CN104308545A - Integrated machine for welding and machining flange-type sleeve - Google Patents

Integrated machine for welding and machining flange-type sleeve Download PDF

Info

Publication number
CN104308545A
CN104308545A CN201410494074.5A CN201410494074A CN104308545A CN 104308545 A CN104308545 A CN 104308545A CN 201410494074 A CN201410494074 A CN 201410494074A CN 104308545 A CN104308545 A CN 104308545A
Authority
CN
China
Prior art keywords
flange
workpiece
welding
cylinder
pipe fitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410494074.5A
Other languages
Chinese (zh)
Other versions
CN104308545B (en
Inventor
于今
杨继东
杨金华
杨昌林
王贵川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING LANGZHENG TECHNOLOGY Co Ltd
Original Assignee
CHONGQING LANGZHENG TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHONGQING LANGZHENG TECHNOLOGY Co Ltd filed Critical CHONGQING LANGZHENG TECHNOLOGY Co Ltd
Priority to CN201410494074.5A priority Critical patent/CN104308545B/en
Publication of CN104308545A publication Critical patent/CN104308545A/en
Application granted granted Critical
Publication of CN104308545B publication Critical patent/CN104308545B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

Abstract

The invention discloses an integrated machine for welding and machining a flange-type sleeve. The integrated machine comprises a welding station and a machining station, wherein the welding station comprises a pipe vibration charging machine, a first flange vibration charging machine, a second flange vibration charging machine, a turning charging mechanism, a welding gun supporting component, a workpiece clamping manipulator mechanism, a first workpiece welding rotation component and a second workpiece welding rotation component; the machining station comprises a truss robot, a first lathe, a second lathe, a transferring device and a material receiving device. The flange-type sleeve can be welded and machined in a fully-automatic manner, and the production efficiency is improved.

