CN203330565U - Roller bed automatic welding device - Google Patents
Roller bed automatic welding device Download PDFInfo
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- CN203330565U CN203330565U CN2013203272278U CN201320327227U CN203330565U CN 203330565 U CN203330565 U CN 203330565U CN 2013203272278 U CN2013203272278 U CN 2013203272278U CN 201320327227 U CN201320327227 U CN 201320327227U CN 203330565 U CN203330565 U CN 203330565U
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- welded
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Abstract
The utility model discloses a roller bed automatic welding device. The roller bed automatic welding device comprises a roller support, welding machines, a driving device, a welding gun clamping device and an electric control device. Welding guns of the welding machines are placed in the welding gun clamping device. The electric control device is connected with the driving device and the welding machines respectively. The driving device at least comprises a motor. The electric control device controls the motor to drive a roller bed to be welded on the roller support to rotate and controls the welding guns of the welding machines to weld the roller bed to be welded. The roller bed automatic welding device can be applied to the technical field of welding, the roller bed can be automatically welded, the roller bed automatic welding device is reasonable in structure, good in welding quality, the multiple welding machines can be controlled to simultaneously conduct welding, therefore, working efficiency is effectively improved, and the welding requirement of different welding parts can be met.
Description
Technical field
The utility model relates to welding technology field, especially a kind of roller-way automatic soldering device.
Background technology
In plasterboard equipment processing and manufacturing process, need a large amount of roller-way of welding, traditional roller-way welding adopts manual type, and concrete operations are by roller bed frame, adopt the manual electric arc welding welding, and the rotary rollers side weld of workman limit connects.In the situation that roller-way quantity is fewer, this mode is all right, if roller-way quantity is many, the shortcoming of manual mode is just more outstanding.
Wherein, the defect that manual welding the most often occurs is crackle, slag inclusion, merge, lack of penetration, pore, undercut etc., manual welding of poor quality, efficiency is low, labor strength is large; Be prone to some areas scolder too much or the partial zones scolder very few; Increased the difficulty of later stage reprocessing; The too much waste of welding material etc.The distortion caused with non-homogeneous welding again in the defect the most often occurred is the most serious, mainly comprises the welding deformations that aspect causes such as axial dipole field, radial deflection, speed of welding is uncontrollable here.
The utility model content
The technical problem that the utility model solves is to provide a kind of roller-way automatic soldering device, can realize that automatic control soldering operate, in welding process, roller axle to, radially all can locate, and weld fast evenly, can guarantee the welding quality optimum.
For solving the problems of the technologies described above, the utility model provides a kind of roller-way automatic soldering device, it is characterized in that, comprises roller bracket, welding machine, drive unit, welding gun clamping device and electric control gear;
Described welding gun clamping device is placed the welding gun of described welding machine, and described electric control gear is connected with drive unit, welding machine respectively;
Described drive unit at least comprises a motor, and described electric control gear is controlled the roller bed rotation to be welded on the described roller bracket of described driven by motor;
The welding gun that described electric control gear is controlled described welding machine is welded described roller-way to be welded.
Above-mentioned roller-way automatic soldering device also can have following features: described welding gun clamping device comprises at least one welding gun support.
Above-mentioned roller-way automatic soldering device also can have following features: described welding gun clamping device comprises the first welding gun support, the second welding gun support;
Described the first welding gun support is connected to the end of described roller bracket near described motor, and described the second welding gun support is connected to the end of described roller bracket away from described motor.
Above-mentioned roller-way automatic soldering device also can have following features: described welding gun support comprises head rod, the second connecting rod, the 3rd connecting rod;
Be provided with the first cross sleeve between described head rod and described the 3rd connecting rod;
Be provided with the second cross sleeve between described the second connecting rod and described the 3rd connecting rod;
Between described the first cross sleeve and described head rod, described the 3rd connecting rod, by screw, tighten, between described the second cross sleeve and described the second connecting rod, described the 3rd connecting rod, by described screw chucking, described screw end face is welded with handle.
Above-mentioned roller-way automatic soldering device also can have following features: described welding gun support is provided with the welding gun cover, and described welding gun cover is placed described welding gun;
Described welding gun cover comprises cutting ferrule, lower cutting ferrule, and described upper cutting ferrule, described lower cutting ferrule symmetry offer semicircle orifice.
