CN205199956U - Be used for annular magnet steel defect automated inspection equipment - Google Patents
Be used for annular magnet steel defect automated inspection equipment Download PDFInfo
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- CN205199956U CN205199956U CN201520988769.9U CN201520988769U CN205199956U CN 205199956 U CN205199956 U CN 205199956U CN 201520988769 U CN201520988769 U CN 201520988769U CN 205199956 U CN205199956 U CN 205199956U
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Abstract
The utility model discloses a be used for annular magnet steel defect automated inspection equipment, including the feeding delivery track, feeding delivery track exit is provided with the detection conveyer belt, and feeding delivery track exit side is provided with escapement, detects the conveyer belt side and is provided with respectively through camera guiding mechanism that thickness check camera, strong magnetic surface detect the camera, weak magnetic surface detects the camera, detecting the conveyer belt exit and being provided with ejection of compact delivery track, be equipped with flexible dog on the ejection of compact delivery track, ejection of compact delivery track exit is equipped with qualified products and carries the set of bands, and flexible dog below is provided with nonconforming product and carries the set of bands. The utility model has the characteristics of simple structure, cost are cheap, degree of automation is high, production efficiency is high and labour saving and time saving etc.
Description
Technical field
The utility model relates to magnet steel production technology, a kind of for annular magnetic steel defect automatic checkout equipment specifically.
Background technology
Annular magnetic steel needs manually to take out from grinding machine outlet after the processing of grinding machine mill, keeps in product and asks; And then be transported to inspection point workshop and carry out artificial inspection point, will the product of open defect be had to reject, qualified products vanning.So just need a people round-the-clock incessantly at grinding machine exit transferring product, and product needed could be cased through a transfer, therefore can waste an artificial and product transfer district, and inefficiency, labor strength is high.
Utility model content
The purpose of this utility model is to overcome the deficiency that above prior art exists, and provides that a kind of structure is simple, low cost, automaticity are high, production efficiency is high and time saving and energy saving for annular magnetic steel defect automatic checkout equipment.
In order to achieve the above object, the utility model is by the following technical solutions: be a kind ofly used for annular magnetic steel defect automatic checkout equipment, comprise charging delivery track, charging delivery track exit is provided with detection conveyer belt, charging delivery track exit side is provided with escapement, detects conveyer belt side and is respectively arranged with Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera by camera adjusting mechanism; Detect conveyer belt exit and be provided with discharging delivery track, discharging delivery track is provided with flexible block, and discharging delivery track exit is provided with qualified products conveyer belt group, is provided with substandard product conveyer belt group below flexible block; Controller respectively with charging delivery track, detect conveyer belt, Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera, discharging delivery track, qualified products conveyer belt group and substandard product conveyer belt group and be connected.
Described charging delivery track exit is provided with charging detecting sensor, and charging delivery track is located on feed rail bracing frame.
Described escapement comprises escapement bar, rotating shaft is provided with in escapement bar, escapement bar side connects extension spring one end, the extension spring other end connects feed rail bracing frame, escapement bar bottom is connected with cam bawl follower by connecting rod, charging delivery track exit is located at by pin, and pin is connected with escapement bar.
Described escapement bar top is in " U " shape structure.
Described detection conveyer belt comprises driving motor, driving motor connects driving wheel, and driving wheel is connected with synchronous idle pulley by Timing Belt, and Timing Belt is evenly provided with some triangular bumps, triangular bump stirs cam bawl follower, and the exit of Timing Belt is provided with discharging detecting sensor.
Frame below described Timing Belt is provided with Timing Belt tensioning plate, and Timing Belt both sides are respectively arranged with guide plate, and guide plate is arranged on guiding trestle.
Described Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera set gradually by product direct of travel, and camera adjusting mechanism is that screw mandrel regulates.
Described flexible block is connected with the telescopic cylinder in frame, and telescopic cylinder is connected with controller, and qualified products conveyer belt group is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts; Substandard product conveyer belt group is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts.
