CN111384650A - Double-vibration ultrasonic integrated machine - Google Patents
Double-vibration ultrasonic integrated machine Download PDFInfo
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- CN111384650A CN111384650A CN202010347648.1A CN202010347648A CN111384650A CN 111384650 A CN111384650 A CN 111384650A CN 202010347648 A CN202010347648 A CN 202010347648A CN 111384650 A CN111384650 A CN 111384650A
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- Prior art keywords
- ultrasonic
- charging connector
- workbench
- cylinder
- laser
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
Abstract
The invention belongs to the technical field of charging plug processing, and particularly relates to a double-vibration ultrasonic all-in-one machine which comprises a workbench, wherein a transmission mechanism for transmitting a charging connector is arranged on the workbench, and the workbench is sequentially provided with the following components in the transmission direction of the transmission mechanism: the high-low voltage detection mechanism is used for detecting the high-low voltage state of the charging connector; the ultrasonic mechanism is used for welding the shell of the detected charging connector; and the laser mechanism is used for coding the welded shell of the charging connector. The transmission mechanism transmits a charging connector to the high-low voltage detection mechanism, then transmits the detected charging connector to the ultrasonic mechanism, and finally transmits the welded charging connector to the laser mechanism; the automatic detection, the welding and the code printing of all products are realized, the labor is saved, the production efficiency is high, and meanwhile, the influence on the normal use of the charging connector due to the omission is avoided.
Description
Technical Field
The invention belongs to the technical field of charging plug processing equipment, and particularly relates to a double-vibration ultrasonic all-in-one machine.
Background
With the development of science and technology, electronic devices become an indispensable part of people's lives, and a mobile phone and a tablet personal computer are common, and a built-in battery of the mobile phone and the tablet personal computer can only support working for hours, so that a user needs to use a charger for charging frequently.
The charging connector is an important part of a charger, the common connection mode of the shell of the charging connector at present is glue bonding or threaded connection, wherein the glue bonding and curing time is long, the problem of glue overflow is easy to occur if the glue bonding and curing time is not proper, the shell of the charging connector in threaded connection is easy to detach, so that the protection effect is poor, the voltage of the charging connector needs to be tested manually before the charging connector is connected with the shell of the charging connector, then the charging connector shell is coded, automatic continuous production cannot be achieved in the processes before and after the charging connector shell is assembled and connected, the working labor intensity is high, the production efficiency is low, and the production yield is low.
Disclosure of Invention
The invention aims to provide a double-vibration ultrasonic all-in-one machine, and aims to solve the technical problem that automatic continuous production cannot be realized in production procedures before and after the shell of a charging connector in the prior art is assembled and connected.
In order to achieve the above object, an embodiment of the present invention provides a dual-vibration ultrasonic all-in-one machine, which includes a workbench, wherein a transmission mechanism for transmitting a charging connector is arranged on the workbench, and the transmission mechanism is sequentially provided with:
the high-low voltage detection mechanism is used for detecting the high-low voltage state of the charging connector;
the ultrasonic mechanism is used for welding the shell of the detected charging connector;
and the laser mechanism is used for coding the welded shell of the charging connector.
Preferably, the conveying mechanism comprises a feeding part, a transferring part and a discharging part; the workbench is provided with a first side, a second side and a third side, wherein the first side is positioned at the left side of the workbench, the second side is positioned at the right side of the workbench, and the third side is positioned at the front side of the workbench;
the feeding component is installed on a first side of the workbench and located on the side of the high-low pressure detection mechanism, the blanking mechanism is installed on a second side of the workbench and located on the side of the laser mechanism, and the transferring component is installed on a third side of the workbench and located on the same side of the high-low pressure detection mechanism, the ultrasonic mechanism and the laser mechanism.
Preferably, the transfer component comprises a linear module, a support seat, a first pneumatic clamping jaw, a rotary cylinder and a second pneumatic clamping jaw; the linear module is horizontally arranged on the workbench, the supporting seat is arranged on the linear module, the first pneumatic clamping jaw is arranged on the supporting seat and used for transmitting a charging joint located at the high-low voltage detection mechanism to the ultrasonic mechanism, the rotary cylinder is arranged on the supporting seat, and the second pneumatic clamping jaw is arranged on the rotary cylinder and used for transmitting a charging joint located at the ultrasonic mechanism to the laser mechanism.