Description

The bonding machine of flange form sleeve adds all-in-one
Technical field
The present invention relates to a kind of welding equipment for welded flange formula sleeve, belong to frame for movement technical field.
Background technology
Flange form sleeve belongs to auto parts and components, and be made up of pipe fitting and two flanges, two flanges are enclosed within the two ends of pipe fitting respectively, and fix with pipe fitting welding.It is vertically clamped by frock by pipe fitting that traditional welding is arranged, after one of them flange welding is fixing, then the workpiece turning 180 ° that will weld, then by another flange welding on pipe fitting.Existing welding tooling often welds a flange form sleeve to be needed through twice clamping, and welding efficiency is low, welding precision is low, cannot realize automatic batch production.
Summary of the invention
The present invention is directed to above-mentioned technical problem to improve, intend providing a kind of bonding machine of flange form sleeve of full-automation batch production to add all-in-one, and enhance productivity and welding precision.
For solving above technical problem, the technical solution adopted in the present invention is: a kind of bonding machine of flange form sleeve adds all-in-one, comprises welding station and machine adds station, and the left end that right-hand member and the machine of described welding station add station connects;
Described welding station comprises workbench (1), and is arranged on pipe fitting vibration feeding machine (A), the first flange vibration feeding machine (B1), the second flange vibration feeding machine (B2), overturn feeding mechanism (C), welding gun supporting component (D), piece-holder manipulator mechanism (E), the first workpiece welding rotary components (F1) and second workpiece welding rotary components (F2) on workbench (1), described pipe fitting vibration feeding machine (A), overturn feeding mechanism (C), welding gun supporting component (D) from left to right sets gradually on workbench (1), described welding gun supporting component (D) comprise that arc welding gun head column (2) and two are symmetrically arranged first, second tip assembly (G1, G2), described first, second tip assembly (G1, G2) can relatively move up and down by arc welding gun head column (2) under power drive, described first workpiece welding rotary components (F1) is arranged on immediately below the first tip assembly (G1), second workpiece welding rotary components (F2) is arranged on immediately below the second tip assembly (G2), first, second workpiece welding rotary components (F1, F2) relatively 360 ° of revolutions can be carried out by workbench (1) under power drive, described first flange vibration feeding machine (B1) is arranged on the dead ahead of the first tip assembly (G1), second flange vibration feeding machine (B2) is arranged on the dead ahead of the second tip assembly (G2), described piece-holder manipulator mechanism (E) is positioned at the rear of welding gun supporting component (D),
Described piece-holder manipulator mechanism (E) comprises holder (3) and slip slide carriage (4), slip slide carriage (4) can horizontally slip by holder (3) under power drive relatively, slip slide carriage (4) is from left to right arranged at intervals with first successively, second, 3rd manipulator (H1, H2, H3), first manipulator (H1) under power drive can before and after relative sliding slide carriage (4), move up and down, second manipulator (H2) under power drive can before and after relative sliding slide carriage (4), move up and down and 180 ° of upsets, 3rd manipulator (H3) under power drive can before and after relative sliding slide carriage (4), move up and down and 90 ° of upsets, when the first manipulator (H1) is positioned at the dead astern of overturn feeding mechanism (C), second manipulator (H2) is positioned at the dead astern of the first workpiece welding rotary components (F1), 3rd manipulator (H3) is positioned at the dead astern of second workpiece welding rotary components (F2),
Described pipe fitting vibration feeding machine (A) involving vibrations feed table (5) and feeding track (6), first, second flange vibration feeding machine (B1, B2) involving vibrations feed table (5) described, feeding track (6), feed mechanism (K);
Welding station is work like this: first, the charging aperture of described overturn feeding mechanism (C) connects with the feeding track (6) of pipe fitting vibration feeding machine (A), pipe fitting sends into overturn feeding mechanism (C) through pipe fitting vibration feeding machine (A) level, be turned into vertical state through overturn feeding mechanism (C), then pipe fitting sent into the first workpiece by the first manipulator (H1) and weld on rotary components (F1) pipe fitting is clamped, simultaneously, first flange is delivered to feed mechanism (K) by feeding track (6) by the vibration feeding disc (5) of the first flange vibration feeding machine (B1), by feed mechanism (K), the first flange is enclosed within the pipe fitting of clamping, first tip assembly (G1) declines and puts in place, while first workpiece welding rotary components (F1) drives pipe fitting and the first flange 360 ° to rotate, first flange is welded on pipe fitting by the first tip assembly (G1), the workpiece turning 180 ° welded first time by the second manipulator (H2) is more also sent into Workpiece clamping on second workpiece welding rotary components (F2), by the vibration feeding disc (5) of the second flange vibration feeding machine (B2), the second flange is delivered to feed mechanism (K) by feeding track (6) again, by feed mechanism (K) by the second flange sleeve on the other end of pipe fitting, second tip assembly (G2) declines and puts in place, second workpiece welding rotary components (F2) drives the second flange, while the workpiece 360 ° rotation that first time has welded, second tip assembly (G2) is by the other end of the second flange welding at pipe fitting, the workpiece turning 90 ° finally second time welded by the 3rd manipulator (H3) also moves to the standby stations that add such as the right-hand member of welding station and processes,
Described machine adds station and comprises truss robot (L), the first lathe (N), the second lathe (P), turn device (Q) and material-receiving device (R), and described first lathe (N), turn device (Q), the second lathe (P) and material-receiving device (R) are set gradually by left-to-right;
Described truss robot (L) comprises truss support post (41), truss level frame (42), first revolution Qi Zhao mechanism (S1) and the second revolution Qi Zhao mechanism (S2), described first, second revolution Qi Zhao mechanism (S1, S2) be arranged on respectively on each self-corresponding vertical installing rack (43), described first, second revolution Qi Zhao mechanism (S1, S2) and vertically installing rack (43) can horizontally slip by truss level frame (42) under power drive relatively together, and first, second revolution Qi Zhao mechanism (S1, S2) can relatively self vertical installing rack (43) move up and down under respective power drive, described first, second revolution Qi Zhao mechanism (S1, S2) comprise that rotary cylinder (44) and two arrange in α angle first, second parallel air gripper (45, 46), described rotary cylinder (44) is slidably mounted on each self-corresponding vertical installing rack (43), and rotary cylinder (44) drives first, second parallel air gripper (45, 46) turn round together,
Described turn device (Q) is arranged between the first lathe (N) and the second lathe (P) by turn device installing plate (47), turn device (Q) comprises workpiece pivoted arm (48), parallel cylinder (49), gear (50), tooth bar (51), transposition axle (52), tooth bar rail plate (53) and bearing mounting base (54), the bare terminal end of described workpiece pivoted arm (48) is equipped with a parallel air gripper (12) for holding workpiece, the two ends of transposition axle (52) are by bearing mounting base (54) supporting, gear (50) is sleeved in transposition axle (52), parallel cylinder (49) band carry-over bar (51) moves left and right along tooth bar rail plate (53), tooth bar (51) drives transposition axle (52) and workpiece pivoted arm (48) to rotate together by gear (50),
It is work like this that machine adds station: first, first revolution Qi Zhao mechanism (S1) drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper (45) in the first revolution Qi Zhao mechanism (S1), workpiece is delivered to the first lathe (N) position to wait for, the rotary cylinder (44) of the first revolution Qi Zhao mechanism (S1) carries out the clockwise revolution at α angle, the second parallel air gripper (46) is made to capture out the upper manufactured workpiece of the first lathe (N), again the workpiece that the first parallel air gripper (45) captures is placed into the machining position of the first lathe (N), the turning anticlockwise at α angle is carried out again by rotary cylinder (44), upper for second parallel air gripper (46) workpiece captured is sent into turn device (Q), after workpiece is turned to the right side of transposition axle (52) from the left side of transposition axle (52) by turn device (Q) symmetrically, by the second revolution Qi Zhao mechanism (S2), workpiece is sent into the second lathe (P) to process, it is identical that second course of work and first of turning round Qi Zhao mechanism (S2) turns round Qi Zhao mechanism (S1), workpiece after the second lathe (P) processing slips into material-receiving device (R) finally by blanking track (55).
Preferred as such scheme, described overturn feeding mechanism (C) comprises rotary electric machine (7), fixed mount (8) and turnover disc (9), described rotary electric machine (7) is arranged on fixed mount (8), fixed mount (8) is arranged on workbench (1), " one " word hole (9a) is had in described turnover disc (9), pipe fitting is through pipe fitting vibration feeding machine (in " one " word hole (9a) that A) Jin Ru Transverse puts, turnover disc (9) is driven to turn clockwise after 90 ° by rotary electric machine (7), pipe fitting drops to workbench (1) under gravity in " one " word hole (9a).Adopt " one " word hole to add the turnover disc version of 90 ° of turning clockwise, can ensure swimmingly the pipe fitting roll-over of level feeding to be become vertical state, the gravity that pipe fitting recycles self is slipped to workbench from turnover disc, smart structural design.Certainly, also can adopt clamping gas pawl structure that pipe fitting clamping is carried out 90 ° of upsets in conjunction with rotary electric machine, cost relative to flat recess turnover disc higher.
Power Drive Unit between the holder (3) of described piece-holder manipulator mechanism (E) and slip slide carriage (4) is electricity Gang mechanism, and electricity Gang mechanism drives the relative holder (3) of slip slide carriage (4) to horizontally slip; Described first manipulator (H1) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13) and the guide rod cylinder that seesaws (14), second manipulator (H2) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 180 ° of rotary cylinders (15), and described 3rd manipulator (H3) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 90 ° of rotary cylinders (16).3rd manipulator except can level, move up and down except, also there are 90 ° of spinfunctions, the workpiece level welded sent.Adopt three manipulators to weld three workpiece respectively, enhance productivity further.
