CN104368933A - Car instrument panel IP tube welding and machining all-in-one machine - Google Patents

Car instrument panel IP tube welding and machining all-in-one machine Download PDF

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Publication number
CN104368933A
CN104368933A CN201410606667.6A CN201410606667A CN104368933A CN 104368933 A CN104368933 A CN 104368933A CN 201410606667 A CN201410606667 A CN 201410606667A CN 104368933 A CN104368933 A CN 104368933A
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CN
China
Prior art keywords
workpiece
welding
cylinder
packing ring
machine
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Application number
CN201410606667.6A
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Chinese (zh)
Inventor
张建忠
罗天学
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重庆凌云汽车零部件有限公司
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Priority to CN201410606667.6A priority Critical patent/CN104368933A/en
Publication of CN104368933A publication Critical patent/CN104368933A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/16Loading work on to conveyors; Arranging work on conveyors, e.g. varying spacing between individual workpieces

Abstract

The invention discloses a car instrument panel IP tube welding and machining all-in-one machine. The car instrument panel IP tube welding and machining all-in-one machine comprises a welding station and a machining station; the welding station comprises a sleeve vibration feeding machine, a first gasket vibration feeding machine, a second gasket vibration feeding machine, an overturning feeding mechanism, a welding gun supporting assembly, a workpiece clamping mechanical arm mechanism, a first workpiece welding rotation assembly and a second workpiece welding rotation assembly; the machining station comprises a truss robot, a first lathe, a second lathe, a transposition device and a receiving device. By means of the car instrument panel IP tube welding and machining all-in-one machine, full-automatic welding and full-automatic machining of a car instrument panel IP tube are achieved, and the production efficiency is improved.

Description

The bonding machine of automobile instrument panel IP pipe adds all-in-one

Technical field

The bonding machine that the present invention relates to a kind of automobile instrument panel IP pipe adds all-in-one, belongs to mechanical field.

Background technology

IP pipe belongs to the parts on automobile instrument panel, and be made up of sleeve pipe and two packing rings, two packing rings are enclosed within the two ends of sleeve pipe respectively, and are welded and fixed with sleeve pipe.It is vertically clamped by frock by sleeve pipe that traditional welding is arranged, after one of them packing ring is welded and fixed, then the workpiece turning 180 ° that will weld, then another packing ring is welded on sleeve pipe.Existing welding tooling often welds an automobile instrument panel IP pipe to be needed through twice clamping, and welding efficiency is low, welding precision is low, cannot realize automatic batch production.

Summary of the invention

Object of the present invention is exactly to solve the problem, and provides a kind of bonding machine of automobile instrument panel IP pipe to add all-in-one, is intended to improve IP pipe production efficiency and welding precision.

To achieve these goals, the present invention adopts following technical scheme:

The bonding machine of automobile instrument panel IP pipe adds an all-in-one, comprises welding station and machine adds station, and the left end that right-hand member and the machine of described welding station add station connects;

Described welding station comprises workbench, and installs sleeve pipe vibration feeding machine, the first packing ring vibration feeding machine, the second packing ring vibration feeding machine, overturn feeding mechanism, welding gun supporting component, piece-holder manipulator mechanism, the first workpiece welding rotary components and second workpiece welding rotary components on the table, described sleeve pipe vibration feeding machine, overturn feeding mechanism, welding gun supporting component from left to right sets gradually on the table, described welding gun supporting component comprise that arc welding gun head column and two are symmetrically arranged first, second tip assembly, described first, second tip assembly can move up and down by arc welding gun head column under power drive relatively, described first workpiece welding rotary components is arranged on immediately below the first tip assembly, second workpiece welding rotary components is arranged on immediately below the second tip assembly, first, second workpiece welding rotary components can carry out 360 ° of revolutions by workbench under power drive relatively, described first packing ring vibration feeding machine is arranged on the dead ahead of the first tip assembly, second packing ring vibration feeding machine is arranged on the dead ahead of the second tip assembly, described piece-holder manipulator mechanism is positioned at the rear of welding gun supporting component,

Described piece-holder manipulator mechanism comprises holder and slip slide carriage, slip slide carriage can horizontally slip by holder under power drive relatively, slip slide carriage is from left to right arranged at intervals with first successively, second, 3rd manipulator, first manipulator under power drive can before and after relative sliding slide carriage, move up and down, second manipulator under power drive can before and after relative sliding slide carriage, move up and down and 180 ° of upsets, 3rd manipulator under power drive can before and after relative sliding slide carriage, move up and down and 90 ° of upsets, when the first manipulator is positioned at the dead astern of overturn feeding mechanism, second manipulator is positioned at the dead astern of the first workpiece welding rotary components, 3rd manipulator is positioned at the dead astern of second workpiece welding rotary components,

Described sleeve pipe vibration feeding machine involving vibrations feed table and feeding track, described first, second packing ring vibration feeding machine involving vibrations feed table, feeding track, feed mechanism;

Welding station workflow: first, the charging aperture of described overturn feeding mechanism connects with the feeding track of sleeve pipe vibration feeding machine, sleeve pipe sends into overturn feeding mechanism through sleeve pipe vibration feeding machine level, be turned into vertical state through overturn feeding mechanism, then sleeve pipe sent into the first workpiece by the first manipulator and weld on rotary components sleeve pipe is clamped; Simultaneously, first packing ring is delivered to feed mechanism by feeding track by the vibration feeding disc of the first packing ring vibration feeding machine, by feed mechanism by the first gasket sleeve clamping sleeve pipe on, first tip assembly declines and puts in place, while first workpiece welding rotary components drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly, then by the second manipulator by the first time workpiece turning 180 ° that weld sending into Workpiece clamping on second workpiece welding rotary components; By the vibration feeding disc of the second packing ring vibration feeding machine, the second packing ring is delivered to feed mechanism by feeding track again, by feed mechanism by the second gasket sleeve on the other end of sleeve pipe, second tip assembly declines and puts in place, while the workpiece 360 ° that second workpiece welding rotary components drives the second packing ring, first time has welded rotates, second packing ring is welded on the other end of sleeve pipe by the second tip assembly, finally by the 3rd manipulator, the workpiece turning 90 ° that welded of second time is moved to the standby stations that add such as the right-hand member of welding station and processes;

Described machine adds station and comprises truss robot, the first lathe, the second lathe, turn device and material-receiving device, and described first lathe, turn device, the second lathe and material-receiving device are set gradually by left-to-right;

Described truss robot comprises truss support post, truss level frame, first revolution Qi Zhao mechanism and the second revolution Qi Zhao mechanism, described first, second revolution Qi Zhao mechanism is arranged on each self-corresponding vertical installing rack respectively, described first, second revolution Qi Zhao mechanism and vertically installing rack can horizontally slip by truss level frame under power drive relatively together, and first, second revolution Qi Zhao mechanism can relatively self vertical installing rack move up and down under respective power drive, described first, second revolution Qi Zhao mechanism comprise that rotary cylinder and two arrange in α angle first, second parallel air gripper, described rotary cylinder is slidably mounted on each self-corresponding vertical installing rack, rotary cylinder drives first, second parallel air gripper turns round together,