Above-mentioned a kind of implementation method for annular magnetic steel defect automatic checkout equipment, comprises the following steps:
(1) product, after grinding machine processing transports through charging delivery track, and when product arrives the exit of feed rail, product blocks by escapement;
(2), charging detecting sensor by signal feedback on controller, controller controls to detect conveyer belt, triangular bump stirs escapement, and escapement is released in the middle of a product to triangular bump and carried forward, and a rear product blocks by escapement simultaneously;
(3), so circulation transmits product forward according to next, when detecting the product on conveyer belt and moving to Thickness sensitivity camera place, Thickness sensitivity camera automatic camera gets facies analysis, and whether the thickness that controller analyzes product is qualified, records the individual number encoder of this product simultaneously;
(4), when product continues to move to strong magnetic surface detection camera place forward, strong magnetic surface detection camera automatic camera gets phase, and controller analytic product whether defectiveness, records the individual number encoder of this product simultaneously;
(5), when product moves forward, when moving to weak magnetic surface detection camera place, weak magnetic surface detection camera automatic camera gets phase, and controller analyzes product whether defectiveness, records the individual number encoder of this product simultaneously;
(6), when product arrives detection conveyer belt exit, discharging detecting sensor detects product-free, and passes the signal to controller, and product continues motion, rolls forward via discharging delivery track;
(7), when product arrives flexible block, when being substandard product be, controller controls telescopic cylinder motion, opens flexible block, and substandard product arrives substandard product conveyer belt group place;
(8), when product is qualified, product is fed directly to qualified products conveyer belt group place, when qualified products conveyer belt group flows into a product, qualified products conveyer belt group can travel forward the thickness distance of a product automatically, for next product slot milling, so work according to above-mentioned flow cycles;
(9), when product-collecting is to setting number, qualified products take off from qualified products conveyer belt group by workman again, then load in product packing box.
In described step (1), escapement comprises escapement bar, rotating shaft is provided with in escapement bar, escapement bar side connects extension spring one end, the extension spring other end connects feed rail bracing frame, escapement bar bottom is connected with cam bawl follower by connecting rod, charging delivery track exit is located at by pin, and pin is connected with escapement bar; In step (1) neutralization (2), product blocks by pin; The middle substandard product conveyer belt group of step (7) is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts; The middle qualified products conveyer belt group of step (8) is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts.
The utility model, relative to prior art, has following advantage and effect:
1, the utility model comprises charging delivery track, charging delivery track exit is provided with detection conveyer belt, charging delivery track exit side is provided with escapement, detects conveyer belt side and is respectively arranged with Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera by camera adjusting mechanism; Detect conveyer belt exit and be provided with discharging delivery track, discharging delivery track is provided with flexible block, and discharging delivery track exit is provided with qualified products conveyer belt group, is provided with substandard product conveyer belt group below flexible block; Controller respectively with charging delivery track, detect conveyer belt, Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera, discharging delivery track, qualified products conveyer belt group and substandard product conveyer belt group and be connected, the feature such as have that structure is simple, low cost, automaticity are high, production efficiency is high and time saving and energy saving.
2, the charging delivery track exit in the utility model is provided with charging detecting sensor, and charging delivery track is located on feed rail bracing frame, and accurately can enter situation by testing product, result of use is good.
3, the escapement in the utility model comprises escapement bar, is provided with rotating shaft in escapement bar, and escapement bar side connects extension spring one end, the extension spring other end connects feed rail bracing frame, escapement bar bottom is connected with cam bawl follower by connecting rod, and charging delivery track exit is located at by pin, and pin is connected with escapement bar, product can be made to stand and to enter subsequent delivery band successively one by one, realize interlock, stability is strong, for subsequent detection is ready, rational in infrastructure, design ingenious.
4, the escapement bar top in the utility model, in " U " shape structure, can adapt to product design, and stability is strong, can not rock.
5, the detection conveyer belt in the utility model comprises driving motor, driving motor connects driving wheel, driving wheel is connected with synchronous idle pulley by Timing Belt, Timing Belt is evenly provided with some triangular bumps, and triangular bump stirs cam bawl follower, and the exit of Timing Belt is provided with discharging detecting sensor, product can be made to stand, can three-dimensional values product, stability is strong, and Product checking is effective.