Described welding gun supporting component (D) is fixed on workbench (1) by arc welding gun head column (2), first, second tip assembly (G1, G2) driven by same cylinder (17) and synchronously move up and down, the cylinder body of this cylinder (17) is fixed on arc welding gun head column (2) top, the piston-rod lower end of cylinder (17) is hinged on plumb joint slide carriage (22), first, second tip assembly (G1, G2) left and right sides of plumb joint slide carriage (22) is arranged symmetrically in, plumb joint slide carriage (22) and arc welding gun head column (2) are slidably connected by upright guide rail, first, second tip assembly (G1, G2) gooseneck tip (19) is comprised, welding gun clamp device (20) and pore plug (21), described gooseneck tip (19) is installed on plumb joint slide carriage (22) by welding gun clamp device (20), the upper end of gooseneck tip (19) tilts towards cylinder (17) axis, pore plug (21) is vertically arranged on plumb joint slide carriage (22), and be positioned at the outside of gooseneck tip (19), the lower end of described pore plug (21) is provided with conical head, during welded flange, conical head stretches in flange hole and is pushed down by flange.First, second tip assembly is synchronously moved up and down by same air cylinder driven, and while cost-saving, structural configuration is more compact; The conical head of pore plug is used for flange screw in welding process.
Described first, second workpiece welding rotary components (F1, F2) turntable (26) is comprised, and the solder side locating piece (25) be arranged on turntable (26), pad clamping cylinder mount pad (27) and pipe fitting Pneumatic clamping jaw (30), described turntable (26) is arranged in the installing hole of workbench (1) by bearing block (38), solder side locating piece (25) is arranged on the middle part of turntable (26), two pads clamping cylinder mount pad (27) are symmetricly set on the both sides of solder side locating piece (25), the top of each pad clamping cylinder mount pad (27) is provided with a thin tape guide rod cylinder (29), each thin tape guide rod cylinder (29) is provided with welding baffle plate (28), two thin tape guide rod cylinder (29) drive each self-corresponding welding baffle plate (28) move toward one another respectively, two welding baffle plate (28) are closed up rear middle part and are just in time surrounded a circular hole (28a), the bare terminal end of described pipe fitting Pneumatic clamping jaw (30) reaches immediately below circular hole (28a) and is clamped by pipe fitting, the conical head of described pore plug (21) lower end stretches into circular hole (28a) by flange screw on pipe fitting Pneumatic clamping jaw (30).Optimize the structure of first, second workpiece welding rotary components, adopt thin tape guide rod cylinder to be convenient to mounting arrangements, welding baffle plate can block welding slag, is reserved with circular hole passes through for the lower end of pore plug after two welding baffle plates close up in centre.
Described first, second workpiece welding rotary components (F1, F2) driven and synchronous axial system by same rotary power unit (J), described rotary power unit (J) is positioned at workbench (1) below, and be arranged between two parties first workpiece welding rotary components (F1) weld between rotary components (F2) with second workpiece, this rotary power unit (J) comprises drive motors (23) and synchronous belt drive mechanism (24), the driving wheel (24a) of described synchronous belt drive mechanism (24) drives first respectively by Timing Belt (24d), second workpiece welding rotary components (F1, F2) driven pulley (24b) of lower end rotates.
Described first, second flange vibration feeding machine (B1, B2) feed mechanism (K) comprises material loading column (31), flange location-plate (32), magnechuck (33), material loading seesaws cylinder (34) and thin cylinder (35), flange is through vibration feeding disc (5), feeding track (6) is delivered in the locating hole (32a) of flange location-plate (32), magnechuck (33) is arranged on the lower end of thin cylinder (35), magnechuck (33) is positioned at directly over locating hole (32a), magnechuck (33) is driven to move up and down by thin cylinder (35), thin cylinder and magnechuck (33) is driven to move forward and backward together by the material loading cylinder (34) that seesaws, thus the flange that magnechuck (33) adsorbs is delivered on corresponding workpiece welding rotary components and clamp.By locating hole, flange is located, and capture flange in conjunction with magnechuck, fast very convenient.
Described workbench (1) is provided with chassis cover (36), except the vibration feeding disc (5) of pipe fitting vibration feeding machine (A), the vibration feeding disc (5) of first, second flange vibration feeding machine (B1, B2) outward, remainder is housed in chassis cover (36) entirely, and the periphery of the vibration feeding disc (5) of described pipe fitting vibration feeding machine (A) is provided with blimp (37).Adopt chassis cover, make welding station associative perception stronger, more neat and artistic, simultaneously in conjunction with blimp, improve erasure effect; Because pipe fitting weight is comparatively large, therefore need to arrange blimp separately; The vibration feeding disc of three vibration feeding machines is arranged in outside chassis cover, convenient reinforced.
Be preferably, the angle of revolution α of described rotary cylinder (44) is 90 °, first parallel air gripper (45) is 90 ° with the angle α of the second parallel air gripper (46), and the flip angle of described turn device (Q) is 180 °.
In the present invention, the course of work of welding station is as follows: welding station is primarily of three vibration feeding machines, overturn feeding mechanism, welding gun supporting component, piece-holder manipulator mechanism, two workpiece welding rotary components compositions.Pipe fitting is delivered to overturn feeding mechanism by pipe fitting vibration feeding machine, and overturn feeding mechanism overturns the dead ahead that the first manipulator in piece-holder manipulator mechanism delivered to by pipe fitting by 90 °, and pipe fitting is clamped by the parallel air gripper of the first manipulator; Meanwhile, first flange vibration feeding machine and the second flange vibration feeding machine work simultaneously, first flange is delivered to the first workpiece welding rotary components by corresponding feed mechanism by the first flange vibration feeding machine, weld with pipe fitting, the second flange is delivered to second workpiece welding rotary components by corresponding feed mechanism and is welded with pipe fitting by the second flange vibration feeding machine; First workpiece welding rotary components is arranged in the dead ahead of piece-holder manipulator mechanism second manipulator, the workpiece that first time has welded is delivered to second workpiece welding rotary components and is carried out second time welding by the parallel air gripper of the second manipulator, in the process, the parallel air gripper of the second manipulator carries out 180 ° of rotations by 180 ° of rotary cylinders, and the workpiece that first time has been welded can carry out the welding of other end; The workpiece half-twist that twice welding completes by the parallel air gripper of the 3rd manipulator, waits the standby station manipulator that adds to capture, carries out secondary operations to it.
In welding process, welding gun supporting component drives plumb joint slide carriage to decline by cylinder and puts in place, make gooseneck tip assembly alignment weld, the workpiece that the first workpiece welding rotary components and second workpiece weld on rotary components driven rotary platform rotates, and gooseneck tip assembly is motionless; After once having welded, cylinder rises, and welding gun supporting component leaves first, second workpiece welding rotary components, and workpiece takes out by piece-holder manipulator mechanism, delivers to subsequent work position.
In the present invention, to add the course of work at station as follows for machine: first, first revolution Qi Zhao mechanism drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper in the first revolution Qi Zhao mechanism, workpiece is delivered to the first lathe position to wait for, the rotary cylinder of the first revolution Qi Zhao mechanism carries out 90 ° of revolutions clockwise, the second parallel air gripper is made to capture out manufactured workpiece on the first lathe, again the workpiece that the first parallel air gripper captures is placed into the machining position of the first lathe, 90 ° of turning anticlockwises are carried out again by rotary cylinder, the workpiece that second parallel air gripper captures is sent into turn device, after workpiece is carried out 180 ° of upsets by turn device, by the second revolution Qi Zhao mechanism, workpiece is sent into the second lathe to process, it is identical that second course of work and first of turning round Qi Zhao mechanism turns round Qi Zhao mechanism, workpiece after the second machine tooling slips into material-receiving device finally by blanking track.
Beneficial effect of the present invention: adopt full-automatic achieve flange form sleeve welding and machine add, substantially increase production efficiency and welding, machine add precision, and compact conformation, connection and reasonable arrangement.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention.
Fig. 2 is the stereogram of welding station.
Fig. 3 be in Fig. 2 chassis cover pull down after stereogram.
Fig. 4 is the front view of Fig. 3.
Fig. 5 is the right view of Fig. 4.
Fig. 6 is the top view of Fig. 4.
Fig. 7 is the M portion enlarged drawing of Fig. 3.
Fig. 8 is the stereogram of piece-holder manipulator mechanism.
Fig. 9 is the top view of piece-holder manipulator mechanism.
Figure 10 is the stereogram of welding gun supporting component.
Figure 11 is the roman figure of welding gun supporting component.
Figure 12 is the stereogram of the first workpiece welding rotary components or second workpiece welding rotary components.
Figure 13 is the roman figure of the first workpiece welding rotary components or second workpiece welding rotary components.
Figure 14 is the stereogram of rotary power unit.
Figure 15 is the stereogram of feed mechanism.
Figure 16 is truss robot and the scheme of installation turning materials device.
Figure 17 is the T portion enlarged drawing of Figure 16.
Figure 18 is the stereogram of first, second revolution Qi Zhao mechanism.
Figure 19 is the front view of first, second revolution Qi Zhao mechanism.
Figure 20 is the stereogram of turn device.