Described turn device is arranged between the first lathe and the second lathe by turn device installing plate, turn device comprises workpiece pivoted arm, parallel cylinder, gear, tooth bar, transposition axle, tooth bar rail plate and bearing mounting base, the bare terminal end of described workpiece pivoted arm is equipped with a parallel air gripper for holding workpiece, the two ends of transposition axle are supported by bearing mounting base, gear set is in transposition axle, parallel cylinder drives tooth bar to move left and right along tooth bar rail plate, and tooth bar is rotated together with workpiece pivoted arm by gear driven transposition axle;

Machine adds station workflow: first, first revolution Qi Zhao mechanism drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper in the first revolution Qi Zhao mechanism, workpiece is delivered to the first lathe position to wait for, the rotary cylinder of the first revolution Qi Zhao mechanism carries out the clockwise revolution at α angle, the second parallel air gripper is made to capture out manufactured workpiece on the first lathe, again the workpiece that the first parallel air gripper captures is placed into the machining position of the first lathe, the turning anticlockwise at α angle is carried out again by rotary cylinder, the workpiece that second parallel air gripper captures is sent into turn device, after workpiece is turned to the right side of transposition axle from the left side of transposition axle by turn device symmetrically, by the second revolution Qi Zhao mechanism, workpiece is sent into the second lathe to process, it is identical that second course of work and first of turning round Qi Zhao mechanism turns round Qi Zhao mechanism, workpiece after the second machine tooling slips into material-receiving device finally by blanking track.

Preferably: described overturn feeding mechanism comprises rotary electric machine, fixed mount and turnover disc, described rotary electric machine is arranged on fixed mount, fixed mount is installed on the table, " one " word hole is had in described turnover disc, sleeve pipe is in " one " word hole that sleeve pipe vibration feeding machine Jin Ru Transverse puts, drive turnover disc to turn clockwise after 90 ° by rotary electric machine, sleeve pipe drops to workbench under gravity in " one " word hole.

Preferably: the Power Drive Unit between the holder of described piece-holder manipulator mechanism and slip slide carriage is electricity Gang mechanism, electricity Gang mechanism drives the relative holder of slip slide carriage to horizontally slip; Described first manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down and the guide rod cylinder that seesaws, second manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down, the guide rod cylinder that seesaws and 180 ° of rotary cylinders, and described 3rd manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down, the guide rod cylinder that seesaws and 90 ° of rotary cylinders.

Preferably: described welding gun supporting component is fixing on the table by arc welding gun head column, first, second tip assembly is synchronously moved up and down by same air cylinder driven, the cylinder body of this cylinder is fixed on arc welding gun head column top, the piston-rod lower end of cylinder is hinged on plumb joint slide carriage, first, second tip assembly is arranged symmetrically in the left and right sides of plumb joint slide carriage, plumb joint slide carriage and arc welding gun head column are slidably connected by upright guide rail, first, second tip assembly comprises gooseneck tip, welding gun clamp device and pore plug, described gooseneck tip is installed on plumb joint slide carriage by welding gun clamp device, the upper end of gooseneck tip tilts towards cylinder-bore axis, tube plug head erect is arranged on plumb joint slide carriage, and be positioned at the outside of gooseneck tip, the lower end of described pore plug is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.

Preferably: described first, second workpiece welding rotary components comprises turntable, and the solder side locating piece installed on a spinstand, pad clamps turntable described in cylinder mount pad and sleeve pipe Pneumatic clamping jaw and is arranged in the installing hole of workbench by bearing block, solder side locating piece is arranged on the middle part of turntable, two pad clamping cylinder mount pads are symmetricly set on the both sides of solder side locating piece, the top of each pad clamping cylinder mount pad is provided with a thin tape guide rod cylinder, each thin tape guide rod cylinder is provided with a welding baffle plate, two thin tape guide rod cylinder drive each self-corresponding welding baffle plate move toward one another respectively, two welding baffle plates close up rear middle part and just in time surround a circular hole, the bare terminal end of described sleeve pipe Pneumatic clamping jaw reaches immediately below circular hole and is clamped by sleeve pipe, the conical head of described pore plug lower end stretches into circular hole and is pressed on sleeve pipe Pneumatic clamping jaw by packing ring.

Preferably: described first, second workpiece welding rotary components is driven and synchronous axial system by same rotary power unit, described rotary power unit is positioned at below workbench, and be arranged between two parties first workpiece welding rotary components weld between rotary components with second workpiece, this rotary power unit comprises drive motors and synchronous belt drive mechanism, and the driven pulley that the driving wheel of described synchronous belt drive mechanism drives first, second workpiece to weld rotary components lower end by Timing Belt respectively rotates.

Preferably: described first, the feed mechanism of the second packing ring vibration feeding machine comprises material loading column, packing ring location-plate, magnechuck, material loading seesaws cylinder and thin cylinder, packing ring is through vibration feeding disc, feeding track is delivered in the locating hole of packing ring location-plate, magnechuck is arranged on the lower end of thin cylinder, magnechuck is positioned at directly over locating hole, magnechuck is driven to move up and down by thin cylinder, moved forward and backward together by seesaw air cylinder driven thin cylinder and magnechuck of material loading, thus the packing ring that magnechuck adsorbs is delivered on corresponding workpiece welding rotary components and clamp.

Preferably: described workbench is provided with chassis cover, the vibration feeding disc of decannulation vibration feeding machine, outside the vibration feeding disc of first, second packing ring vibration feeding machine, remainder is housed in chassis cover entirely, and the periphery of the vibration feeding disc of described sleeve pipe vibration feeding machine is provided with blimp.

Preferably: the angle of revolution α of described rotary cylinder is 90 °, the angle α of the first parallel air gripper and the second parallel air gripper is 90 °, and the flip angle of described turn device is 180 °.

Compared with prior art, the present invention has following beneficial effect:

(1) automatic welding and the machine that present invention achieves automobile instrument panel IP pipe add, and substantially increase production efficiency and welding, machine add precision, and compact conformation, connection and reasonable arrangement.

(2) adopt " one " word hole to add the turnover disc version of 90 ° of turning clockwise, can ensure swimmingly the sleeve pipe of level feeding to be turned into vertical state, the gravity that sleeve pipe recycles self is slipped to workbench from turnover disc, smart structural design.

(3) adopt three manipulators to operate three workpiece respectively, enhance productivity further; First, second tip assembly is synchronously moved up and down by same air cylinder driven, and while cost-saving, structural configuration is more compact.

(4) adopt chassis cover, make welding station associative perception stronger, more neat and artistic, simultaneously in conjunction with blimp, improve erasure effect; Because casing wt is comparatively large, therefore need to arrange blimp separately; The vibration feeding disc of three vibration feeding machines is arranged in outside chassis cover, convenient reinforced.

