CN202428286U - Moving type welding tong electrode cap trimming device - Google Patents
Moving type welding tong electrode cap trimming device Download PDFInfo
- Publication number
- CN202428286U CN202428286U CN2011203728544U CN201120372854U CN202428286U CN 202428286 U CN202428286 U CN 202428286U CN 2011203728544 U CN2011203728544 U CN 2011203728544U CN 201120372854 U CN201120372854 U CN 201120372854U CN 202428286 U CN202428286 U CN 202428286U
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- China
- Prior art keywords
- electrode cap
- transmission mechanism
- motor
- soldering turret
- fixed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a moving type welding tong electrode cap trimming device, which comprises a trimming cutter, a transmission mechanism, a motor and a motor angle regulation mechanism, wherein the trimming cutter is arranged at one end of the transmission mechanism, a case of the transmission mechanism is fixedly connected with the motor, an output shaft of the motor is connected with a corresponding shaft of the transmission mechanism, and the motor angle regulation mechanism consists of a rotating shaft, a connection seat, a rotation handle and a locking mechanism, the rotating shaft is fixed with the upper end of the right side surface of the connecting seat, the upper end of the front side surface of the connecting seat is fixedly provided with the rotating handle, the lower end of the left side surface of the connecting seat is fixedly connected with the case of the transmission mechanism, and the locking mechanism is arranged on the rotating shaft. The moving type welding tong electrode cap trimming device realizes the synchronous fast trimming of two electrode caps: the upper electrode cap and the lower electrode cap of a welding tong, the electrode arm damage water leakage caused by frequent dismounting of the electrode cap is avoided, in addition, the trimming on the welding tong electrode cap in inclined arrangement can be realized, and a movable structure is adopted, so all of the electrode caps of the welding tong on the welding line can be trimmed, the equipment overhaul efficiency is improved, and the work intensity of operators is reduced.
Description
Technical field
The utility model relates to a kind of soldering turret electrode cap arrangement for grinding, is particularly useful for the reconditioning to soldering turret electrode cap on the welding and assembling production lines station, belongs to the grinding-polishing technical field.
Background technology
At automobile manufacturing enterprise, resistance welding is the critical facility on the vehicle body soldering line, because the vehicle body soldering workload is big, utilization rate of equipment and installations is high, and soldering turret top electrode end wear is serious, and according to the requirement of resistance-welding process rules, the soldering turret electrode cap needs regular reconditioning.At present; Manufacturing enterprise generally adopts the mode butt welding clamp electrode cap that focuses on to carry out periodic maintenance; Concentrate the back unification to use the bench drill reconditioning remain to be repaiied electrode cap; Because of bench drill reconditioning precision is lower, can not guarantee the electrode cap end face diameter fully in claimed range, so also need to utilize manual file to repair once more after the installation at the scene by the electrode cap of bench drill reconditioning; Particularly for the soldering turret electrode cap that is in tilted layout, bench drill can't reconditioning, can only be by the employee in the on-the-spot file reconditioning of using that is welded.Above-mentioned reconditioning mode has not only increased personnel labor, and welding tip surface evenness and smoothness are poor, when two electrodes contact, can not fit fully; The effective contact area of workpiece is reduced, and under the electrode voltage effect, current density increases; Cause solder joint place expansion of metal, electrode is passed up and down, under the stressed outside effect; Molten metal has little time cooling, forms molten drop and splashes, and has influence on product quality.
The utility model content
The purpose of the utility model is the drawback to prior art, provides a kind of simple in structure, easy to operate, and the manufacturing cycle is short, the portable soldering turret electrode cap arrangement for grinding that input cost is low.
The said problem of the utility model realizes with following technical proposals:
A kind of portable soldering turret electrode cap arrangement for grinding; Comprise reconditioning cutter, transmission mechanism, motor and motor angle guiding mechanism in the formation, said reconditioning cutter is installed in transmission mechanism one end, and said transmission mechanism shell is fixedly connected with motor; Said motor output shaft connects with the transmission mechanism respective shaft; Said motor angle guiding mechanism is made up of turning cylinder, Connection Block, turning handle and lockable mechanism, and said turning cylinder is fixed on Connection Block right flank upper end, said Connection Block leading flank upper end fixed installation turning handle; The left surface lower end is fixedly connected with the transmission mechanism shell, and said lockable mechanism is installed on the turning cylinder.
