CN110380071B - Automatic needle-type battery assembling equipment - Google Patents
Automatic needle-type battery assembling equipment Download PDFInfo
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- CN110380071B CN110380071B CN201910706420.4A CN201910706420A CN110380071B CN 110380071 B CN110380071 B CN 110380071B CN 201910706420 A CN201910706420 A CN 201910706420A CN 110380071 B CN110380071 B CN 110380071B
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- 238000004804 winding Methods 0.000 claims abstract description 59
- 238000003466 welding Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000007664 blowing Methods 0.000 claims abstract description 9
- 238000005452 bending Methods 0.000 claims abstract description 6
- 239000000969 carrier Substances 0.000 claims abstract description 4
- 230000002950 deficient Effects 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 20
- 238000013519 translation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000010408 sweeping Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000012797 qualification Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 25
- 239000000428 dust Substances 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
- H01M10/0409—Machines for assembling batteries for cells with wound electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to automatic needle-type battery assembling equipment, which comprises a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembling mechanism and a welding mechanism are arranged on the supporting platform; the winding core processing mechanism comprises an annular runner, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers; the automatic assembling equipment for the needle type battery comprises a winding core fixing module, a first rotating disc, an air blowing module, an index disc, a shell blanking module, a pre-assembling module, a pressing-in module, a lug bending module and a second rotating disc, and can realize the procedures of automatic feeding, automatic detection, processing, cleaning and the like of the winding core and the shell through the cooperation between the modules, so that the assembling efficiency of the needle type battery is improved, and the qualification rate of produced products is higher.
Description
Technical Field
The invention relates to the field of needle type battery assembly, in particular to automatic needle type battery assembly equipment.
Background
The needle type battery is multipurpose on the LED warning lamp, the LED warning lamp and various components with smaller body shapes and is used for supplying power to the LED warning lamp, the LED warning lamp or the small components, the needle type battery is assembled by a plurality of components, the conventional needle type battery is generally manually operated, the efficiency is low, and the product qualification rate is lower.
It is therefore desirable to provide an automated needle battery assembly apparatus that addresses the above-described issues.
Disclosure of Invention
The invention aims to provide automatic needle type battery assembling equipment which can automatically and quickly assemble needle type batteries and has higher product qualification rate.
The technical scheme adopted for solving the technical problems is as follows: the needle type automatic battery assembling equipment comprises a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembling mechanism and a welding mechanism are arranged on the supporting platform;
the winding core processing mechanism comprises an annular runner, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers;
the assembly mechanism comprises a winding core fixing module, a first rotating disc, an air blowing module, an index disc, a shell blanking module, a pre-assembly module, a pressing-in module, a tab bending module and a second rotating disc;
the welding mechanism comprises a blanking runner, an equidistant carrying module, a circular seam welding module, a turnover module, a qualified product carrying module and a product placing module.
Specifically, the core handling module comprises a first motor, a moving assembly driven by the first motor to work, a moving block arranged on the moving assembly, a rotary cylinder fixed on the moving block, a lower pressing cylinder driven by the rotary cylinder to rotate, a clamping cylinder arranged below the lower pressing cylinder, a core rolling carrier, a fixing assembly for fixing the core rolling carrier and a code sweeping assembly.
Specifically, the external diameter detection module comprises a movable cylinder, a sliding block driven by the movable cylinder to move, a second motor fixed on the sliding block, a transmission assembly driven by the second motor to rotate, a fixed cylinder connected with the transmission assembly and a first camera.
Specifically, the winding core rotating module comprises a first air cylinder, a second air cylinder, a third motor, a first rotating wheel driven by the third motor to rotate, and a second camera.
Specifically, the cover plate welding module comprises a vibration disc, a welding module and a third camera.
Specifically, the roll core carrier comprises a main body provided with a limiting groove, a placing block and a pressing block fixed with the placing block.
