CN111421831A - Ultrasonic wave compression fittings and two supersound all-in-one that vibrate - Google Patents
Ultrasonic wave compression fittings and two supersound all-in-one that vibrate Download PDFInfo
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- CN111421831A CN111421831A CN202010347639.2A CN202010347639A CN111421831A CN 111421831 A CN111421831 A CN 111421831A CN 202010347639 A CN202010347639 A CN 202010347639A CN 111421831 A CN111421831 A CN 111421831A
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- 230000006835 compression Effects 0.000 title description 2
- 238000007906 compression Methods 0.000 title description 2
- 238000003466 welding Methods 0.000 claims abstract description 35
- 238000010030 laminating Methods 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims description 28
- 238000012546 transfer Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 6
- 238000003475 lamination Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
The invention belongs to the technical field of charging plug processing equipment, and particularly relates to an ultrasonic laminating device and a double-vibration ultrasonic all-in-one machine, which comprise a workbench, a fixed block, a clamping cylinder, a movable block, an ultrasonic welding machine and a jacking cylinder; the ultrasonic welding machine is connected to the top surface of the workbench and is provided with a welding head for press welding, and the welding head is arranged above the fixed block and can move up and down to move in a direction far away from or close to the fixed block; the jacking cylinder is connected to the bottom surface of the workbench, and a piston rod of the jacking cylinder penetrates through the through hole and is used for pushing a charging joint arranged between the fixed block and the movable block; an ultrasonic welding machine is matched with a fixed block movable block to clamp a charging connector for welding, the traditional fixing mode is replaced, and the production efficiency is high; the piston rod of jacking cylinder will charge the joint jack-up and be convenient for carry the joint that charges, improve conveying efficiency.
Description
Technical Field
The invention belongs to the technical field of charging plug processing equipment, and particularly relates to an ultrasonic laminating device and a double-vibration ultrasonic all-in-one machine.
Background
With the development of science and technology, electronic devices become an indispensable part of people's lives, and a mobile phone and a tablet personal computer are common, and a built-in battery of the mobile phone and the tablet personal computer can only support working for hours, so that a user needs to use a charger for charging frequently.
The charging connector is an important part of the charger, the common connection mode of the shell of the charging connector at present is glue bonding or threaded connection, wherein the glue bonding and curing time is long, and if the glue bonding and curing time is not proper, the problem of glue overflow is easy to exist, and the shell of the threaded connection charging connector is easy to detach, so that the problem of poor protection effect is caused, the working labor intensity is high, the production efficiency is low, and the production yield is low.
Disclosure of Invention
The invention aims to provide an ultrasonic laminating device and a double-vibration ultrasonic all-in-one machine, and aims to solve the technical problem of low production yield caused by unstable connection of a shell of a charging connector in the prior art.
In order to achieve the above object, an ultrasonic laminating apparatus provided in an embodiment of the present invention includes:
the worktable is provided with a top surface and a bottom surface, and the top surface of the worktable is provided with a through hole for communicating the top surface with the bottom surface;
the fixed block is connected to the top surface of the workbench and positioned on one side of the through hole, and a first clamping groove is formed in one side surface, close to the through hole, of the fixed block;
the clamping cylinder is connected to the top surface of the workbench and positioned on the other side of the through hole so that the through hole is positioned between the fixed block and the clamping cylinder;
the movable block is connected to a piston rod of the clamping cylinder and arranged opposite to the fixed block, and a second clamping groove is formed in one side, close to the fixed block, of the movable block and used for being matched with the first clamping groove to clamp a charging connector;
the ultrasonic welding machine is connected to the top surface of the workbench and is provided with a welding head for press welding, and the welding head is arranged above the fixed block and can move up and down to move in a direction far away from or close to the fixed block;
the jacking cylinder is connected to the bottom surface of the workbench, and a piston rod of the jacking cylinder penetrates through the through hole and is used for pushing the fixed block and the charging joint between the movable blocks.
Optionally, a slide rail is arranged on the top surface of the workbench, a slide block is movably connected to the slide rail, and the slide block is fixedly connected with the movable block.