Preferably, the transfer component further comprises a first air cylinder, and the first air cylinder is connected between the linear module and the supporting seat and used for adjusting the heights of the first pneumatic clamping jaw and the second pneumatic clamping jaw.
Preferably, the feeding part comprises a first conveyor belt, a first limiting plate and a second limiting plate; the first limiting plate and the second limiting plate are respectively installed on two sides of the first conveying belt to form limiting grooves used for limiting movement of the charging connector, and inclined planes used for guiding the charging connector are arranged on the first limiting plate and the second limiting plate.
Preferably, the feeding part further comprises a limiting part, and the limiting part is mounted on the first limiting plate and used for limiting the position of each charging connector transmitted by the limiting groove.
Preferably, the high-low pressure detection mechanism comprises a detection bracket, a detection piece, a second cylinder, a third cylinder, a clamping assembly and a power-on piece; the second cylinder and the detection support are both arranged on the workbench, the clamping assembly is connected with a piston rod of the second cylinder and is positioned at the end part of the feeding part, the clamping assembly is provided with a first gap, and the first gap and the end part of the feeding part form a clamping position; the third cylinder is installed on the detection support, the third cylinder is located above the clamping position, the detection piece is installed on a piston rod of the third cylinder, and the power-on piece is installed on the workbench and located below the clamping position.
Preferably, the laser mechanism comprises a laser machine, a laser support, a positioning piece and a third pneumatic clamping jaw; the positioning piece is arranged on the workbench and positioned on the side of the blanking part, and a positioning groove for positioning the charging connector is formed in the positioning piece;
the third pneumatic clamping jaw is arranged on the workbench and used for clamping the charging connector on the positioning groove;
the laser support is installed on the workbench and located on the side of the blanking part, the laser machine is installed on the laser support and located above the positioning groove.
Preferably, the blanking part comprises an ejector and a second conveyor belt; the second conveyor belt is arranged on the workbench and is positioned below the laser mechanism; the ejection piece is installed on the workbench and located on the side of the second conveyor belt, and the ejection piece is used for ejecting a charging connector located on the laser mechanism onto the second conveyor belt.
Preferably, the ultrasonic mechanism comprises an ultrasonic strut, an ultrasonic machine, an ultrasonic welding piece, a fixed block, a movable block and a clamping cylinder; the fixed block with die clamping cylinder all install in on the workstation, the movable block install in on die clamping cylinder's the piston rod, the fixed block with one side each other of movable block orientation all is provided with the second breach, each the cooperation of second breach forms the clamp position, the ultrasonic wave pillar install in on the workstation, the ultrasonic wave machine install in on the ultrasonic wave pillar, ultrasonic wave welded joint piece install in on the ultrasonic wave machine, just ultrasonic wave welded joint piece is located the top of clamp position.
One or more technical schemes in the double-vibration ultrasonic all-in-one machine provided by the embodiment of the invention at least have one of the following technical effects: the double-vibration ultrasonic all-in-one machine adopts the transmission mechanism, the high-low voltage detection mechanism, the ultrasonic mechanism and the laser mechanism, when the double-vibration ultrasonic all-in-one machine works, the transmission mechanism firstly transmits a charging connector to the high-low voltage detection mechanism, and the high-low voltage detection mechanism carries out high-low voltage detection on the charging connector so as to identify whether the charging connector is a defective product or not; then the transmission mechanism transmits the detected charging connector to the ultrasonic mechanism, and the ultrasonic mechanism performs welding on the shell of the detected charging connector; then the transfer mechanism transfers the welded charging connector to a laser mechanism, and the laser mechanism performs coding on a shell of the charging connector; therefore, all the charging connectors are automatically detected, welded and coded one by one in a circulating mode. Therefore, above-mentioned two supersound all-in-one that shake compares prior art, its automated inspection, butt fusion and the code of having realized all products save the manual work, and production efficiency is high, has avoided simultaneously because the missed measure and influence the normal use of the joint that charges.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a dual-vibration ultrasonic all-in-one machine provided in an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a transfer component in the dual-vibration ultrasonic all-in-one machine provided in fig. 1.