Above-mentioned roller-way automatic soldering device also can have following features: between described welding gun support and described roller bracket, by branch pipe welded directly to the run pipe, realize being connected and fixed.
Above-mentioned roller-way automatic soldering device also can have following features: described roller bracket is provided with at least one bearing support block;
Described bearing support block is symmetrically arranged with two bearings, and described bearing is bolted described bearing support block.
Above-mentioned roller-way automatic soldering device also can have following features: described bearing support block is provided with adjustment hole;
Described bolt is tightened after passing the inner ring of described bearing, described adjustment hole, realizes fixing described bearing.
Above-mentioned roller-way automatic soldering device also can have following features: described motor one end is provided with ring flange, and described ring flange is connected with scroll chuck;
Described scroll chuck is fixing by described roller-way chucking to be welded.
The utility model such scheme beneficial effect specific as follows:
1, drive roller with electric machine rotation and pass on, rotating ratio is more even, avoids manually-operated shake, and weld seam is even especially, the smooth in appearance exquisiteness.
2, this device can guarantee that weldment turns round along fixed axis, axis can not occur in welding process, position is radially moved.
3, adopt automation to control two welding machines and welded simultaneously, effectively increase work efficiency, reduce labor strength, reduce labour cost.
4, this device is of many uses, and two welding machines can be used alone and also can link; Not only roller can be welded in batches, other revolving parts can also be welded.
5, there is motor speed, weld interval adjustability, can adapt to the welding requirements of different soldering parts.
The accompanying drawing explanation
The structural front view that Fig. 1 is the utility model embodiment;
The structure left view that Fig. 2 is the utility model embodiment;
The weldment roller structure figure that Fig. 3 is the utility model embodiment;
The partial enlarged drawing that Fig. 4 is I place in Fig. 1;
The partial enlarged drawing that Fig. 5 is II place in Fig. 1;
The controller panel figure that Fig. 6 is the utility model embodiment.
The specific embodiment
For the ease of setting forth the utility model, the enforcement below with reference to drawings and the specific embodiments to technical solutions of the utility model is described in further detail.
As shown in Figure 1, a kind of roller-way automatic soldering device, comprise roller bracket 3, welding machine, drive unit, welding gun clamping device and electric control gear; The welding gun clamping device is placed the welding gun of welding machine, and electric control gear is connected with drive unit, welding machine respectively; Drive unit at least comprises a motor, and electric control gear is controlled the roller bed rotation to be welded on the driven by motor roller bracket; The welding gun of electric control gear control welding machine is treated the welding roller-way and is welded.
In the utility model embodiment, on roller bracket 3, two welding gun supporting structures of welding are identical, existing take the first welding gun support and elaborate as example.In conjunction with Fig. 1 and Fig. 2, be welded with the first welding gun support on roller bracket 3,2; The first welding gun support 2 comprises between head rod 8 and the second connecting rod 9, the second welding gun supports 9 and roller bracket 3 and welded the first arm 15, to realize being fixedly connected with of the first welding support 2 and roller bracket 3.
Shown in Fig. 2 and Fig. 4, the first welding gun support 2 in the utility model embodiment comprises head rod 8, the second connecting rod 9, the 3rd connecting rod 10; Wherein, between head rod 8 and the 3rd connecting rod 10, by the first cross sleeve, connect, connect by the second cross sleeve between the second connecting rod 9 and the 3rd connecting rod 10.Wherein, comprise the first sleeve 12 and second sleeve 30, the first sleeves 12 of the first cross sleeve are sheathed on head rod 8, and the second sleeve 30 is sheathed on the 3rd connecting rod 10; Comprise the 3rd sleeve 31 and quadruplet cylinder 13, the three sleeves 31 of the second cross sleeve are sheathed on the 3rd connecting rod 10, and quadruplet cylinder 13 is sheathed on the second connecting rod 9.The setting of cross sleeve can realize the free adjustment of welding torch position, to facilitate, aims at welding position.Preferably, in the present embodiment, between the first sleeve 12 and head rod 8, by tightening of the first screw 11, realize being connected; Between quadruplet cylinder 13 and the second connecting rod 9, by tightening of the second screw 14, realize being connected; The second sleeve 30, the 3rd sleeve 31 are also to achieve a fixed connection by tightening of above-mentioned screw with being connected of the 3rd connecting rod 10.For the ease of practical operation, preferably, the present embodiment also is welded with handle by the end face of the first screw 11 and the second screw 14, more convenient operation when regulating the position of welding gun 16.One end of head rod 8 is welded with welding gun cover 17, and the circular hole in the middle of welding gun cover 17 is for placing welding gun 16.