Optionally, a fixing frame is arranged on the bottom surface of the workbench, the jacking cylinder is connected to the fixing frame and vertically arranged, and one end of a piston rod of the jacking cylinder penetrates through the through hole from one side of the bottom surface of the workbench to one side of the top surface of the workbench.
One or more technical schemes in the double-vibration ultrasonic all-in-one machine provided by the embodiment of the invention at least have one of the following technical effects: the ultrasonic welding machine is used for matching with the fixed block movable block to clamp the charging joint for welding, the traditional fixed connection mode is replaced, the production efficiency is high, and the connection effect is stable; the piston rod of jacking cylinder will charge the joint jack-up and be convenient for carry the joint that charges, improve conveying efficiency.
The invention also provides a double-vibration ultrasonic all-in-one machine, which comprises a machine table; the ultrasonic pressing device is arranged on the machine table.
Optionally, a transmission mechanism for transmitting the charging connector is arranged on the machine table, a high-low voltage detection mechanism for detecting the high-low voltage state of the charging connector and a laser mechanism for coding the welded shell of the charging connector are sequentially arranged in the transmission direction of the transmission mechanism, and the ultrasonic pressing device is arranged between the high-low voltage detection mechanism and the laser mechanism.
Optionally, the conveying mechanism comprises a feeding component, a transferring component and a discharging component; the machine table is provided with a first side, a second side and a third side, the first side is positioned on the left side of the machine table, the second side is positioned on the right side of the machine table, and the third side is positioned on the front side of the machine table;
the feeding part is installed on the first side of the machine platform and located on the side of the high-low pressure detection mechanism, the discharging mechanism is installed on the second side of the machine platform and located on the side of the laser mechanism, and the transferring part is installed on the third side of the machine platform and located on the same side of the high-low pressure detection mechanism, the ultrasonic pressing device and the laser mechanism.
Optionally, the transfer component comprises a linear module, a support seat, a first pneumatic clamping jaw, a rotary cylinder and a second pneumatic clamping jaw; the linear module is horizontally arranged on the machine table, the supporting seat is arranged on the linear module, the first pneumatic clamping jaw is arranged on the supporting seat and used for transmitting a charging connector located at the high-low voltage detection mechanism to the ultrasonic pressing device, the rotary cylinder is arranged on the supporting seat, and the second pneumatic clamping jaw is arranged on the rotary cylinder and used for transmitting a charging connector located at the ultrasonic pressing device to the laser mechanism.
Optionally, the transfer component further includes a first air cylinder, and the first air cylinder is connected between the linear module and the support base and is used for adjusting the heights of the first pneumatic clamping jaw and the second pneumatic clamping jaw.
Optionally, the feeding component includes a first conveyor belt, a first limiting plate, and a second limiting plate; the first limiting plate and the second limiting plate are respectively installed on two sides of the first conveyor belt to form limiting grooves for limiting the movement of the charging connector, and inclined planes for guiding the charging connector are arranged on the first limiting plate and the second limiting plate;
the feeding part further comprises a limiting part, and the limiting part is installed on the first limiting plate and used for limiting the position of each charging connector conveyed by the limiting groove.
Optionally, the laser mechanism comprises a laser machine, a laser support, a positioning piece and a third pneumatic clamping jaw; the positioning piece is arranged on the machine table and positioned on the side of the blanking part, and a positioning groove for positioning the charging connector is formed in the positioning piece;
the third pneumatic clamping jaw is arranged on the machine table and used for clamping the charging connector on the positioning groove;
the laser support is installed on the machine table and located on the side of the blanking part, the laser machine is installed on the laser support and located above the positioning groove.
One or more technical schemes in the double-vibration ultrasonic all-in-one machine provided by the embodiment of the invention at least have one of the following technical effects: the automatic detection, welding and code printing of all products are realized, the labor is saved, the production efficiency is high, and meanwhile, the influence on the normal use of the charging connector due to missed detection is avoided.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a dual-vibration ultrasonic all-in-one machine provided in an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a feeding component according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a high-low pressure detection mechanism and a feeding component according to an embodiment of the present invention.