Fig. 3 is a schematic structural diagram of a feeding part in the double-vibration ultrasonic all-in-one machine provided in fig. 1.
Fig. 4 is a schematic structural diagram of a high-low pressure detection mechanism and a feeding part in the double-vibration ultrasonic all-in-one machine provided in fig. 1.
Fig. 5 is a schematic view of a process of forming a clamping position by a feeding part and a clamping assembly in the double-vibration ultrasonic all-in-one machine provided by the embodiment of the invention.
Fig. 6 is a schematic structural diagram of an ultrasonic mechanism in the dual-vibration ultrasonic all-in-one machine provided in fig. 1.
Fig. 7 is a schematic structural diagram of a laser mechanism and a blanking part in the double-vibration ultrasonic all-in-one machine provided in fig. 1.
Fig. 8 is a schematic structural diagram of a positioning element in the dual-vibration ultrasonic all-in-one machine provided in fig. 7.
Fig. 9 is a schematic structural diagram of the dual-vibration ultrasonic all-in-one machine provided in fig. 6, in which a workbench is omitted.
Wherein, in the figures, the respective reference numerals:
100-workbench 110-supporting plate 120-sliding rail
130-sliding block 140-fixing frame 200-conveying mechanism
210-feeding part 211-first conveyor belt 212-first limiting plate
213-second limit plate 214-limit groove 215-inclined plane
216-waist type hole 217-limiting piece 220-transfer part
221-linear module 222-support 223-first pneumatic clamping jaw
224-rotating cylinder 225-second pneumatic gripper 226-first cylinder
230-blanking part 231-ejecting part 232-second conveyor belt
233-first baffle 234-second baffle 300-high-low pressure detection mechanism
310-detecting support 320-detecting piece 330-second cylinder
340-third cylinder 350-clamping assembly 351-first gap
360-electrifying piece 400-ultrasonic mechanism 410-ultrasonic support
420-ultrasonic machine 430-ultrasonic welding piece 440-fixed block
450-movable block 460-clamping cylinder 470-second gap
480-adjusting seat 490-jacking cylinder 500-laser mechanism
510-laser machine 520-laser support 530-positioning piece
531, positioning groove 532, ejecting groove 540, and third pneumatic clamp.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1, a dual-vibration ultrasonic all-in-one machine is provided, including a workbench 100, a high-low voltage detection mechanism 300, an ultrasonic mechanism 400, and a laser mechanism 500, where the workbench 100 is provided with a transmission mechanism 200 for transmitting a charging connector, and the workbench 100 is provided with, in sequence along a transmission direction of the transmission mechanism 200:
the high-low voltage detection mechanism 300 is used for detecting the high-low voltage state of the charging connector;
an ultrasonic mechanism 400 for welding the detected housing of the charging connector;
and the laser mechanism 500 is used for coding the welded shell of the charging connector.
Specifically, the transferring mechanism 200 transfers a charging connector to the high-low voltage detecting mechanism 300, and the high-low voltage detecting mechanism 300 performs high-low voltage detection on the charging connector to determine whether the charging connector is a defective product;
then the transmission mechanism 200 transmits the detected charging connector to the ultrasonic mechanism 400, and the ultrasonic mechanism 400 performs welding on the shell of the detected charging connector;
then the transfer mechanism 200 transfers the welded charging connector to the laser mechanism 500, and the laser mechanism 500 performs coding on the shell of the charging connector;
therefore, all the charging connectors are automatically detected, welded and coded one by one in a circulating mode.
The automatic detection, the welding and the code printing of all products are realized, the labor is saved, the production efficiency is high, and meanwhile, the influence on the normal use of the charging connector due to the omission is avoided.
In one embodiment of the present invention, as shown in fig. 1, the conveying mechanism 200 includes a loading part 210, a transferring part 220, and a discharging part 230; the work table 100 has a first side located at the left side of the work table 100, a second side located at the right side of the work table 100, and a third side located at the front side of the work table 100.