6, the frame below the Timing Belt in the utility model is provided with Timing Belt tensioning plate, can make Timing Belt tensioning, good stability, and result of use strengthens, and can regulate as required.
7, the Thickness sensitivity camera in the utility model, strong magnetic surface detection camera, weak magnetic surface detection camera set gradually by product direct of travel, and camera adjusting mechanism is that screw mandrel regulates, and energy three-dimensional values product, meets client's needs.
8, the flexible block in the utility model is connected with the telescopic cylinder in frame, and telescopic cylinder is connected with controller, and qualified products conveyer belt group is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts; Substandard product conveyer belt group is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts, and realize product shunting, full automation, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is a kind of overall structure schematic diagram for annular magnetic steel defect automatic checkout equipment;
Fig. 2 is the structural representation at escapement place in the utility model;
Fig. 3 is the structural representation detecting conveyer belt place in the utility model;
Fig. 4 is the structural representation of discharging delivery track in the utility model;
Fig. 5 is the syndeton schematic diagram at discharging delivery track place in the utility model.
Number in the figure and title as follows:
| 1 | Charging delivery track | 2 | Detect conveyer belt |
| 3 | Escapement | 4 | Camera adjusting mechanism |
| 5 | Thickness sensitivity camera | 6 | Strong magnetic surface detection camera |
| 7 | Weak magnetic surface detection camera | 8 | Discharging delivery track |
| 9 | Flexible block | 10 | Qualified products conveyer belt group |
| 11 | Substandard product conveyer belt group | 12 | Charging detecting sensor |
| 13 | Feed rail bracing frame | 14 | Escapement bar |
| 15 | Rotating shaft | 16 | Extension spring |
| 17 | Connecting rod | 18 | Cam bawl follower |
| 19 | Pin | 20 | Driving motor |
| 21 | Timing Belt | 22 | Synchronous idle pulley |
| 23 | Triangular bump | 24 | Discharging detecting sensor |
| 25 | Telescopic cylinder | 26 | Timing Belt tensioning plate |
| 27 | Guiding trestle | 28 | Guide plate |
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that the utility model is described in further detail below in conjunction with drawings and Examples.
Embodiment 1:
As shown in Fig. 1 ~ 5, a kind of for annular magnetic steel defect automatic checkout equipment, comprise charging delivery track 1, charging delivery track 1 exit is provided with detects conveyer belt 2, charging delivery track 1 exit side is provided with escapement 3, detects conveyer belt 2 side and is respectively arranged with Thickness sensitivity camera 5, strong magnetic surface detection camera 6, weak magnetic surface detection camera 7 by camera adjusting mechanism 4; Detect conveyer belt 2 exit and be provided with discharging delivery track 8, discharging delivery track 8 is provided with flexible block 9, and discharging delivery track 8 exit is provided with qualified products conveyer belt group 10, is provided with substandard product conveyer belt group 11 below flexible block 9; Controller respectively with charging delivery track 1, detect conveyer belt 2, Thickness sensitivity camera 5, strong magnetic surface detection camera 6, weak magnetic surface detection camera 7, discharging delivery track 8, qualified products conveyer belt group 10 and substandard product conveyer belt group 11 and be connected.
Charging delivery track exit in the present embodiment is provided with charging detecting sensor 12, and charging delivery track 1 is located on feed rail bracing frame 13; Thickness sensitivity camera 5, strong magnetic surface detection camera 6, weak magnetic surface detection camera 7 set gradually by product direct of travel, and camera adjusting mechanism 4 is screw mandrel adjustment.
As shown in Fig. 1 ~ 2, escapement 13 in the present embodiment comprises escapement bar 14, rotating shaft 15 is provided with in escapement bar 14, escapement bar 14 side connects extension spring 16 one end, extension spring 16 other end connects feed rail bracing frame 13, escapement bar 14 bottom is connected with cam bawl follower 18 by connecting rod 17, and charging delivery track exit is located at by pin 19, and pin 19 is connected with escapement bar 14; Escapement bar 14 top is in " U " shape structure.