Fig. 4 is a schematic diagram of a process of forming a gripping position by the feeding part and the gripping assembly according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of an ultrasonic laminating device according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a transfer member according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a laser mechanism and a blanking part according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a positioning element according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
100-machine 200-conveying mechanism 210-feeding part
211-first conveyor belt 212-first limiting plate 213-second limiting plate
214-limit groove 215-inclined plane 216-waist-shaped hole
217-stopper 220-transfer member 221-linear module
222-support base 223-first pneumatic clamping jaw 224-rotary cylinder
225-second pneumatic clamping jaw 226-first air cylinder 230-blanking part
231-ejector 232-second conveyor 233-first baffle
234-second baffle 300-high-low pressure detection mechanism 310-detection support
320-detecting part 330-second cylinder 340-third cylinder
350-clamping assembly 351-first gap 360-electrifying piece
400-ultrasonic laminating device 410-ultrasonic support column 420-ultrasonic welding machine
430-welding head 440-fixed block 450-movable block
460-clamping cylinder 470-jacking cylinder 480-adjusting seat
490-workbench 500-laser mechanism 510-laser machine
520-laser support 530-positioning piece 531-positioning groove
532-ejecting groove 540-third pneumatic clamping jaw 4900-through hole
4901-slide rail 4902-slide block 4903-fixing frame.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-8 are exemplary and intended to be used to illustrate embodiments of the invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, an ultrasonic bonding apparatus 400, as shown in fig. 5, includes a table 490, a fixed block 440, a clamping cylinder 460, a movable block 450, an ultrasonic bonding machine 420, and a jacking cylinder 470.
The worktable 490 has a top surface and a bottom surface, and the top surface of the worktable 490 is provided with a through hole 4900 communicating the top surface with the bottom surface.
The fixing block 440 is connected to the top surface of the worktable 490 and located at one side of the through hole 4900, and a first locking groove is formed on a side surface of the fixing block 440 close to the through hole 4900.
Wherein the clamping cylinder 460 is attached to the top surface of the table 490 at the other side of the through-hole 4900 such that the through-hole 4900 is located between the fixing block 440 and the clamping cylinder 460.
The movable block 450 is connected to the piston rod of the clamping cylinder 460 and arranged opposite to the fixed block 450, and a second clamping groove is formed in one side, close to the fixed block 440, of the movable block 450 and used for being matched with the first clamping groove to clamp a charging connector.
The ultrasonic welding machine 420 is connected to the top surface of the worktable 490, the ultrasonic welding machine 420 has a welding head 430 for press welding, and the welding head 430 is disposed above the fixed block 440 and can move up and down to move in a direction away from or close to the fixed block 440.
Wherein the jacking cylinder 470 is connected to the bottom surface of the worktable 490, and a piston rod of the jacking cylinder 470 passes through the through hole 4900 and is used for pushing the charging connector disposed between the fixed block 440 and the movable block 450.
In the embodiment of the invention, the charging joint is arranged on the fixed block 440, the clamping cylinder 460 works to enable the piston rod of the clamping cylinder 460 to move, the piston rod of the clamping cylinder 460 drives the movable block 450 to move to enable the movable block 450 to move towards the direction close to the fixed block 440, the fixed block 440 and the movable block 450 clamp the charging joint through the first clamping groove and the second clamping groove respectively, the ultrasonic welding machine 420 works to push the welding head 430 to the clamped charging joint for welding, compared with the method of connecting with glue, the connection is firmer, compared with threaded connection, the ultrasonic welding machine 420 is more attractive, the fixed block 440 and the movable block 450 are matched to clamp the charging joint for welding, the traditional fixed connection mode is replaced, the production efficiency is high; after the welding process is completed, the piston rod of the clamping cylinder 460 works, the piston rod of the clamping cylinder 460 drives the movable block 450 to move, so that the movable block 450 moves in the direction away from the fixed block 440, the movable block 450 is separated from the charging connector, at the moment, the piston rod of the jacking cylinder 470 penetrates through the through hole 4900 and then contacts with the charging connector and pushes the charging connector, the piston rod of the jacking cylinder 470 jacks the charging connector, the charging connector is convenient to carry, and the conveying efficiency is improved.