The feeding member 210 is attached to a first side of the table 100 and located at a side of the high and low pressure detecting means 300, the discharging member 230 is attached to a second side of the table 100 and located at a side of the laser means 500, and the transfer member 220 is attached to a third side of the table 100 and located at a same side of the high and low pressure detecting means 300, the ultrasonic means 400, and the laser means 500.
Specifically, the charging connector to be processed is sequentially transmitted to the high-low voltage detection mechanism 300 by the feeding part 210, the detected charging connector is sequentially transmitted to the processing position of the ultrasonic mechanism 400 and the processing position of the laser mechanism 500 by the transferring mechanism, and then the charging connector on the processing position of the laser mechanism 500 is ejected out for blanking by the blanking part 230; through setting up material loading part 210, moving and carrying part 220 and unloading part 230 and realizing will charging the joint and convey three processing position according to the preface, structural design is reasonable, can ensure to be mutual noninterference to the operation that will charge the joint and convey on each processing position to can realize processing a plurality of processes of the joint that charges on a workstation 100, improve machining efficiency.
In one embodiment of the present invention, as shown in fig. 1 and 2, the transfer component 220 includes a linear module 221, a support base 222, a first pneumatic clamping jaw 223, a rotary cylinder 224, and a second pneumatic clamping jaw 225; the linear module 221 is horizontally installed on the worktable 100; the support base 222 is installed on the linear module 221, the first pneumatic clamping jaw 223 is installed on the support base 222 and is used for transmitting a charging connector located at the high-low voltage detection mechanism 300 to the ultrasonic mechanism 400, the rotating cylinder 224 is installed on the support base 222, and the second pneumatic clamping jaw 225 is installed on the rotating cylinder 224 and is used for transmitting a charging connector located at the ultrasonic mechanism 400 to the laser mechanism 500.
During specific work, the first pneumatic clamping jaw 223 clamps the charging connector at the high-low pressure detection position, the second pneumatic clamping jaw 225 clamps the charging connector at the ultrasonic mechanism 400, and the linear module 221 drives the supporting seat 222 to move, so that the first pneumatic clamping jaw 223 transmits the charging connector to the ultrasonic mechanism 400, and the detected charging connector is transmitted to the ultrasonic mechanism 400; the second pneumatic clamping jaw 225 is conveyed to the laser mechanism 500, and the welded charging connector is conveyed to the laser mechanism 500, it should be noted that in the process that the second pneumatic clamping jaw 225 is moved from the ultrasonic mechanism 400 to the laser mechanism 500, the rotating cylinder 224 drives the second pneumatic clamping jaw 225 to rotate, specifically, the rotating angle of the rotating cylinder 224 driving the second driving clamping jaw is 180 degrees, the linear module 221 drives the supporting seat 222 to reciprocate to sequentially clamp the charging connector, the transfer part 220 can synchronously convey the two charging connectors, and the linear module 221 can be used for realizing the structure, and the conveying at the same time can also avoid that the charging connector is not conveyed at the processing position to influence the processing of the next charging connector, so that the working state of each processing position is ensured.
In an embodiment of the present invention, as shown in fig. 2, the transfer component 220 further includes a first air cylinder 226, and the first air cylinder 226 is connected between the linear module 221 and the support base 222 and is used for adjusting the heights of the first air jaw 223 and the second air jaw 225.
Specifically, supporting seat 222 is installed on the piston of first cylinder 226, and the piston rod is located the middle part position of supporting seat 222, when first cylinder 226 adjusts supporting seat 222 height, first pneumatic clamping jaw 223 and the pneumatic clamping jaw 225 of second remove more steadily, adjust the height of first pneumatic clamping jaw 223 and the pneumatic clamping jaw 225 of second through first cylinder 226, with the joint that charges that is applicable to different models, make the joint that charges of multiple model can be processed to same equipment, improve the practicality of double-vibration supersound all-in-one.
In an embodiment of the present invention, as shown in fig. 1 and 3 to 5, the feeding part 210 includes a first conveyor belt 211, a first limiting plate 212, and a second limiting plate 213; the first limiting plate 212 and the second limiting plate 213 are respectively installed on two sides of the first conveyor belt 211 to form a limiting groove 214 for limiting the movement of the charging connector, and the first limiting plate 212 and the second limiting plate 213 are both provided with an inclined surface 215 for guiding the charging connector.