Wherein, A---pipe fitting vibration feeding machine, B1---the first flange vibration feeding machine, B2---the second flange vibration feeding machine, C---overturn feeding mechanism, D---welding gun supporting component, E---piece-holder manipulator mechanism, F1---the first workpiece welding rotary components, F2---second workpiece welding rotary components, G1---the first tip assembly, G2---the second tip assembly, H1---the first manipulator, H2---the second manipulator, H3---the 3rd manipulator, J---rotary power unit, K---feed mechanism, L---truss robot, N---the first lathe, P---the second lathe, Q---turn device, R---material-receiving device, S1---the first revolution Qi Zhao mechanism, S2---the second revolution Qi Zhao mechanism,
1---workbench, 2---arc welding gun head column, 3---holder, 4---slip slide carriage, 5---vibration feeding disc, 6---feeding track, 7---rotary electric machine, 8---fixed mount, 9---turnover disc, 10---electric rotating machine, 11---synchronous pulley mechanism, 12---parallel air gripper, 13---move up and down guide rod cylinder, 14---seesaw guide rod cylinder, 15---180 ° of rotary cylinders, 16---90 ° of rotary cylinders, 17---cylinder, 18---touch-screen, 19---gooseneck tip, 20---welding gun clamp device, 21---pore plug, 22---plumb joint slide carriage, 23---drive motors, 24---synchronous belt drive mechanism, 25---solder side locating piece, 26---turntable, 27---pad clamping cylinder mount pad, 28---welding baffle plate, 29---thin tape guide rod cylinder, 30---pipe fitting Pneumatic clamping jaw, 31---material loading column, 32---flange location-plate, 33---magnechuck, 34---material loading seesaws cylinder, 35---thin cylinder, 36---chassis cover, 37---blimp, 38---bearing block, 39---reductor, 40---motor mount,
41---truss support post, 42---truss level frame, 43---vertically installing rack, 44---rotary cylinder, 45---the first parallel air gripper, 46---the second parallel air gripper, 47---turn device installing plate, 48---workpiece pivoted arm, 49---parallel cylinder, 50---gear, 51---tooth bar, 52---transposition axle, 53---tooth bar rail plate, 54---bearing mounting base, 55---blanking track, 56---drag chain crane span structure, 57---towing chain mechanism, 58---rotary cylinder seat board, 59---revolution keyset, 60---tooth bar initial bit limited block, 61---tooth bar stop bit limited block, 62---turn device connects gusset, 63---workpiece, 64---protective fence.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, a kind of bonding machine of flange form sleeve adds all-in-one, and add station two large divisions's composition primarily of welding station and machine, the left end that right-hand member and the machine of welding station add station connects.
Composition graphs 2---shown in Fig. 6, welding station primarily of workbench 1, and is arranged on pipe fitting vibration feeding machine A, the first flange vibration feeding machine B1 on workbench 1, the second flange vibration feeding machine B2, overturn feeding mechanism C, welding gun supporting component D, piece-holder manipulator mechanism E, the first workpiece welding rotary components F1 and a few major part composition of second workpiece welding rotary components F2.
Shown in composition graphs 1, Figure 16, machine adds station primarily of truss robot L, the first lathe N, the second lathe P, turn device Q, a few major part composition of material-receiving device R.
First the structure of welding station is introduced: as Fig. 2---shown in Fig. 6, pipe fitting vibration feeding machine A, overturn feeding mechanism C, welding gun supporting component D from left to right set gradually on workbench 1.First, second tip assembly G1, G2 composition that welding gun supporting component D is symmetrically arranged primarily of arc welding gun head column 2 and two, first, second tip assembly G1, G2 can move up and down by arc welding gun head column 2 under power drive relatively.First workpiece welding rotary components F1 is arranged on immediately below the first tip assembly G1, second workpiece welding rotary components F2 is arranged on immediately below the second tip assembly G2, and first, second workpiece welding rotary components F1, F2 can carry out 360 ° of revolutions by workbench 1 under power drive relatively.First flange vibration feeding machine B1 is arranged on the dead ahead of the first tip assembly G1, and the second flange vibration feeding machine B2 is arranged on the dead ahead of the second tip assembly G2, and piece-holder manipulator mechanism E is positioned at the rear of welding gun supporting component D.
Shown in composition graphs 8, Fig. 9, piece-holder manipulator mechanism E forms primarily of holder 3, slip slide carriage 4, first manipulator H1, the second manipulator H2, the 3rd manipulator H3.Slip slide carriage 4 can horizontally slip by holder 3 under power drive relatively, and the power-driven mechanism adopted is various informative.First, second, third manipulator H1, H2, H3 be from left to right interval setting successively on slip slide carriage 4.First manipulator H1 under power drive can before and after relative sliding slide carriage 4, move up and down, the second manipulator H2 under power drive can before and after relative sliding slide carriage 4, move up and down and 180 ° of upsets.Shown in composition graphs 6, when the first manipulator H1 is positioned at the dead astern of overturn feeding mechanism C, the second manipulator H2 is positioned at the dead astern of the first workpiece welding rotary components F1, and the 3rd manipulator H3 is positioned at the dead astern of second workpiece welding rotary components F2.
As shown in Figure 6, pipe fitting vibration feeding machine A is formed primarily of vibration feeding disc 5 and feeding track 6.First flange vibration feeding machine B1 is formed primarily of vibration feeding disc 5, feeding track 6 and feed mechanism K, and the second flange vibration feeding machine B2 forms identical with the first flange vibration feeding machine B1.Vibration feeding disc is parts conventional in automation equipment, can send into feeding track to after part auto-sequencing.
Composition graphs 2---shown in Fig. 6, first, the charging aperture of overturn feeding mechanism C connects with the feeding track 6 of pipe fitting vibration feeding machine A, pipe fitting sends into overturn feeding mechanism C through pipe fitting vibration feeding machine A level, be turned into vertical state through overturn feeding mechanism C, then pipe fitting sent into the first workpiece by the first manipulator H1 and weld on rotary components F1 pipe fitting is clamped; Simultaneously, first flange is delivered to feed mechanism K by feeding track 6 by the vibration feeding disc 5 of the first flange vibration feeding machine B1, by feed mechanism K, the first flange is enclosed within the pipe fitting of clamping, first tip assembly G1 declines and puts in place, while first workpiece welding rotary components F1 drives pipe fitting and the first flange 360 ° to rotate, first flange is welded on pipe fitting by the first tip assembly G1, then by the second manipulator H2 by the first time workpiece turning 180 ° that weld sending into Workpiece clamping on second workpiece welding rotary components F2; By the vibration feeding disc 5 of the second flange vibration feeding machine B2, the second flange is delivered to feed mechanism K by feeding track 6 again, by feed mechanism K by the second flange sleeve on the other end of pipe fitting, second tip assembly G2 declines and puts in place, while the workpiece 360 ° that second workpiece welding rotary components F2 drives the second flange, first time has welded rotates, the workpiece turning 90 ° that welded of second time, by the other end of the second flange welding at pipe fitting, is finally moved to the standby stations that add such as the right-hand member of welding station and processes by the 3rd manipulator H3 by the second tip assembly G2.
Shown in composition graphs 3, Fig. 7, overturn feeding mechanism C forms primarily of rotary electric machine 7, fixed mount 8 and turnover disc 9.Rotary electric machine 7 is arranged on fixed mount 8, fixed mount 8 is arranged on workbench 1, " one " word hole 9a is had in turnover disc 9, pipe fitting is in " one " word hole 9a that the feeding track 6 Jin Ru Transverse of pipe fitting vibration feeding machine A puts, drive turnover disc 9 to turn clockwise after 90 ° by rotary electric machine 7, pipe fitting drops to workbench 1 under gravity in " one " word hole 9a.The version of overturn feeding mechanism C is not limited thereto, as long as can realize 90 ° of upsets of sleeve, sleeve is turned into vertical state from level.
Shown in composition graphs 8, Fig. 9, Power Drive Unit between the holder 3 of piece-holder manipulator mechanism E and slip slide carriage 4 is electricity Gang mechanism, electricity Gang mechanism is made up of electric rotating machine 10, synchronous pulley mechanism 11 and bearing block etc. usually, by the rectilinear motion that the convert rotational motion of electric rotating machine 10 is slip slide carriage 4, it is driving mechanism conventional in machinery.First manipulator H1 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13 and the guide rod cylinder 14 that seesaws, and the guide rod cylinder that moves up and down 13 drives parallel air gripper 12 to move up and down, and the guide rod cylinder that seesaws 14 drives parallel air gripper 12 to move forward and backward.Second manipulator H2 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 180 ° of rotary cylinders 15, the basis of the first manipulator H1 adds 180 ° of rotary cylinders 15, make parallel air gripper 12 decapacitation of the second manipulator H2 up and down, seesaw outside, can also 180 ° of rotations.3rd manipulator H3 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 90 ° of rotary cylinders 16, the basis of the first manipulator H1 adds 90 ° of rotary cylinders 16, make parallel air gripper 12 decapacitation of the 3rd manipulator H3 up and down, seesaw outside, can also 180 ° of rotations.90 ° of rotary cylinders 16 of the 3rd manipulator H3 are arranged as required, when workplace vertical as welded takes out, 90 ° of rotary cylinders 16 then can not be set, when needs, the workpiece welded be sent into lathe by truss robot and carry out adding man-hour, preferably increase by 90 ° of rotary cylinders 16.
Shown in composition graphs 3, Figure 10, Figure 11, welding gun supporting component D is fixed on workbench 1 by arc welding gun head column 2, totally two, plumb joint column 2.First, second tip assembly G1, G2 are driven by same cylinder 17 and synchronously move up and down, and certainly, also can adopt different air cylinder driven, or motor drives.The cylinder body of this cylinder 17 is fixed on arc welding gun head column 2 top by cylinder mount frame, the piston-rod lower end of cylinder 17 is hinged on plumb joint slide carriage 22, first, second tip assembly G1, G2 are arranged symmetrically in the left and right sides of plumb joint slide carriage 22, and plumb joint slide carriage 22 and arc welding gun head column 2 are slidably connected by upright guide rail.First tip assembly G1 forms primarily of gooseneck tip 19, welding gun clamp device 20 and pore plug 21.Gooseneck tip 19 is installed on plumb joint slide carriage 22 by welding gun clamp device 20, the upper end of gooseneck tip 19 tilts towards cylinder 17 axis, pore plug 21 is vertically arranged on plumb joint slide carriage 22, and be positioned at the outside of gooseneck tip 19, the lower end of pore plug 21 is provided with conical head, during welded flange, conical head stretches in flange hole and is pushed down by flange.Second tip assembly G2 is identical with the composition of the first tip assembly G1, and is symmetrically arranged with the first tip assembly G1.