In an embodiment of the present invention, as shown in fig. 5, a sliding rail 4901 is disposed on a top surface of the worktable 490, a sliding block 4902 is movably connected to the sliding rail 4901, and the sliding block 4902 is fixedly connected to the movable block 450; the sliding rail 4901 is arranged, so that the movable block 450 is more stable in the sliding process, and the stability of the clamping process is improved.
In an embodiment of the present invention, as shown in fig. 5, a fixing frame 4903 is disposed on a bottom surface of the working table 490, the lifting cylinder 470 is connected to the fixing frame 4903 and vertically disposed, and one end of a piston rod of the lifting cylinder 470 passes through the through hole 4900 from a bottom surface side of the working table 490 to a top surface side of the working table 490; the fixing frame 4903 is additionally arranged, the jacking cylinder 470 is vertically arranged, a piston rod of the jacking cylinder 470 is perpendicular to the bottom surface of the workbench 490, and the piston rod of the jacking cylinder 470 extends to one side of the top surface of the workbench 490 through the through hole 4900 to enable the charging connector to be jacked away from the fixing piece.
Further, the structure of the ultrasonic welding machine 420 itself in this embodiment belongs to a technical mature and technical forming device, and the structure itself is not described in detail herein. The embodiment applies the ultrasonic welding device to a double-vibration ultrasonic all-in-one machine and welds the shell of the charging connector.
In one embodiment of the present invention, as shown in fig. 5, the ultrasonic bonding apparatus 400 further comprises an ultrasonic strut 410 and an adjusting seat 480; the ultrasonic strut 410 is installed on the machine 100, and the ultrasonic machine 420 is installed on the ultrasonic strut 410; the adjusting seat 480 is connected between the machine table 100 and the ultrasonic strut 410, and the adjusting seat 480 is used for adjusting the position of the ultrasonic strut 410, so that the welding head 430 is located above the clamping position.
In an embodiment of the present invention, as shown in fig. 1, a transmission mechanism 200 for transmitting a charging connector is disposed on a machine table 100, a high-low voltage detection mechanism 300 for detecting a high-low voltage state of the charging connector and a laser mechanism 500 for coding a welded housing of the charging connector are sequentially disposed along a transmission direction of the transmission mechanism 200, and the ultrasonic bonding device 400 is disposed between the high-low voltage detection mechanism 300 and the laser mechanism 500.
Specifically, the transferring mechanism 200 transfers a charging connector to the high-low voltage detecting mechanism 300, and the high-low voltage detecting mechanism 300 performs high-low voltage detection on the charging connector to determine whether the charging connector is a defective product;
then the transmission mechanism 200 transmits the detected charging connector to the ultrasonic laminating device 400, and the ultrasonic laminating device 400 welds the shell of the detected charging connector;
then the transfer mechanism 200 transfers the welded charging connector to the laser mechanism 500, and the laser mechanism 500 performs coding on the shell of the charging connector;
therefore, all the charging connectors are automatically detected, welded and coded one by one in a circulating mode.
The automatic detection, welding and code printing of all products are realized, the labor is saved, the production efficiency is high, and meanwhile, the influence on the normal use of the charging connector due to missed detection is avoided.
In an embodiment of the present invention, as shown in fig. 1 to 4 and 6 to 7, the conveying mechanism 200 includes a feeding component 210, a transferring component 220 and a discharging component 230; the machine 100 has a first side, a second side and a third side, wherein the first side is located at the left side of the machine 100, the second side is located at the right side of the machine 100, and the third side is located at the front side of the machine 100.
The feeding component 210 is installed at a first side of the machine 100 and located at a side of the high and low pressure detection mechanism 300, the discharging component 230 is installed at a second side of the machine 100 and located at a side of the laser mechanism 500, and the transferring component 220 is installed at a third side of the machine 100 and located at a same side of the high and low pressure detection mechanism 300, the ultrasonic pressing device 400 and the laser mechanism 500.