Specifically, the charging connectors are orderly placed on the first conveying belt 211, the first conveying belt 211 drives the charging connectors to move to the high-low voltage detection mechanism 300 along the limiting groove 214, the inclined surface 215 of the first limiting plate 212 and the inclined surface 215 of the second limiting plate 213 are both located at one end of conveying belt feeding, namely, the inclined surface 215 is located at the opening end of the limiting groove 214, so that the width of the limiting groove 214 gradually decreases from the conveying direction, the opening end of the limiting groove 214 is large, the charging connectors can conveniently enter the limiting groove 214, the width of the limiting groove 214 is matched with the length of the charging connectors, and the charging connectors cannot shake in the moving process of the limiting groove 214, so that the conveying stability is improved.
In an embodiment of the present invention, as shown in fig. 1 and fig. 3 to 5, a plurality of waist-shaped holes 216 are disposed on each of the first limiting plate 212 and the second limiting plate 213, and a fixing member sequentially passes through each waist-shaped hole 216 and the first conveyor belt 211 to fix the first limiting plate 212 and the second limiting plate 213 to both sides of the first conveyor belt 211. Specifically, loosen the mounting, then adjust the distance between first limiting plate 212 and the second limiting plate 213, then tighten the mounting to the width of adjustment spacing groove 214, with the different joint that charges of processing, improve the practicality of two supersound all-in-one that shakes.
In an embodiment of the present invention, as shown in fig. 1 and fig. 3 to 5, the feeding part 210 further includes a limiting member 217, and the limiting member 217 is mounted on the first limiting plate 212 and is used for limiting a position where each charging connector is transferred in the limiting groove 214. Specifically, each charging connector passes through the limiting part 217 during limiting transmission, and if the pins of the charging connector are close to one side of the limiting part 217, the limiting part 217 is blocked in the charging structure, so that the pins of each charging connector are ensured to be in the same direction, and the operation of the next process is facilitated.
In one embodiment of the present invention, as shown in fig. 1 and 4, the high and low pressure detecting mechanism 300 includes a detecting bracket 310, a detecting member 320, a second air cylinder 330, a third air cylinder 340, a gripping assembly 350, and a power-on member 360; the second cylinder 330 and the detecting bracket 310 are both mounted on the workbench 100, the gripping assembly 350 is connected to a piston rod of the second cylinder 330, and the gripping assembly 350 is located at an end of the feeding part 210, as shown in fig. 5, the gripping assembly 350 is provided with a first notch 351, and the first notch 351 and the end of the feeding part 210 form a gripping position; the detection support 310 is installed on the workbench 100, the third cylinder 340 is installed on the detection support 310 and the third cylinder 340 is located above the clamping position, the detection piece 320 is installed on a piston rod of the third cylinder 340, and the power-on piece 360 is installed on the workbench 100 and located below the clamping position. Specifically, the width of the first notch 351 is matched with the width of the limiting groove 214, after the first conveying belt 211 conveys the charging connector to the first notch 351, the second cylinder 330 drives the clamping assembly 350 to move, so that the end portions of the first notch 351 and the second limiting plate 213 jointly form a clamping position for clamping the charging connector, then the power-on member 360 moves upwards and is connected with the charging connector, finally the third cylinder 340 drives the detection member 320 to move downwards, the detection member 320 is connected with the pins of the charging connector to detect the high-low voltage state of the charging connector, and if the charging connector is a defective product, a worker is reminded of rejecting the charging connector.
Further, as shown in fig. 5, the gripping assembly 350 pushes out the charging connector, so that there is no obstacle on both sides of the charging connector, facilitating gripping by the first pneumatic jaw 223.