Specifically, shell unloading module includes feeding module, transport module, detection module, upset module and removal module, the feeding module includes two feeding components, the feeding component is including ejecting cylinder, fourth motor, receive fourth motor drive to carry out pivoted second runner, be used for holding the funnel of shell, be equipped with a plurality of draw-in grooves on the runner, detection module is including a plurality of locating pieces and two test module that are equipped with two fixed positions, test module includes fifth motor, extrusion cylinder, extrusion piece, fourth camera and blow tube, the upset module includes the upset cylinder, receives the upset cylinder drive carries out pivoted upset board, sets up two fastening cylinders on the upset board, the removal module includes the fixed plate that the top was equipped with the adjustment tank, sets up slide rail on the fixed plate, with slider, cam module that the slide rail corresponds, with the turning block that the cam module is connected, fix two clamp and get the cylinder on the turning block, one side of keeping away from first push block is equipped with the arc inclined plane, one side of first push block is equipped with the recess is kept away from to first side, the second push block is equipped with the chamfer on the second recess is equipped with the second recess.
Specifically, the preassembling module comprises a first fixing mechanism, a second fixing mechanism and a shell carrier arranged between the first fixing mechanism and the second fixing mechanism, wherein the first fixing mechanism comprises a supporting plate, a third cylinder fixed on the supporting plate, a first pushing block driven by the third cylinder to move, and a first clamping plate fixed with the first pushing block, and the second fixing mechanism comprises a fourth cylinder, a second pushing block driven by the fourth cylinder to move and a second clamping plate fixed with the second pushing block.
Specifically, the pressing-in module comprises a sixth motor, a pressing plate driven by the sixth motor to move up and down, a pressure sensor fixed below the pressing plate, and a pressing head fixed with the pressure sensor.
Specifically, equidistant transport module includes translation module and reposition of redundant personnel module, the translation module includes the box, fixes seventh motor on the box, fixes limiting plate on the box, with the fly leaf that the limiting plate is connected, with the lifter plate that the fly leaf is connected, set up be used for guiding on the box the guide subassembly that the lifter plate removed, set up lifter plate below and with the bracing piece that the lifter plate is fixed, set up a plurality of fifth cylinders of bracing piece, the top of lifter plate is fixed with the locating pin, be equipped with the spout on the limiting plate, be equipped with the guide slot on the fly leaf, guide subassembly including setting up horizontal guide on the box, with the fly leaf that the horizontal guide corresponds, set up on the fly leaf and with the vertical guide that the lifter plate corresponds, the reposition of redundant personnel module includes the limiting plate, sets up two adjusting parts on the limiting plate, the adjusting part includes the adjusting cylinder and receives the adjusting block that the adjusting cylinder drive was carried out and is moved, be equipped with the loading hole on the adjusting block.
The automatic assembling equipment for the needle type battery has the beneficial effects that the procedures of automatic feeding, automatic detection, processing, cleaning and the like of the winding core and the shell can be realized through the cooperation between the modules, so that the assembling efficiency of the needle type battery is improved, and the qualification rate of the produced product is higher.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic structural view of an automated needle battery assembly apparatus of the present invention;
fig. 2 is a schematic structural view of a winding core processing mechanism of the automatic needle-type battery assembling device of the present invention;
fig. 3 is a schematic structural view of an assembling mechanism of the automated needle battery assembling apparatus of the present invention;
fig. 4 is a schematic structural view of a welding mechanism of the automated needle battery assembling apparatus of the present invention;
fig. 5 is a schematic structural view of a winding core handling module of the automatic needle-type battery assembling apparatus of the present invention;
fig. 6 is a schematic structural view of an outer diameter detection module of the automated needle battery assembling apparatus of the present invention;
fig. 7 is a schematic structural view of a winding core rotating module of the automatic needle type battery assembling device of the present invention;
fig. 8 is a schematic structural view of a cover plate welding module of the automated needle type battery assembling apparatus of the present invention;
fig. 9 is a schematic structural view of a winding core carrier of the automated needle-type battery assembling apparatus of the present invention;