As shown in Figure 1,3, detection conveyer belt 2 in the present embodiment comprises driving motor 20, driving motor 20 connects driving wheel, driving wheel is connected with synchronous idle pulley 22 by Timing Belt 21, Timing Belt 21 is evenly provided with some triangular bumps 23, triangular bump 23 stirs cam bawl follower 18, and the exit of Timing Belt 21 is provided with discharging detecting sensor 24.
As shown in Figures 4 and 5, the flexible block 9 in the present embodiment is connected with the telescopic cylinder 25 in frame, and telescopic cylinder 25 is connected with controller, and qualified products conveyer belt group 10 is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts; Substandard product conveyer belt group 11 is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts.
Above-mentioned a kind of implementation method for annular magnetic steel defect automatic checkout equipment, comprises the following steps:
(1) product, after grinding machine processing transports through charging delivery track 1, and when product arrives the exit of feed rail, product blocks by escapement 3;
(2), charging detecting sensor 12 by signal feedback on controller, controller controls to detect conveyer belt 2 and moves, triangular bump 23 stirs escapement 14, escapement 14 is released in the middle of a product to triangular bump 23 and is carried forward, and a rear product blocks by escapement 14 simultaneously;
(3), so circulation transmits product forward according to next, when detecting the product on conveyer belt 2 and moving to Thickness sensitivity camera 5 place, Thickness sensitivity camera 5 automatic camera gets facies analysis, and whether the thickness that controller analyzes product is qualified, records the individual number encoder of this product simultaneously;
(4), when product continues to move to strong magnetic surface detection camera 6 place forward, strong magnetic surface detection camera 6 automatic camera gets phase, and controller analytic product whether defectiveness, records the individual number encoder of this product simultaneously;
(5), when product moves forward, when moving to weak magnetic surface detection camera 7 place, weak magnetic surface detection camera 7 automatic camera gets phase, and controller analyzes product whether defectiveness, records the individual number encoder of this product simultaneously;
(6), when product arrives detection conveyer belt 2 exit, discharging detecting sensor 24 detects product-free, and passes the signal to controller, and product continues motion, rolls forward via discharging delivery track;
(7), when product arrives flexible block 9, when being substandard product be, controller controls telescopic cylinder 25 and moves, and opens flexible block 9, and substandard product arrives substandard product conveyer belt group 11 place;
(8), when product is qualified, product is fed directly to qualified products conveyer belt group 10 place, when qualified products conveyer belt group 10 flows into a product, qualified products conveyer belt group 10 can travel forward the thickness distance of a product automatically, for next product slot milling, so work according to above-mentioned flow cycles;
(9), when product-collecting is to setting number, qualified products take off from qualified products conveyer belt group 10 by workman again, then load in product packing box.
In described step (1), escapement 3 comprises escapement bar 14, rotating shaft 15 is provided with in escapement bar 14, escapement bar 14 side connects extension spring 16 one end, extension spring 16 other end connects feed rail bracing frame 13, escapement bar 14 bottom is connected with cam bawl follower 18 by connecting rod 17, charging delivery track 1 exit is located at by pin 19, and pin 19 is connected with escapement bar 14; In step (1) neutralization (2), product blocks by pin 19; The middle substandard product conveyer belt group 11 of step (7) is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts; The middle qualified products conveyer belt group 10 of step (8) is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts.
Embodiment 2:
The present embodiment difference from Example 1 is: the frame below the Timing Belt in the present embodiment is provided with Timing Belt tensioning plate 26, and Timing Belt both sides are respectively arranged with guide plate 28, and guide plate 28 is arranged on guiding trestle 27.
Above-mentioned detailed description of the invention is preferred embodiment of the present utility model; can not limit the utility model; the any of other does not deviate from the technical solution of the utility model and the substitute mode of the change made or other equivalence, is included within protection domain of the present utility model.