Shown in Figure 12, Figure 13, the first workpiece welding rotary components F1 forms primarily of turntable 26, bearing block 38 and solder side locating piece 25, two pad clamping cylinder mount pad 27, two thin tape guide rod cylinder 29, two the pipe fitting Pneumatic clamping jaws 30 be arranged on turntable 26.Turntable 26 is arranged in the installing hole of workbench 1 by bearing block 38, solder side locating piece 25 is arranged on the middle part of turntable 26, two pad clamping cylinder mount pads 27 are symmetricly set on the both sides of solder side locating piece 25, the top of each pad clamping cylinder mount pad 27 is provided with a thin tape guide rod cylinder 29, each thin tape guide rod cylinder 29 is provided with a welding baffle plate 28, two thin tape guide rod cylinder 29 drive each self-corresponding welding baffle plate 28 move toward one another respectively, two welding baffle plates 28 close up rear middle part and just in time surround a circular hole 28a, the bare terminal end of pipe fitting Pneumatic clamping jaw 30 reaches immediately below circular hole 28a and is clamped by pipe fitting. composition graphs 3, shown in Figure 10, the conical head of pore plug 21 lower end stretches into circular hole 28a by flange screw on pipe fitting Pneumatic clamping jaw 30.F2 is identical with the composition that the first workpiece welds rotary components F1 for second workpiece welding rotary components.
As shown in Figure 4, first, second workpiece welding rotary components F1, F2 are driven and synchronous axial system by same rotary power unit J, can certainly by different power drives.Rotary power unit J is positioned at below workbench 1, and is arranged on the first workpiece welding rotary components F1 between two parties and welds between rotary components F2 with second workpiece.Shown in Figure 14, this rotary power unit J forms primarily of drive motors 23, synchronous belt drive mechanism 24, reductor 39 and motor mount 40.Synchronous belt drive mechanism 24 is made up of driving wheel 24a, driven pulley 24b, idle pulley 24c and Timing Belt 24d.The driven pulley 24b (as Fig. 4, Figure 13) that driving wheel 24a drives first, second workpiece to weld rotary components F1, F2 lower end by Timing Belt 24d respectively rotates.Drive motors 23 is first slowed down by reductor 39, and drive motors 23 is installed to below workbench 1 by motor mount 40.
Shown in composition graphs 3, Fig. 6 and Figure 15, the feed mechanism K of the first flange vibration feeding machine B1 forms primarily of seesaw cylinder 34 and thin cylinder 35 of material loading column 31, flange location-plate 32, magnechuck 33, material loading.Flange is delivered in the locating hole 32a of flange location-plate 32 through vibration feeding disc 5, feeding track 6, magnechuck 33 is arranged on the lower end of thin cylinder 35, magnechuck 33 is positioned at directly over locating hole 32a, magnechuck 33 is driven to move up and down by thin cylinder 35, drive thin cylinder and magnechuck 33 to move forward and backward together by the material loading cylinder 34 that seesaws, thus the flange that magnechuck 33 adsorbs is delivered on corresponding workpiece welding rotary components and clamp.The feed mechanism K of the second flange vibration feeding machine B2 is identical with the composition of the feed mechanism K of the first flange vibration feeding machine B1.
In addition, composition graphs 2---shown in Fig. 6, workbench 1 is also provided with chassis cover 36.Except the vibration feeding disc 5 of pipe fitting vibration feeding machine A, outside the vibration feeding disc 5 of first, second flange vibration feeding machine B1, B2, remainder is housed in chassis cover 36 entirely, and the periphery of the vibration feeding disc 5 of pipe fitting vibration feeding machine A is provided with blimp 37.Touch-screen 18 is also provided with outside chassis cover 36.
During work, pipe fitting is delivered to overturn feeding mechanism C by pipe fitting vibration feeding machine A, and overturn feeding mechanism C overturns the dead ahead that the first manipulator H1 in piece-holder manipulator mechanism E delivered to by pipe fitting by 90 °, and pipe fitting is clamped by the parallel air gripper 12 of the first manipulator H1; Meanwhile, first flange vibration feeding machine B1 and the second flange vibration feeding machine B2 works simultaneously, first flange is delivered to the first workpiece welding rotary components F1 by corresponding feed mechanism K and is welded with pipe fitting by the first flange vibration feeding machine B1, and the second flange is delivered to second workpiece welding rotary components F2 by corresponding feed mechanism K and welded with pipe fitting by the second flange vibration feeding machine B2; First workpiece welding rotary components F1 is arranged in the dead ahead of piece-holder manipulator mechanism E second manipulator H2, the workpiece that first time has welded is delivered to second workpiece welding rotary components F2 and is carried out second time welding by the parallel air gripper 12 of the second manipulator H2, in the process, the parallel air gripper 12 of the second manipulator H2 carries out 180 ° of rotations by 180 ° of rotary cylinders 15, and the workpiece that first time has been welded can carry out the welding of other end; The workpiece half-twist that twice welding completes by the parallel air gripper 12 of the 3rd manipulator H3, waits for that next machine adds station manipulator and captures, is carried out secondary operations.
In welding process, welding gun supporting component D drives plumb joint slide carriage 22 to decline by cylinder 17 and puts in place, gooseneck tip assembly 19 is made to aim at weld, rotary power unit J is rotated by the workpiece on the first workpiece welding rotary components F1 and second workpiece welding rotary components F2 driven rotary platform 26, and gooseneck tip assembly 19 is motionless; After once having welded, cylinder 17 rises, and welding gun supporting component D leaves first, second workpiece welding rotary components F1, F2, and workpiece takes out by piece-holder manipulator mechanism E, delivers to subsequent work position.
Introducing the structure that machine adds station below: composition graphs 1, Figure 16---shown in Figure 20, the first lathe N, turn device Q, the second lathe P and material-receiving device R are set gradually by left-to-right.Truss robot L is positioned at the top of the first lathe N, the second lathe P, turn device Q and material-receiving device R.The right side adding station at machine is also provided with protective fence 64.
Truss robot L turns round Qi Zhao mechanism S1, the second revolution Qi Zhao mechanism S2 and power set composition primarily of truss support post 41, truss level frame 42, first.First, second revolution Qi Zhao mechanism S1, S2 are arranged on each self-corresponding vertical installing rack 43 respectively, first, second revolution Qi Zhao mechanism S1, S2 and vertically installing rack 43 can horizontally slip by truss level frame 42 under power drive relatively together, and the power set driving first, second revolution Qi Zhao mechanism S1, S2 to horizontally slip are electric cylinder.First, second revolution Qi Zhao mechanism S1, S2 can relatively self vertical installing rack 43 move up and down under respective power drive, and namely vertically installing rack 43 is turned round Qi Zhao mechanism S1, second respectively and turns round Qi Zhao mechanism S2 and be connected by respective slide with first.First, second revolution Qi Zhao mechanism S1, S2 can horizontally slip, and can move up and down again.Totally two, truss support post 41, is supported on the two ends, left and right of truss level frame 42, is also provided with drag chain crane span structure 56 at the middle part of truss level frame 42.Drag chain crane span structure 56 is positioned at and supports towing chain mechanism 57, and towing chain mechanism 57 is mainly used in pipeline to be passed through, and plays a supporting role to truss level frame 42 is also certain simultaneously.
Shown in Figure 18, Figure 19, first, second parallel air gripper 45,46 that first, second revolution Qi Zhao mechanism S1, S2 arrange in α angle primarily of rotary cylinder 44, rotary cylinder seat board 58, revolution keyset 59, two is formed.Shown in Figure 17, rotary cylinder 44 is slidably mounted on each self-corresponding vertical installing rack 43, and rotary cylinder 44 drives first, second parallel air gripper 45,46 to turn round together.Preferably, the angle of revolution α of rotary cylinder 44 is 90 °, and the angle α of the first parallel air gripper 45 and the second parallel air gripper 46 is 90 °.
Shown in composition graphs 1, Figure 16, Figure 20, turn device Q is arranged between the first lathe N and the second lathe P by turn device installing plate 47.Turn device Q is connected gusset 62 etc. formed by workpiece pivoted arm 48, parallel cylinder 49, gear 50, tooth bar 51, transposition axle 52, tooth bar rail plate 53, bearing mounting base 54, tooth bar initial bit limited block 60, tooth bar stop bit limited block 61, turn device.The bare terminal end of workpiece pivoted arm 48 is equipped with a parallel air gripper 12 for holding workpiece 63, the two ends of transposition axle 52 are supported by bearing mounting base 54, gear 50 is sleeved in transposition axle 52, parallel cylinder 49 is with carry-over bar 51 to move left and right along tooth bar rail plate 53, and tooth bar 51 drives transposition axle 52 to rotate together with workpiece pivoted arm 48 by gear 50.Preferably, the flip angle of turn device Q is 180 °.Tooth bar initial bit limited block 60, tooth bar stop bit limited block 61 lay respectively at the left and right sides of tooth bar rail plate 53, to the sports limiting of tooth bar 51.
It is work like this that machine adds station: first, first revolution Qi Zhao mechanism S1 drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper 45 on the first revolution Qi Zhao mechanism S1, workpiece is delivered to the first lathe N position to wait for, the rotary cylinder 44 of the first revolution Qi Zhao mechanism S1 carries out the clockwise revolution at α angle, the second parallel air gripper 46 is made to capture out manufactured workpiece on the first lathe N, again the workpiece that the first parallel air gripper 45 captures is placed into the machining position of the first lathe N, the turning anticlockwise at α angle is carried out again by rotary cylinder 44, the workpiece that second parallel air gripper 46 captures is sent into turn device Q, after workpiece is turned to the right side of transposition axle 52 from the left side of transposition axle 52 by turn device Q symmetrically, by the second revolution Qi Zhao mechanism S2, workpiece is sent into the second lathe P to process, it is identical that the course of work and first of the second revolution Qi Zhao mechanism S2 turns round Qi Zhao mechanism S1, workpiece after the second lathe P processes slips into material-receiving device R finally by blanking track 55.