fig. 10 is a schematic structural view of a housing blanking module of the automated needle type battery assembling apparatus of the present invention;
fig. 11 is a schematic structural view of a housing blanking module of the automated needle type battery assembling apparatus of the present invention;
fig. 12 is a schematic structural view of a feed module of the automated needle battery assembling apparatus of the present invention
Fig. 13 is a schematic structural view of a detection module of the automated needle battery assembling apparatus of the present invention;
fig. 14 is a schematic structural view of a turnover module of the automated needle battery assembling apparatus of the present invention;
fig. 15 is a schematic structural view of a mobile module of the automated needle battery assembling apparatus of the present invention;
fig. 16 is a schematic structural view of a pre-assembly module of the automated needle battery assembly apparatus of the present invention;
fig. 17 is a schematic structural view of a press-in module of the automated needle battery assembling apparatus of the present invention;
fig. 18 is a schematic structural view of a translation module of the automated needle battery assembly apparatus of the present invention;
fig. 19 is a schematic structural view of a shunt module of the automated needle battery assembling apparatus of the present invention;
fig. 20 is a schematic structural view of a translation module of the automated needle battery assembly apparatus of the present invention;
in the figure: 1. the system comprises a winder, 2, a support platform, 3, a core processing mechanism, 31, a core handling module, 311, a first motor, 312, a moving assembly, 313, a moving block, 314, a rotary cylinder, 315, a lower pressure cylinder, 316, a clamping cylinder, 317, a fixed assembly, 318, a code sweeping assembly, 32, an outer diameter detection module, 321, a moving cylinder, 322, a sliding block, 323, a second motor, 324, a fixed cylinder, 325, a first camera, 33, a core rotating module, 331, a first cylinder, 332, a second cylinder, 333, a third motor, 334, a first runner, 335, a second camera, 34, a cover plate welding module, 341, a vibrating disk, 342, a welding module, 343, a third camera, 35, an insulating film pasting module, 36, a CCD review module, 37, a reject removal module, 38, an annular runner, 39, a core carrier, 391, a main body, 392, a limit groove, 393, a placement block, 394 and a lower pressure block.
4. An assembly mechanism, 41, a core-fixing module, 42, a first rotating disk, 43, a blowing module, 44, an index plate, 45, a housing blanking module, 451, a feeding module, 4511, an ejecting cylinder, 4512, a fourth motor, 4513, a hopper, 4514, a second rotating wheel, 452, a detecting module, 4521, a locating block, 4522, a fifth motor, 4523, a squeezing cylinder, 4524, a fourth camera, 4525, a blowing pipe, 4526, a squeezing block, 453, a flipping module, 4531, a flipping cylinder, 4532, a fastening cylinder, 4533, a flipping plate, 454, a moving module, 4541, fixed plate, 4542, slide rail, 4543, cam assembly, 4544, rotating block, 4545, clamp cylinder, 4546, slider, 455, carrier module, 46, preassembled module, 461, support plate, 462, third cylinder, 463, first push block, 464, first clamp plate, 465, housing carrier, 466, fourth cylinder, 467, second push block, 468, second clamp plate, 47, press-in module, 471, sixth motor, 472, clamp plate, 473, pressure sensor, 474, ram, 48, tab bending module, 49, second rotating disk.
5. Welding mechanism, 51. Blanking flow path, 52. Equidistant handling module, 5201. Case, 5202. Seventh motor, 5203. Limiting plate, 5204. Rotating plate, 5205. Lifting plate, 5206. Vertical guide rail, 5207. Moving plate, 5208. Horizontal guide rail, 5209. Support bar, 5210. Fifth cylinder, 5211. Limiting plate, 5212. Adjusting cylinder, 5213. Adjusting block, 5214. Chute, 5215. Guide groove, 53. Circular seam welding module, 54. Turnover module, 55. Finished product handling module, 56. Product placing module.
Description of the embodiments
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
As shown in fig. 1, an automatic needle-type battery assembling device comprises a winding machine 1 and a supporting platform 2, wherein a winding core processing mechanism 3, an assembling mechanism 4 and a welding mechanism 5 are arranged on the supporting platform 2;
as shown in fig. 2, the core processing mechanism 3 includes an annular runner 38, a core handling module 31, an outer diameter detecting module 32, a core rotating module 33, a cover plate welding module 34, an insulating film attaching module 35, a CCD review module 36, a reject removing module 37 and a plurality of core carriers 39;
as shown in fig. 3, the assembling mechanism 4 includes a winding core fixing module 41, a first rotating disc 42, a blowing module 43, an index disc 44, a shell blanking module 45, a pre-assembling module 46, a pressing-in module 47, a tab bending module 48 and a second rotating disc 49;
as shown in fig. 4, the welding mechanism 5 includes a blanking runner 51, an equidistant carrying module 52, a circular seam welding module 53, a turnover module 54, a qualified product carrying module 55, and a product placing module 56.