Accompanying drawing explanation

Fig. 1 is the stereogram that the bonding machine of automobile instrument panel IP pipe adds all-in-one.

Fig. 2 is the stereogram of welding station.

Fig. 3 is the stereogram in Fig. 2 after chassis cover dismounting.

Fig. 4 is the front view of Fig. 3.

Fig. 5 is the right view of Fig. 4.

Fig. 6 is the top view of Fig. 4.

Fig. 7 is the M place enlarged drawing of Fig. 3.

Fig. 8 is the stereogram of piece-holder manipulator mechanism.

Fig. 9 is the top view of piece-holder manipulator mechanism.

Figure 10 is the stereogram of welding gun supporting component.

Figure 11 is the roman figure of welding gun supporting component.

Figure 12 is the stereogram of the first workpiece welding rotary components or second workpiece welding rotary components.

Figure 13 is the roman figure of the first workpiece welding rotary components or second workpiece welding rotary components.

Figure 14 is the stereogram of rotary power unit.

Figure 15 is the stereogram of feed mechanism.

Figure 16 is truss robot and the scheme of installation turning materials device.

Figure 17 is T place enlarged drawing in Figure 16.

Figure 18 is the stereogram of first, second revolution Qi Zhao mechanism.

Figure 19 is the front view of first, second revolution Qi Zhao mechanism.

Figure 20 is the stereogram of turn device.

Description of reference numerals:

A sleeve pipe vibration feeding machine, B1 first packing ring vibration feeding machine, B2 second packing ring vibration feeding machine, C overturn feeding mechanism, D welding gun supporting component, E piece-holder manipulator mechanism, F1 first workpiece welding rotary components, F2 second workpiece welding rotary components, G1 first tip assembly, G2 second tip assembly, H1 first manipulator, H2 second manipulator, H3 the 3rd manipulator, J rotary power unit, K feed mechanism, L truss robot, N first lathe, P second lathe, Q turn device, R material-receiving device, S1 first turns round Qi Zhao mechanism, S2 second turns round Qi Zhao mechanism,

1 workbench, 2 arc welding gun head columns, 3 holders, 4 slip slide carriages, 5 vibration feeding discs, 6 feeding tracks, 7 rotary electric machines, 8 fixed mounts, 9 turnover discs, 10 electric rotating machines, 11 synchronous pulley mechanisms, 12 parallel air grippers, 13 move up and down guide rod cylinder, 14 seesaw guide rod cylinder, 15180 ° of rotary cylinders, 1690 ° of rotary cylinders, 17 cylinders, 18 touch-screens, 19 gooseneck tips, 20 welding gun clamp devices, 21 pore plugs, 22 plumb joint slide carriages, 23 drive motors, 24 synchronous belt drive mechanisms, 25 solder side locating pieces, 26 turntables, 27 pad clamping cylinder mount pads, 28 welding baffle plates, 29 thin tape guide rod cylinder, 30 sleeve pipe Pneumatic clamping jaws, 31 material loading columns, 32 packing ring location-plates, 33 magnechucks, 34 material loadings seesaw cylinder, 35 thin cylinders, 36 chassis covers, 37 blimps, 38 bearing blocks, 39 reductors, 40 motor mounts,

41 truss support posts, 42 truss level frames, 43 vertical installing racks, 44 rotary cylinders, 45 first parallel air grippers, 46 second parallel air grippers, 47 turn device installing plates, 48 workpiece pivoted arms, 49 parallel cylinders, 50 gears, 51 tooth bars, 52 transposition axles, 53 tooth bar rail plates, 54 bearing mounting bases, 55 blanking tracks, 56 drag chain crane span structures, 57 towing chain mechanisms, 58 rotary cylinder seat boards, 59 revolution keysets, 60 tooth bar initial bit limited blocks, 61 tooth bar stop bit limited blocks, 62 turn devices connect gusset, 63 workpiece, 64 protective fences.

Detailed description of the invention

The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.

Embodiment

See Fig. 1, a kind of bonding machine of automobile instrument panel IP pipe adds all-in-one, comprises welding station and machine adds station, and the left end that right-hand member and the machine of welding station add station connects.

See Fig. 2 to Fig. 6, welding station by workbench 1, and is arranged on sleeve pipe vibration feeding machine A, the first packing ring vibration feeding machine B1 on workbench 1, the second packing ring vibration feeding machine B2, overturn feeding mechanism C, welding gun supporting component D, piece-holder manipulator mechanism E, the first workpiece welding rotary components F1 and second workpiece welding rotary components F2 composition.

See Fig. 1 and Figure 16, machine adds station and comprises truss robot L, the first lathe N, the second lathe P, turn device Q, material-receiving device R.

Fig. 2 to Fig. 6 shows the structure of welding station, and sleeve pipe vibration feeding machine A, overturn feeding mechanism C, welding gun supporting component D from left to right set gradually on workbench 1.First, second tip assembly G1, G2 composition that welding gun supporting component D is symmetrically arranged primarily of arc welding gun head column 2 and two, first, second tip assembly G1, G2 can move up and down by arc welding gun head column 2 under power drive relatively.First workpiece welding rotary components F1 is arranged on immediately below the first tip assembly G1, second workpiece welding rotary components F2 is arranged on immediately below the second tip assembly G2, and first, second workpiece welding rotary components F1, F2 can carry out 360 ° of revolutions by workbench 1 under power drive relatively.First packing ring vibration feeding machine B1 is arranged on the dead ahead of the first tip assembly G1, and the second packing ring vibration feeding machine B2 is arranged on the dead ahead of the second tip assembly G2, and piece-holder manipulator mechanism E is positioned at the rear of welding gun supporting component D.

See Fig. 8 and Fig. 9, piece-holder manipulator mechanism E forms primarily of holder 3, slip slide carriage 4, first manipulator H1, the second manipulator H2, the 3rd manipulator H3.Slip slide carriage 4 can horizontally slip by holder 3 under power drive relatively, and the power-driven mechanism adopted is various informative.First, second, third manipulator H1, H2, H3 be from left to right interval setting successively on slip slide carriage 4.First manipulator H1 under power drive can before and after relative sliding slide carriage 4, move up and down, the second manipulator H2 under power drive can before and after relative sliding slide carriage 4, move up and down and 180 ° of upsets.See Fig. 6, when the first manipulator H1 is positioned at the dead astern of overturn feeding mechanism C, the second manipulator H2 is positioned at the dead astern of the first workpiece welding rotary components F1, and the 3rd manipulator H3 is positioned at the dead astern of second workpiece welding rotary components F2.

See Fig. 6, sleeve pipe vibration feeding machine A is formed primarily of vibration feeding disc 5 and feeding track 6.First packing ring vibration feeding machine B1 is formed primarily of vibration feeding disc 5, feeding track 6 and feed mechanism K, and the second packing ring vibration feeding machine B2 forms identical with the first packing ring vibration feeding machine B1.Vibration feeding disc is parts conventional in automation equipment, can send into feeding track to after part auto-sequencing.