Claims (9)

1. the bonding machine of flange form sleeve adds an all-in-one, it is characterized in that: comprise welding station and machine adds station, and the left end that right-hand member and the machine of described welding station add station connects;
Described welding station comprises workbench (1), and is arranged on pipe fitting vibration feeding machine (A), the first flange vibration feeding machine (B1), the second flange vibration feeding machine (B2), overturn feeding mechanism (C), welding gun supporting component (D), piece-holder manipulator mechanism (E), the first workpiece welding rotary components (F1) and second workpiece welding rotary components (F2) on workbench (1), described pipe fitting vibration feeding machine (A), overturn feeding mechanism (C), welding gun supporting component (D) from left to right sets gradually on workbench (1), described welding gun supporting component (D) comprise that arc welding gun head column (2) and two are symmetrically arranged first, second tip assembly (G1, G2), described first, second tip assembly (G1, G2) can relatively move up and down by arc welding gun head column (2) under power drive, described first workpiece welding rotary components (F1) is arranged on immediately below the first tip assembly (G1), second workpiece welding rotary components (F2) is arranged on immediately below the second tip assembly (G2), first, second workpiece welding rotary components (F1, F2) relatively 360 ° of revolutions can be carried out by workbench (1) under power drive, described first flange vibration feeding machine (B1) is arranged on the dead ahead of the first tip assembly (G1), second flange vibration feeding machine (B2) is arranged on the dead ahead of the second tip assembly (G2), described piece-holder manipulator mechanism (E) is positioned at the rear of welding gun supporting component (D),
Described piece-holder manipulator mechanism (E) comprises holder (3) and slip slide carriage (4), slip slide carriage (4) can horizontally slip by holder (3) under power drive relatively, slip slide carriage (4) is from left to right arranged at intervals with first successively, second, 3rd manipulator (H1, H2, H3), first manipulator (H1) under power drive can before and after relative sliding slide carriage (4), move up and down, second manipulator (H2) under power drive can before and after relative sliding slide carriage (4), move up and down and 180 ° of upsets, 3rd manipulator (H3) under power drive can before and after relative sliding slide carriage (4), move up and down and 90 ° of upsets, when the first manipulator (H1) is positioned at the dead astern of overturn feeding mechanism (C), second manipulator (H2) is positioned at the dead astern of the first workpiece welding rotary components (F1), 3rd manipulator (H3) is positioned at the dead astern of second workpiece welding rotary components (F2),
Described pipe fitting vibration feeding machine (A) involving vibrations feed table (5) and feeding track (6), first, second flange vibration feeding machine (B1, B2) involving vibrations feed table (5) described, feeding track (6), feed mechanism (K);
Welding station is work like this: first, the charging aperture of described overturn feeding mechanism (C) connects with the feeding track (6) of pipe fitting vibration feeding machine (A), pipe fitting sends into overturn feeding mechanism (C) through pipe fitting vibration feeding machine (A) level, be turned into vertical state through overturn feeding mechanism (C), then pipe fitting sent into the first workpiece by the first manipulator (H1) and weld on rotary components (F1) pipe fitting is clamped, simultaneously, first flange is delivered to feed mechanism (K) by feeding track (6) by the vibration feeding disc (5) of the first flange vibration feeding machine (B1), by feed mechanism (K), the first flange is enclosed within the pipe fitting of clamping, first tip assembly (G1) declines and puts in place, while first workpiece welding rotary components (F1) drives pipe fitting and the first flange 360 ° to rotate, first flange is welded on pipe fitting by the first tip assembly (G1), the workpiece turning 180 ° welded first time by the second manipulator (H2) is more also sent into Workpiece clamping on second workpiece welding rotary components (F2), by the vibration feeding disc (5) of the second flange vibration feeding machine (B2), the second flange is delivered to feed mechanism (K) by feeding track (6) again, by feed mechanism (K) by the second flange sleeve on the other end of pipe fitting, second tip assembly (G2) declines and puts in place, second workpiece welding rotary components (F2) drives the second flange, while the workpiece 360 ° rotation that first time has welded, second tip assembly (G2) is by the other end of the second flange welding at pipe fitting, the workpiece turning 90 ° finally second time welded by the 3rd manipulator (H3) also moves to the standby stations that add such as the right-hand member of welding station and processes,
Described machine adds station and comprises truss robot (L), the first lathe (N), the second lathe (P), turn device (Q) and material-receiving device (R), and described first lathe (N), turn device (Q), the second lathe (P) and material-receiving device (R) are set gradually by left-to-right;
Described truss robot (L) comprises truss support post (41), truss level frame (42), first revolution Qi Zhao mechanism (S1) and the second revolution Qi Zhao mechanism (S2), described first, second revolution Qi Zhao mechanism (S1, S2) be arranged on respectively on each self-corresponding vertical installing rack (43), described first, second revolution Qi Zhao mechanism (S1, S2) and vertically installing rack (43) can horizontally slip by truss level frame (42) under power drive relatively together, and first, second revolution Qi Zhao mechanism (S1, S2) can relatively self vertical installing rack (43) move up and down under respective power drive, described first, second revolution Qi Zhao mechanism (S1, S2) comprise that rotary cylinder (44) and two arrange in α angle first, second parallel air gripper (45, 46), described rotary cylinder (44) is slidably mounted on each self-corresponding vertical installing rack (43), and rotary cylinder (44) drives first, second parallel air gripper (45, 46) turn round together,
Described turn device (Q) is arranged between the first lathe (N) and the second lathe (P) by turn device installing plate (47), turn device (Q) comprises workpiece pivoted arm (48), parallel cylinder (49), gear (50), tooth bar (51), transposition axle (52), tooth bar rail plate (53) and bearing mounting base (54), the bare terminal end of described workpiece pivoted arm (48) is equipped with a parallel air gripper (12) for holding workpiece, the two ends of transposition axle (52) are by bearing mounting base (54) supporting, gear (50) is sleeved in transposition axle (52), parallel cylinder (49) band carry-over bar (51) moves left and right along tooth bar rail plate (53), tooth bar (51) drives transposition axle (52) and workpiece pivoted arm (48) to rotate together by gear (50),
It is work like this that machine adds station: first, first revolution Qi Zhao mechanism (S1) drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper (45) in the first revolution Qi Zhao mechanism (S1), workpiece is delivered to the first lathe (N) position to wait for, the rotary cylinder (44) of the first revolution Qi Zhao mechanism (S1) carries out the clockwise revolution at α angle, the second parallel air gripper (46) is made to capture out the upper manufactured workpiece of the first lathe (N), again the workpiece that the first parallel air gripper (45) captures is placed into the machining position of the first lathe (N), the turning anticlockwise at α angle is carried out again by rotary cylinder (44), upper for second parallel air gripper (46) workpiece captured is sent into turn device (Q), after workpiece is turned to the right side of transposition axle (52) from the left side of transposition axle (52) by turn device (Q) symmetrically, by the second revolution Qi Zhao mechanism (S2), workpiece is sent into the second lathe (P) to process, it is identical that second course of work and first of turning round Qi Zhao mechanism (S2) turns round Qi Zhao mechanism (S1), workpiece after the second lathe (P) processing slips into material-receiving device (R) finally by blanking track (55).
2. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: described overturn feeding mechanism (C) comprises rotary electric machine (7), fixed mount (8) and turnover disc (9), described rotary electric machine (7) is arranged on fixed mount (8), fixed mount (8) is arranged on workbench (1), " one " word hole (9a) is had in described turnover disc (9), pipe fitting is through pipe fitting vibration feeding machine (in " one " word hole (9a) that A) Jin Ru Transverse puts, turnover disc (9) is driven to turn clockwise after 90 ° by rotary electric machine (7), pipe fitting drops to workbench (1) under gravity in " one " word hole (9a).
3. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: the Power Drive Unit between the holder (3) of described piece-holder manipulator mechanism (E) and slip slide carriage (4) is electricity Gang mechanism, electricity Gang mechanism drives the relative holder (3) of slip slide carriage (4) to horizontally slip; Described first manipulator (H1) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13) and the guide rod cylinder that seesaws (14), second manipulator (H2) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 180 ° of rotary cylinders (15), and described 3rd manipulator (H3) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 90 ° of rotary cylinders (16).
4. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: described welding gun supporting component (D) is fixed on workbench (1) by arc welding gun head column (2), first, second tip assembly (G1, G2) driven by same cylinder (17) and synchronously move up and down, the cylinder body of this cylinder (17) is fixed on arc welding gun head column (2) top, the piston-rod lower end of cylinder (17) is hinged on plumb joint slide carriage (22), first, second tip assembly (G1, G2) left and right sides of plumb joint slide carriage (22) is arranged symmetrically in, plumb joint slide carriage (22) and arc welding gun head column (2) are slidably connected by upright guide rail, first, second tip assembly (G1, G2) gooseneck tip (19) is comprised, welding gun clamp device (20) and pore plug (21), described gooseneck tip (19) is installed on plumb joint slide carriage (22) by welding gun clamp device (20), the upper end of gooseneck tip (19) tilts towards cylinder (17) axis, pore plug (21) is vertically arranged on plumb joint slide carriage (22), and be positioned at the outside of gooseneck tip (19), the lower end of described pore plug (21) is provided with conical head, during welded flange, conical head stretches in flange hole and is pushed down by flange.
5. add all-in-one according to the bonding machine of flange form sleeve according to claim 4, it is characterized in that: described first, second workpiece welding rotary components (F1, F2) turntable (26) is comprised, and the solder side locating piece (25) be arranged on turntable (26), pad clamping cylinder mount pad (27) and pipe fitting Pneumatic clamping jaw (30), described turntable (26) is arranged in the installing hole of workbench (1) by bearing block (38), solder side locating piece (25) is arranged on the middle part of turntable (26), two pads clamping cylinder mount pad (27) are symmetricly set on the both sides of solder side locating piece (25), the top of each pad clamping cylinder mount pad (27) is provided with a thin tape guide rod cylinder (29), each thin tape guide rod cylinder (29) is provided with welding baffle plate (28), two thin tape guide rod cylinder (29) drive each self-corresponding welding baffle plate (28) move toward one another respectively, two welding baffle plate (28) are closed up rear middle part and are just in time surrounded a circular hole (28a), the bare terminal end of described pipe fitting Pneumatic clamping jaw (30) reaches immediately below circular hole (28a) and is clamped by pipe fitting, the conical head of described pore plug (21) lower end stretches into circular hole (28a) by flange screw on pipe fitting Pneumatic clamping jaw (30).
6. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: described first, second workpiece welding rotary components (F1, F2) driven and synchronous axial system by same rotary power unit (J), described rotary power unit (J) is positioned at workbench (1) below, and be arranged between two parties first workpiece welding rotary components (F1) weld between rotary components (F2) with second workpiece, this rotary power unit (J) comprises drive motors (23) and synchronous belt drive mechanism (24), the driving wheel (24a) of described synchronous belt drive mechanism (24) drives first respectively by Timing Belt (24d), second workpiece welding rotary components (F1, F2) driven pulley (24b) of lower end rotates.
7. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: described first, second flange vibration feeding machine (B1, B2) feed mechanism (K) comprises material loading column (31), flange location-plate (32), magnechuck (33), material loading seesaws cylinder (34) and thin cylinder (35), flange is through vibration feeding disc (5), feeding track (6) is delivered in the locating hole (32a) of flange location-plate (32), magnechuck (33) is arranged on the lower end of thin cylinder (35), magnechuck (33) is positioned at directly over locating hole (32a), magnechuck (33) is driven to move up and down by thin cylinder (35), thin cylinder and magnechuck (33) is driven to move forward and backward together by the material loading cylinder (34) that seesaws, thus the flange that magnechuck (33) adsorbs is delivered on corresponding workpiece welding rotary components and clamp.
8. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: described workbench (1) is provided with chassis cover (36), except the vibration feeding disc (5) of pipe fitting vibration feeding machine (A), the vibration feeding disc (5) of first, second flange vibration feeding machine (B1, B2) outward, remainder is housed in chassis cover (36) entirely, and the periphery of the vibration feeding disc (5) of described pipe fitting vibration feeding machine (A) is provided with blimp (37).
9. add all-in-one according to the bonding machine of flange form sleeve according to claim 1, it is characterized in that: the angle of revolution α of described rotary cylinder (44) is 90 °, first parallel air gripper (45) is 90 ° with the angle α of the second parallel air gripper (46), and the flip angle of described turn device (Q) is 180 °.
CN201410494074.5A 2014-09-24 2014-09-24 The welding machine of flange form sleeve adds all-in-one Active CN104308545B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410494074.5A CN104308545B (en) 2014-09-24 2014-09-24 The welding machine of flange form sleeve adds all-in-one