Above-mentioned portable soldering turret electrode cap arrangement for grinding; Also comprise supporting seat and chassis in the formation, said supporting seat is provided with the column of rectangular tube structure, and the lower end is provided with diagonal brace and horizontal base; Supporting seat is fixed on the chassis; Said chassis is made up of base plate and castor, and said castor is the roller that has brake structure, and castor is fixed on corner location below the base plate.
Above-mentioned portable soldering turret electrode cap arrangement for grinding; It is characterized in that; Also comprise controlling organization in the formation, said controlling organization is made up of control cabinet and floor push, and said control cabinet is fixed on the supporting seat; Power switch, signal lamp, scram button and motor angle adjustment button are set on its control panel, and said floor push is fixed on the place, chassis.
Above-mentioned portable soldering turret electrode cap arrangement for grinding; It is characterized in that, comprise also in the formation that battery and power line, said battery are fixedly mounted on the place, chassis; Said power line is connected between battery, controlling organization and each executive component, and between controlling organization and the welding machine soldering turret.
[0008]Above-mentioned portable soldering turret electrode cap arrangement for grinding comprises also in the formation and reclaims box and moving hand-rail that said recovery box is the open box body in top; Be positioned at reconditioning cutter below; Be fixed on the supporting seat through support, said moving hand-rail is the U type bend pipe structure of toppling over, and is fixedly mounted on the supporting seat.
Above-mentioned portable soldering turret electrode cap arrangement for grinding also comprises alarm lamp in the formation, said alarm lamp is installed on the control cabinet upper surface.
The utility model has been realized the reconditioning simultaneously and rapidly of upper and lower two electrode caps of soldering turret through motor, transmission mechanism and reconditioning cutter, has guaranteed the soldering turret uniformity at the two poles of the earth up and down, makes welding quality stable reliable; Use the blade floating installation, guaranteed that φ 13, φ 16 standard end face electrode cap blades are general, need not tool changing; Directly the soldering turret electrode cap is aimed at the reconditioning cutter during because of reconditioning, the horn damage of having avoided the frequent dismounting of electrode cap to cause is leaked, and has prolonged service life of equipment; Through the motor angle guiding mechanism, can realize reconditioning to the soldering turret electrode cap that is in tilted layout; Be welded through having the roller of brake structure, making that all the soldering turret electrode caps on the different installation forms and different station are able to reconditioning on the line, improved the overhaul efficiency of the line that is welded, reduced operator's labour intensity.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further.
Fig. 1 is the utility model structure chart;
Fig. 2 is modular construction sketch mapes such as supporting seat, chassis;
Fig. 3 is a motor angle guiding mechanism structure chart;
Fig. 4 is reconditioning cutter, transmission mechanism and motor installation site sketch map;
Fig. 5 is each button positions sketch map of control cabinet panel;
Fig. 6 is chassis structure figure.
Each label is among the figure: 1, reconditioning cutter, 2, transmission mechanism, 3, motor, 4, the motor angle guiding mechanism, 4-1, turning cylinder, 4-2, turning handle; 4-3, Connection Block, 4-4, lockable mechanism, 5, supporting seat, 5-1, diagonal brace, 5-2, horizontal base; 5-3, column, 6, the chassis, 6-1, base plate, 6-2, castor, 7, control cabinet; 7-1, scram button, 7-2, signal lamp, 7-3, motor angle adjustment button, 7-4, power switch, 8, floor push; 9, moving hand-rail, 10, alarm lamp, 11, battery, 12, power line, 13, reclaim box.
The specific embodiment
Referring to Fig. 1, Fig. 3, Fig. 4; The utility model comprises reconditioning cutter 1, transmission mechanism 2, motor 3 and motor angle guiding mechanism 4 in constituting; Said reconditioning cutter 1 is installed in transmission mechanism 2 one ends; Said transmission mechanism shell is fixedly connected with motor 3, and said motor output shaft connects with the transmission mechanism respective shaft, and said motor angle guiding mechanism 4 is made up of turning cylinder 4-1, Connection Block 4-3, turning handle 4-2 and lockable mechanism 4-4; Said turning cylinder 4-1 is fixed on Connection Block 4-3 right flank upper end; Said Connection Block 4-3 leading flank upper end fixed installation turning handle 4-2, the left surface lower end is fixedly connected with the transmission mechanism shell, and said lockable mechanism 4-4 is installed on the turning cylinder 4-1.