As shown in fig. 5, the core handling module 31 includes a first motor 311, a moving assembly 312 driven by the first motor 311 to operate, a moving block 313 disposed on the moving assembly 312, a rotary cylinder 314 fixed on the moving block 313, a pressing cylinder 315 driven by the rotary cylinder 314 to rotate, a clamping cylinder 316 disposed below the pressing cylinder 315, a core carrier 39, a fixing assembly 317 for fixing the core carrier 39, and a sweep code assembly 318. The first motor 311 drives the moving group to operate, so that the moving block 313 moves, the pressing cylinder 315 is firstly pressed down, the clamping cylinder 316 is moved above the winding machine 1 to clamp the winding core, then the pressing cylinder 315 is retracted, the rotating cylinder 314 is simultaneously operated, the winding core is horizontally rotated by 90 degrees, and finally the first motor 311 drives the moving group to operate, so that the moving block 313 moves, and the winding core is pressed into the winding core carrier 39.
As shown in fig. 6, the outer diameter detection module 32 includes a moving cylinder 321, a sliding block 322 driven by the moving cylinder 321 to move, a second motor 323 fixed on the sliding block 322, a transmission assembly driven by the second motor 323 to rotate, a fixed cylinder 324 connected with the transmission assembly, and a first camera 325. When the core carrier 39 flows to the outer diameter detection module 32, the moving cylinder 321 drives the sliding block 322 to move, so that the fixed cylinder 324 fixes the core, at this time, the second motor 323 drives the transmission assembly to work, so that the fixed cylinder 324 rotates, and the core is driven to rotate, the first camera 325 shoots and measures the outer diameter of the core, and determines whether the core is qualified or not, the qualified core enters the core rotation module 33, and unqualified core directly flows out.
As shown in fig. 7, the core rotating module 33 includes a first cylinder 331, a second cylinder 332, a third motor 333, a first rotating wheel 334 driven by the third motor 333 to rotate, and a second camera 335. The first cylinder 331 drives the second motor 323 to move to the upper side of the winding core carrier 39, the second cylinder 332 drives the third motor 333 to move downwards, the first rotating wheel 334 is tightly attached to the winding core, the third motor 333 drives the first rotating wheel 334 to rotate, the winding core rotates, the second camera 335 monitors the position of the tab in real time, and when the tab rotates to the correct position, the third motor 333 stops working.
As shown in fig. 8, the cover welding module 34 includes a vibration plate 341, a welding module 342, and a third camera 343.
As shown in fig. 9, the core carrier 39 includes a main body 391 provided with a limiting groove 392, a placement block 393, and a lower pressing block 394 fixed to the placement block 393. The core carrier 39 flows over the annular flow channel 38 to pick up and secure the core.
As shown in fig. 10-15, the shell blanking module 45 includes a feeding module 451, a carrying module 455, a detecting module 452, a turning module 453 and a moving module 454, the feeding module 451 includes two feeding components, the feeding component includes a push-out cylinder 4511, a fourth motor 4512, a second rotating wheel 4514 driven by the fourth motor 4512 to rotate, a funnel 4513 for accommodating the shell, a plurality of clamping grooves are formed on the rotating wheel, the detecting module 452 includes a plurality of positioning blocks 4521 with two fixed positions and two testing components, the testing components include a fifth motor 4522, a pressing cylinder 4523, a pressing block 4526, a fourth camera 4524 and a blowing pipe 4525, the turning module 453 includes a turning cylinder 4531, a turning plate 4533 driven by the turning cylinder 4531 to rotate, two fastening cylinders 4532 disposed on the turning plate 4533, and the moving module 454 includes a fixing plate 4541 with an adjusting groove on the top, a slide rail 4542 disposed on the fixing plate 4541, a cam assembly corresponding to the slide rail 4542, a cam assembly, and a cam assembly connected to the two cams. The feeding module 451 feeds 2 shells onto the positioning block 4521, the carrying module 455 moves 2 shells to the detecting module 452, the detecting module 452 detects the shells and removes dust, then the carrying module 455 moves the shells to the overturning module 453, the overturning module 453 rotates the shells from horizontal to vertical, the moving module 454 clamps the shells, and the shells are moved onto the index plate 44.
