CN2827613Y - Automatic build-up welding device for roll - Google Patents
Automatic build-up welding device for roll Download PDFInfo
- Publication number
- CN2827613Y CN2827613Y CNU2005200316994U CN200520031699U CN2827613Y CN 2827613 Y CN2827613 Y CN 2827613Y CN U2005200316994 U CNU2005200316994 U CN U2005200316994U CN 200520031699 U CN200520031699 U CN 200520031699U CN 2827613 Y CN2827613 Y CN 2827613Y
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- CN
- China
- Prior art keywords
- reel
- roller
- rotation assembly
- welding
- rotation component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses an automatic resurfacing welding device for roller repair. The automatic resurfacing welding device for roller repair comprises a welder, a machine frame, a base, a driving rotation component and a driven rotation component, wherein the driving rotation component comprises three pawl chucks, a reduction box, a variable frequency motor and a control cabinet, and the driven rotation component comprises a supporting wheel and a center adjustor for the supporting wheel. The driving rotation component and the driven rotation component are respectively arranged on both ends of a roller arranged on the base, the supporting wheel on the head of the driven rotation component clamps one end of a main shaft of the roller, and the three pawl chucks on the head of the driving rotation component fix the other end of the main shaft of the roller. The utility model carries out welding operation in the way that the automatic resurfacing welding device is matched with the rotation components of the roller, the welding speed is adjustable, the rotary speed of the roller is uniform, the welding quality of the roller is guaranteed, and the welding efficiency of the roller is enhanced.
Description
Technical field
The utility model relates to the reel repair apparatus, and particularly a kind of reel is repaired the automatic surfacing device.
Background technology
Steel-drawing machine is the capital equipment of steel rolling mill, be used for the traversing work of steel billet, lack the service life of the major part reel of steel-drawing machine (only being about 20 days), need frequent maintenance, a large amount of repair times had both been spent, increased the labour intensity of service worker again, and material spare part cost consumption is also higher.Traditional build-up welding apparatus is mainly adopted in existing winding drum overlaying reparation, and just the submerged arc welding welding machine cooperates artificial rotating drum to carry out.Mainly there is following defective in this technology: 1, artificial rotating drum is relatively required great effort and is rotated inhomogeneously, causes submerged arc welding machine straight line welded seam junction structure not tight easily, produces seaming and sand holes etc.; 2, the submerged arc welding machine speed of welding is non-adjustable, and the reel rotation is inhomogeneous, causes throat thickness excessive easily, and the waste wlding increases the cutting difficulty simultaneously, and welding efficiency is lower.
The utility model content
The purpose of this utility model is to overcome the shortcoming of prior art, provides a kind of speed of welding adjustable, and the reel rotary speed is even, both can guarantee welding quality, can improve the reel of welding efficiency again and repair the automatic surfacing device.
The purpose of this utility model is achieved through the following technical solutions: a kind of reel is repaired the automatic surfacing device, comprise welding machine, frame and base, welding machine comprises welding tractor, head, control panel and wire reel, lay track on the frame, welding tractor is positioned on the track, crossbeam one end on the welding tractor connects head, and the other end connects control panel and wire reel; This reel is repaired automatic surfacing device and is also comprised the reel rotary components, and described reel rotary components is connected with reel on the base.
Described reel rotary components comprises active rotation assembly and passive rotation assembly, and described active rotation assembly comprises scroll chuck, reduction box, variable-frequency motor and switch board, and described passive rotation assembly comprises support roller and support roller centering magnet; Active rotation assembly and passive rotation assembly lay respectively at the two ends of reel, and the support roller of passive rotation assembly head is clamped spool spindle one end, the scroll chuck dead block main shaft other end of active rotation assembly head.
The output voltage of described welding tractor is 0～110V.
Operation principle of the present utility model is: compared with prior art increase a reel whirligig that comprises active rotation device and passive rotation device; The passive rotation device can manually be adjusted operation, and is provided with the support roller centering magnet that can control support roller, because winding drum overlaying adopts the rotation round built-up welding, guarantees that the bead-on-plate weld junction is tight, and weld defect is few; The active rotation device is with the scroll chuck dead block main shaft of head, electric motor starting during rotation, output after decelerator slows down, drive the scroll chuck revolution by the active rotation device, thereby drive the reel rotation, realize the running of workpiece, guarantee to adopt automatic rotating welding at the reel two ends, thereby wlding is consistent, improves welding quality.Crossbeam on the welding tractor can about, level manually adjusts, and is convenient to the welding gun alignment pieces, is furnished with manual cross fine setting simultaneously on the crossbeam of welding tractor, is convenient to the automatic welding of reel; After the output voltage of welding tractor is adjusted into 0～110V, make the speed of welding of welding machine reach the required requirement of automatic surfacing of 0～1160mm/min, guarantee the welding quality and the welding requirements of reel automatic surfacing; Owing to adopt the automatic surfacing device, can weld larger-diameter reel, thereby enlarge reparation and range of application.
Description of drawings
Fig. 1 repairs the structural representation of automatic surfacing device for the utility model reel.
Fig. 2 is the side view that the described reel of Fig. 1 is repaired the automatic surfacing device.
Fig. 3 is the structural representation that the described reel of Fig. 1 is repaired the active rotation assembly of automatic surfacing device.
Fig. 4 is the structural representation that the described reel of Fig. 1 is repaired the passive rotation device of automatic surfacing device.