Specifically, the charging connector to be processed is sequentially transmitted to the high-low voltage detection mechanism 300 by the feeding component 210, the detected charging connector is sequentially transmitted to the processing position of the ultrasonic laminating device 400 and the processing position of the laser mechanism 500 by the transferring component 220, and then the charging connector on the processing position of the laser mechanism 500 is ejected out for blanking by the blanking component 230; through setting up material loading part 210, moving and carrying part 220 and unloading part 230 and realizing will charging the joint and convey three processing position according to the preface, structural design is reasonable, can ensure to be mutual noninterference to the operation that will charge the joint and convey on each processing position to can realize processing a plurality of processes of the joint that charges on a board 100, improve machining efficiency.
In one embodiment of the present invention, as shown in fig. 6, the transfer component 220 includes a linear module 221, a support base 222, a first pneumatic clamping jaw 223, a rotary cylinder 224 and a second pneumatic clamping jaw 225; the linear module 221 is horizontally installed on the machine 100; the supporting seat 222 is installed on the linear module 221, the first pneumatic clamping jaw 223 is installed on the supporting seat 222 and is used for transmitting a charging connector located at the high-low pressure detection mechanism 300 to the ultrasonic laminating device 400, the rotating cylinder 224 is installed on the supporting seat 222, and the second pneumatic clamping jaw 225 is installed on the rotating cylinder 224 and is used for transmitting a charging connector located at the ultrasonic laminating device 400 to the laser mechanism 500.
During specific work, the first pneumatic clamping jaw 223 clamps the charging connector at the high-low pressure detection position, the second pneumatic clamping jaw 225 clamps the charging connector at the ultrasonic laminating device 400, and the linear module 221 drives the supporting seat 222 to move, so that the first pneumatic clamping jaw 223 is conveyed to the ultrasonic laminating device 400, and the detected charging connector is conveyed to the ultrasonic laminating device 400; the second pneumatic clamping jaw 225 is conveyed to the laser mechanism 500, and the welded charging connector is conveyed to the laser mechanism 500, it should be noted that in the process that the second pneumatic clamping jaw 225 is moved from the ultrasonic pressing device 400 to the laser mechanism 500, the rotating cylinder 224 drives the second pneumatic clamping jaw 225 to rotate, specifically, the rotating cylinder 224 drives the second driving clamping jaw to rotate by an angle of 180 degrees, the linear module 221 drives the supporting seat 222 to reciprocate to sequentially clamp the charging connector, the transfer part 220 can synchronously convey the two charging connectors, and the linear module 221 can be used for realizing the structure, and the conveying at the same time can also avoid that the charging connector is not conveyed at a processing position to influence the processing of the next charging connector, so that the working state of each processing position is ensured.
In an embodiment of the present invention, as shown in fig. 6, the transfer component 220 further includes a first air cylinder 226, and the first air cylinder 226 is connected between the linear module 221 and the support base 222 and is used for adjusting the heights of the first air jaw 223 and the second air jaw 225.
Specifically, supporting seat 222 is installed on the piston of first cylinder 226, and the piston rod is located the middle part position of supporting seat 222, when first cylinder 226 adjusts supporting seat 222 height, first pneumatic clamping jaw 223 and the pneumatic clamping jaw 225 of second remove more steadily, adjust the height of first pneumatic clamping jaw 223 and the pneumatic clamping jaw 225 of second through first cylinder 226, with the joint that charges that is applicable to different models, make the joint that charges of multiple model can be processed to same equipment, improve the practicality of double-vibration supersound all-in-one.
In an embodiment of the present invention, as shown in fig. 2 to 4, the feeding part 210 includes a first conveyor belt 211, a first stopper plate 212, and a second stopper plate 213; the first limiting plate 212 and the second limiting plate 213 are respectively installed on two sides of the first conveyor belt 211 to form a limiting groove 214 for limiting the movement of the charging connector, and the first limiting plate 212 and the second limiting plate 213 are both provided with an inclined surface 215 for guiding the charging connector.
Specifically, the charging connectors are orderly placed on the first conveying belt 211, the first conveying belt 211 drives the charging connectors to move to the high-low voltage detection mechanism 300 along the limiting groove 214, the inclined surface 215 of the first limiting plate 212 and the inclined surface 215 of the second limiting plate 213 are both located at one end of conveying belt feeding, namely, the inclined surface 215 is located at the opening end of the limiting groove 214, so that the width of the limiting groove 214 gradually decreases from the conveying direction, the opening end of the limiting groove 214 is large, the charging connectors can conveniently enter the limiting groove 214, the width of the limiting groove 214 is matched with the length of the charging connectors, and the charging connectors cannot shake in the moving process of the limiting groove 214, so that the conveying stability is improved.