Referring to Fig. 1, Fig. 2, Fig. 6; Also comprise supporting seat 5 and chassis 6 during the utility model constitutes, said supporting seat 5 is provided with the column 5-3 of rectangular tube structure, and the lower end is provided with diagonal brace 5-1 and horizontal base 5-2; Supporting seat 5 is fixed on the chassis 6; Said chassis 6 is made up of base plate 6-1 and castor 6-2, and said castor 6-2 is the roller that has brake structure, and castor 6-2 is fixed on corner location below the base plate 6-1.
Referring to Fig. 1, Fig. 5; The utility model also comprises controlling organization in constituting; Said controlling organization is made up of control cabinet 7 and floor push 8; Said control cabinet 7 is fixed on the supporting seat 5, and power switch 7-4, signal lamp 7-2, scram button 7-1 and motor angle adjustment button 7-3 are set on its control panel, and said floor push 8 is fixed on the corresponding position on chassis 6.
Referring to Fig. 1; During constituting, the utility model also comprises battery 11 and power line 12; Said battery 11 is fixedly mounted on 6 relevant positions, chassis, and said power line 12 is connected between battery 11, controlling organization and each executive component, and between controlling organization and the soldering turret counter element.
Referring to Fig. 1, Fig. 2; Also comprise during the utility model constitutes and reclaim box 13 and moving hand-rail 9; Said recovery box 13 is positioned at reconditioning cutter 1 below for the open box body in top, is fixed on the supporting seat 5 through support; The U type bend pipe structure of said moving hand-rail 9 for toppling over is fixedly mounted on supporting seat 5 upper ends.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, the operation principle of the utility model is: whole soldering turret electrode cap arrangement for grinding is by chassis 6 supportings, and the strap brake roller that is provided with on the chassis can drive the package unit walking; Supporting seat 5 is fixed on the base plate 6-1, installation and control case 7, transmission mechanism 2 and motor angle guiding mechanism 4 on its column 5-3, and box 13 and moving hand-rail 9 are reclaimed in fixed installation simultaneously; Floor push 8, battery 11 are fixed on the base plate 6-1 on chassis 6; Power line 12 is connected between control cabinet 7 and floor push 8, motor 3 and the welding machine soldering turret.The concrete operations step is following: after power line was connected welding machine, signal lamp 7-2 lighted, and soldering turret was converted into by floor push 8 controls by former bat-handle switch control; Floor push 8 can be controlled motor 3 actions simultaneously after connecting control cabinet 7 through power line 12; When reconditioning soldering turret electrode cap, the soldering turret electrode cap is aimed at reconditioning cutter 1, the floor push 8 that tramps with one's feet then, two electrode caps are closed up and down for soldering turret at this moment, and motor 3 rotates simultaneously, behind about 5S clock, unclamps pin, has accomplished the reconditioning of electrode cap.For tilting soldering turret electrode cap, can control through the angle of 4 pairs of motors 3 of motor angle guiding mechanism, unclamp lockable mechanism 4-4; Grasp turning handle 4-2; Electric rotating machine 3 turns to suitable angle, tightens lockable mechanism 4-4 fixing; Repeat above-mentioned control action, accomplish the reconditioning of electrode cap.If occur any fault in the reconditioning process, alarm lamp 10 can light, and press scram button 7-1 this moment, stops all actions, and fault is handled.
Claims (6)
1. portable soldering turret electrode cap arrangement for grinding; Comprise reconditioning cutter (1), transmission mechanism (2), motor (3) and motor angle guiding mechanism (4) in the formation; It is characterized in that said reconditioning cutter (1) is installed in transmission mechanism (2) one ends, said transmission mechanism shell is fixedly connected with motor (3); Said motor output shaft connects with the transmission mechanism respective shaft; Said motor angle guiding mechanism (4) is made up of turning cylinder (4-1), Connection Block (4-3), turning handle (4-2) and lockable mechanism (4-4), and said turning cylinder (4-1) is fixed on Connection Block (4-3) right flank upper end, said Connection Block (4-3) leading flank upper end fixed installation turning handle (4-2); The left surface lower end is fixedly connected with the transmission mechanism shell, and said lockable mechanism (4-4) is installed on the turning cylinder (4-1).