In one embodiment of the present invention, as shown in fig. 1 and 6, the ultrasonic mechanism 400 includes an ultrasonic strut 410, an ultrasonic machine 420, an ultrasonic welding member 430, a fixed block 440, a movable block 450, and a clamping cylinder 460; the fixed block 440 with the die clamping cylinder 460 all install in on the workstation 100, the movable block 450 install in on the piston rod of die clamping cylinder 460, the fixed block 440 with one side that the movable block 450 was each other all is provided with second breach 470, each the cooperation of second breach 470 forms the clamp position, ultrasonic wave pillar 410 install in on the workstation 100, ultrasonic wave machine 420 install in on the ultrasonic wave pillar 410, ultrasonic wave welded piece 430 install in on the ultrasonic wave machine 420, just ultrasonic wave welded piece 430 is located the top in clamp position. Specifically, the first pneumatic clamping jaw 223 is with the second breach 470 department of the joint clamp that charges that detects to fixed block 440, and die clamping cylinder 460 drive movable block 450 moves in order to press from both sides the joint clamp that charges and tightly press from both sides tight position, and then ultrasonic welding spare carries out the butt fusion process to the joint that charges, makes the shell of the joint that charges connect through ultrasonic welding spare 430, compares and connects more firmly with glue, compares threaded connection more pleasing to the eye.
Further, the structures of the ultrasonic machine 420 and the ultrasonic welding part 430 in this embodiment belong to the technical maturity and technical forming equipment, and the structures of the ultrasonic machine and the ultrasonic welding part are not described in detail herein. The embodiment is applied to the double-vibration ultrasonic all-in-one machine, and the shell of the charging connector is welded.
In an embodiment of the present invention, as shown in fig. 9, the ultrasonic mechanism 400 further includes a jacking cylinder 490, the jacking cylinder 490 is connected to the bottom surface of the worktable 100, and a piston rod of the jacking cylinder 490 penetrates through the bottom surface of the worktable 100 and is used for pushing a charging connector disposed between the fixed block 440 and the movable block 450. Specifically, the piston rod of the clamping cylinder 460 is driven to move by working, the piston rod of the clamping cylinder 460 drives the movable block 450 to move so that the movable block 450 moves towards the direction away from the fixed block 440, the movable block 450 is separated from the charging connector, at the moment, the piston rod of the jacking cylinder 490 penetrates through the bottom surface of the workbench 100 and then contacts with the charging connector and pushes the charging connector, the piston rod of the jacking cylinder 490 jacks up the charging connector so as to convey the charging connector, and conveying efficiency is improved.
In an embodiment of the present invention, as shown in fig. 9, a supporting plate 110 is disposed on the top surface of the working table 100, a sliding rail 120 is disposed on the supporting plate 110, and a sliding block 130 is movably connected to the sliding rail; the sliding block 130 is fixedly connected with the movable block 450; the clamping cylinder 460 is mounted on the supporting plate 110, and specifically, when the sliding rail 120 is provided to drive the movable block 450 to slide, the movable block 450 moves more stably in cooperation with the sliding block 130 and the sliding rail 120, so that the stability of the clamping process is improved.
In an embodiment of the present invention, as shown in fig. 9, a fixing frame 140 is disposed on a bottom surface of the supporting plate 110, the jacking cylinder 490 is connected to the fixing frame 140 and vertically disposed, one end of a piston rod of the jacking cylinder 490 penetrates through the bottom surface of the supporting plate 110 to push a charging connector located above the piston rod of the jacking cylinder 490, and the fixing frame 140 is disposed to make the jacking cylinder 490 operate more stably. In an embodiment of the present invention, as shown in fig. 6, the ultrasonic mechanism 400 further includes an adjusting seat 480, the adjusting seat 480 is connected between the worktable 100 and the ultrasonic strut 410, and the adjusting seat 480 is used for adjusting the position of the ultrasonic strut 410 so that the ultrasonic welding part 430 is located above the clamping position.
In one embodiment of the present invention, as shown in fig. 1 and 7, the laser mechanism 500 includes a laser machine 510, a laser support 520, a positioning member 530 and a third pneumatic clamping jaw 540; the positioning element 530 is installed on the workbench 100 and located at the side of the blanking part 230, and a positioning groove 531 for positioning a charging connector is arranged on the positioning element 530;
the third pneumatic clamping jaw 540 is mounted on the workbench 100 and is used for clamping the charging connector located on the positioning groove 531;
the laser support column 520 is mounted on the worktable 100 and located at the side of the blanking part 230, the laser machine 510 is mounted on the laser support column 520, and the laser machine 510 is located above the positioning groove 531.
