CN111384650A - Double-vibration ultrasonic integrated machine - Google Patents

Double-vibration ultrasonic integrated machine Download PDF

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Publication number
CN111384650A
CN111384650A CN202010347648.1A CN202010347648A CN111384650A CN 111384650 A CN111384650 A CN 111384650A CN 202010347648 A CN202010347648 A CN 202010347648A CN 111384650 A CN111384650 A CN 111384650A
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China
Prior art keywords
ultrasonic
charging connector
workbench
laser
cylinder
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CN202010347648.1A
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Chinese (zh)
Inventor
何桥
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Huizhou Jinbin Electronic Technology Co ltd
Hunan Jinhong Electronic Technology Co ltd
Jinhong International Electronics Co ltd
Shaanxi Jinbin Electronic Technology Co ltd
Shaanxi Jinjun Electronic Technology Co ltd
Sichuan Jinbin Zhihai Technology Co ltd
Guangdong Jinbin Intelligent Technology Co ltd
Original Assignee
Huizhou Jinbin Electronic Technology Co ltd
Hunan Jinhong Electronic Technology Co ltd
Jinhong International Electronics Co ltd
Shaanxi Jinbin Electronic Technology Co ltd
Shaanxi Jinjun Electronic Technology Co ltd
Sichuan Jinbin Zhihai Technology Co ltd
Guangdong Jinbin Intelligent Technology Co ltd
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Application filed by Huizhou Jinbin Electronic Technology Co ltd, Hunan Jinhong Electronic Technology Co ltd, Jinhong International Electronics Co ltd, Shaanxi Jinbin Electronic Technology Co ltd, Shaanxi Jinjun Electronic Technology Co ltd, Sichuan Jinbin Zhihai Technology Co ltd, Guangdong Jinbin Intelligent Technology Co ltd filed Critical Huizhou Jinbin Electronic Technology Co ltd
Priority to CN202010347648.1A priority Critical patent/CN111384650A/en
Publication of CN111384650A publication Critical patent/CN111384650A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the technical field of charging plug processing, and particularly relates to a double-vibration ultrasonic all-in-one machine which comprises a workbench, wherein a transmission mechanism for transmitting a charging connector is arranged on the workbench, and the workbench is sequentially provided with the following components in the transmission direction of the transmission mechanism: the high-low voltage detection mechanism is used for detecting the high-low voltage state of the charging connector; the ultrasonic mechanism is used for welding the shell of the detected charging connector; and the laser mechanism is used for coding the welded shell of the charging connector. The transmission mechanism transmits a charging connector to the high-low voltage detection mechanism, then transmits the detected charging connector to the ultrasonic mechanism, and finally transmits the welded charging connector to the laser mechanism; the automatic detection, the welding and the code printing of all products are realized, the labor is saved, the production efficiency is high, and meanwhile, the influence on the normal use of the charging connector due to the omission is avoided.

Description

双振超声一体机Dual-vibration ultrasound machine

技术领域technical field

本发明属于充电插头加工设备技术领域,尤其涉及一种双振超声一体机。The invention belongs to the technical field of charging plug processing equipment, in particular to a dual-vibration ultrasonic integrated machine.

背景技术Background technique

随着科技的发展,电子设备成为人们生活中不可或缺的一部分,常见的有手机和平板电脑,其内置的电池往往只能支持工作数小时,这就需要用户较为频繁地使用充电器进行充电。With the development of science and technology, electronic devices have become an indispensable part of people's lives. The common ones are mobile phones and tablet computers. The built-in batteries can only support working for a few hours, which requires users to use the charger to charge more frequently. .

充电接头是充电器的重要部分,目前充电接头的外壳常用过的连接方式为胶水粘合或者螺纹连接,其中,采用胶水粘合固化时间长,且如处理不当,容易存在溢胶的问题,而螺纹连接的充电接头的外壳易被拆卸导致其存在防护效果差的问题,并且在连接充电接头外壳之前还需要人工先对充电接头的电压进行测试,之后对充电接头外壳进行打码,组装连接充电接头外壳之前和之后的工序无法做到自动化连贯生产,导致工作劳动强度大,存在生产效率低、生产良品率低的问题。The charging connector is an important part of the charger. At present, the commonly used connection methods for the shell of the charging connector are glue bonding or screw connection. Among them, glue bonding takes a long time to cure, and if it is not handled properly, it is easy to have the problem of glue overflow, and The shell of the threaded charging connector is easy to be disassembled, which leads to the problem of poor protection. Before connecting the charging connector shell, it is necessary to manually test the voltage of the charging connector, and then code the charging connector shell, assemble and connect for charging. The processes before and after the joint shell cannot be automated and continuous production, resulting in high labor intensity, low production efficiency and low production yield.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种双振超声一体机,旨在解决现有技术中的充电接头的外壳组装连接之前之后的生产工序无法实现自动化连贯生产的技术问题。The purpose of the present invention is to provide a dual-vibration ultrasonic integrated machine, which aims to solve the technical problem that the production process before and after the shell assembly and connection of the charging connector in the prior art cannot realize automatic and continuous production.

为实现上述目的,本发明实施例提供的一种双振超声一体机,包括工作台,所述工作台上设置有用于传送充电接头的传送机构以及沿所述传送机构的传送方向依序设有:In order to achieve the above purpose, a dual-vibration ultrasonic integrated machine provided by an embodiment of the present invention includes a workbench, on which a transmission mechanism for transmitting the charging connector and a transmission mechanism along the transmission direction of the transmission mechanism are arranged in sequence. :

高低压检测机构,用于检测所述充电接头的高低压电压状态;a high and low voltage detection mechanism for detecting the high and low voltage state of the charging connector;

超声波机构,用于对检测完的充电接头的外壳进行熔接;Ultrasonic mechanism, used to weld the shell of the detected charging connector;

镭射机构,用于对熔接完的充电接头的外壳进行打码。The laser mechanism is used to code the shell of the welded charging connector.

优选地,所述传送机构包括上料部件、移载部件和下料部件;所述工作台具有第一侧、第二侧和第三侧,所述第一侧位于所述工作台的左侧,所述第二侧位于所述工作台的右侧,所述第三侧位于所述工作台的前侧;Preferably, the conveying mechanism includes a loading part, a transferring part and an unloading part; the worktable has a first side, a second side and a third side, and the first side is located on the left side of the worktable , the second side is located on the right side of the workbench, and the third side is located on the front side of the workbench;

所述上料部件安装于所述工作台的第一侧并位于所述高低压检测机构的侧方,所述下料机构安装于所述工作台的第二侧并位于所述镭射机构的侧方,所述移载部件安装于所述工作台的第三侧并位于所述高低压检测机构、所述超声波机构和所述镭射机构的同一侧方。The loading part is installed on the first side of the worktable and is located at the side of the high and low pressure detection mechanism, and the unloading mechanism is installed on the second side of the worktable and is located at the side of the laser mechanism On the other hand, the transfer component is installed on the third side of the worktable and is located on the same side of the high and low pressure detection mechanism, the ultrasonic mechanism and the laser mechanism.