In conjunction with Fig. 2 and Fig. 5, wherein, be connected with at least one bearing support block 21 on roller bracket 3, preferably, on the utility model embodiment middle roller support 3, be welded with two bearing support blocks.The structure of two bearing support blocks is identical, and the existing bearing support block with II place in Fig. 1 elaborates.Be symmetrically arranged with clutch shaft bearing 19, the second bearing 20 on bearing support block 21, the weldment roller, in welding process, can rotate freely the operational requirements together turned round with motor to meet roller between clutch shaft bearing 19 and the second bearing 20.Clutch shaft bearing 19, the second bearing 20 are connected on bearing support block 21 by bolt 29; Being connected also and can being bolted between bearing support block 21 and roller bracket, also can directly weld.Preferably, the bearing support block 21 in the utility model embodiment is provided with two adjustment holes, i.e. the first adjustment hole 22 and the second adjustment hole 23, and bolt is through bearing inner race and tighten to realize fixing to bearing in adjustment hole.In installation process, can come the position of up-down adjustment bolt in adjustment hole according to the size of weldment roller-way 4 diameters, in order to regulate the height of bearing, can realize the bearings corresponding with roller-way 4 diameters.
In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the weldment roller in the utility model embodiment comprises that coordinating between steel pipe 24, the first spindle nose 25, the second spindle nose 26, the first spindle noses 25, the second spindle nose 26 and steel pipe 24 is interference fit.The present embodiment is mainly for two end faces of welded still pipe 24 and the contact-making surface of spindle nose.During installation, at first spindle nose is knocked in steel pipe 24, then spindle nose is connected and gets final product with motor.Preferably, the utility model embodiment is provided with two welding guns, can realize two end faces being carried out to welding operation simultaneously, and convenient the use, improved operating efficiency greatly.For the ease of the dismounting of weldment roller-way 4, the motor one end mounting flange 24 in the utility model embodiment, ring flange 24 is connected with scroll chuck 18, directly that the second spindle nose 26 chuckings are fixing by scroll chuck 18.
As Fig. 4, welding gun cover 17 comprises cutting ferrule 27, lower cutting ferrule 28, and upper cutting ferrule 27 and lower cutting ferrule 28 all offer symmetrical semicircle orifice, and the circular hole that upper cutting ferrule 27 and 28 docking of lower cutting ferrule form can be realized the chucking of Butt welding gun.Wherein, be connected by screw and get final product between upper cutting ferrule 27 and lower cutting ferrule 28.By tightening screw, can realize installing the welding gun of different model, easy to operate.
As shown in Figure 6, in the utility model embodiment, adopted frequency converter, the time relay etc. to realize the control of butt welding machine, motor.Adopt two welding machines in the utility model, welding machine 6 and welding machine 7, can be provided with the separate unit welding machine and open in advance the buttons such as button, crawl welding button, emergent stopping in the present embodiment.Running is roughly as follows: roller-way 4 is fixed on roller bracket 3, welding gun 16 is mixed up and aims at roller-way 4 place to be welded, mix up time parameter and frequency conversion parameter, can be welded.Can be set different weld intervals according to the difference for the treatment of weldment roller-way 4 diameters, and corresponding motor speed, realize the opening in advance of each welding machine, operation, shut-down operation, reach the interlock of all welding machines etc., can adapt to the welding demand of different weldments, guarantee best welding effect.
The utility model device is reasonable, many places adopt detachable apparatus, adjusting device, the welding demand that can adapt to the part of different-diameter, wherein two welding machines can be realized interlock and use separately, and improved greatly range of application of the present utility model, the utility model adopts controller to control the operation of welding machine, motor, and connect the weldment rotation by motor, rotating speed is even, and welding quality is good, and welding efficiency is high.