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410494074.5A CN104308545B (en) 2014-09-24 2014-09-24 The welding machine of flange form sleeve adds all-in-one

Publications (2)

Publication Number Publication Date
CN104308545A true CN104308545A (en) 2015-01-28
CN104308545B CN104308545B (en) 2016-06-01

Family

ID=52363928

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410494074.5A Active CN104308545B (en) 2014-09-24 2014-09-24 The welding machine of flange form sleeve adds all-in-one

Country Status (1)

Country Link
CN (1) CN104308545B (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368933A (en) * 2014-10-28 2015-02-25 重庆凌云汽车零部件有限公司 Car instrument panel IP tube welding and machining all-in-one machine
CN105058068A (en) * 2015-08-25 2015-11-18 五莲县长泰工贸有限公司 Numerical control complete-set production line for flanges
CN105058369A (en) * 2015-09-02 2015-11-18 铁王数控机床(苏州)有限公司 Automatic turnover mechanism for truss mechanical arm
CN105921898A (en) * 2016-06-12 2016-09-07 广州敏惠汽车零部件有限公司 Automatic special welding machine for BRKT piece and iron columns of baggage holder
CN107252954A (en) * 2017-08-09 2017-10-17 中铁隧道集团二处有限公司 A kind of fast welding method of tunnel slurry pipeline and flange
CN107807614A (en) * 2017-10-18 2018-03-16 中山市拓普康自控设备技术有限公司 A kind of Digit Control Machine Tool control system for processing and control method
CN108788630A (en) * 2018-05-10 2018-11-13 苏州勤美达精密机械有限公司 Petrol engine wheel hub full automatic processing device and process
CN108788885A (en) * 2018-06-11 2018-11-13 宁波贝克韦尔智能科技有限公司 It is a kind of can simultaneously working shaft-like endoporus and outer circle continuous loading and unloading lathe
CN110270794A (en) * 2019-08-02 2019-09-24 格力电器(芜湖)有限公司 Pipe fitting welding crawl positioning device, welding method and water heater
CN110270874A (en) * 2019-04-23 2019-09-24 江苏海宇机械有限公司 A kind of truss-like lathe loading and unloading robot system and its control method
CN110370401A (en) * 2019-06-13 2019-10-25 杭州新松机器人自动化有限公司 The tapered circle material of one kind can the sawed-off sorting processing unit (plant) of Automatic Diameter fixed length
CN110842584A (en) * 2019-12-10 2020-02-28 安庆海威尔机械有限公司 Piston ring rough machining system
CN111230151A (en) * 2020-03-02 2020-06-05 杭州三奥智能科技有限公司 Thin-wall metal piece lathe truss automatic line and control method thereof
CN112605662A (en) * 2020-12-05 2021-04-06 杭州佰牛科技有限公司 Metal pipe end machining device