优选地,所述移载部件包括线性模组、支撑座、第一气动夹爪、旋转气缸和第二气动夹爪;所述线性模组呈水平安装于所述工作台上,所述支撑座安装于所述线性模组上,所述第一气动夹爪安装于所述支撑座上并用于将位于所述高低压检测机构的充电接头传送至所述超声波机构处,所述旋转气缸安装在所述支撑座上,所述第二气动夹爪安装于所述旋转气缸上并用于将位于所述超声波机构处的充电接头传送至所述镭射机构处。Preferably, the transfer component includes a linear module, a support base, a first pneumatic gripper, a rotating cylinder and a second pneumatic gripper; the linear module is horizontally installed on the worktable, and the support base Installed on the linear module, the first pneumatic gripper is installed on the support base and used to transmit the charging connector located in the high and low pressure detection mechanism to the ultrasonic mechanism, and the rotary cylinder is installed on the On the support base, the second pneumatic gripper is mounted on the rotating cylinder and is used to transmit the charging connector located at the ultrasonic mechanism to the laser mechanism.

优选地,所述移载部件还包括有第一气缸,所述第一气缸连接于所述线性模组和所述支撑座之间并用于调节所述第一气动夹爪和所述第二气动夹爪的高度。Preferably, the transfer component further includes a first air cylinder, the first air cylinder is connected between the linear module and the support base and used to adjust the first pneumatic gripper and the second pneumatic gripper The height of the jaws.

优选地,所述上料部件包括第一传送带、第一限位板和第二限位板;所述第一限位板和所述第二限位板分别安装于所述第一传送带的两侧以形成用于限位所述充电接头移动的限位槽,所述第一限位板和所述第二限位板均设置有用于导向所述充电接头的斜面。Preferably, the loading part includes a first conveyor belt, a first limit plate and a second limit plate; the first limit plate and the second limit plate are respectively installed on two sides of the first conveyor belt. side to form a limiting groove for limiting the movement of the charging connector, the first limiting plate and the second limiting plate are both provided with inclined surfaces for guiding the charging connector.

优选地,所述上料部件还包括有限位件,所述限位件安装于所述第一限位板上并用于限位各充电接头在所述限位槽传送的位置。Preferably, the loading part further includes a limiting member, the limiting member is mounted on the first limiting plate and used to limit the position where each charging connector is transmitted in the limiting slot.

优选地,所述高低压检测机构包括检测支架、检测件、第二气缸、第三气缸、夹取组件和通电件;所述第二气缸和所述检测支架均安装于所述工作台上,所述夹取组件与所述第二气缸的活塞杆连接,且所述夹取组件位于所述上料部件的端部,所述夹取组件设置有第一缺口,所述第一缺口与所述上料部件的端部形成夹取位;所述第三气缸安装于所述检测支架上,且所述第三气缸位于所述夹取位的上方,所述检测件安装于所述第三气缸的活塞杆上,所述通电件安装于所述工作台上并位于所述夹取位的下方。Preferably, the high and low pressure detection mechanism includes a detection bracket, a detection part, a second air cylinder, a third air cylinder, a clamping assembly and an electrification part; the second air cylinder and the detection bracket are both installed on the worktable, The clamping assembly is connected with the piston rod of the second air cylinder, and the clamping assembly is located at the end of the feeding part. The clamping assembly is provided with a first gap, and the first gap is connected to the The end of the feeding part forms a clamping position; the third air cylinder is installed on the detection bracket, and the third air cylinder is located above the clamping position, and the detection part is installed on the third air cylinder On the piston rod of the air cylinder, the electrification member is mounted on the worktable and is located below the clamping position.

优选地,所述镭射机构包括镭射机、镭射支柱、定位件和第三气动夹爪;所述定位件安装在所述工作台上并位于所述下料部件的侧方,所述定位件上设置有用于定位充电接头的定位槽;Preferably, the laser mechanism includes a laser machine, a laser support, a positioning member and a third pneumatic gripper; the positioning member is mounted on the worktable and is located at the side of the blanking part, and the positioning member is located on the side of the blanking part. A positioning slot for positioning the charging connector is provided;

所述第三气动夹爪安装于所述工作台上并用于夹紧位于所述定位槽上的充电接头;the third pneumatic clamping jaw is installed on the worktable and used for clamping the charging connector located on the positioning groove;

所述镭射支柱安装于所述工作台上并位于所述下料部件的侧方,所述镭射机安装于所述镭射支柱上且所述镭射机位于所述定位槽的上方。The laser support is installed on the worktable and is located at the side of the blanking part, the laser machine is installed on the laser support and the laser machine is located above the positioning groove.

优选地,所述下料部件包括顶出件和第二传送带;所述第二传送带安装于所述工作台上并位于所述镭射机构的下方;所述顶出件安装于所述工作台上并位于所述第二传送带的侧方,且所述顶出件用于将位于所述镭射机构上的充电接头顶出于所述第二传送带上。Preferably, the unloading part includes an ejector and a second conveyor belt; the second conveyor belt is installed on the worktable and is located below the laser mechanism; the ejector part is installed on the worktable and is located at the side of the second conveyor belt, and the ejector is used to push the charging connector located on the laser mechanism out of the second conveyor belt.

优选地,所述超声波机构包括超声波支柱、超声波机、超声波熔接件、固定块、活动块和夹紧气缸;所述固定块和所述夹紧气缸均安装于所述工作台上,所述活动块安装于所述夹紧气缸的活塞杆上,所述固定块和所述活动块朝向彼此的一侧均设置有第二缺口,各所述第二缺口配合形成夹紧位,所述超声波支柱安装于所述工作台上,所述超声波机安装于所述超声波支柱上,所述超声波熔接件安装于所述超声波机上,且所述超声波熔接件位于所述夹紧位的上方。Preferably, the ultrasonic mechanism includes an ultrasonic strut, an ultrasonic machine, an ultrasonic welding piece, a fixed block, a movable block and a clamping cylinder; both the fixed block and the clamping cylinder are installed on the worktable, and the movable The block is installed on the piston rod of the clamping cylinder, the fixed block and the movable block are provided with second notches on the sides facing each other, and each of the second notches cooperates to form a clamping position, and the ultrasonic struts Installed on the worktable, the ultrasonic machine is installed on the ultrasonic support, the ultrasonic welding part is installed on the ultrasonic machine, and the ultrasonic welding part is located above the clamping position.

本发明实施例提供的双振超声一体机中的上述一个或多个技术方案至少具有如下技术效果之一:由于双振超声一体机采用传送机构、高低压检测机构、超声波机构以及镭射机构,其工作时,传送机构先将一个充电接头传送至高低压检测机构处,高低压检测机构对该充电接头进行高低压电压检测以鉴定该充电接头是否为不良品;然后传送机构将检测完的充电接头传送至超声波机构处,超声波机构对检测完的充电接头的外壳进行熔接;而后传送机构将熔接完的充电接头传送至镭射机构处,镭射机构在充电接头的外壳上进行打码;这样,以此循环,实现对所有的充电接头逐个自动检测、熔接和打码。因此,上述双振超声一体机相比较现有技术而言,其实现了对所有产品的自动检测、熔接和打码,节省人工,生产效率高,同时避免了由于漏检而影响充电接头的正常使用。The above-mentioned one or more technical solutions in the dual-vibration ultrasonic all-in-one machine provided by the embodiment of the present invention have at least one of the following technical effects: because the dual-vibration ultrasonic all-in-one machine adopts a transmission mechanism, a high and low voltage detection mechanism, an ultrasonic mechanism and a laser mechanism, its When working, the transmission mechanism first transmits a charging connector to the high and low voltage detection mechanism, and the high and low voltage detection mechanism performs high and low voltage voltage detection on the charging connector to identify whether the charging connector is a defective product; then the transmission mechanism transmits the detected charging connector. To the ultrasonic mechanism, the ultrasonic mechanism fuses the shell of the detected charging connector; then the transmission mechanism transmits the welded charging connector to the laser mechanism, and the laser mechanism codes the shell of the charging connector; in this way, this cycle , to realize automatic detection, welding and coding of all charging connectors one by one. Therefore, compared with the prior art, the above-mentioned dual-vibration ultrasonic all-in-one machine realizes automatic detection, welding and coding of all products, saves labor, and has high production efficiency. use.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例提供的双振超声一体机的结构示意图。FIG. 1 is a schematic structural diagram of a dual-vibration ultrasonic integrated machine provided by an embodiment of the present invention.

图2为图1提供的双振超声一体机中移载部件中的结构示意图。FIG. 2 is a schematic structural diagram of the transfer component in the dual-vibration ultrasonic integrated machine provided in FIG. 1 .

图3为图1提供的双振超声一体机中上料部件的结构示意图。FIG. 3 is a schematic structural diagram of a feeding component in the dual-vibration ultrasonic integrated machine provided in FIG. 1 .

图4为图1提供的双振超声一体机中高低压检测机构和上料部件的结构示意图。FIG. 4 is a schematic structural diagram of a high and low pressure detection mechanism and a feeding component in the dual-vibration ultrasonic integrated machine provided in FIG. 1 .

图5为本发明实施例提供的双振超声一体机中上料部件和夹取组件形成夹取位的过程示意图。FIG. 5 is a schematic diagram of a process of forming a clamping position by a feeding component and a clamping component in a dual-vibration ultrasonic integrated machine provided by an embodiment of the present invention.

图6为图1提供的双振超声一体机中超声波机构的结构示意图。FIG. 6 is a schematic structural diagram of an ultrasonic mechanism in the dual-vibration ultrasonic integrated machine provided in FIG. 1 .

图7为图1提供的双振超声一体机中镭射机构和下料部件的结构示意图。FIG. 7 is a schematic structural diagram of a laser mechanism and a blanking component in the dual-vibration ultrasonic integrated machine provided in FIG. 1 .

图8为图7提供的双振超声一体机中定位件的结构示意图。FIG. 8 is a schematic structural diagram of the positioning member in the dual-vibration ultrasonic integrated machine provided in FIG. 7 .

图9为图6提供的双振超声一体机中省略工作台的结构示意图。FIG. 9 is a schematic structural diagram of the dual-vibration ultrasonic integrated machine provided in FIG. 6 without a workbench.

其中,图中各附图标记:Among them, each reference sign in the figure:

100—工作台 110—支撑板 120—滑轨100—Workbench 110—Support plate 120—Slide rail

130—滑块 140—固定架 200—传送机构130—slider 140—fixed frame 200—transmission mechanism

210—上料部件 211—第一传送带 212—第一限位板210—Feeding part 211—First conveyor belt 212—First limit plate

213—第二限位板 214—限位槽 215—斜面213—Second limit plate 214—Limit slot 215—Slope

216—腰型孔 217—限位件 220—移载部件216—waist hole 217—limiting piece 220—transferring part

221—线性模组 222—支撑座 223—第一气动夹爪221—Linear module 222—Support base 223—First pneumatic gripper

224—旋转气缸 225—第二气动夹爪 226—第一气缸224—Rotary cylinder 225—Second pneumatic gripper 226—First cylinder

230—下料部件 231—顶出件 232—第二传送带230—Feeding part 231—Ejector part 232—Second conveyor belt

233—第一挡板 234—第二挡板 300—高低压检测机构233—first baffle 234—second baffle 300—high and low pressure detection mechanism

310—检测支架 320—检测件 330—第二气缸310—detection bracket 320—detection piece 330—second cylinder

340—第三气缸 350—夹取组件 351—第一缺口340—third cylinder 350—clamping assembly 351—first notch

360—通电件 400—超声波机构 410—超声波支柱360—Electrical parts 400—Ultrasonic mechanism 410—Ultrasonic prop

420—超声波机 430—超声波熔接件 440—固定块420—Ultrasonic machine 430—Ultrasonic welding parts 440—Fixing block

450—活动块 460—夹紧气缸 470—第二缺口450—moving block 460—clamping cylinder 470—second notch

480—调节座 490—顶升气缸 500—镭射机构480—adjustment seat 490—lifting cylinder 500—laser mechanism

510—镭射机 520—镭射支柱 530—定位件510—laser machine 520—laser pillar 530—positioning piece

531—定位槽 532—顶出槽 540—第三气动夹。531—positioning slot 532—ejection slot 540—third pneumatic clamp.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明的实施例,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

在本发明实施例的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" "," "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present invention and simplification It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

在本发明实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the embodiments of the present invention, unless otherwise expressly specified and limited, terms such as “installation”, “connection”, “connection”, and “fixation” should be understood in a broad sense. For example, it may be a fixed connection or a It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two elements or the interaction relationship between the two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.

在本发明的一个实施例中,如图1所示,提供一种双振超声一体机,包括工作台100、高低压检测机构300、超声波机构400、超声波机构400和镭射机构500,所述工作台100上设置有用于传送充电接头的传送机构200,所述工作台100上沿所述传送机构200传送方向依序设有:In an embodiment of the present invention, as shown in FIG. 1, a dual-vibration ultrasonic integrated machine is provided, including a workbench 100, a high and low pressure detection mechanism 300, an ultrasonic mechanism 400, an ultrasonic mechanism 400 and a laser mechanism 500. The table 100 is provided with a transfer mechanism 200 for transferring the charging connector, and the work table 100 is sequentially provided with:

高低压检测机构300,用于检测所述充电接头的高低压电压状态;A high and low voltage detection mechanism 300, used to detect the high and low voltage state of the charging connector;

超声波机构400,用于对检测完的充电接头的外壳进行熔接;The ultrasonic mechanism 400 is used for welding the casing of the detected charging connector;

镭射机构500,用于对熔接完的充电接头的外壳进行打码。The laser mechanism 500 is used for coding the shell of the welded charging connector.

具体地,传送机构200先将一个充电接头传送至高低压检测机构300处,高低压检测机构300对该充电接头进行高低压电压检测以鉴定该充电接头是否为不良品;Specifically, the transmission mechanism 200 first transmits a charging connector to the high and low voltage detection mechanism 300, and the high and low voltage detection mechanism 300 performs high and low voltage voltage detection on the charging connector to identify whether the charging connector is a defective product;

然后传送机构200将检测完的充电接头传送至超声波机构400处,超声波机构400对检测完的充电接头的外壳进行熔接;Then the transmission mechanism 200 transmits the detected charging connector to the ultrasonic mechanism 400, and the ultrasonic mechanism 400 fuses the shell of the detected charging connector;

而后传送机构200将熔接完的充电接头传送至镭射机构500处,镭射机构500在充电接头的外壳上进行打码;Then, the transfer mechanism 200 transfers the welded charging connector to the laser mechanism 500, and the laser mechanism 500 performs coding on the shell of the charging connector;

这样,以此循环,实现对所有的充电接头逐个自动检测、熔接和打码。In this way, in this cycle, automatic detection, welding and coding of all charging connectors are realized one by one.

实现了对所有产品的自动检测、熔接和打码,节省人工,生产效率高,同时避免了由于漏检而影响充电接头的正常使用。It realizes automatic detection, welding and coding of all products, saves labor, and has high production efficiency.

在本发明的一个实施例中,如图1所示,所述传送机构200包括上料部件210、移载部件220和下料部件230;所述工作台100具有第一侧、第二侧和第三侧,所述第一侧位于所述工作台100的左侧,所述第二侧位于所述工作台100的右侧,所述第三侧位于所述工作台100的前侧。In one embodiment of the present invention, as shown in FIG. 1 , the conveying mechanism 200 includes a loading part 210 , a transferring part 220 and a blanking part 230 ; the worktable 100 has a first side, a second side and The third side, the first side is located on the left side of the workbench 100 , the second side is located on the right side of the workbench 100 , and the third side is located on the front side of the workbench 100 .

所述上料部件210安装于所述工作台100的第一侧并位于所述高低压检测机构300的侧方,所述下料部件230安装于所述工作台100的第二侧并位于所述镭射机构500的侧方,所述移载部件220安装于所述工作台100的第三侧并位于所述高低压检测机构300、所述超声波机构400和所述镭射机构500的同一侧方。The loading part 210 is installed on the first side of the worktable 100 and is located at the side of the high and low pressure detection mechanism 300, and the unloading part 230 is installed on the second side of the worktable 100 and is located at the On the side of the laser mechanism 500 , the transfer member 220 is installed on the third side of the worktable 100 and is located on the same side of the high and low pressure detection mechanism 300 , the ultrasonic mechanism 400 and the laser mechanism 500 .

具体地,上料部件210将待加工的充电接头依序传送至高低压检测机构300上,移载机构将检测完之后的充电接头依序传送至超声波机构400的加工位和镭射机构500的加工位,而后下料部件230将位于镭射机构500的加工位上的充电接头顶出下料;通过设置上料部件210、移载部件220和下料部件230实现将充电接头依序传送三个加工位,结构设计合理,可以确保对将充电接头传送到各加工位上的操作是相互不干涉,并且在一个工作台100上能够实现对充电接头的多个工序加工,提高了加工效率。Specifically, the charging part 210 sequentially transmits the charging connectors to be processed to the high and low voltage detection mechanism 300 , and the transfer mechanism sequentially transmits the charging connectors after detection to the processing position of the ultrasonic mechanism 400 and the processing position of the laser mechanism 500 . , and then the unloading part 230 pushes the charging connector located on the processing position of the laser mechanism 500 out and unloads the material; by setting the feeding part 210, the transferring part 220 and the unloading part 230, the charging connector is sequentially transferred to three processing positions , the structure design is reasonable, which can ensure that the operation of transferring the charging connector to each processing position does not interfere with each other, and can realize multiple process processing of the charging connector on one workbench 100, which improves the processing efficiency.

在本发明的一个实施例中,如图1和2所示,所述移载部件220包括线性模组221、支撑座222、第一气动夹爪223、旋转气缸224和第二气动夹爪225;所述线性模组221呈水平安装于所述工作台100上;所述支撑座222安装于所述线性模组221上,所述第一气动夹爪223安装于所述支撑座222上并用于将位于所述高低压检测机构300的充电接头传送至所述超声波机构400处,所述旋转气缸224安装在所述支撑座222上,所述第二气动夹爪225安装于所述旋转气缸224上并用于将位于所述超声波机构400处的充电接头传送至所述镭射机构500处。In an embodiment of the present invention, as shown in FIGS. 1 and 2 , the transfer component 220 includes a linear module 221 , a support base 222 , a first pneumatic gripper 223 , a rotating cylinder 224 and a second pneumatic gripper 225 The linear module 221 is horizontally installed on the workbench 100; the support base 222 is installed on the linear module 221, and the first pneumatic clamping jaw 223 is installed on the support base 222 and used After the charging connector located in the high and low pressure detection mechanism 300 is transmitted to the ultrasonic mechanism 400, the rotating cylinder 224 is installed on the support base 222, and the second pneumatic gripper 225 is installed on the rotating cylinder 224 and is used to transmit the charging connector located at the ultrasonic mechanism 400 to the laser mechanism 500 .

具体工作时,第一气动夹爪223夹紧位于高低压检测处的充电接头,同时第二气动夹爪225夹紧位于超声波机构400处的充电接头,线性模组221驱动支撑座222移动,从而第一气动夹爪223传送至超声波机构400处,并将检测完的充电接头传送至超声波机构400处;第二气动夹爪225传送至镭射机构500处,并将熔接完的充电接头传送至镭射机构500处,需要说明的是,在第二气动夹爪225从超声波机构400移动至镭射机构500过程中,旋转气缸224驱动第二气动夹爪225转动,具体地,旋转气缸224驱动第二驱动夹爪旋转的角度为180度,线性模组221驱动支撑座222往复移动以依序夹取充电接头,移载部件220能够同步传送两个充电接头,通过一个线性模组221可以实现,结构简单,并且同时传送还能避免加工位置上还未传送充电接头而影响下个充电接头的加工,保证各加工位的工作状态。During specific work, the first pneumatic gripper 223 clamps the charging connector located at the high and low pressure detection position, while the second pneumatic gripper 225 clamps the charging connector located at the ultrasonic mechanism 400, and the linear module 221 drives the support base 222 to move, thereby The first pneumatic gripper 223 is sent to the ultrasonic mechanism 400, and the detected charging connector is sent to the ultrasonic mechanism 400; the second pneumatic gripper 225 is sent to the laser mechanism 500, and the welded charging connector is sent to the laser At the mechanism 500, it should be noted that in the process of moving the second pneumatic gripper 225 from the ultrasonic mechanism 400 to the laser mechanism 500, the rotating cylinder 224 drives the second pneumatic gripper 225 to rotate. Specifically, the rotating cylinder 224 drives the second driving The angle of rotation of the clamping jaw is 180 degrees, the linear module 221 drives the support base 222 to move back and forth to clamp the charging connectors in sequence, and the transfer part 220 can transmit two charging connectors synchronously, which can be realized by one linear module 221, and the structure is simple At the same time, the transmission can also avoid that the charging connector has not been transmitted at the processing position and affect the processing of the next charging connector, so as to ensure the working state of each processing position.

在本发明的一个实施例中,如图2所示,所述移载部件220还包括有第一气缸226,所述第一气缸226连接于所述线性模组221和所述支撑座222之间并用于调节所述第一气动夹爪223和所述第二气动夹爪225的高度。In an embodiment of the present invention, as shown in FIG. 2 , the transfer member 220 further includes a first air cylinder 226 , and the first air cylinder 226 is connected between the linear module 221 and the support base 222 . and is used to adjust the heights of the first pneumatic gripper 223 and the second pneumatic gripper 225 .

具体地,支撑座222安装于第一气缸226的活塞上,且活塞杆位于支撑座222的中部位置,第一气缸226调整支撑座222高度时,第一气动夹爪223和第二气动夹爪225移动更加平稳,通过第一气缸226调节第一气动夹爪223和第二气动夹爪225的高度,以适用于不同型号的充电接头,使得同一台设备能够加工多种型号的充电接头,提高双振超声一体机的实用性。Specifically, the support base 222 is installed on the piston of the first cylinder 226, and the piston rod is located in the middle of the support base 222. When the first cylinder 226 adjusts the height of the support base 222, the first pneumatic gripper 223 and the second pneumatic gripper 225 moves more smoothly. The heights of the first pneumatic gripper 223 and the second pneumatic gripper 225 are adjusted through the first air cylinder 226 to be suitable for different types of charging connectors, so that the same equipment can process multiple types of charging connectors, improving The practicality of the dual-vibration ultrasound all-in-one machine.

在本发明的一个实施例中,如图1和图3~5所示,所述上料部件210包括第一传送带211、第一限位板212和第二限位板213;所述第一限位板212和所述第二限位板213分别安装于所述第一传送带211的两侧以形成用于限位所述充电接头移动的限位槽214,所述第一限位板212和所述第二限位板213均设置有用于导向所述充电接头的斜面215。In an embodiment of the present invention, as shown in FIG. 1 and FIGS. 3 to 5 , the loading part 210 includes a first conveyor belt 211 , a first limiting plate 212 and a second limiting plate 213 ; the first The limiting plate 212 and the second limiting plate 213 are respectively installed on both sides of the first conveyor belt 211 to form a limiting slot 214 for limiting the movement of the charging connector. The first limiting plate 212 Both the second limiting plate 213 and the second limiting plate 213 are provided with inclined surfaces 215 for guiding the charging connector.

具体地,将各充电接头有序地放置在第一传送带211上,第一传送带211驱动各充电接头沿限位槽214移动至高低压检测机构300处,第一限位板212的斜面215和第二限位板213的斜面215均位于传送带进料的一端,即,斜面215位于限位槽214的开口端,使得限位槽214的宽度自传送方向逐渐递减,限位槽214的开口端较大,便于各充电接头进入限位槽214中,限位槽214的宽度与各充电接头的长度适配,各充电接头在限位槽214中移动过程不会出现晃动,以提高输送的稳定性。Specifically, the charging connectors are placed on the first conveyor belt 211 in an orderly manner, and the first conveyor belt 211 drives the charging connectors to move along the limit slot 214 to the high and low voltage detection mechanism 300 . The inclined surfaces 215 of the two limiting plates 213 are both located at one end of the conveyor belt feeding, that is, the inclined surfaces 215 are located at the open end of the limiting slot 214, so that the width of the limiting slot 214 gradually decreases from the conveying direction, and the opening end of the limiting slot 214 is smaller than the opening end of the limiting slot 214. The width of the limit slot 214 is adapted to the length of each charging connector, and each charging connector will not shake during the movement in the limit slot 214, so as to improve the stability of transportation.

在本发明的一个实施例中,如图1和图3~5所示,所述第一限位板212和所述第二限位板213上均设置有多个腰型孔216,固定件依序穿过各腰型孔216和第一传送带211以将所述第一限位板212和所述第二限位板213固定于所述第一传送带211的两侧。具体地,松开固定件,然后调节第一限位板212和第二限位板213之间的距离,然后拧紧固定件,以调整限位槽214的宽度,以加工不同的充电接头,提高双振超声一体机的实用性。In an embodiment of the present invention, as shown in FIG. 1 and FIGS. 3 to 5 , the first limiting plate 212 and the second limiting plate 213 are both provided with a plurality of waist-shaped holes 216 . Pass through each waist-shaped hole 216 and the first conveyor belt 211 in sequence to fix the first limiting plate 212 and the second limiting plate 213 on both sides of the first conveyor belt 211 . Specifically, loosen the fixing member, then adjust the distance between the first limiting plate 212 and the second limiting plate 213, and then tighten the fixing member to adjust the width of the limiting groove 214, so as to process different charging connectors and improve the The practicality of the dual-vibration ultrasound all-in-one machine.

在本发明的一个实施例中,如图1和图3~5所示,所述上料部件210还包括有限位件217,所述限位件217安装于所述第一限位板212上并用于限位各充电接头在所述限位槽214传送的位置。具体地,各充电接头在限位传动时经过限位件217,如果充电接头的插脚靠近限位件217一侧时,限位件217将充电结构卡滞,从而保证各充电接头的插脚均在同一方向,以方便下一工序的操作。In an embodiment of the present invention, as shown in FIG. 1 and FIGS. 3 to 5 , the loading part 210 further includes a limiting member 217 , and the limiting member 217 is installed on the first limiting plate 212 It is used to limit the position where each charging connector is transmitted in the limiting slot 214 . Specifically, each charging connector passes through the limiter 217 during the limit transmission. If the pins of the charging connector are close to one side of the limiter 217, the limiter 217 will jam the charging structure, thereby ensuring that the pins of each charging connector are within the in the same direction to facilitate the operation of the next process.

在本发明的一个实施例中,如图1和图4所示,所述高低压检测机构300包括检测支架310、检测件320、第二气缸330、第三气缸340、夹取组件350和通电件360;所述第二气缸330和所述检测支架310均安装于所述工作台100上,所述夹取组件350与所述第二气缸330的活塞杆连接,且所述夹取组件350位于所述上料部件210端部,如图5所示,所述夹取组件350设置有第一缺口351,所述第一缺口351与所述上料部件210的端部形成夹取位;所述检测支架310安装于所述工作台100上,所述第三气缸340安装于所述检测支架310上且所述第三气缸340位于所述夹取位的上方,所述检测件320安装于所述第三气缸340的活塞杆上,所述通电件360安装于所述工作台100上并位于所述夹取位的下方。具体地,第一缺口351的宽度与限位槽214的宽度相适配,第一传送带211将充电接头传送至第一缺口351处后,第二气缸330驱动夹取组件350移动,使得第一缺口351与第二限位板213的端部共同形成一个用于夹紧充电接头的夹取位,而后所述通电件360向上移动并与充电接头接通,最后第三气缸340驱动检测件320向下移动,检测件320与充电接头的插脚连接以检测充电接头高低压电压的状态,如果是不良品则提醒工作人员对其剔除。In an embodiment of the present invention, as shown in FIG. 1 and FIG. 4 , the high and low pressure detection mechanism 300 includes a detection bracket 310 , a detection member 320 , a second air cylinder 330 , a third air cylinder 340 , a clamping assembly 350 and a power-on The second cylinder 330 and the detection bracket 310 are both mounted on the workbench 100, the clamping assembly 350 is connected with the piston rod of the second cylinder 330, and the clamping assembly 350 Located at the end of the feeding part 210, as shown in FIG. 5, the clamping assembly 350 is provided with a first notch 351, and the first notch 351 and the end of the feeding part 210 form a clamping position; The detection bracket 310 is installed on the worktable 100 , the third air cylinder 340 is installed on the detection bracket 310 and the third air cylinder 340 is located above the clamping position, and the detection member 320 is installed On the piston rod of the third air cylinder 340 , the energizing member 360 is mounted on the worktable 100 and is located below the clamping position. Specifically, the width of the first notch 351 is adapted to the width of the limiting slot 214. After the first conveyor belt 211 transfers the charging connector to the first notch 351, the second air cylinder 330 drives the clamping assembly 350 to move, so that the first The notch 351 and the end of the second limiting plate 213 together form a clamping position for clamping the charging connector, then the energizing member 360 moves upward and is connected to the charging connector, and finally the third air cylinder 340 drives the detecting member 320 Moving downward, the detection member 320 is connected with the pins of the charging connector to detect the high and low voltage voltages of the charging connector, and if it is a defective product, the staff is reminded to remove it.

进一个步地,如图5所示,夹取组件350将充电接头推出,使得充电接头的两侧均无障碍物,便于第一气动夹爪223夹取。Further, as shown in FIG. 5 , the clamping assembly 350 pushes out the charging connector, so that there are no obstacles on both sides of the charging connector, which is convenient for the first pneumatic gripper 223 to grip.

在本发明的一个实施例中,如图1和图6所示,所述超声波机构400包括超声波支柱410、超声波机420、超声波熔接件430、固定块440、活动块450和夹紧气缸460;所述固定块440和所述夹紧气缸460均安装于所述工作台100上,所述活动块450安装于所述夹紧气缸460的活塞杆上,所述固定块440和所述活动块450朝向彼此的一侧均设置有第二缺口470,各所述第二缺口470配合形成夹紧位,所述超声波支柱410安装于所述工作台100上,所述超声波机420安装于所述超声波支柱410上,所述超声波熔接件430安装于所述超声波机420上,且所述超声波熔接件430位于所述夹紧位的上方。具体地,第一气动夹爪223将检测完的充电接头夹取至固定块440的第二缺口470处,夹紧气缸460驱动活动块450移动以将充电接头夹紧于夹紧位上,而后超声波焊接件对充电接头进行熔接工序,通过超声波熔接件430使得充电接头的外壳连接,相比用胶水连接更加牢固,相比螺纹连接更加美观。In an embodiment of the present invention, as shown in FIG. 1 and FIG. 6 , the ultrasonic mechanism 400 includes an ultrasonic strut 410, an ultrasonic machine 420, an ultrasonic welding part 430, a fixed block 440, a movable block 450 and a clamping cylinder 460; The fixed block 440 and the clamping cylinder 460 are both installed on the worktable 100 , the movable block 450 is installed on the piston rod of the clamping cylinder 460 , the fixed block 440 and the movable block The sides of 450 facing each other are provided with second notches 470, each of the second notches 470 cooperates to form a clamping position, the ultrasonic support 410 is installed on the worktable 100, and the ultrasonic machine 420 is installed on the On the ultrasonic support 410, the ultrasonic welding member 430 is installed on the ultrasonic machine 420, and the ultrasonic welding member 430 is located above the clamping position. Specifically, the first pneumatic clamping jaw 223 clamps the detected charging connector to the second notch 470 of the fixed block 440, the clamping cylinder 460 drives the movable block 450 to move to clamp the charging connector on the clamping position, and then The ultrasonic welding part performs a welding process on the charging connector, and the outer shell of the charging connector is connected by the ultrasonic welding part 430, which is firmer than the connection with glue, and more beautiful than the threaded connection.

进一步地,本实施例中的超声波机420和超声波熔接件430本身结构属于技术成熟和技术成型的设备,其本身结构在此不作详细赘述。本实施例将其应用到双振超声一体机中,对充电接头的外壳进行熔接。Further, the structures of the ultrasonic machine 420 and the ultrasonic welding piece 430 in this embodiment belong to equipment with mature technology and technology, and their structures are not described in detail here. In this embodiment, it is applied to a dual-vibration ultrasonic integrated machine, and the shell of the charging connector is welded.

在本发明的一个实施例中,如图9所示,所述超声波机构400还包括有顶升气缸490,所述顶升气缸490连接于所述工作台100的底面,所述顶升气缸490的活塞杆穿过所述工作台100的底面并用于推动置于所述固定块440和所述活动块450之间的充电接头。具体地,夹紧气缸460工作驱动其活塞杆运动,夹紧气缸460的活塞杆带动活动块450运动以使得运动块450往远离固定块440的方向运动,运动块450与充电接头分离,此时顶升气缸490的活塞杆穿过工作台100的底面后与充电接头接触并推动充电接头,顶升气缸490的活塞杆将充电接头顶起便于对充电接头进行搬运,提高输送效率。In an embodiment of the present invention, as shown in FIG. 9 , the ultrasonic mechanism 400 further includes a lifting cylinder 490 , the lifting cylinder 490 is connected to the bottom surface of the worktable 100 , and the lifting cylinder 490 The piston rod passes through the bottom surface of the workbench 100 and is used to push the charging connector placed between the fixed block 440 and the movable block 450 . Specifically, the clamping cylinder 460 works to drive its piston rod to move, and the piston rod of the clamping cylinder 460 drives the movable block 450 to move so that the movable block 450 moves away from the fixed block 440 , and the movable block 450 is separated from the charging connector. The piston rod of the jacking cylinder 490 passes through the bottom surface of the workbench 100 and contacts the charging connector and pushes the charging connector. The piston rod of the jacking cylinder 490 lifts the charging connector to facilitate the handling of the charging connector and improve the conveying efficiency.

在本发明的一个实施例中,如图9所示,所述工作台100的顶面上支撑板110,所述支撑板110上设置有滑轨120,所述滑轨上活动连接有一滑块130;所述滑块130与所述活动快450固定连接;所述夹紧气缸460安装于所述支撑板110上,具体地,通过设置滑轨120以使得夹紧气缸460在驱动活动快450滑动时,活动快450在滑块130与滑轨120的配合移动更加平稳,提高夹持过程的稳定性。In an embodiment of the present invention, as shown in FIG. 9 , a support plate 110 is provided on the top surface of the workbench 100 , a slide rail 120 is provided on the support plate 110 , and a slider is movably connected to the slide rail. 130; the sliding block 130 is fixedly connected with the movable cylinder 450; the clamping cylinder 460 is mounted on the support plate 110, specifically, the sliding rail 120 is provided so that the clamping cylinder 460 drives the movable cylinder 450 When sliding, the movable slider 450 moves more smoothly in cooperation with the sliding block 130 and the sliding rail 120, which improves the stability of the clamping process.

在本发明的一个实施例中,如图9所示,所述支撑板110的底面上设有固定架140,所述顶升气缸490连接于所述固定架140上并垂直设置,所述顶升气缸490的活塞杆的一端穿过所述支撑板110底面以推动位于所述顶升气缸490的活塞杆上方的充电接头,通过设置有固定架140以使得顶升气缸490工作更加平稳。在本发明的一个实施例中,如图6所示,所述超声波机构400还包括调节座480,所述调节座480连接于所述工作台100和所述超声波支柱410之间,所述调节座480用于调节超声波支柱410的位置,以使得超声波熔接件430位于夹紧位的上方。In an embodiment of the present invention, as shown in FIG. 9 , a fixing frame 140 is provided on the bottom surface of the support plate 110 , and the lifting cylinder 490 is connected to the fixing frame 140 and is vertically arranged. One end of the piston rod of the lift cylinder 490 passes through the bottom surface of the support plate 110 to push the charging connector located above the piston rod of the lift cylinder 490 , and the fixing frame 140 is provided to make the lift cylinder 490 work more smoothly. In an embodiment of the present invention, as shown in FIG. 6 , the ultrasonic mechanism 400 further includes an adjustment seat 480, and the adjustment seat 480 is connected between the worktable 100 and the ultrasonic support 410. The adjustment The seat 480 is used to adjust the position of the ultrasonic strut 410 so that the ultrasonic welding piece 430 is located above the clamping position.

在本发明的一个实施例中,如图1和图7所示,所述镭射机构500包括镭射机510、镭射支柱520、定位件530和第三气动夹爪540;所述定位件530安装在所述工作台100上并位于所述下料部件230的侧方,所述定位件530上设置有用于定位充电接头的定位槽531;In an embodiment of the present invention, as shown in FIG. 1 and FIG. 7 , the laser mechanism 500 includes a laser machine 510, a laser support 520, a positioning member 530 and a third pneumatic gripper 540; the positioning member 530 is installed on the The worktable 100 is located on the side of the unloading part 230, and the positioning member 530 is provided with a positioning groove 531 for positioning the charging connector;

所述第三气动夹爪540安装于所述工作台100上并用于夹紧位于所述定位槽531上的充电接头;The third pneumatic clamping jaw 540 is installed on the worktable 100 and used to clamp the charging connector located on the positioning groove 531;

所述镭射支柱520安装于所述工作台100上并位于所述下料部件230的侧方,所述镭射机510安装于所述镭射支柱520上且所述镭射机510位于所述定位槽531的上方。The laser support 520 is installed on the worktable 100 and is located at the side of the blanking part 230 , the laser machine 510 is installed on the laser support 520 and the laser machine 510 is located in the positioning groove 531 above.

具体地,第二气动夹爪225将熔接完的充电接头传送至定位槽531后松开,而后第三气动夹爪540夹紧充电接头,镭射机510对充电接头进行打码,通过打码可以追踪每一个充电接头的信息,便于反馈使用情况。Specifically, the second pneumatic gripper 225 transfers the welded charging connector to the positioning slot 531 and then releases it, and then the third pneumatic gripper 540 clamps the charging connector, and the laser 510 codes the charging connector. Track the information of each charging connector for easy feedback on usage.

在本发明的一个实施例中,如图1和图7~8所示,所述下料部件230包括顶出件231和第二传送带232;所述第二传送带232安装于所述工作台100上并位于所述镭射机构500的下方;所述顶出件231安装于所述工作台100上并位于所述第二传送带232的侧方,且所述顶出件231用于将位于所述镭射机构500上的充电接头顶出于所述第二传送带232上。In an embodiment of the present invention, as shown in FIG. 1 and FIGS. 7 to 8 , the blanking part 230 includes an ejector 231 and a second conveyor belt 232 ; the second conveyor belt 232 is installed on the worktable 100 above and below the laser mechanism 500; the ejector 231 is installed on the worktable 100 and is located on the side of the second conveyor belt 232, and the ejector 231 is used to The charging connector on the laser mechanism 500 is pushed up on the second conveyor belt 232 .

具体地,定位件530设置有与定位槽531连通的顶出槽532,顶出件231在顶出槽532中往复运动,从而将位于定位槽531处的充电接头顶出于第二传送带232上,从而完成对充电接头的加工,加工过程无需人工操作,降低工作人员的劳动强度。Specifically, the positioning member 530 is provided with an ejecting slot 532 that communicates with the positioning slot 531 , and the ejecting member 231 reciprocates in the ejecting slot 532 to push the charging connector located at the positioning slot 531 out of the second conveyor belt 232 , so as to complete the processing of the charging connector, the processing process does not require manual operation, and the labor intensity of the staff is reduced.

在本发明的一个实施例中,如图1和图7所示,所述下料部件230还包括第一挡板233和第二挡板234,所述第一挡板233和所述第二挡板234分别安装于所述第二传送带232的两侧,所述第一挡板233设有避让定位块的空位,所述第二挡板234的一端延伸至第二传送带232的端部。具体地,通过第一挡板233和第二挡板234使得各充电接头顺利下料,避免在第二传送带232传送过程中掉落。In an embodiment of the present invention, as shown in FIG. 1 and FIG. 7 , the blanking part 230 further includes a first baffle 233 and a second baffle 234 , the first baffle 233 and the second baffle 233 The baffles 234 are respectively installed on both sides of the second conveyor belt 232 , the first baffle 233 is provided with a space for avoiding positioning blocks, and one end of the second baffle 234 extends to the end of the second conveyor belt 232 . Specifically, through the first baffle 233 and the second baffle 234 , each charging connector can be smoothly unloaded, so as to avoid falling off during the conveying process of the second conveyor belt 232 .

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (10)

1. The utility model provides a two supersound all-in-one that vibrate which characterized in that, includes the workstation, be provided with on the workstation and be used for the conveying to charge the transport mechanism of joint and follow transport mechanism's direction of transfer is equipped with according to the preface:
the high-low voltage detection mechanism is used for detecting the high-low voltage state of the charging connector;
the ultrasonic mechanism is used for welding the shell of the detected charging connector;
and the laser mechanism is used for coding the welded shell of the charging connector.
2. The dual-vibration ultrasonic all-in-one machine according to claim 1, wherein the conveying mechanism comprises a feeding part, a transferring part and a discharging part; the workbench is provided with a first side, a second side and a third side, wherein the first side is positioned at the left side of the workbench, the second side is positioned at the right side of the workbench, and the third side is positioned at the front side of the workbench;
the feeding component is installed on a first side of the workbench and located on the side of the high-low pressure detection mechanism, the blanking mechanism is installed on a second side of the workbench and located on the side of the laser mechanism, and the transferring component is installed on a third side of the workbench and located on the same side of the high-low pressure detection mechanism, the ultrasonic mechanism and the laser mechanism.
3. The dual-vibration ultrasonic all-in-one machine of claim 2, wherein the transfer component comprises a linear module, a support seat, a first pneumatic clamping jaw, a rotary cylinder and a second pneumatic clamping jaw; the linear module is horizontally arranged on the workbench, the supporting seat is arranged on the linear module, the first pneumatic clamping jaw is arranged on the supporting seat and used for transmitting a charging joint located at the high-low voltage detection mechanism to the ultrasonic mechanism, the rotary cylinder is arranged on the supporting seat, and the second pneumatic clamping jaw is arranged on the rotary cylinder and used for transmitting a charging joint located at the ultrasonic mechanism to the laser mechanism.
4. The dual-vibration ultrasonic all-in-one machine as claimed in claim 3, wherein the transfer component further comprises a first air cylinder, and the first air cylinder is connected between the linear module and the support base and used for adjusting the heights of the first pneumatic clamping jaw and the second pneumatic clamping jaw.
5. The dual-vibration ultrasonic all-in-one machine according to any one of claims 2 to 4, wherein the feeding part comprises a first conveyor belt, a first limiting plate and a second limiting plate; the first limiting plate and the second limiting plate are respectively installed on two sides of the first conveying belt to form limiting grooves used for limiting movement of the charging connector, and inclined planes used for guiding the charging connector are arranged on the first limiting plate and the second limiting plate.
6. The dual-vibration ultrasonic all-in-one machine of claim 5, wherein the feeding part further comprises a limiting part, and the limiting part is mounted on the first limiting plate and used for limiting the position of each charging connector transmitted by the limiting groove.
7. The double-vibration ultrasonic all-in-one machine according to any one of claims 2 to 4, wherein the high-low pressure detection mechanism comprises a detection support, a detection part, a second air cylinder, a third air cylinder, a clamping assembly and a power-on part; the second cylinder and the detection support are both arranged on the workbench, the clamping assembly is connected with a piston rod of the second cylinder and is positioned at the end part of the feeding part, the clamping assembly is provided with a first gap, and the first gap and the end part of the feeding part form a clamping position; the third cylinder is installed on the detection support, the third cylinder is located above the clamping position, the detection piece is installed on a piston rod of the third cylinder, and the power-on piece is installed on the workbench and located below the clamping position.
8. The dual-vibration ultrasonic all-in-one machine of any one of claims 2 to 4, wherein the laser mechanism comprises a laser machine, a laser support, a positioning piece and a third pneumatic clamping jaw; the positioning piece is arranged on the workbench and positioned on the side of the blanking part, and a positioning groove for positioning the charging connector is formed in the positioning piece;
the third pneumatic clamping jaw is arranged on the workbench and used for clamping the charging connector on the positioning groove;
the laser support is installed on the workbench and located on the side of the blanking part, the laser machine is installed on the laser support and located above the positioning groove.
9. The double-vibration ultrasonic all-in-one machine as claimed in any one of claims 2 to 4, wherein the blanking part comprises an ejector and a second conveyor belt; the second conveyor belt is arranged on the workbench and is positioned below the laser mechanism; the ejection piece is installed on the workbench and located on the side of the second conveyor belt, and the ejection piece is used for ejecting a charging connector located on the laser mechanism onto the second conveyor belt.
10. The double-vibration ultrasonic all-in-one machine as claimed in any one of claims 1 to 4, wherein the ultrasonic mechanism comprises an ultrasonic strut, an ultrasonic machine, an ultrasonic welding piece, a fixed block, a movable block and a clamping cylinder; the fixed block with die clamping cylinder all install in on the workstation, the movable block install in on die clamping cylinder's the piston rod, the fixed block with one side each other of movable block orientation all is provided with the second breach, each the cooperation of second breach forms the clamp position, the ultrasonic wave pillar install in on the workstation, the ultrasonic wave machine install in on the ultrasonic wave pillar, ultrasonic wave welded joint piece install in on the ultrasonic wave machine, just ultrasonic wave welded joint piece is located the top of clamp position.
CN202010347648.1A 2020-04-28 2020-04-28 Double-vibration ultrasonic integrated machine Pending CN111384650A (en)

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CN113618262A (en) * 2021-10-12 2021-11-09 江油星联电子科技有限公司 Aluminum-based printed circuit board is with cutting material device
CN114603265A (en) * 2022-05-10 2022-06-10 常州市金锤隆锻造有限公司 Silicon wafer cutting equipment and method for accurately cutting wafer

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CN108943738A (en) * 2018-08-18 2018-12-07 惠州市创客家电子科技有限公司 A kind of efficient ultrasonic fusion splicing devices
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CN113042899A (en) * 2021-03-22 2021-06-29 东莞市冠佳电子设备有限公司 Automatic double-end radium carving equipment
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