Specifically, the second pneumatic clamping jaw 225 is loosened after transferring the welded joint that charges to the positioning groove 531, and then the third pneumatic clamping jaw 540 clamps the joint that charges, and the laser machine 510 beats the sign indicating number to the joint that charges, can track each information that charges the joint through beating the sign indicating number, is convenient for feed back the in service behavior.
In one embodiment of the present invention, as shown in fig. 1 and 7 to 8, the blanking part 230 includes an ejector 231 and a second conveyor belt 232; the second conveyor belt 232 is installed on the workbench 100 and located below the laser mechanism 500; the ejector 231 is installed on the worktable 100 and located at a side of the second conveyor belt 232, and the ejector 231 is used for ejecting the charging connector located on the laser mechanism 500 onto the second conveyor belt 232.
Specifically, the positioning member 530 is provided with an ejection slot 532 communicated with the positioning slot 531, and the ejection member 231 reciprocates in the ejection slot 532, so that the charging connector located at the positioning slot 531 is ejected onto the second conveyor belt 232, the processing of the charging connector is completed, manual operation is not needed in the processing process, and the labor intensity of workers is reduced.
In an embodiment of the present invention, as shown in fig. 1 and 7, the blanking part 230 further includes a first blocking plate 233 and a second blocking plate 234, the first blocking plate 233 and the second blocking plate 234 are respectively installed at two sides of the second conveyor belt 232, the first blocking plate 233 is provided with a vacant position to avoid the positioning block, and one end of the second blocking plate 234 extends to an end of the second conveyor belt 232. Specifically, each charging connector is smoothly blanked by the first baffle 233 and the second baffle 234, and the charging connectors are prevented from falling off in the conveying process of the second conveying belt 232.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a two supersound all-in-one that vibrate which characterized in that, includes the workstation, be provided with on the workstation and be used for the conveying to charge the transport mechanism of joint and follow transport mechanism's direction of transfer is equipped with according to the preface:
the high-low voltage detection mechanism is used for detecting the high-low voltage state of the charging connector;
the ultrasonic mechanism is used for welding the shell of the detected charging connector;
and the laser mechanism is used for coding the welded shell of the charging connector.
2. The dual-vibration ultrasonic all-in-one machine according to claim 1, wherein the conveying mechanism comprises a feeding part, a transferring part and a discharging part; the workbench is provided with a first side, a second side and a third side, wherein the first side is positioned at the left side of the workbench, the second side is positioned at the right side of the workbench, and the third side is positioned at the front side of the workbench;
the feeding component is installed on a first side of the workbench and located on the side of the high-low pressure detection mechanism, the blanking mechanism is installed on a second side of the workbench and located on the side of the laser mechanism, and the transferring component is installed on a third side of the workbench and located on the same side of the high-low pressure detection mechanism, the ultrasonic mechanism and the laser mechanism.
3. The dual-vibration ultrasonic all-in-one machine of claim 2, wherein the transfer component comprises a linear module, a support seat, a first pneumatic clamping jaw, a rotary cylinder and a second pneumatic clamping jaw; the linear module is horizontally arranged on the workbench, the supporting seat is arranged on the linear module, the first pneumatic clamping jaw is arranged on the supporting seat and used for transmitting a charging joint located at the high-low voltage detection mechanism to the ultrasonic mechanism, the rotary cylinder is arranged on the supporting seat, and the second pneumatic clamping jaw is arranged on the rotary cylinder and used for transmitting a charging joint located at the ultrasonic mechanism to the laser mechanism.
4. The dual-vibration ultrasonic all-in-one machine as claimed in claim 3, wherein the transfer component further comprises a first air cylinder, and the first air cylinder is connected between the linear module and the support base and used for adjusting the heights of the first pneumatic clamping jaw and the second pneumatic clamping jaw.
5. The dual-vibration ultrasonic all-in-one machine according to any one of claims 2 to 4, wherein the feeding part comprises a first conveyor belt, a first limiting plate and a second limiting plate; the first limiting plate and the second limiting plate are respectively installed on two sides of the first conveying belt to form limiting grooves used for limiting movement of the charging connector, and inclined planes used for guiding the charging connector are arranged on the first limiting plate and the second limiting plate.