See Fig. 2 to Fig. 6, first, the charging aperture of overturn feeding mechanism C connects with the feeding track 6 of sleeve pipe vibration feeding machine A, sleeve pipe sends into overturn feeding mechanism C through sleeve pipe vibration feeding machine A level, be turned into vertical state through overturn feeding mechanism C, then sleeve pipe sent into the first workpiece by the first manipulator H1 and weld on rotary components F1 sleeve pipe is clamped; Simultaneously, first packing ring is delivered to feed mechanism K by feeding track 6 by the vibration feeding disc 5 of the first packing ring vibration feeding machine B1, by feed mechanism K by the first gasket sleeve clamping sleeve pipe on, first tip assembly G1 declines and puts in place, while first workpiece welding rotary components F1 drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly G1, then by the second manipulator H2 by the first time workpiece turning 180 ° that weld sending into Workpiece clamping on second workpiece welding rotary components F2; By the vibration feeding disc 5 of the second packing ring vibration feeding machine B2, the second packing ring is delivered to feed mechanism K by feeding track 6 again, by feed mechanism K by the second gasket sleeve on the other end of sleeve pipe, second tip assembly G2 declines and puts in place, while the workpiece 360 ° that second workpiece welding rotary components F2 drives the second packing ring, first time has welded rotates, second packing ring is welded on the other end of sleeve pipe by the second tip assembly G2, finally by the 3rd manipulator H3, the workpiece turning 90 ° that welded of second time is moved to the standby stations that add such as the right-hand member of welding station and processes.

See Fig. 3 and Fig. 7, overturn feeding mechanism C forms primarily of rotary electric machine 7, fixed mount 8 and turnover disc 9.Rotary electric machine 7 is arranged on fixed mount 8, fixed mount 8 is arranged on workbench 1, " one " word hole 9a is had in turnover disc 9, sleeve pipe is in " one " word hole 9a that the feeding track 6 Jin Ru Transverse of sleeve pipe vibration feeding machine A puts, drive turnover disc 9 to turn clockwise after 90 ° by rotary electric machine 7, sleeve pipe drops to workbench 1 under gravity in " one " word hole 9a.The version of overturn feeding mechanism C is not limited thereto, as long as can realize 90 ° of upsets of sleeve pipe, sleeve pipe is turned into vertical state from level.

Adopt " one " word hole to add the turnover disc version of 90 ° of turning clockwise, can ensure swimmingly the sleeve pipe of level feeding to be turned into vertical state, the gravity that sleeve pipe recycles self is slipped to workbench from turnover disc, smart structural design.Certainly, also can adopt clamping gas pawl structure that clamp sleeve tight knot is closed rotary electric machine and carry out 90 ° of upsets, cost relative to flat recess turnover disc higher.

See Fig. 8 and Fig. 9, Power Drive Unit between the holder 3 of piece-holder manipulator mechanism E and slip slide carriage 4 is electricity Gang mechanism, electricity Gang mechanism is made up of electric rotating machine 10, synchronous pulley mechanism 11 and bearing block etc. usually, by the rectilinear motion that the convert rotational motion of electric rotating machine 10 is slip slide carriage 4, it is driving mechanism conventional in machinery.First manipulator H1 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13 and the guide rod cylinder 14 that seesaws, and the guide rod cylinder that moves up and down 13 drives parallel air gripper 12 to move up and down, and the guide rod cylinder that seesaws 14 drives parallel air gripper 12 to move forward and backward.Second manipulator H2 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 180 ° of rotary cylinders 15, the basis of the first manipulator H1 adds 180 ° of rotary cylinders 15, make parallel air gripper 12 decapacitation of the second manipulator H2 up and down, seesaw outside, can also 180 ° of rotations.3rd manipulator H3 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 90 ° of rotary cylinders 16, the basis of the first manipulator H1 adds 90 ° of rotary cylinders 16, make parallel air gripper 12 decapacitation of the 3rd manipulator H3 up and down, seesaw outside, can also 180 ° of rotations.90 ° of rotary cylinders 16 of the 3rd manipulator H3 are arranged as required, when workplace vertical as welded takes out, 90 ° of rotary cylinders 16 then can not be set, when needs, the workpiece welded be sent into lathe by truss robot and carry out adding man-hour, preferably increase by 90 ° of rotary cylinders 16.

3rd manipulator except can level, move up and down except, also there are 90 ° of spinfunctions, the workpiece level welded sent.Adopt three manipulators to operate three workpiece respectively, enhance productivity further.

See Fig. 3, Figure 10 and Figure 11, welding gun supporting component D is fixed on workbench 1 by arc welding gun head column 2, totally two, plumb joint column 2.First, second tip assembly G1, G2 are driven by same cylinder 17 and synchronously move up and down, and certainly, also can adopt different air cylinder driven, or motor drives.The cylinder body of this cylinder 17 is fixed on arc welding gun head column 2 top by cylinder mount frame, the piston-rod lower end of cylinder 17 is hinged on plumb joint slide carriage 22, first, second tip assembly G1, G2 are arranged symmetrically in the left and right sides of plumb joint slide carriage 22, and plumb joint slide carriage 22 and arc welding gun head column 2 are slidably connected by upright guide rail.First tip assembly G1 forms primarily of gooseneck tip 19, welding gun clamp device 20 and pore plug 21.Gooseneck tip 19 is installed on plumb joint slide carriage 22 by welding gun clamp device 20, the upper end of gooseneck tip 19 tilts towards cylinder 17 axis, pore plug 21 is vertically arranged on plumb joint slide carriage 22, and be positioned at the outside of gooseneck tip 19, the lower end of pore plug 21 is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.Second tip assembly G2 is identical with the composition of the first tip assembly G1, and is symmetrically arranged with the first tip assembly G1.

First, second tip assembly is synchronously moved up and down by same air cylinder driven, and while cost-saving, structural configuration is more compact; The conical head of pore plug is used for being compressed by packing ring in welding process.

See Figure 12 and Figure 13, the first workpiece welding rotary components F1 forms primarily of turntable 26, bearing block 38 and solder side locating piece 25, two pad clamping cylinder mount pad 27, two thin tape guide rod cylinder 29, two the sleeve pipe Pneumatic clamping jaws 30 be arranged on turntable 26.Turntable 26 is arranged in the installing hole of workbench 1 by bearing block 38, solder side locating piece 25 is arranged on the middle part of turntable 26, two pad clamping cylinder mount pads 27 are symmetricly set on the both sides of solder side locating piece 25, the top of each pad clamping cylinder mount pad 27 is provided with a thin tape guide rod cylinder 29, each thin tape guide rod cylinder 29 is provided with a welding baffle plate 28, two thin tape guide rod cylinder 29 drive each self-corresponding welding baffle plate 28 move toward one another respectively, two welding baffle plates 28 close up rear middle part and just in time surround a circular hole 28a, the bare terminal end of sleeve pipe Pneumatic clamping jaw 30 reaches immediately below circular hole 28a and is clamped by sleeve pipe. composition graphs 3, shown in Figure 10, the conical head of pore plug 21 lower end stretches into circular hole 28a and is pressed on sleeve pipe Pneumatic clamping jaw 30 by packing ring.F2 is identical with the composition that the first workpiece welds rotary components F1 for second workpiece welding rotary components.