The name of each label is called in the above-mentioned accompanying drawing: 1, welding machine, 2, frame, 3, base, 4, welding tractor, 5, head, 6, control panel, 7, wire reel, 8, track, 9, the active rotation assembly, 10, the passive rotation assembly, 11, reel, 12, support roller, 13, scroll chuck.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
Fig. 1～Fig. 4 shows concrete structure of the present utility model, by Fig. 1～Fig. 4 as seen, this reel is repaired the automatic surfacing device and is comprised welding machine 1, frame 2 and base 3, welding machine 1 is made up of welding tractor 4, head 5, control panel 6 and wire reel 7, lay track 8 on the frame 2, welding tractor 4 is positioned on the track 8, and crossbeam one end on the welding tractor 4 connects head 5, and the other end connects control panel 6 and wire reel 7; This reel is repaired the automatic surfacing device and is also comprised active rotation assembly 9 and passive rotation assembly 10, and active rotation device 9 comprises scroll chuck 13, reduction box, variable-frequency motor and switch board, and passive rotation assembly 10 comprises support roller 12 and support roller centering magnet; Active rotation assembly 9 and passive rotation assembly 10 lay respectively at the two ends of reel 11, reel 11 is on base 3, the support roller 12 of passive rotation assembly 10 heads is clamped reel 11 main shafts one end, the scroll chuck 13 dead blocks 11 main shaft other ends of active rotation assembly 9 heads; The output voltage of welding tractor 4 is 0～110V.In the present embodiment, scroll chuck 13 is selected Ф 300mm for use, and the manual cross fine setting adjustment stroke on the welding tractor crossbeam is 100mm.
Claims (3)
1, a kind of reel is repaired the automatic surfacing device, comprises welding machine, frame and base, and welding machine comprises welding tractor, head, control panel and wire reel, lay track on the frame, welding tractor is positioned on the track, and crossbeam one end on the welding tractor connects head, and the other end connects control panel and wire reel; It is characterized in that: comprise the reel rotary components, described reel rotary components is connected with reel on the base.
2, reel according to claim 1 is repaired the automatic surfacing device, it is characterized in that: described reel rotary components comprises active rotation assembly and passive rotation assembly, described active rotation assembly comprises scroll chuck, reduction box, variable-frequency motor and switch board, and described passive rotation assembly comprises support roller and support roller centering magnet; Active rotation assembly and passive rotation assembly lay respectively at the two ends of reel, and the support roller of passive rotation assembly head is clamped spool spindle one end, the scroll chuck dead block main shaft other end of active rotation assembly head.
3, reel according to claim 1 and 2 is repaired the automatic surfacing device, and it is characterized in that: the output voltage of described welding tractor is 0～110V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200316994U CN2827613Y (en) | 2005-08-30 | 2005-08-30 | Automatic build-up welding device for roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200316994U CN2827613Y (en) | 2005-08-30 | 2005-08-30 | Automatic build-up welding device for roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2827613Y true CN2827613Y (en) | 2006-10-18 |
Family
ID=37079168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2005200316994U Expired - Fee Related CN2827613Y (en) | 2005-08-30 | 2005-08-30 | Automatic build-up welding device for roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2827613Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101896309A (en) * | 2007-12-14 | 2010-11-24 | 西贝尔成型解决方案有限公司 | Method and device for producing annular, rotationally symmetrical workpieces made of metal and/or ceramic powder |
| CN103341684A (en) * | 2013-06-28 | 2013-10-09 | 四川蓝星机械有限公司 | Surface overlaying technique of cylinder body made of carbon steel with small diameter, or low alloy steel or heatproof steel |
| CN103706920A (en) * | 2012-09-29 | 2014-04-09 | 徕斯机器人（昆山）有限公司 | Automatic surfacing device for cylindrical surfaces |
| CN104439879A (en) * | 2014-12-18 | 2015-03-25 | 武汉钢铁(集团)公司 | Large coiling block remanufacturing method |
| CN105689872A (en) * | 2015-12-16 | 2016-06-22 | 中国人民解放军第五七九工厂 | Repair method for abraded outer surface of thin-walled annular piece and auxiliary device of repair method |
| CN111001977A (en) * | 2019-12-17 | 2020-04-14 | 路秀稳 | Supersonic spray welding electric tower repairing equipment |
-
2005
- 2005-08-30 CN CNU2005200316994U patent/CN2827613Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101896309A (en) * | 2007-12-14 | 2010-11-24 | 西贝尔成型解决方案有限公司 | Method and device for producing annular, rotationally symmetrical workpieces made of metal and/or ceramic powder |
| CN103706920A (en) * | 2012-09-29 | 2014-04-09 | 徕斯机器人（昆山）有限公司 | Automatic surfacing device for cylindrical surfaces |
| CN103341684A (en) * | 2013-06-28 | 2013-10-09 | 四川蓝星机械有限公司 | Surface overlaying technique of cylinder body made of carbon steel with small diameter, or low alloy steel or heatproof steel |
| CN104439879A (en) * | 2014-12-18 | 2015-03-25 | 武汉钢铁(集团)公司 | Large coiling block remanufacturing method |
| CN105689872A (en) * | 2015-12-16 | 2016-06-22 | 中国人民解放军第五七九工厂 | Repair method for abraded outer surface of thin-walled annular piece and auxiliary device of repair method |
| CN105689872B (en) * | 2015-12-16 | 2018-04-20 | 中国人民解放军第五七一九工厂 | Thin-wall annular part surface wear restorative procedure and its auxiliary device |
| CN111001977A (en) * | 2019-12-17 | 2020-04-14 | 路秀稳 | Supersonic spray welding electric tower repairing equipment |
| CN111001977B (en) * | 2019-12-17 | 2021-07-23 | 山东同其信息科技有限公司 | Supersonic spray welding electric tower repairing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |