece (8)；
The loading time of workpiece (8) or discharge time；
Abnormal waits as long for free time；
Fault time；
The wearing- in period and wear extent of consumptive material instrument；And any of the above combination.
3. oversized thin-wall part five-shaft numerical control system of processing according to claim 2, it is characterised in that：System also includes number
According to harvester (13), module (5) is controlled in the CNC and carries out one-way communication, identification device (11) with data acquisition device (13)
One-way communication is carried out with tape deck (12) with data acquisition device (13) respectively；
The data acquisition device (13) is used to gather at least one input data being selected from the group, and the group includes：
The data identified by the identification device (11)；
The data recorded by the tape deck (12)；
The processing action process of the workpiece (8)；
The loading free time of the workpiece (8)；
The final mass of the workpiece (8) of shaping；
" failure " reason；
The reason for waiting as long for free time of exception；
Settling time；
Operator ID；
Product batch number；And any of the above combination.
4. oversized thin-wall part five-shaft numerical control system of processing according to claim 3, it is characterised in that：System also includes depositing
Storage device (14), module (5) is controlled in the CNC and data acquisition device (13) is unidirectionally led to storage device (14) respectively
News；
The storage device is configurable at least one entry that storage is selected from the group, and the group includes：
All data that non-process relies on；
All processes rely on data, including：The data of record, the data of input, obtained from the data acquisition device (13)
Data and all calculating and assessment information；
The performance of the workpiece (8) of renewal；And any of the above combination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621305611.8U CN206848793U (en) | 2016-12-01 | 2016-12-01 | Oversized thin-wall part five-shaft numerical control system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621305611.8U CN206848793U (en) | 2016-12-01 | 2016-12-01 | Oversized thin-wall part five-shaft numerical control system of processing |
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| Publication Number | Publication Date |
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| CN206848793U true CN206848793U (en) | 2018-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621305611.8U Active CN206848793U (en) | 2016-12-01 | 2016-12-01 | Oversized thin-wall part five-shaft numerical control system of processing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110441635A (en) * | 2019-08-27 | 2019-11-12 | 广东鲨讯科技有限公司 | A method of on-line monitoring runs presence with detection media machine |
| CN113759825A (en) * | 2021-09-09 | 2021-12-07 | 深圳市富瑞精密制品有限公司 | On-line control system and control method based on five rotating shafts and CNC (computer numerical control) machining center |
-
2016
- 2016-12-01 CN CN201621305611.8U patent/CN206848793U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110441635A (en) * | 2019-08-27 | 2019-11-12 | 广东鲨讯科技有限公司 | A method of on-line monitoring runs presence with detection media machine |
| CN113759825A (en) * | 2021-09-09 | 2021-12-07 | 深圳市富瑞精密制品有限公司 | On-line control system and control method based on five rotating shafts and CNC (computer numerical control) machining center |
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