Optimize the structure of first, second workpiece welding rotary components, adopt thin tape guide rod cylinder to be convenient to mounting arrangements, welding baffle plate can block welding slag, is reserved with circular hole passes through for the lower end of pore plug after two welding baffle plates close up in centre.

See Fig. 4, first, second workpiece welding rotary components F1, F2 are driven and synchronous axial system by same rotary power unit J, can certainly by different power drives.Rotary power unit J is positioned at below workbench 1, and is arranged on the first workpiece welding rotary components F1 between two parties and welds between rotary components F2 with second workpiece.Shown in Figure 14, this rotary power unit J forms primarily of drive motors 23, synchronous belt drive mechanism 24, reductor 39 and motor mount 40.Synchronous belt drive mechanism 24 is made up of driving wheel 24a, driven pulley 24b, idle pulley 24c and Timing Belt 24d.The driven pulley 24b (as Fig. 4, Figure 13) that driving wheel 24a drives first, second workpiece to weld rotary components F1, F2 lower end by Timing Belt 24d respectively rotates.Drive motors 23 is first slowed down by reductor 39, and drive motors 23 is installed to below workbench 1 by motor mount 40.

Shown in Fig. 3, Fig. 6 and Figure 15, the feed mechanism K of the first packing ring vibration feeding machine B1 forms primarily of seesaw cylinder 34 and thin cylinder 35 of material loading column 31, packing ring location-plate 32, magnechuck 33, material loading.Packing ring is delivered in the locating hole 32a of packing ring location-plate 32 through vibration feeding disc 5, feeding track 6, magnechuck 33 is arranged on the lower end of thin cylinder 35, magnechuck 33 is positioned at directly over locating hole 32a, magnechuck 33 is driven to move up and down by thin cylinder 35, drive thin cylinder and magnechuck 33 to move forward and backward together by the material loading cylinder 34 that seesaws, thus the packing ring that magnechuck 33 adsorbs is delivered on corresponding workpiece welding rotary components and clamp.The feed mechanism K of the second packing ring vibration feeding machine B2 is identical with the composition of the feed mechanism K of the first packing ring vibration feeding machine B1.

By locating hole, packing ring is located, and capture packing ring in conjunction with magnechuck, fast very convenient.

In addition, see Fig. 2 to Fig. 6, workbench 1 is also provided with chassis cover 36.The vibration feeding disc 5 of decannulation vibration feeding machine A, outside the vibration feeding disc 5 of first, second packing ring vibration feeding machine B1, B2, remainder is housed in chassis cover 36 entirely, and the periphery of the vibration feeding disc 5 of sleeve pipe vibration feeding machine A is provided with blimp 37.Touch-screen 18 is also provided with outside chassis cover 36.

Adopt chassis cover, make welding station associative perception stronger, more neat and artistic, simultaneously in conjunction with blimp, improve erasure effect; Because casing wt is comparatively large, therefore need to arrange blimp separately; The vibration feeding disc of three vibration feeding machines is arranged in outside chassis cover, convenient reinforced.

Welding station workflow: sleeve pipe is delivered to overturn feeding mechanism C by sleeve pipe vibration feeding machine A, overturn feeding mechanism C overturns the dead ahead that the first manipulator H1 in piece-holder manipulator mechanism E delivered to by sleeve pipe by 90 °, and sleeve pipe is clamped by the parallel air gripper 12 of the first manipulator H1; Meanwhile, first packing ring vibration feeding machine B1 and the second packing ring vibration feeding machine B2 works simultaneously, first packing ring is delivered to the first workpiece welding rotary components F1 by corresponding feed mechanism K and is welded with sleeve pipe by the first packing ring vibration feeding machine B1, and the second packing ring is delivered to second workpiece welding rotary components F2 by corresponding feed mechanism K and welded with sleeve pipe by the second packing ring vibration feeding machine B2; First workpiece welding rotary components F1 is arranged in the dead ahead of piece-holder manipulator mechanism E second manipulator H2, the workpiece that first time has welded is delivered to second workpiece welding rotary components F2 and is carried out second time welding by the parallel air gripper 12 of the second manipulator H2, in the process, the parallel air gripper 12 of the second manipulator H2 carries out 180 ° of rotations by 180 ° of rotary cylinders 15, and the workpiece that first time has been welded can carry out the welding of other end; The workpiece half-twist that twice welding completes by the parallel air gripper 12 of the 3rd manipulator H3, waits for that next machine adds station manipulator and captures, is carried out secondary operations.

In welding process, welding gun supporting component D drives plumb joint slide carriage 22 to decline by cylinder 17 and puts in place, gooseneck tip assembly 19 is made to aim at weld, rotary power unit J is rotated by the workpiece on the first workpiece welding rotary components F1 and second workpiece welding rotary components F2 driven rotary platform 26, and gooseneck tip assembly 19 is motionless; After once having welded, cylinder 17 rises, and welding gun supporting component D leaves first, second workpiece welding rotary components F1, F2, and workpiece takes out by piece-holder manipulator mechanism E, delivers to subsequent work position.

Then machine of introducing adds station, and see Fig. 1 and Figure 16 to Figure 20, the first lathe N, turn device Q, the second lathe P and material-receiving device R are set gradually by left-to-right.Truss robot L is positioned at the top of the first lathe N, the second lathe P, turn device Q and material-receiving device R.The right side adding station at machine is also provided with protective fence 64.

Truss robot L turns round Qi Zhao mechanism S1, the second revolution Qi Zhao mechanism S2 and power set composition primarily of truss support post 41, truss level frame 42, first.First, second revolution Qi Zhao mechanism S1, S2 are arranged on each self-corresponding vertical installing rack 43 respectively, first, second revolution Qi Zhao mechanism S1, S2 and vertically installing rack 43 can horizontally slip by truss level frame 42 under power drive relatively together, and the power set driving first, second revolution Qi Zhao mechanism S1, S2 to horizontally slip are electric cylinder.First, second revolution Qi Zhao mechanism S1, S2 can relatively self vertical installing rack 43 move up and down under respective power drive, and namely vertically installing rack 43 is turned round Qi Zhao mechanism S1, second respectively and turns round Qi Zhao mechanism S2 and be connected by respective slide with first.First, second revolution Qi Zhao mechanism S1, S2 can horizontally slip, and can move up and down again.Totally two, truss support post 41, is supported on the two ends, left and right of truss level frame 42, is also provided with drag chain crane span structure 56 at the middle part of truss level frame 42.Drag chain crane span structure 56 is positioned at and supports towing chain mechanism 57, and towing chain mechanism 57 is mainly used in pipeline to be passed through, and plays a supporting role to truss level frame 42 is also certain simultaneously.

See Figure 18 and Figure 19, first, second parallel air gripper 45,46 that first, second revolution Qi Zhao mechanism S1, S2 arrange in α angle primarily of rotary cylinder 44, rotary cylinder seat board 58, revolution keyset 59, two is formed.Shown in Figure 17, rotary cylinder 44 is slidably mounted on each self-corresponding vertical installing rack 43, and rotary cylinder 44 drives first, second parallel air gripper 45,46 to turn round together.Preferably, the angle of revolution α of rotary cylinder 44 is 90 °, and the angle α of the first parallel air gripper 45 and the second parallel air gripper 46 is 90 °.

See Fig. 1, Figure 16 and Figure 20, turn device Q is arranged between the first lathe N and the second lathe P by turn device installing plate 47.Turn device Q is connected gusset 62 etc. formed by workpiece pivoted arm 48, parallel cylinder 49, gear 50, tooth bar 51, transposition axle 52, tooth bar rail plate 53, bearing mounting base 54, tooth bar initial bit limited block 60, tooth bar stop bit limited block 61, turn device.The bare terminal end of workpiece pivoted arm 48 is equipped with a parallel air gripper 12 for holding workpiece 63, the two ends of transposition axle 52 are supported by bearing mounting base 54, gear 50 is sleeved in transposition axle 52, parallel cylinder 49 is with carry-over bar 51 to move left and right along tooth bar rail plate 53, and tooth bar 51 drives transposition axle 52 to rotate together with workpiece pivoted arm 48 by gear 50.Preferably, the flip angle of turn device Q is 180 °.Tooth bar initial bit limited block 60, tooth bar stop bit limited block 61 lay respectively at the left and right sides of tooth bar rail plate 53, to the sports limiting of tooth bar 51.

Machine adds station workflow: first, first revolution Qi Zhao mechanism S1 drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper 45 on the first revolution Qi Zhao mechanism S1, workpiece is delivered to the first lathe N position to wait for, the rotary cylinder 44 of the first revolution Qi Zhao mechanism S1 carries out the clockwise revolution at α angle, the second parallel air gripper 46 is made to capture out manufactured workpiece on the first lathe N, again the workpiece that the first parallel air gripper 45 captures is placed into the machining position of the first lathe N, the turning anticlockwise at α angle is carried out again by rotary cylinder 44, the workpiece that second parallel air gripper 46 captures is sent into turn device Q, after workpiece is turned to the right side of transposition axle 52 from the left side of transposition axle 52 by turn device Q symmetrically, by the second revolution Qi Zhao mechanism S2, workpiece is sent into the second lathe P to process, it is identical that the course of work and first of the second revolution Qi Zhao mechanism S2 turns round Qi Zhao mechanism S1, workpiece after the second lathe P processes slips into material-receiving device R finally by blanking track 55.

It is as follows that the bonding machine of automobile instrument panel IP pipe adds the all-in-one course of work:

The course of work of welding station: welding station comprises three vibration feeding machines, overturn feeding mechanism, welding gun supporting component, piece-holder manipulator mechanism, two workpiece welding rotary components.Sleeve pipe is delivered to overturn feeding mechanism by sleeve pipe vibration feeding machine, and overturn feeding mechanism overturns the dead ahead that the first manipulator in piece-holder manipulator mechanism delivered to by sleeve pipe by 90 °, and sleeve pipe is clamped by the parallel air gripper of the first manipulator; Meanwhile, first packing ring vibration feeding machine and the second packing ring vibration feeding machine work simultaneously, first packing ring is delivered to the first workpiece welding rotary components by corresponding feed mechanism by the first packing ring vibration feeding machine, weld with sleeve pipe, the second packing ring is delivered to second workpiece welding rotary components by corresponding feed mechanism and is welded with sleeve pipe by the second packing ring vibration feeding machine; First workpiece welding rotary components is arranged in the dead ahead of piece-holder manipulator mechanism second manipulator, the workpiece that first time has welded is delivered to second workpiece welding rotary components and is carried out second time welding by the parallel air gripper of the second manipulator, in the process, the parallel air gripper of the second manipulator carries out 180 ° of rotations by 180 ° of rotary cylinders, and the workpiece that first time has been welded can carry out the welding of other end; The workpiece half-twist that twice welding completes by the parallel air gripper of the 3rd manipulator, waits the standby station manipulator that adds to capture, carries out secondary operations to it.

In welding process, welding gun supporting component drives plumb joint slide carriage to decline by cylinder and puts in place, make gooseneck tip assembly alignment weld, the workpiece that the first workpiece welding rotary components and second workpiece weld on rotary components driven rotary platform rotates, and gooseneck tip assembly is motionless; After once having welded, cylinder rises, and welding gun supporting component leaves first, second workpiece welding rotary components, and workpiece takes out by piece-holder manipulator mechanism, delivers to subsequent work position.

Machine adds the course of work at station: first, first revolution Qi Zhao mechanism drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper in the first revolution Qi Zhao mechanism, workpiece is delivered to the first lathe position to wait for, the rotary cylinder of the first revolution Qi Zhao mechanism carries out 90 ° of revolutions clockwise, the second parallel air gripper is made to capture out manufactured workpiece on the first lathe, again the workpiece that the first parallel air gripper captures is placed into the machining position of the first lathe, 90 ° of turning anticlockwises are carried out again by rotary cylinder, the workpiece that second parallel air gripper captures is sent into turn device, after workpiece is carried out 180 ° of upsets by turn device, by the second revolution Qi Zhao mechanism, workpiece is sent into the second lathe to process, it is identical that second course of work and first of turning round Qi Zhao mechanism turns round Qi Zhao mechanism, workpiece after the second machine tooling slips into material-receiving device finally by blanking track.

The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, and every technical scheme belonging to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, the some improvement carried out under the prerequisite not departing from principle of the present invention, these improvement also should be considered as protection scope of the present invention.