In an embodiment of the invention, as shown in fig. 2 to 4, a plurality of waist-shaped holes 216 are disposed on each of the first limiting plate 212 and the second limiting plate 213, and a fixing member sequentially passes through each waist-shaped hole 216 and the first conveyor belt 211 to fix the first limiting plate 212 and the second limiting plate 213 to two sides of the first conveyor belt 211. Specifically, loosen the mounting, then adjust the distance between first limiting plate 212 and the second limiting plate 213, then tighten the mounting to the width of adjustment spacing groove 214, with the different joint that charges of processing, improve the practicality of two supersound all-in-one that shakes.
In an embodiment of the present invention, as shown in fig. 2 to 4, the feeding part 210 further includes a limiting member 217, and the limiting member 217 is mounted on the first limiting plate 212 and is used for limiting a position where each charging connector is transferred in the limiting groove 214. Specifically, each charging connector passes through the limiting part 217 during limiting transmission, and if the pins of the charging connector are close to one side of the limiting part 217, the limiting part 217 is blocked in the charging structure, so that the pins of each charging connector are ensured to be in the same direction, and the operation of the next process is facilitated.
In one embodiment of the present invention, as shown in fig. 3, the high and low pressure detecting mechanism 300 includes a detecting bracket 310, a detecting member 320, a second cylinder 330, a third cylinder 340, a gripping assembly 350, and a power-on member 360; the second cylinder 330 and the detecting support 310 are both mounted on the machine table 100, the clamping assembly 350 is connected to a piston rod of the second cylinder 330, and the clamping assembly 350 is located at an end of the feeding part 210, as shown in fig. 3, the clamping assembly 350 is provided with a first notch 351, and the first notch 351 and the end of the feeding part 210 form a clamping position; the detecting bracket 310 is installed on the machine table 100, the third cylinder 340 is installed on the detecting bracket 310, the third cylinder 340 is located above the clamping position, the detecting piece 320 is installed on a piston rod of the third cylinder 340, and the electrifying piece 360 is installed on the machine table 100 and located below the clamping position. Specifically, the width of the first notch 351 is matched with the width of the limiting groove 214, after the first conveying belt 211 conveys the charging connector to the first notch 351, the second cylinder 330 drives the clamping assembly 350 to move, so that the end portions of the first notch 351 and the second limiting plate 213 jointly form a clamping position for clamping the charging connector, then the power-on member 360 moves upwards and is connected with the charging connector, finally the third cylinder 340 drives the detection member 320 to move downwards, the detection member 320 is connected with the pins of the charging connector to detect the high-low voltage state of the charging connector, and if the charging connector is a defective product, a worker is reminded of rejecting the charging connector.
Further, as shown in fig. 3, the gripping assembly 350 pushes out the charging connector, so that there is no obstacle on both sides of the charging connector, facilitating gripping by the first pneumatic jaw 223.
In one embodiment of the present invention, as shown in fig. 1 and 7, the laser mechanism 500 includes a laser machine 510, a laser support 520, a positioning member 530 and a third pneumatic clamping jaw 540; the positioning element 530 is installed on the machine platform 100 and located at a side of the blanking part 230, and a positioning groove 531 for positioning a charging connector is arranged on the positioning element 530;
the third pneumatic clamping jaw 540 is installed on the machine table 100 and is used for clamping the charging connector located on the positioning groove 531;
the laser support 520 is mounted on the machine table 100 and located at a side of the blanking part 230, the laser machine 510 is mounted on the laser support 520, and the laser machine 510 is located above the positioning groove 531.
Specifically, the second pneumatic clamping jaw 225 is loosened after the welded charging connector is transmitted to the positioning groove 531, then the third pneumatic clamping jaw 540 clamps the charging connector, the laser machine 510 prints codes on the charging connector, each piece of information of the charging connector can be tracked through the printing codes, and the use condition is convenient to feed back.
In one embodiment of the present invention, as shown in fig. 1 and 7 to 8, the blanking part 230 includes an ejector 231 and a second conveyor belt 232; the second conveyor belt 232 is installed on the machine station 100 and located below the laser mechanism 500; the ejector 231 is installed on the machine 100 and located at a side of the second conveyor belt 232, and the ejector 231 is used for ejecting the charging connector located on the laser mechanism 500 onto the second conveyor belt 232.
Specifically, the positioning member 530 is provided with an ejection slot 532 communicated with the positioning slot 531, and the ejection member 231 reciprocates in the ejection slot 532, so that the charging connector located at the positioning slot 531 is ejected onto the second conveyor belt 232, the processing of the charging connector is completed, manual operation is not needed in the processing process, and the labor intensity of workers is reduced.
In an embodiment of the present invention, as shown in fig. 1 and 7, the blanking part 230 further includes a first blocking plate 233 and a second blocking plate 234, the first blocking plate 233 and the second blocking plate 234 are respectively installed at two sides of the second conveyor belt 232, the first blocking plate 233 is provided with a vacant position to avoid the positioning block, and one end of the second blocking plate 234 extends to an end of the second conveyor belt 232. Specifically, each charging connector is smoothly blanked by the first baffle 233 and the second baffle 234, and the charging connectors are prevented from falling off in the conveying process of the second conveying belt 232.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. An ultrasonic lamination apparatus, comprising:
the worktable is provided with a top surface and a bottom surface, and the top surface of the worktable is provided with a through hole for communicating the top surface with the bottom surface;
the fixed block is connected to the top surface of the workbench and positioned on one side of the through hole, and a first clamping groove is formed in one side surface, close to the through hole, of the fixed block;
the clamping cylinder is connected to the top surface of the workbench and positioned on the other side of the through hole so that the through hole is positioned between the fixed block and the clamping cylinder;
the movable block is connected to a piston rod of the clamping cylinder and arranged opposite to the fixed block, and a second clamping groove is formed in one side, close to the fixed block, of the movable block and used for being matched with the first clamping groove to clamp a charging connector;
the ultrasonic welding machine is connected to the top surface of the workbench and is provided with a welding head for press welding, and the welding head is arranged above the fixed block and can move up and down to move in a direction far away from or close to the fixed block;
the jacking cylinder is connected to the bottom surface of the workbench, and a piston rod of the jacking cylinder penetrates through the through hole and is used for pushing the fixed block and the charging joint between the movable blocks.
2. An ultrasonic laminating device according to claim 1, wherein a slide rail is provided on the top surface of the table, a slide block is movably connected to the slide rail, and the slide block is fixedly connected to the movable block.
3. An ultrasonic laminating device according to claim 1, wherein a fixing frame is provided on the bottom surface of the table, the jacking cylinder is connected to the fixing frame and vertically provided, and one end of a piston rod of the jacking cylinder passes through the through hole from the bottom surface side of the table to the top surface side of the table.
4. A double-vibration ultrasonic all-in-one machine comprises a machine table; the ultrasonic laminating device is characterized in that the machine table is provided with the ultrasonic laminating device as claimed in any one of claims 1 to 3.
5. The dual-vibration ultrasonic all-in-one machine of claim 4, wherein a transmission mechanism for transmitting a charging connector is arranged on the machine table, a high-low voltage detection mechanism for detecting the high-low voltage state of the charging connector and a laser mechanism for coding a welded shell of the charging connector are sequentially arranged along the transmission direction of the transmission mechanism, and the ultrasonic pressing device is arranged between the high-low voltage detection mechanism and the laser mechanism.
6. The dual-vibration ultrasonic all-in-one machine as claimed in claim 5, wherein the conveying mechanism comprises a feeding part, a transferring part and a discharging part; the machine table is provided with a first side, a second side and a third side, the first side is positioned on the left side of the machine table, the second side is positioned on the right side of the machine table, and the third side is positioned on the front side of the machine table;
the feeding part is installed on the first side of the machine platform and located on the side of the high-low pressure detection mechanism, the discharging mechanism is installed on the second side of the machine platform and located on the side of the laser mechanism, and the transferring part is installed on the third side of the machine platform and located on the same side of the high-low pressure detection mechanism, the ultrasonic pressing device and the laser mechanism.
7. The dual-vibration ultrasonic all-in-one machine of claim 6, wherein the transfer component comprises a linear module, a support seat, a first pneumatic clamping jaw, a rotary cylinder and a second pneumatic clamping jaw; the linear module is horizontally arranged on the machine table, the supporting seat is arranged on the linear module, the first pneumatic clamping jaw is arranged on the supporting seat and used for transmitting a charging connector located at the high-low voltage detection mechanism to the ultrasonic pressing device, the rotary cylinder is arranged on the supporting seat, and the second pneumatic clamping jaw is arranged on the rotary cylinder and used for transmitting a charging connector located at the ultrasonic pressing device to the laser mechanism.
8. The dual-vibration ultrasonic all-in-one machine as claimed in claim 7, wherein the transfer component further comprises a first air cylinder, and the first air cylinder is connected between the linear module and the support base and used for adjusting the heights of the first pneumatic clamping jaw and the second pneumatic clamping jaw.
9. The dual-vibration ultrasonic all-in-one machine of claim 6, wherein the feeding part comprises a first conveyor belt, a first limiting plate and a second limiting plate; the first limiting plate and the second limiting plate are respectively installed on two sides of the first conveyor belt to form limiting grooves for limiting the movement of the charging connector, and inclined planes for guiding the charging connector are arranged on the first limiting plate and the second limiting plate;
the feeding part further comprises a limiting part, and the limiting part is installed on the first limiting plate and used for limiting the position of each charging connector conveyed by the limiting groove.
10. The dual-vibration ultrasonic all-in-one machine of claim 5, wherein the laser mechanism comprises a laser machine, a laser support, a positioning piece and a third pneumatic clamping jaw; the positioning piece is arranged on the machine table and positioned on the side of the blanking part, and a positioning groove for positioning the charging connector is formed in the positioning piece;
the third pneumatic clamping jaw is arranged on the machine table and used for clamping the charging connector on the positioning groove;
the laser support is installed on the machine table and located on the side of the blanking part, the laser machine is installed on the laser support and located above the positioning groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347639.2A CN111421831A (en) | 2020-04-28 | 2020-04-28 | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347639.2A CN111421831A (en) | 2020-04-28 | 2020-04-28 | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate |
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| Publication Number | Publication Date |
|---|---|
| CN111421831A true CN111421831A (en) | 2020-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010347639.2A Pending CN111421831A (en) | 2020-04-28 | 2020-04-28 | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate |
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| CN (1) | CN111421831A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730191A (en) * | 2020-07-27 | 2020-10-02 | 广东金滨智能科技有限责任公司 | Turntable type ultrasonic laser equipment |
| CN114310772A (en) * | 2022-02-18 | 2022-04-12 | 上海豪承信息技术有限公司 | Electronic equipment maintenance device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206124235U (en) * | 2016-08-12 | 2017-04-26 | 惠州市壹品科技有限公司 | Ultrasonic testing laser machine |
| DE202020100177U1 (en) * | 2019-11-05 | 2020-01-24 | Chou Pi-Shan | Ultrasonic welding machine |
| CN212666725U (en) * | 2020-04-28 | 2021-03-09 | 广东金滨智能科技有限责任公司 | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate |
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2020
- 2020-04-28 CN CN202010347639.2A patent/CN111421831A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206124235U (en) * | 2016-08-12 | 2017-04-26 | 惠州市壹品科技有限公司 | Ultrasonic testing laser machine |
| DE202020100177U1 (en) * | 2019-11-05 | 2020-01-24 | Chou Pi-Shan | Ultrasonic welding machine |
| CN212666725U (en) * | 2020-04-28 | 2021-03-09 | 广东金滨智能科技有限责任公司 | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730191A (en) * | 2020-07-27 | 2020-10-02 | 广东金滨智能科技有限责任公司 | Turntable type ultrasonic laser equipment |
| CN114310772A (en) * | 2022-02-18 | 2022-04-12 | 上海豪承信息技术有限公司 | Electronic equipment maintenance device |
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