Claims (8)
1. one kind for annular magnetic steel defect automatic checkout equipment, it is characterized in that: comprise charging delivery track, charging delivery track exit is provided with detection conveyer belt, charging delivery track exit side is provided with escapement, detects conveyer belt side and is respectively arranged with Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera by camera adjusting mechanism; Detect conveyer belt exit and be provided with discharging delivery track, discharging delivery track is provided with flexible block, and discharging delivery track exit is provided with qualified products conveyer belt group, is provided with substandard product conveyer belt group below flexible block; Controller respectively with charging delivery track, detect conveyer belt, Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera, discharging delivery track, qualified products conveyer belt group and substandard product conveyer belt group and be connected.
2. according to claim 1 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described charging delivery track exit is provided with charging detecting sensor, and charging delivery track is located on feed rail bracing frame.
3. according to claim 2 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described escapement comprises escapement bar, rotating shaft is provided with in escapement bar, escapement bar side connects extension spring one end, the extension spring other end connects feed rail bracing frame, escapement bar bottom is connected with cam bawl follower by connecting rod, and charging delivery track exit is located at by pin, and pin is connected with escapement bar.
4. according to claim 3 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described escapement bar top is in " U " shape structure.
5. according to claim 3 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described detection conveyer belt comprises driving motor, driving motor connects driving wheel, driving wheel is connected with synchronous idle pulley by Timing Belt, Timing Belt is evenly provided with some triangular bumps, triangular bump stirs cam bawl follower, and the exit of Timing Belt is provided with discharging detecting sensor.
6. according to claim 5 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: the frame below described Timing Belt is provided with Timing Belt tensioning plate, Timing Belt both sides are respectively arranged with guide plate, and guide plate is arranged on guiding trestle.
7. according to claim 1 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described Thickness sensitivity camera, strong magnetic surface detection camera, weak magnetic surface detection camera set gradually by product direct of travel, camera adjusting mechanism is that screw mandrel regulates.
8. according to claim 1 for annular magnetic steel defect automatic checkout equipment, it is characterized in that: described flexible block is connected with the telescopic cylinder in frame, telescopic cylinder is connected with controller, qualified products conveyer belt group is two the first conveyer belts arranged side by side, is provided with product and places gap between two the first conveyer belts; Substandard product conveyer belt group is two the second conveyer belts arranged side by side, is provided with product and places gap between two the second conveyer belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520988769.9U CN205199956U (en) | 2015-12-02 | 2015-12-02 | Be used for annular magnet steel defect automated inspection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520988769.9U CN205199956U (en) | 2015-12-02 | 2015-12-02 | Be used for annular magnet steel defect automated inspection equipment |
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| CN205199956U true CN205199956U (en) | 2016-05-04 |
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|---|---|---|---|
| CN201520988769.9U Active CN205199956U (en) | 2015-12-02 | 2015-12-02 | Be used for annular magnet steel defect automated inspection equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105396794A (en) * | 2015-12-02 | 2016-03-16 | 横店集团东磁股份有限公司 | Automatic detecting equipment for annular magnetic steel defects and realization method thereof |
| CN106646227A (en) * | 2016-11-07 | 2017-05-10 | 深圳市万至达电机制造有限公司 | Coreless motor magnetic steel detection device |
| CN115301565A (en) * | 2022-08-11 | 2022-11-08 | 徐州市沂芯微电子有限公司 | Full-automatic intelligent optical inspection equipment for integrated circuit board |
-
2015
- 2015-12-02 CN CN201520988769.9U patent/CN205199956U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105396794A (en) * | 2015-12-02 | 2016-03-16 | 横店集团东磁股份有限公司 | Automatic detecting equipment for annular magnetic steel defects and realization method thereof |
| CN106646227A (en) * | 2016-11-07 | 2017-05-10 | 深圳市万至达电机制造有限公司 | Coreless motor magnetic steel detection device |
| CN106646227B (en) * | 2016-11-07 | 2019-08-13 | 深圳市万至达电机制造有限公司 | A kind of hollow-cup motor magnetic steel detection device |
| CN115301565A (en) * | 2022-08-11 | 2022-11-08 | 徐州市沂芯微电子有限公司 | Full-automatic intelligent optical inspection equipment for integrated circuit board |
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