Claims (9)

1. the bonding machine of automobile instrument panel IP pipe adds an all-in-one, it is characterized in that: comprise welding station and machine adds station, and the left end that right-hand member and the machine of described welding station add station connects;
Described welding station comprises workbench (1), and is arranged on sleeve pipe vibration feeding machine (A), the first packing ring vibration feeding machine (B1), the second packing ring vibration feeding machine (B2), overturn feeding mechanism (C), welding gun supporting component (D), piece-holder manipulator mechanism (E), the first workpiece welding rotary components (F1) and second workpiece welding rotary components (F2) on workbench (1), described sleeve pipe vibration feeding machine (A), overturn feeding mechanism (C), welding gun supporting component (D) from left to right sets gradually on workbench (1), described welding gun supporting component (D) comprise that arc welding gun head column (2) and two are symmetrically arranged first, second tip assembly (G1, G2), described first, second tip assembly (G1, G2) can relatively move up and down by arc welding gun head column (2) under power drive, described first workpiece welding rotary components (F1) is arranged on immediately below the first tip assembly (G1), second workpiece welding rotary components (F2) is arranged on immediately below the second tip assembly (G2), first, second workpiece welding rotary components (F1, F2) relatively 360 ° of revolutions can be carried out by workbench (1) under power drive, described first packing ring vibration feeding machine (B1) is arranged on the dead ahead of the first tip assembly (G1), second packing ring vibration feeding machine (B2) is arranged on the dead ahead of the second tip assembly (G2), described piece-holder manipulator mechanism (E) is positioned at the rear of welding gun supporting component (D),
Described piece-holder manipulator mechanism (E) comprises holder (3) and slip slide carriage (4), slip slide carriage (4) can horizontally slip by holder (3) under power drive relatively, slip slide carriage (4) is from left to right arranged at intervals with first successively, second, 3rd manipulator (H1, H2, H3), first manipulator (H1) under power drive can before and after relative sliding slide carriage (4), move up and down, second manipulator (H2) under power drive can before and after relative sliding slide carriage (4), move up and down and 180 ° of upsets, 3rd manipulator (H3) under power drive can before and after relative sliding slide carriage (4), move up and down and 90 ° of upsets, when the first manipulator (H1) is positioned at the dead astern of overturn feeding mechanism (C), second manipulator (H2) is positioned at the dead astern of the first workpiece welding rotary components (F1), 3rd manipulator (H3) is positioned at the dead astern of second workpiece welding rotary components (F2),
Described sleeve pipe vibration feeding machine (A) involving vibrations feed table (5) and feeding track (6), first, second packing ring vibration feeding machine (B1, B2) involving vibrations feed table (5) described, feeding track (6), feed mechanism (K);
Welding station workflow: first, the charging aperture of described overturn feeding mechanism (C) connects with the feeding track (6) of sleeve pipe vibration feeding machine (A), sleeve pipe sends into overturn feeding mechanism (C) through sleeve pipe vibration feeding machine (A) level, be turned into vertical state through overturn feeding mechanism (C), then sleeve pipe sent into the first workpiece by the first manipulator (H1) and weld on rotary components (F1) sleeve pipe is clamped, simultaneously, first packing ring is delivered to feed mechanism (K) by feeding track (6) by the vibration feeding disc (5) of the first packing ring vibration feeding machine (B1), by feed mechanism (K) by the first gasket sleeve clamping sleeve pipe on, first tip assembly (G1) declines and puts in place, while first workpiece welding rotary components (F1) drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly (G1), the workpiece turning 180 ° welded first time by the second manipulator (H2) is more also sent into Workpiece clamping on second workpiece welding rotary components (F2), by the vibration feeding disc (5) of the second packing ring vibration feeding machine (B2), the second packing ring is delivered to feed mechanism (K) by feeding track (6) again, by feed mechanism (K) by the second gasket sleeve on the other end of sleeve pipe, second tip assembly (G2) declines and puts in place, second workpiece welding rotary components (F2) drives the second packing ring, while the workpiece 360 ° rotation that first time has welded, second packing ring is welded on the other end of sleeve pipe by the second tip assembly (G2), the workpiece turning 90 ° finally second time welded by the 3rd manipulator (H3) also moves to the standby stations that add such as the right-hand member of welding station and processes,
Described machine adds station and comprises truss robot (L), the first lathe (N), the second lathe (P), turn device (Q) and material-receiving device (R), and described first lathe (N), turn device (Q), the second lathe (P) and material-receiving device (R) are set gradually by left-to-right;
Described truss robot (L) comprises truss support post (41), truss level frame (42), first revolution Qi Zhao mechanism (S1) and the second revolution Qi Zhao mechanism (S2), described first, second revolution Qi Zhao mechanism (S1, S2) be arranged on respectively on each self-corresponding vertical installing rack (43), described first, second revolution Qi Zhao mechanism (S1, S2) and vertically installing rack (43) can horizontally slip by truss level frame (42) under power drive relatively together, and first, second revolution Qi Zhao mechanism (S1, S2) can relatively self vertical installing rack (43) move up and down under respective power drive, described first, second revolution Qi Zhao mechanism (S1, S2) comprise that rotary cylinder (44) and two arrange in α angle first, second parallel air gripper (45, 46), described rotary cylinder (44) is slidably mounted on each self-corresponding vertical installing rack (43), and rotary cylinder (44) drives first, second parallel air gripper (45, 46) turn round together,
Described turn device (Q) is arranged between the first lathe (N) and the second lathe (P) by turn device installing plate (47), turn device (Q) comprises workpiece pivoted arm (48), parallel cylinder (49), gear (50), tooth bar (51), transposition axle (52), tooth bar rail plate (53) and bearing mounting base (54), the bare terminal end of described workpiece pivoted arm (48) is equipped with a parallel air gripper (12) for holding workpiece, the two ends of transposition axle (52) are by bearing mounting base (54) supporting, gear (50) is sleeved in transposition axle (52), parallel cylinder (49) band carry-over bar (51) moves left and right along tooth bar rail plate (53), tooth bar (51) drives transposition axle (52) and workpiece pivoted arm (48) to rotate together by gear (50),
Machine adds station workflow: first, first revolution Qi Zhao mechanism (S1) drops to last one station of welding station, the workpiece sent by welding station level is captured by the first parallel air gripper (45) in the first revolution Qi Zhao mechanism (S1), workpiece is delivered to the first lathe (N) position to wait for, the rotary cylinder (44) of the first revolution Qi Zhao mechanism (S1) carries out the clockwise revolution at α angle, the second parallel air gripper (46) is made to capture out the upper manufactured workpiece of the first lathe (N), again the workpiece that the first parallel air gripper (45) captures is placed into the machining position of the first lathe (N), the turning anticlockwise at α angle is carried out again by rotary cylinder (44), upper for second parallel air gripper (46) workpiece captured is sent into turn device (Q), after workpiece is turned to the right side of transposition axle (52) from the left side of transposition axle (52) by turn device (Q) symmetrically, by the second revolution Qi Zhao mechanism (S2), workpiece is sent into the second lathe (P) to process, it is identical that second course of work and first of turning round Qi Zhao mechanism (S2) turns round Qi Zhao mechanism (S1), workpiece after the second lathe (P) processing slips into material-receiving device (R) finally by blanking track (55).
2. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Described overturn feeding mechanism (C) comprises rotary electric machine (7), fixed mount (8) and turnover disc (9), described rotary electric machine (7) is arranged on fixed mount (8), fixed mount (8) is arranged on workbench (1), " one " word hole (9a) is had in described turnover disc (9), sleeve pipe is through sleeve pipe vibration feeding machine (in " one " word hole (9a) that A) Jin Ru Transverse puts, turnover disc (9) is driven to turn clockwise after 90 ° by rotary electric machine (7), sleeve pipe drops to workbench (1) under gravity in " one " word hole (9a).
3. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Power Drive Unit between the holder (3) of described piece-holder manipulator mechanism (E) and slip slide carriage (4) is electricity Gang mechanism, and electricity Gang mechanism drives the relative holder (3) of slip slide carriage (4) to horizontally slip; Described first manipulator (H1) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13) and the guide rod cylinder that seesaws (14), second manipulator (H2) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 180 ° of rotary cylinders (15), and described 3rd manipulator (H3) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 90 ° of rotary cylinders (16).
4. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Described welding gun supporting component (D) is fixed on workbench (1) by arc welding gun head column (2), first, second tip assembly (G1, G2) driven by same cylinder (17) and synchronously move up and down, the cylinder body of this cylinder (17) is fixed on arc welding gun head column (2) top, the piston-rod lower end of cylinder (17) is hinged on plumb joint slide carriage (22), first, second tip assembly (G1, G2) left and right sides of plumb joint slide carriage (22) is arranged symmetrically in, plumb joint slide carriage (22) and arc welding gun head column (2) are slidably connected by upright guide rail, first, second tip assembly (G1, G2) gooseneck tip (19) is comprised, welding gun clamp device (20) and pore plug (21), described gooseneck tip (19) is installed on plumb joint slide carriage (22) by welding gun clamp device (20), the upper end of gooseneck tip (19) tilts towards cylinder (17) axis, pore plug (21) is vertically arranged on plumb joint slide carriage (22), and be positioned at the outside of gooseneck tip (19), the lower end of described pore plug (21) is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.
5. the bonding machine of automobile instrument panel IP pipe according to claim 4 adds all-in-one, it is characterized in that:
Described first, second workpiece welding rotary components (F1, F2) turntable (26) is comprised, and the solder side locating piece (25) be arranged on turntable (26), pad clamping cylinder mount pad (27) and sleeve pipe Pneumatic clamping jaw (30), described turntable (26) is arranged in the installing hole of workbench (1) by bearing block (38), solder side locating piece (25) is arranged on the middle part of turntable (26), two pads clamping cylinder mount pad (27) are symmetricly set on the both sides of solder side locating piece (25), the top of each pad clamping cylinder mount pad (27) is provided with a thin tape guide rod cylinder (29), each thin tape guide rod cylinder (29) is provided with welding baffle plate (28), two thin tape guide rod cylinder (29) drive each self-corresponding welding baffle plate (28) move toward one another respectively, two welding baffle plate (28) are closed up rear middle part and are just in time surrounded a circular hole (28a), the bare terminal end of described sleeve pipe Pneumatic clamping jaw (30) reaches immediately below circular hole (28a) and is clamped by sleeve pipe, the conical head of described pore plug (21) lower end stretches into circular hole (28a) and is pressed on by packing ring on sleeve pipe Pneumatic clamping jaw (30).
6. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Described first, second workpiece welding rotary components (F1, F2) driven and synchronous axial system by same rotary power unit (J), described rotary power unit (J) is positioned at workbench (1) below, and be arranged between two parties first workpiece welding rotary components (F1) weld between rotary components (F2) with second workpiece, this rotary power unit (J) comprises drive motors (23) and synchronous belt drive mechanism (24), the driving wheel (24a) of described synchronous belt drive mechanism (24) drives first respectively by Timing Belt (24d), second workpiece welding rotary components (F1, F2) driven pulley (24b) of lower end rotates.
7. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Described first, second packing ring vibration feeding machine (B1, B2) feed mechanism (K) comprises material loading column (31), packing ring location-plate (32), magnechuck (33), material loading seesaws cylinder (34) and thin cylinder (35), packing ring is through vibration feeding disc (5), feeding track (6) is delivered in the locating hole (32a) of packing ring location-plate (32), magnechuck (33) is arranged on the lower end of thin cylinder (35), magnechuck (33) is positioned at directly over locating hole (32a), magnechuck (33) is driven to move up and down by thin cylinder (35), thin cylinder and magnechuck (33) is driven to move forward and backward together by the material loading cylinder (34) that seesaws, thus the packing ring that magnechuck (33) adsorbs is delivered on corresponding workpiece welding rotary components and clamp.
8. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
Described workbench (1) is provided with chassis cover (36), the vibration feeding disc (5) of decannulation vibration feeding machine (A), the vibration feeding disc (5) of first, second packing ring vibration feeding machine (B1, B2) outward, remainder is housed in chassis cover (36) entirely, and the periphery of the vibration feeding disc (5) of described sleeve pipe vibration feeding machine (A) is provided with blimp (37).
9. the bonding machine of automobile instrument panel IP pipe according to claim 1 adds all-in-one, it is characterized in that:
The angle of revolution α of described rotary cylinder (44) is 90 °, and the first parallel air gripper (45) is 90 ° with the angle α of the second parallel air gripper (46), and the flip angle of described turn device (Q) is 180 °.
CN201410606667.6A 2014-10-28 2014-10-28 Car instrument panel IP tube welding and machining all-in-one machine CN104368933A (en)