2. portable soldering turret electrode cap arrangement for grinding according to claim 1; It is characterized in that; Also comprise supporting seat (5) and chassis (6) in the formation, said supporting seat (5) is provided with the column (5-3) of rectangular tube structure, and the lower end is provided with diagonal brace (5-1) and horizontal base (5-2); Supporting seat (5) is fixed on the chassis (6); Said chassis (6) is made up of base plate (6-1) and castor (6-2), and said castor (6-2) is for having the roller of brake structure, and castor (6-2) is fixed on the following corner location of base plate (6-1).
3. portable soldering turret electrode cap arrangement for grinding according to claim 2; It is characterized in that; Also comprise controlling organization in the formation, said controlling organization is made up of control cabinet (7) and floor push (8), and said control cabinet (7) is fixed on the supporting seat (5); Power switch (7-4), signal lamp (7-2), scram button (7-1) and motor angle adjustment button (7-3) are set on its control panel, and said floor push (8) is fixed on chassis (6) and locates.
4. portable soldering turret electrode cap arrangement for grinding according to claim 3; It is characterized in that; Also comprise battery (11) and power line (12) in the formation; Said battery (11) is fixedly mounted on chassis (6) and locates, and said power line (12) is connected between battery (11), controlling organization and each executive component, and between controlling organization and the welding machine soldering turret.
5. portable soldering turret electrode cap arrangement for grinding according to claim 4; It is characterized in that also comprise in the formation and reclaim box (13) and moving hand-rail (9), said recovery box (13) is the open box body in top; Be positioned at reconditioning cutter (1) below; Be fixed on the supporting seat (5) through support, said moving hand-rail (9) is the U type bend pipe structure of toppling over, and is fixedly mounted on the upper end of supporting seat (5).
6. portable soldering turret electrode cap arrangement for grinding according to claim 5 is characterized in that also comprise alarm lamp (10) in the formation, said alarm lamp (10) is installed on the upper surface of control cabinet (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203728544U CN202428286U (en) | 2011-09-28 | 2011-09-28 | Moving type welding tong electrode cap trimming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203728544U CN202428286U (en) | 2011-09-28 | 2011-09-28 | Moving type welding tong electrode cap trimming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202428286U true CN202428286U (en) | 2012-09-12 |
Family
ID=46777759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203728544U Expired - Lifetime CN202428286U (en) | 2011-09-28 | 2011-09-28 | Moving type welding tong electrode cap trimming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202428286U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259642A (en) * | 2014-09-24 | 2015-01-07 | 广州市极动焊接机械有限公司 | Coping and replacing device of electrode cap |
| CN104942773A (en) * | 2015-07-22 | 2015-09-30 | 吉林省百浪汽车装备技术有限公司 | Soldering pliers inspection and repair platform |
| CN110170902A (en) * | 2019-05-16 | 2019-08-27 | 宁波泰鸿冲压件有限公司 | A kind of manual soldering turret automatic grinding device |
| CN110394722A (en) * | 2019-07-12 | 2019-11-01 | 安徽大昌科技股份有限公司 | A kind of multifunctional mobile welding electrode arrangement for grinding and its grinding method |
-
2011
- 2011-09-28 CN CN2011203728544U patent/CN202428286U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259642A (en) * | 2014-09-24 | 2015-01-07 | 广州市极动焊接机械有限公司 | Coping and replacing device of electrode cap |
| CN104259642B (en) * | 2014-09-24 | 2016-04-13 | 广州市极动焊接机械有限公司 | A kind of electrode cap reconditioning more exchange device |
| CN104942773A (en) * | 2015-07-22 | 2015-09-30 | 吉林省百浪汽车装备技术有限公司 | Soldering pliers inspection and repair platform |
| CN104942773B (en) * | 2015-07-22 | 2017-03-01 | 吉林省百浪汽车装备技术有限公司 | Platform is reprocessed in a kind of automobile soldering turret inspection |
| CN110170902A (en) * | 2019-05-16 | 2019-08-27 | 宁波泰鸿冲压件有限公司 | A kind of manual soldering turret automatic grinding device |
| CN110394722A (en) * | 2019-07-12 | 2019-11-01 | 安徽大昌科技股份有限公司 | A kind of multifunctional mobile welding electrode arrangement for grinding and its grinding method |
| CN110394722B (en) * | 2019-07-12 | 2021-07-13 | 安徽大昌科技股份有限公司 | Movable multifunctional welding electrode grinding device and grinding method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120912 |