Claims (9)
1. a roller-way automatic soldering device, is characterized in that, comprises roller bracket, welding machine, drive unit, welding gun clamping device and electric control gear;
Described welding gun clamping device is placed the welding gun of described welding machine, and described electric control gear is connected with drive unit, welding machine respectively;
Described drive unit at least comprises a motor, and described electric control gear is controlled the roller bed rotation to be welded on the described roller bracket of described driven by motor;
The welding gun that described electric control gear is controlled described welding machine is welded described roller-way to be welded.
2. roller-way automatic soldering device as claimed in claim 1, is characterized in that, described welding gun clamping device comprises at least one welding gun support.
3. roller-way automatic soldering device as claimed in claim 2, is characterized in that, described welding gun clamping device comprises the first welding gun support, the second welding gun support;
Described the first welding gun support is connected to the end of described roller bracket near described motor, and described the second welding gun support is connected to the end of described roller bracket away from described motor.
4. roller-way automatic soldering device as claimed in claim 2 or claim 3, is characterized in that, described welding gun support comprises head rod, the second connecting rod, the 3rd connecting rod;
Be provided with the first cross sleeve between described head rod and described the 3rd connecting rod;
Be provided with the second cross sleeve between described the second connecting rod and described the 3rd connecting rod;
Between described the first cross sleeve and described head rod, described the 3rd connecting rod, by screw, tighten, between described the second cross sleeve and described the second connecting rod, described the 3rd connecting rod, by described screw chucking, described screw end face is welded with handle.
5. roller-way automatic soldering device as claimed in claim 4, is characterized in that, described welding gun support is provided with the welding gun cover, and described welding gun cover is placed described welding gun;
Described welding gun cover comprises cutting ferrule, lower cutting ferrule, and described upper cutting ferrule, described lower cutting ferrule symmetry offer semicircle orifice.
6. roller-way automatic soldering device as claimed in claim 5, is characterized in that, between described welding gun support and described roller bracket, by branch pipe welded directly to the run pipe, realizes being connected and fixed.
7. as claim 1 or 2 or 3 described roller-way automatic soldering devices, it is characterized in that, described roller bracket is provided with at least one bearing support block;
Described bearing support block is symmetrically arranged with two bearings, and described bearing is bolted described bearing support block.
8. roller-way automatic soldering device as claimed in claim 7, is characterized in that, described bearing support block is provided with adjustment hole;
Described bolt is tightened after passing the inner ring of described bearing, described adjustment hole, realizes fixing described bearing.
9. as claim 1 or 2 or 3 described roller-way automatic soldering devices, it is characterized in that, described motor one end is provided with ring flange, and described ring flange is connected with scroll chuck;
Described scroll chuck is fixing by described roller-way chucking to be welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203272278U CN203330565U (en) | 2013-06-07 | 2013-06-07 | Roller bed automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203272278U CN203330565U (en) | 2013-06-07 | 2013-06-07 | Roller bed automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203330565U true CN203330565U (en) | 2013-12-11 |
Family
ID=49699264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203272278U Expired - Fee Related CN203330565U (en) | 2013-06-07 | 2013-06-07 | Roller bed automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203330565U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227186A (en) * | 2013-06-07 | 2014-12-24 | 北新集团建材股份有限公司 | Automatic roller way welding device |
| CN104308545A (en) * | 2014-09-24 | 2015-01-28 | 重庆朗正科技有限公司 | Integrated machine for welding and machining flange-type sleeve |
-
2013
- 2013-06-07 CN CN2013203272278U patent/CN203330565U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227186A (en) * | 2013-06-07 | 2014-12-24 | 北新集团建材股份有限公司 | Automatic roller way welding device |
| CN104308545A (en) * | 2014-09-24 | 2015-01-28 | 重庆朗正科技有限公司 | Integrated machine for welding and machining flange-type sleeve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: BEIJING NEW BUILDING MATERIAL (ZHENJIANG) Co.,Ltd. Assignor: BEIJING NEW BUILDING MATERIALS PLC Contract record no.: 2016990000519 Denomination of utility model: Automatic roller way welding device Granted publication date: 20131211 License type: Common License Record date: 20161223 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131211 |