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CN105033489A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Straight pipe and flange speed-regulating fixed-surface rolling manual welding flow line
CN105033488A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Short straight pipe and flange speed adjustment fixed surface rolling manual welding production line
CN105033493A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Semi-automatic welding assembly line capable of achieving speed regulating, face positioning and rolling of short straight pipe and flange
CN105033490A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Operation method of semi-automatic welding assembly line capable of achieving speed regulating, positioning and rolling of short straight pipes and sleeves
CN105033486A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Straight tube and flange semi-automatic welding assembly line
CN105033492A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Operation method of manual welding assembly line capable of achieving speed regulating, positioning and rolling of short straight pipes and sleeves
CN105033521A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Semiautomatic welding assembly line of straight tube and sleeve
CN105033485A (en) * 2015-08-18 2015-11-11 江苏新扬子造船有限公司 Operation method of semiautomatic welding assembly line of straight pipes and casing pipes
CN105921898A (en) * 2016-06-12 2016-09-07 广州敏惠汽车零部件有限公司 Automatic special welding machine for BRKT piece and iron columns of baggage holder
CN106078759A (en) * 2016-07-04 2016-11-09 成都西菱动力科技股份有限公司 A kind of portal frame type arm-and-hand system
CN107138856A (en) * 2017-06-30 2017-09-08 安徽悦众车身装备有限公司 The braking wheel disc welding of vehicle front venting plate jaw type and palletizing apparatus
CN108481092A (en) * 2018-06-06 2018-09-04 宁波朗沃矿业技术有限公司 A kind of double-station machine processing system
CN108481092B (en) * 2018-06-06 2020-10-20 宁波朗沃矿业技术有限公司 Double-station machine tool machining system
CN109877654A (en) * 2019-03-21 2019-06-14 深圳威特尔自动化科技有限公司 A kind of integrated machining production system of intelligence multi-robot
CN109877654B (en) * 2019-03-21 2020-09-29 深圳威特尔自动化科技有限公司 Intelligent integrated machine tooling production system of many manipulators

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