As shown in fig. 16, the preassembly module 46 includes a first fixing mechanism, a second fixing mechanism and a housing carrier 465 disposed between the first fixing mechanism and the second fixing mechanism, where the first fixing mechanism includes a support plate 461, a third cylinder 462 fixed on the support plate 461, a first pushing block 463 driven by the third cylinder 462 to move, and a first clamping plate 464 fixed on the first pushing block 463, the second fixing mechanism includes a fourth cylinder 466, a second pushing block 467 driven by the fourth cylinder 466 to move, and a second clamping plate fixed on the second pushing block 467, one side of the first clamping plate 464 far from the first pushing block 463 is provided with an arc-shaped inclined plane, one side of the first clamping plate 464 far from the first pushing block 463 is also provided with a first groove, one side of the second clamping plate 468 far from the second pushing block 467 is provided with a second groove, and the second groove is provided with a chamfer. The first fixing mechanism and the second fixing mechanism work, so that the first clamping plate 464 and the second clamping plate 468 are propped against the upper side of the shell and simultaneously clamp the shell, at the moment, the first groove and the second groove are combined to form an annular hole, and the winding core can be guided to enter the shell due to the existence of the arc inclined surfaces on the chamfer and the first clamping block, so that the assembly precision is improved, and the assembly efficiency is improved.
As shown in fig. 17, the press-in module 47 includes a sixth motor 471, a pressing plate 472 driven by the sixth motor 471 to move up and down, a pressure sensor 473 fixed below the pressing plate 472, and a pressure head 474 fixed to the pressure sensor 473.
As shown in fig. 18-20, the equidistant handling module 52 includes a translation module and a diversion module, the translation module includes a box 5201, a seventh motor 5202 fixed on the box 5201, a limiting plate 5203 fixed on the box 5201, a rotating plate 5204 connected with the limiting plate 5203, a lifting plate 5205 connected with the rotating plate 5204, a guide component arranged on the box 5201 and used for guiding the movement of the lifting plate 5205, a supporting rod 5209 arranged below the lifting plate 5205 and fixed with the lifting plate 5205, a plurality of fifth cylinders 5210 arranged on the supporting rod 5209, a positioning pin fixed on the top of the lifting plate 5205, a chute 5214 arranged on the limiting plate 5203, a guide groove 5215 arranged on the rotating plate 5204, a horizontal guide rail 5208 arranged on the box 5201, a moving plate 5207 corresponding to the horizontal guide rail 5208, a guide component arranged on the moving plate 5207 and corresponding to the lifting plate 5205, a supporting rod 5205 arranged on the moving plate 5205 and a vertical adjusting block 5212 arranged on the lifting plate 5205, and a supporting rod 5212 limiting and an adjusting block. The fifth cylinder 5210 at the leftmost end of the supporting rod 5209 clamps two products, the seventh motor 5202 works, the rotating plate 5204 is driven to rotate, the positioning pin rotates from left to right along the sliding groove 5214, the leftmost fifth cylinder 5210 places the two products on the split module, the split module adjusts the distance between the two products to be suitable for the work of the girth welding module 53, meanwhile, the seventh motor 5202 rotates reversely, the leftmost fifth cylinder 5210 continuously clamps the products, the middle fifth cylinder 5210 clamps the two products with the adjusted distance, then the seventh motor 5202 rotates positively, the leftmost fifth cylinder 5210 moves the products to the split module, the middle fifth cylinder 5210 moves the products to the girth welding module 53, the seventh motor 5202 rotates reversely, the clamping price at the leftmost end continuously clamps the products, the middle fifth cylinder 5210 clamps the two products with the adjusted distance, the rightmost fifth cylinder 5210 clamps the final motor, the seventh cylinder 5210 clamps the final product, the fifth cylinder 5210 moves the fifth cylinder 522 to the right after the fifth cylinder 522 moves to the girth welding module, and the fifth cylinder 5251 moves the fifth cylinder 5210 to the position after the welding module moves the fifth cylinder 5251, and the fifth cylinder 5251 is welded.
The working principle of the needle type battery automatic assembly equipment is as follows: firstly, a winding machine 1 produces winding cores, a winding core carrying module 31 carries the winding cores onto a winding core carrier 39 moving on an annular runner 38, then the winding core carrier 39 moves to an outer diameter detection module 32 for outer diameter detection, a pole lug is adjusted to a correct position at a winding core rotating module 33, a cover plate and the pole lug are welded together at a cover plate welding module 34, an insulating film is stuck at an insulating film sticking module 35, a CCD rechecking module 36 is used for checking whether the winding cores are qualified, the winding cores are removed from a production line through a disqualification removing module 37, if the winding cores are qualified, the winding cores enter an assembling mechanism 4, at the moment, the winding cores are fixed on a winding core fixing module 41, a first rotating disc 42 rotates, the winding cores are placed on a dividing disc 44 after dust is removed through a blowing module 43, at the moment, a shell blanking module 45 works, the shells are fed onto the dividing disc 44, the winding core is inserted into the shell through the preassembling module 46, the dividing disc 44 moves the assembly, when the winding core moves to the pressing-in module 47, the winding core is completely pressed into the shell by the pressing-in module 47, when the winding core moves to the tab bending module 48, the cover plate and the tab are rotated by 90 degrees and clamped in the shell, then the second rotating disc 49 moves the assembly to the blanking runner 51 of the welding mechanism 5, the equidistant carrying module 52 adjusts the distance between the assemblies and then moves to the girth welding module 53 for welding, the cover plate and the shell are completely sealed, after the welding work is completed, the equidistant carrying module 52 moves the product to the blanking runner 51, the turnover module 54 turns over the product by 180 degrees, and when the product moves to the qualified carrying module 55, the qualified carrying module 55 sequentially places the product on the product placing module 56.
Compared with the prior art, the needle type battery automatic assembly equipment can realize the procedures of automatic feeding, automatic detection, processing, cleaning and the like of the winding core and the shell through the cooperation between the modules, so that the assembly efficiency of the needle type battery is improved, and the qualification rate of produced products is higher.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (8)
1. The automatic needle type battery assembling equipment is characterized by comprising a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembling mechanism and a welding mechanism are arranged on the supporting platform;
the winding core processing mechanism comprises an annular runner, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers;
the assembly mechanism comprises a winding core fixing module, a first rotating disc, an air blowing module, an index disc, a shell blanking module, a pre-assembly module, a pressing-in module, a tab bending module and a second rotating disc;
the welding mechanism comprises a blanking runner, an equidistant carrying module, a circular seam welding module, a turnover module, a qualified product carrying module and a product placing module;
the coil core carrying module comprises a first motor, a moving assembly driven by the first motor to work, a moving block arranged on the moving assembly, a rotary cylinder fixed on the moving block, a pressing cylinder driven by the rotary cylinder to rotate, a clamping cylinder arranged below the pressing cylinder, a coil core carrier, a fixing assembly for fixing the coil core carrier and a code sweeping assembly;
the shell unloading module includes feeding module, transport module, detection module, upset module and removal module, the feeding module includes two feeding components, the feeding component is including ejecting cylinder, fourth motor, receive fourth motor drive to carry out pivoted second runner, be used for holding the funnel of shell, be equipped with a plurality of draw-in grooves on the runner, detection module includes a plurality of locating pieces and two test module that are equipped with two fixed positions, test module includes fifth motor, extrusion cylinder, extrusion piece, fourth camera and blowing pipe, the upset module includes the upset cylinder, receives upset cylinder drive carries out pivoted upset board, sets up two fastening cylinders on the upset board, removal module includes that the top is equipped with the fixed plate of regulating groove, sets up slide rail on the fixed plate, with slider, cam component that the slide rail corresponds, with the rotating block that the cam component is connected, fix two clamp cylinders on the rotating block.
2. The automated needle battery assembling device according to claim 1, wherein the outer diameter detection module comprises a moving cylinder, a sliding block driven by the moving cylinder to move, a second motor fixed on the sliding block, a transmission assembly driven by the second motor to rotate, a fixed cylinder connected with the transmission assembly, and a first camera.
3. The automated needle battery assembly device of claim 1, wherein the core rotation module comprises a first cylinder, a second cylinder, a third motor, a first wheel driven to rotate by the third motor, and a second camera.
4. The automated pin battery assembly device of claim 1, wherein the cover plate welding module comprises a vibration plate, a welding module, and a third camera.
5. The automated needle battery assembly device of claim 1, wherein the core carrier comprises a body provided with a limiting groove, a placement block, and a lower press block fixed with the placement block.
6. The automated needle battery assembling device according to claim 1, wherein the pre-assembling module comprises a first fixing mechanism, a second fixing mechanism and a shell carrier arranged between the first fixing mechanism and the second fixing mechanism, the first fixing mechanism comprises a supporting plate, a third cylinder fixed on the supporting plate, a first pushing block driven to move by the third cylinder, and a first clamping plate fixed with the first pushing block, the second fixing mechanism comprises a fourth cylinder, a second pushing block driven to move by the fourth cylinder, and a second clamping plate fixed with the second pushing block, an arc-shaped inclined surface is arranged on one side, away from the first pushing block, of the first clamping plate, a first groove is further arranged on one side, away from the second pushing block, of the first clamping plate, a chamfer is arranged on the first groove, a second groove is arranged on one side, away from the second pushing block, of the second clamping plate, and a chamfer is arranged on the second groove.
7. The automated pin battery assembling apparatus of claim 1, wherein the press-in module comprises a sixth motor, a pressing plate driven by the sixth motor to move up and down, a pressure sensor fixed below the pressing plate, and a pressing head fixed with the pressure sensor.
8. The automated needle battery assembling device according to claim 1, wherein the equidistant carrying module comprises a translation module and a diversion module, the translation module comprises a box body, a seventh motor fixed on the box body, a limiting plate fixed on the box body, a rotating plate connected with the limiting plate, a lifting plate connected with the rotating plate, a guide component arranged on the box body and used for guiding the lifting plate to move, a supporting rod arranged below the lifting plate and fixed with the lifting plate, a plurality of fifth cylinders arranged on the supporting rod, a positioning pin is fixed on the top of the lifting plate, a sliding groove is arranged on the limiting plate, a guide groove is arranged on the rotating plate, the guide component comprises a horizontal guide rail arranged on the box body, a moving plate corresponding to the horizontal guide rail, a vertical guide rail arranged on the moving plate and corresponding to the lifting plate, the diversion module comprises a limiting plate, two adjusting components arranged on the limiting plate, the adjusting components comprise an adjusting cylinder and an adjusting block driven by the adjusting cylinder, and an adjusting block is provided with an adjusting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910706420.4A CN110380071B (en) | 2019-08-01 | 2019-08-01 | Automatic needle-type battery assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910706420.4A CN110380071B (en) | 2019-08-01 | 2019-08-01 | Automatic needle-type battery assembling equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN110380071A CN110380071A (en) | 2019-10-25 |
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| JP2012221828A (en) * | 2011-04-12 | 2012-11-12 | Toshiba Mitsubishi-Electric Industrial System Corp | Assembling system of battery, and positioning and conveying device of battery element body |
| CN203910901U (en) * | 2014-06-30 | 2014-10-29 | 惠州市恒泰科技有限公司 | Cylindrical lithium ion battery with asymmetrically drawn cylindrical guide pins |
| WO2018113444A1 (en) * | 2016-12-23 | 2018-06-28 | 惠州市德赛自动化技术有限公司 | Automatic cell module sorting machine |
| CN109818039A (en) * | 2019-02-23 | 2019-05-28 | 镇江成泰自动化技术有限公司 | Power battery module assembly method |
| CN208986081U (en) * | 2018-10-28 | 2019-06-14 | 深圳市兴禾自动化有限公司 | A kind of cell polar ear automatic welding is cut, rubberizing and bending production line |
| CN210467984U (en) * | 2019-08-01 | 2020-05-05 | 江苏帝浦拓普智能装备有限公司 | Automatic assembling equipment for needle type battery |
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| JP2012221828A (en) * | 2011-04-12 | 2012-11-12 | Toshiba Mitsubishi-Electric Industrial System Corp | Assembling system of battery, and positioning and conveying device of battery element body |
| CN203910901U (en) * | 2014-06-30 | 2014-10-29 | 惠州市恒泰科技有限公司 | Cylindrical lithium ion battery with asymmetrically drawn cylindrical guide pins |
| WO2018113444A1 (en) * | 2016-12-23 | 2018-06-28 | 惠州市德赛自动化技术有限公司 | Automatic cell module sorting machine |
| CN208986081U (en) * | 2018-10-28 | 2019-06-14 | 深圳市兴禾自动化有限公司 | A kind of cell polar ear automatic welding is cut, rubberizing and bending production line |
| CN109818039A (en) * | 2019-02-23 | 2019-05-28 | 镇江成泰自动化技术有限公司 | Power battery module assembly method |
| CN210467984U (en) * | 2019-08-01 | 2020-05-05 | 江苏帝浦拓普智能装备有限公司 | Automatic assembling equipment for needle type battery |
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