6. The dual-vibration ultrasonic all-in-one machine of claim 5, wherein the feeding part further comprises a limiting part, and the limiting part is mounted on the first limiting plate and used for limiting the position of each charging connector transmitted by the limiting groove.
7. The double-vibration ultrasonic all-in-one machine according to any one of claims 2 to 4, wherein the high-low pressure detection mechanism comprises a detection support, a detection part, a second air cylinder, a third air cylinder, a clamping assembly and a power-on part; the second cylinder and the detection support are both arranged on the workbench, the clamping assembly is connected with a piston rod of the second cylinder and is positioned at the end part of the feeding part, the clamping assembly is provided with a first gap, and the first gap and the end part of the feeding part form a clamping position; the third cylinder is installed on the detection support, the third cylinder is located above the clamping position, the detection piece is installed on a piston rod of the third cylinder, and the power-on piece is installed on the workbench and located below the clamping position.
8. The dual-vibration ultrasonic all-in-one machine of any one of claims 2 to 4, wherein the laser mechanism comprises a laser machine, a laser support, a positioning piece and a third pneumatic clamping jaw; the positioning piece is arranged on the workbench and positioned on the side of the blanking part, and a positioning groove for positioning the charging connector is formed in the positioning piece;
the third pneumatic clamping jaw is arranged on the workbench and used for clamping the charging connector on the positioning groove;
the laser support is installed on the workbench and located on the side of the blanking part, the laser machine is installed on the laser support and located above the positioning groove.
9. The double-vibration ultrasonic all-in-one machine as claimed in any one of claims 2 to 4, wherein the blanking part comprises an ejector and a second conveyor belt; the second conveyor belt is arranged on the workbench and is positioned below the laser mechanism; the ejection piece is installed on the workbench and located on the side of the second conveyor belt, and the ejection piece is used for ejecting a charging connector located on the laser mechanism onto the second conveyor belt.
10. The double-vibration ultrasonic all-in-one machine as claimed in any one of claims 1 to 4, wherein the ultrasonic mechanism comprises an ultrasonic strut, an ultrasonic machine, an ultrasonic welding piece, a fixed block, a movable block and a clamping cylinder; the fixed block with die clamping cylinder all install in on the workstation, the movable block install in on die clamping cylinder's the piston rod, the fixed block with one side each other of movable block orientation all is provided with the second breach, each the cooperation of second breach forms the clamp position, the ultrasonic wave pillar install in on the workstation, the ultrasonic wave machine install in on the ultrasonic wave pillar, ultrasonic wave welded joint piece install in on the ultrasonic wave machine, just ultrasonic wave welded joint piece is located the top of clamp position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347648.1A CN111384650A (en) | 2020-04-28 | 2020-04-28 | Double-vibration ultrasonic integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347648.1A CN111384650A (en) | 2020-04-28 | 2020-04-28 | Double-vibration ultrasonic integrated machine |
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| CN111384650A true CN111384650A (en) | 2020-07-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113042899A (en) * | 2021-03-22 | 2021-06-29 | 东莞市冠佳电子设备有限公司 | Automatic double-end radium carving equipment |
| CN113618262A (en) * | 2021-10-12 | 2021-11-09 | 江油星联电子科技有限公司 | Aluminum-based printed circuit board is with cutting material device |
| CN114603265A (en) * | 2022-05-10 | 2022-06-10 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
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2020
- 2020-04-28 CN CN202010347648.1A patent/CN111384650A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113042899A (en) * | 2021-03-22 | 2021-06-29 | 东莞市冠佳电子设备有限公司 | Automatic double-end radium carving equipment |
| CN113618262A (en) * | 2021-10-12 | 2021-11-09 | 江油星联电子科技有限公司 | Aluminum-based printed circuit board is with cutting material device |
| CN114603265A (en) * | 2022-05-10 | 2022-06-10 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
| CN114603265B (en) * | 2022-05-10 | 2022-07-26 | 常州市金锤隆锻造有限公司 | Silicon wafer cutting equipment and method for accurately cutting wafer |
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