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3883323A (en) * 1974-09-06 1975-05-13 Lush E Cooley Welded railroad rail grinding apparatus
CN102729045A (en) * 2012-05-22 2012-10-17 戴刚平 Integrated steel pipe and flange splicing and machining machine and machining process thereof
CN202851787U (en) * 2012-08-13 2013-04-03 惠州市众邦精密部件有限公司 Shock absorber full-automatic production device
CN203140949U (en) * 2013-04-12 2013-08-21 侯大力 Device for welding flange on end portion of pipe fitting
CN203330565U (en) * 2013-06-07 2013-12-11 北新集团建材股份有限公司 Roller bed automatic welding device
CN203401259U (en) * 2013-08-02 2014-01-22 上海依赛工业有限公司 Pneumatic welding machine clamp
CN203696328U (en) * 2014-02-26 2014-07-09 江苏理工学院 Welding device for flange ring of automotive rear axle housing
CN103990922A (en) * 2014-04-21 2014-08-20 安徽宏源铁塔有限公司 Movable steel pipe pole synchronous welding device
CN203817658U (en) * 2014-05-12 2014-09-10 苏州塔可盛电子科技有限公司 Novel flange pipe joint fast welding device
CN204160183U (en) * 2014-09-24 2015-02-18 重庆朗正科技有限公司 The bonding machine of flange form sleeve adds all-in-one

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3883323A (en) * 1974-09-06 1975-05-13 Lush E Cooley Welded railroad rail grinding apparatus
CN102729045A (en) * 2012-05-22 2012-10-17 戴刚平 Integrated steel pipe and flange splicing and machining machine and machining process thereof
CN202851787U (en) * 2012-08-13 2013-04-03 惠州市众邦精密部件有限公司 Shock absorber full-automatic production device
CN203140949U (en) * 2013-04-12 2013-08-21 侯大力 Device for welding flange on end portion of pipe fitting
CN203330565U (en) * 2013-06-07 2013-12-11 北新集团建材股份有限公司 Roller bed automatic welding device
CN203401259U (en) * 2013-08-02 2014-01-22 上海依赛工业有限公司 Pneumatic welding machine clamp
CN203696328U (en) * 2014-02-26 2014-07-09 江苏理工学院 Welding device for flange ring of automotive rear axle housing
CN103990922A (en) * 2014-04-21 2014-08-20 安徽宏源铁塔有限公司 Movable steel pipe pole synchronous welding device
CN203817658U (en) * 2014-05-12 2014-09-10 苏州塔可盛电子科技有限公司 Novel flange pipe joint fast welding device
CN204160183U (en) * 2014-09-24 2015-02-18 重庆朗正科技有限公司 The bonding machine of flange form sleeve adds all-in-one

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368933A (en) * 2014-10-28 2015-02-25 重庆凌云汽车零部件有限公司 Car instrument panel IP tube welding and machining all-in-one machine
CN105058068A (en) * 2015-08-25 2015-11-18 五莲县长泰工贸有限公司 Numerical control complete-set production line for flanges
CN105058369A (en) * 2015-09-02 2015-11-18 铁王数控机床(苏州)有限公司 Automatic turnover mechanism for truss mechanical arm
CN105921898A (en) * 2016-06-12 2016-09-07 广州敏惠汽车零部件有限公司 Automatic special welding machine for BRKT piece and iron columns of baggage holder
CN107252954A (en) * 2017-08-09 2017-10-17 中铁隧道集团二处有限公司 A kind of fast welding method of tunnel slurry pipeline and flange
CN107807614A (en) * 2017-10-18 2018-03-16 中山市拓普康自控设备技术有限公司 A kind of Digit Control Machine Tool control system for processing and control method
CN108788630A (en) * 2018-05-10 2018-11-13 苏州勤美达精密机械有限公司 Petrol engine wheel hub full automatic processing device and process
CN108788885A (en) * 2018-06-11 2018-11-13 宁波贝克韦尔智能科技有限公司 It is a kind of can simultaneously working shaft-like endoporus and outer circle continuous loading and unloading lathe
CN110270874A (en) * 2019-04-23 2019-09-24 江苏海宇机械有限公司 A kind of truss-like lathe loading and unloading robot system and its control method
CN110370401B (en) * 2019-06-13 2021-04-20 杭州新松机器人自动化有限公司 Automatic fixed-length sawing and sorting device for conical round materials
CN110370401A (en) * 2019-06-13 2019-10-25 杭州新松机器人自动化有限公司 The tapered circle material of one kind can the sawed-off sorting processing unit (plant) of Automatic Diameter fixed length
CN110270794A (en) * 2019-08-02 2019-09-24 格力电器(芜湖)有限公司 Pipe fitting welding crawl positioning device, welding method and water heater
CN110842584A (en) * 2019-12-10 2020-02-28 安庆海威尔机械有限公司 Piston ring rough machining system
CN111230151A (en) * 2020-03-02 2020-06-05 杭州三奥智能科技有限公司 Thin-wall metal piece lathe truss automatic line and control method thereof
CN112605662A (en) * 2020-12-05 2021-04-06 杭州佰牛科技有限公司 Metal pipe end machining device

Also Published As

Publication number Publication date
CN104308545B (en) 2016-06-01

Similar Documents

Publication Publication Date Title
CN104308545A (en) Integrated machine for welding and machining flange-type sleeve
CN104368933A (en) Car instrument panel IP tube welding and machining all-in-one machine
CN204160064U (en) Flange form sleeve weld station
CN203091940U (en) Automated welding device for inner-ring weld seams of coal-designed motor base
US20130210594A1 (en) A-axis machining apparatus
CN205274660U (en) Battery transfer apparatus
CN104289834B (en) Flange form sleeve weld station
CN201579565U (en) Welding tool rotating table
CN104289833B (en) Towing hook automatic welding device
CN204160080U (en) A kind of truss-like automatic soldering device
CN101569969B (en) Automotive body robot flexible welding system for mixed line production of multiple vehicle types
JP2013111742A (en) Machine tool for machining shaft-shaped workpiece
CN106271049B (en) A kind of gear shaft automatic soldering device
CN102059434B (en) Intersecting line girth welding device
CN204160183U (en) The bonding machine of flange form sleeve adds all-in-one
CN202137498U (en) Automatic-protection welding machine tool
CN204195139U (en) The bonding machine of automobile instrument panel IP pipe adds all-in-one
CN204449778U (en) A kind of workpiece weld clamp device
CN204545730U (en) The shaping welder of a kind of oil tank
CN107052547A (en) A kind of external clamping type full-automatic pipe cutting machine
CN105328500A (en) Numerical control machine tool internally provided with automatic feeding and discharging mechanism and method for conducting workpiece feeding and discharging
CN104384931B (en) Machining workstation of flange-type sleeve
CN204195143U (en) automobile instrument panel IP pipe welding station
CN202155671U (en) Valve welding tool
CN104128719A (en) Rotary welding workbench

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant