CN109262259B - Automatic SD card assembling and testing equipment - Google Patents
Automatic SD card assembling and testing equipment Download PDFInfo
- Publication number
- CN109262259B CN109262259B CN201811264742.XA CN201811264742A CN109262259B CN 109262259 B CN109262259 B CN 109262259B CN 201811264742 A CN201811264742 A CN 201811264742A CN 109262259 B CN109262259 B CN 109262259B
- Authority
- CN
- China
- Prior art keywords
- pin
- cylinder
- product
- automatic
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention discloses an automatic SD card assembling and testing device, which belongs to the field of electronic component manufacturing, and mainly comprises: the automatic detection device comprises an assembling station A, an assembling station B and a detection station, wherein the assembling station A, the assembling station B and the detection station are connected through a conveying belt, and human-computer interfaces are arranged on the assembling station A, the assembling station B and the detection station. By the mode, the assembly efficiency of the SD card can be improved, and the yield defective rate of the whole product is reduced.
Description
Technical Field
The invention relates to the field of electronic parts, in particular to automatic SD card assembling and testing equipment.
Background
The current SD card product adopts a manual single workstation operation mode, and the single workstation completes one operation, so that the product needs 9 independent workstations: 1. spraying, printing and cutting iron shells (manually penetrating coiled iron shells into a well aligned position in a machine trough, pressing a start button, and automatically finishing spraying, printing and cutting actions of products by a machine, wherein the iron shells fall into a receiving box in a single form); 2. detecting insertion of PIN, removing a material-charging belt, pressing in (manual left-hand holding of semi-finished products, right-hand holding of detecting the material-charging belt of the PIN is pre-inserted into corresponding holes of products, folding the material-charging belt, putting the products into a bearing seat, pressing a start button to finish pressing in, and finally taking out the products by personnel and putting the products into a rotary table); 3. inserting a protection PIN, removing a material-charging belt, pressing in (manually holding a semi-finished product by left hand, pre-inserting the material-charging belt into a corresponding hole of a product by right hand, folding the material-charging belt, putting the product into a bearing seat, pressing a start button to finish pressing in, and finally taking out the product by personnel and putting the product into a peripheral turntable); 4. signal PIN contact width CCD test (manually putting the product into a platform, visually judging whether the product is out of tolerance or not, and finally taking out the product for classification and placement); 5. spring loading (manual left hand holding of semi-finished product, right hand holding of spring put into corresponding hole of product, and finally put into rotary disk); 6. the push-pull rod is arranged (the semi-finished product is held by a left hand, the push-pull rod is pushed into the product by a right hand, and finally the product is put into the peripheral turntable); 7. positioning drag hooks are arranged (a semi-finished product is held by a left hand, a positioning drag hook is held by a right hand and is put into a product, and finally the product is put into a peripheral turntable); 8. iron shell (semi-finished product is held by manual left hand and iron shell is held by right hand, the semi-finished product is penetrated into the iron shell in place according to a specific direction, and finally the iron shell is placed into a peripheral turntable); 9. detecting PIN and protecting PIN electrical property test (manually putting the product into the bearing seat, pressing the start button to finish test, displaying NG or OK signal according to machine, taking out the product by personnel to classify and put). The existing assembly mode is low in efficiency and high in human factors.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the automatic SD card assembling and testing equipment, which can improve the assembling efficiency of the SD card and reduce the yield defective rate of the whole product.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an automatic equipment of SD card and test equipment mainly includes: the device comprises an assembling station A, an assembling station B and a detecting station, wherein the assembling station A, the assembling station B and the detecting station are connected through a conveyor belt, and human-computer interfaces are arranged on the assembling station A, the assembling station B and the detecting station;
the assembly station A mainly comprises: the automatic PIN pressing-in device comprises a feeding mechanism A, a vibration disc, a material rack, a detection PIN inserting mechanism, a detection PIN removing belt back mechanism, a detection PIN and protection PIN pressing-in mechanism, a flatness correcting mechanism and a PIN contact width testing mechanism, wherein the feeding mechanism A is arranged on the outer side of a conveying belt and comprises a material shifting mechanism used for positioning or pushing a product shell, the vibration disc is arranged at the starting position of an assembly station A and used for supplying the product shell, the material rack is provided with the material disc A and the material disc B and used for providing parts, the detection PIN inserting mechanism is arranged on the outer side of the conveying belt and used for loading the detection PIN into the product shell, the detection PIN removing belt back mechanism is arranged on the downstream of the detection PIN inserting mechanism and used for removing the belt back of the detection PIN, the protection PIN inserting mechanism is arranged on the outer side of the conveying belt and used for loading the protection PIN into the product shell, the detection PIN removing belt back mechanism is arranged on the downstream of the protection PIN inserting mechanism and used for removing the belt back of the protection PIN, the detection PIN and the protection PIN pressing-in mechanism are arranged on the outer side of the conveying belt, the detection PIN removing belt back mechanism and the protection PIN automatic PIN pressing-in mechanism is arranged on the downstream of the protection PIN inserting mechanism, the automatic PIN pressing-in the plane correcting mechanism is arranged on the plane contact width testing mechanism, the automatic PIN pressing-in the plane correcting mechanism is completed, the plane contact width is corrected by the detection PIN is arranged on the downstream of the plane, and the protection PIN contact width testing mechanism is contacted with the plane;
the assembly work B mainly includes: the feeding mechanism B is arranged on the outer side of the conveyor belt and comprises a material stirring mechanism for positioning or pushing a product shell, the spring mounting mechanism is used for mounting a spring into the product shell, and the push-pull mechanism is arranged on the downstream of the spring mounting mechanism and automatically completes the action of the push-pull mechanism.
The detection workstation mainly comprises: location PIN installation mechanism, location PIN and push-pull mechanism testing mechanism, iron shell installation mechanism, signal PIN testing mechanism, protection PIN testing mechanism and spout seal mechanism, location PIN installation mechanism sets up in the drive belt outside for pack into the product casing with location PIN, location PIN and push-pull mechanism testing mechanism set up in location PIN installation mechanism low reaches, accomplish location PIN and push-pull mechanism testing action voluntarily, iron shell installation mechanism sets up in location PIN and push-pull mechanism testing mechanism low reaches for pack into the product casing with the iron shell, signal PIN testing mechanism, protection PIN testing mechanism set gradually in iron shell installation mechanism low reaches, test PIN, the protection PIN to the product respectively, spout seal mechanism set up in protection PIN testing mechanism low reaches for spout seal to the product after the equipment.
Preferably, the detecting PIN inserting mechanism mainly includes: feed chute, cylinder A, mount, connector, pushing block, arc recess A, projection A, movable block and movable head, feed chute is connected with charging tray A for the PIN is listened in the conveying, cylinder A is fixed in the mount, and cylinder A sets up in the feed chute outer end, and cylinder A passes through the connector and connects the pushing block a plurality of arc recess A have been seted up in the pushing block, the outside of pushing block is provided with the movable block, one side of movable block is provided with projection A, projection A stretches into in the arc recess A of pushing block, the movable head sets up in the front end of movable block for will detect in the PIN impressing the product casing.
Preferably, the detecting PIN removing tape back mechanism mainly includes: the guide block is connected with the guide block through a dovetail groove, the guide block can be moved along the guide block, a plurality of arc grooves B are formed in the guide block, the stand columns are arranged on the outer sides of the guide block, protruding columns B are arranged on the inner sides of the stand columns and clamped into the arc grooves B, when the guide block transversely moves, the protruding columns B drive the stand columns to move up and down, the top of the stand columns is provided with the pressing plate, the outer edges of the pressing plate correspond to the detection PIN strap backs, and when the protruding columns B move downwards, the stand columns drive the pressing plate to move downwards together, so that the detection PIN strap is cut off.
Preferably, the protection PIN inserting mechanism mainly comprises: cylinder B, fixed plate, push pedal, mounting bracket and put the flitch, cylinder B installs in the fixed plate, and the push pedal is connected to cylinder B's piston rod, the mounting bracket is connected to the push pedal, and when cylinder B's piston rod moved, the mounting bracket can reciprocate, is provided with in the outside of mounting bracket and puts the flitch put and be provided with protection PIN in the flitch put the bottom of flitch and be provided with the limiting plate, when the product casing reachd preset position, cylinder B promotes the push pedal forward movement to in pushing the protection PIN of bottom in the product casing, accomplish the installation of protection PIN.
Preferably, the protection PIN removing tape back mechanism mainly comprises: cylinder C, connecting plate, lifter, connecting rod and slabbing, lifter parallel arrangement is in the cylinder C outside, and the connecting plate at lifter top is connected cylinder C piston rod end, drives the lifter motion through cylinder C, the lifter middle part is provided with the connecting rod be provided with the slabbing on the connecting rod perpendicularly outwards perpendicularly, through the up-and-down motion of slabbing, get rid of the area back of protection PIN. When the product shell reaches the position corresponding to the dicing, the air cylinder C pushes the connecting plate to move up and down, and then the dicing is driven to move up and down, so that the belt back for protecting the PIN is cut off.
Preferably, the PIN detection and PIN protection pressing mechanism mainly comprises: cylinder D, connecting block and pressure head, cylinder D's piston rod is connected to the connecting block the top of connecting block sets up the pressure head, the shape of pressure head is corresponding with detection PIN, protection PIN, and when the connecting block downstream, the briquetting will detect PIN and protection PIN and impress the product casing.
Preferably, the flatness correction mechanism mainly includes: the device comprises a supporting frame, a mounting block, an adjusting bolt and a poking piece, wherein the mounting block is arranged on the supporting frame, the poking piece is arranged at the bottom of the mounting block, the adjusting bolt is arranged at the top of the mounting block, and the bottom of the adjusting bolt is contacted with the top of the poking piece. When the product shell reaches the corresponding position below the shifting sheet, the air cylinder at the back of the installation block drives the installation block to descend, so that the shifting sheet presses down the product shell, and correction flattening is carried out on each PIN of the product shell.
Preferably, the PIN contact width test mechanism mainly comprises: the base, press from both sides and get transport mechanism, camera, light source and bearing, the camera sets up in base one end, and the light source sets up in the base other end, the bearing sets up between camera and light source and the position of bearing corresponds with the camera, press from both sides and get transport mechanism and set up in the base top and be located between camera and the light source, press from both sides and get and have a plurality of elevating cylinders that can lateral shifting on the transport mechanism, elevating cylinder's bottom is provided with the clamping jaw, press from both sides and get transport mechanism and carry the product to appointed bearing on, camera and light source cooperation work, carry out the test of inspection PIN contact width.
Preferably, the spring mounting mechanism mainly includes: the device comprises a beam servo mechanism A, a clamping jaw up-down motion mechanism A, a vibration disc feeding mechanism A, a spring clamping jaw mechanism and a spring positioning mechanism, wherein the clamping jaw up-down motion mechanism A is arranged at the position of the beam servo mechanism A, the clamping jaw up-down motion mechanism A can transversely displace along the beam servo mechanism A, the spring clamping jaw mechanism is arranged at the lower end of the clamping jaw up-down motion mechanism and used for grabbing a spring, the spring positioning mechanism is connected with the output end of the vibration disc feeding mechanism A and used for positioning the spring, and when a product shell reaches a preset position, the spring clamping jaw mechanism clamps the spring, and loads the spring into the product shell.
Preferably, the push-pull mechanism mainly comprises: vibration dish B, crossbeam snatch mechanism, flat feeding mechanism and the product location cylinder that shakes, flat feeding mechanism that shakes connects vibration dish B, crossbeam snatchs the mechanism and sets up in flat feeding mechanism top that shakes, and the front end that the crossbeam snatches the mechanism is provided with the lift cylinder, the bottom of lift cylinder is provided with the equipment clamping jaw, the product location cylinder sets up in feeding mechanism B's outside for the location product. The push-pull rod is subjected to vibration sorting and feeding through the vibration disc, then is sent to the position of the appointed cross beam grabbing mechanism through the flat vibration feeding mechanism, and is assembled into a product through the cooperation of the assembling clamping jaw and the cross beam mechanism.
Preferably, the positioning PIN mounting mechanism mainly comprises: the positioning PIN clamping device comprises a beam servo mechanism B, a clamping jaw up-down motion mechanism B, a vibration disc feeding mechanism B, a positioning PIN clamping jaw mechanism and a positioning PIN positioning mechanism, wherein the clamping jaw up-down motion mechanism B is arranged at the position of the beam servo mechanism B, the clamping jaw up-down motion mechanism B can transversely displace along the beam servo mechanism B, the positioning PIN clamping jaw mechanism is arranged at the lower end of the clamping jaw up-down motion mechanism and used for grabbing a positioning PIN, the positioning PIN positioning mechanism is connected with the output end of the vibration disc feeding mechanism B and used for positioning the positioning PIN, and when a product shell reaches a preset position, the positioning PIN clamping jaw mechanism clamps the positioning PIN to be loaded into the product shell.
Preferably, the positioning PIN and push-pull mechanism testing mechanism mainly comprises: feeding mechanism C, camera B, defective products discharge conveyer belt, defective products discharge cylinder, defective products discharge conveyer belt and defective products discharge cylinder symmetry set up in feeding mechanism C both sides, camera B sets up in feeding mechanism C top. The product shell is sent into the appointed position through feeding mechanism, and camera B detects after shooting and fixes a position PIN and push-and-pull mechanism mounted position and whether correct, just sends into next workstation through feeding mechanism C if correct, if the installation is incorrect, then discharges through defective products discharge cylinder and defective products discharge conveyer belt.
Preferably, the iron shell mounting mechanism mainly comprises: the material area is provided with the external material roll feed, the material area is provided with down the cylinder near the one end below of product casing, the top of cylinder is provided with the drift down and is used for cutting out the iron shell on the material area, the sucking disc sets up in the outside top of drift for absorb the iron shell after cutting, the sucking disc is installed in cylinder and sideslip servo department, and the sucking disc absorbs the iron shell after moving to the product casing top through sideslip servo.
Preferably, the signal PIN testing mechanism and the protection PIN testing mechanism are arranged at the downstream of the iron shell mounting mechanism, and mainly comprise: the signal PIN testing mechanism and the protection PIN testing mechanism are respectively provided with the bearing and the defective product discharging conveying line, and the jet printing mechanism mainly comprises: and a good product discharge conveyor belt is arranged at the downstream of the jet printing mechanism.
The beneficial effects of the invention are as follows: 1. the automatic machine assembly is used for replacing manual operation, the original manual 9-person operation is reduced to 3 automatic machines plus 1-person operation, the labor intensity of the original manual operation is high, and the existing personnel only do simple actions such as feeding, carrying and the like, so that the labor intensity is greatly reduced; 2. the automatic machine assembly replaces manual operation, avoids quality hidden trouble caused by manual operation, such as fingerprints, fingerstall, fiber yarn and the like, improves the overall yield of the product, and improves the yield from 95% to 98%.
Drawings
FIG. 1 is a schematic perspective view of an automatic SD card assembling and testing apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic perspective view of the assembly station A;
FIG. 3 is a schematic perspective view of the detecting PIN insertion mechanism;
FIG. 4 is a schematic diagram of a three-dimensional structure of the detection PIN removal tape backing mechanism;
fig. 5 is a schematic perspective view of the protection PIN inserting mechanism;
FIG. 6 is a schematic perspective view of the protection PIN removal tape backing mechanism;
FIG. 7 is a schematic diagram of a perspective structure of the PIN detection and protection mechanism;
FIG. 8 is a schematic perspective view of the flatness correction mechanism;
fig. 9 is a schematic perspective view of the PIN contact width test mechanism;
fig. 10 is a schematic perspective view of the assembly station B;
FIG. 11 is a schematic perspective view of the spring mounting mechanism;
FIG. 12 is a schematic perspective view of the push-pull mechanism;
FIG. 13 is a schematic perspective view of the inspection station;
fig. 14 is a schematic perspective view of the locating PIN mounting mechanism;
FIG. 15 is a schematic perspective view of the positioning PIN and push-pull mechanism test mechanism;
FIG. 16 is a schematic perspective view of the iron shell mounting mechanism;
FIG. 17 is a schematic view of a perspective view of the iron shell mounting mechanism at another angle;
FIG. 18 is a schematic perspective view of the testing and jet printing mechanism;
the components in the drawings are marked as follows: 1. assembly station a,2, assembly station B,3, inspection station, 4, human-machine interface, 5, product housing, 11, feed mechanism a,12, vibration tray, 13, work rest, 131, work tray a,132, work tray B,14, PIN detection insertion mechanism, 15, PIN removal strip back mechanism, 16, PIN protection insertion mechanism, 17, PIN removal strip back mechanism, 18, PIN detection and PIN protection press-in mechanism, 19, flatness correction mechanism, 20, PIN contact width test mechanism, 141, feed chute, 142, cylinder a,143, mount, 144, connector, 145, pusher block, 146, arc groove a,147, boss a,148, movable block, 149, movable head, 151, guide block, 152, slider, 153, arc groove B,154, upright, 155, platen, 161, cylinder B,162, fixed plate, 163, pusher plate, 164, mounting bracket, 165, stock placement chute plate, 171, cylinder C,172, connecting plate, 173, lifting block, 174, connecting rod, 175, dicing, 181, cylinder D,182, connecting block, 183, ram, 191, supporting frame, 192, mounting block, 193, bolt, 194, pick-up plate, 201, base, 202, gripping and transporting mechanism, 203, camera, 204, light source, 205, socket, 206, lifting cylinder, 207, holding jaw, 21, feeding mechanism B,22, spring mounting mechanism, 23, push-pull mechanism, 221, beam servo A,222, holding jaw up-and-down movement mechanism A,223, vibrating tray feeding mechanism A,224, spring holding jaw mechanism, 225, spring positioning mechanism, 231, vibrating tray B,232, flat vibration feeding mechanism, 233, beam feeding mechanism, 234, assembling holding jaw, 235, product positioning cylinder, 31, positioning PIN mounting mechanism, 32, positioning PIN and push-pull mechanism testing mechanism, 33. iron shell installation mechanism 34, signal PIN testing mechanism 35, protection PIN testing mechanism 36, spout seal mechanism, 37, feeding mechanism C,38, good product discharge conveyer belt, 39, handling mechanism, 40, defective products transfer chain, 311, crossbeam servo mechanism B,312, clamping jaw up-and-down motion mechanism B,313, vibration dish feed mechanism B,314, location PIN positioning mechanism, 315, location PIN clamping jaw mechanism, 321, defective products discharge conveyer belt, 322, defective products discharge cylinder, 323, camera B,331, material area, 332, sucking disc, 333, lower cylinder, 334, drift.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1, an embodiment of the present invention includes:
an automatic assembly and test device for an SD card mainly comprises: the device comprises an assembly station A1, an assembly station B2 and a detection station 3, wherein the assembly station A1, the assembly station B2 and the detection station 3 are connected through a conveyor belt, and the assembly station A1, the assembly station B2 and the detection station 3 are provided with a human-computer interface 4;
as shown in fig. 2, the assembly station A1 mainly includes: the automatic PIN automatic correction PIN pressing-in device comprises a feeding mechanism A11, a vibration disc 12, a material frame 13, a detected PIN inserting mechanism 14, a detected PIN removing belt back mechanism 15, a protected PIN inserting mechanism 16, a detected PIN removing belt back mechanism 17, a detected PIN and protected PIN pressing-in mechanism 18, a flatness correcting mechanism 19 and a PIN contact width testing mechanism 20, wherein the feeding mechanism A11 is arranged outside a conveyor belt and comprises a material shifting mechanism for positioning or pushing a product shell, the vibration disc 12 is arranged at the starting position of an assembly station A1 and is used for supplying the product shell 5, the material frame 13 is provided with a material disc A131 and a material disc B132 and is used for providing parts, the detected PIN inserting mechanism 14 is arranged outside the conveyor belt and is used for loading the detected PIN into the product shell 5, the detected PIN removing belt back mechanism 15 is arranged at the downstream of the detected PIN inserting mechanism 14 and is used for removing the detected PIN, the protected PIN inserting mechanism 16 is arranged at the outer side of the conveyor belt and is used for loading the protected PIN into the product shell 5, the automatic PIN removing belt back mechanism 17 is arranged at the downstream of the detected PIN inserting mechanism 16 and is used for automatically pressing-in the detected PIN removing belt back mechanism and is used for completing the detected PIN pressing-in the flatness correcting mechanism, the detected PIN is arranged at the downstream of the detected PIN inserting mechanism 18, and the detected PIN is automatically pressed in the plane is pressed into the plane after the detected PIN is pressed into the product shell 5, the detected by the detected PIN is detected by the flatness correcting mechanism is arranged at the 19, the surface after the detected PIN is pressed by the detected by the flatness is completely;
as shown in fig. 10, the assembly work B2 mainly includes: the feeding mechanism B21, the spring mounting mechanism 22 and the push-pull mechanism 23 are arranged on the outer side of the conveyor belt, the feeding mechanism B21 comprises a material stirring mechanism for positioning or pushing a product shell, the spring mounting mechanism 22 is used for loading a spring into the product shell 5, and the push-pull mechanism 23 is arranged on the downstream of the spring mounting mechanism 22 and automatically completes the push-pull mechanism.
As shown in fig. 13, the inspection station 3 mainly includes: the positioning PIN mounting mechanism 31, the positioning PIN and push-pull mechanism testing mechanism 32, the iron shell mounting mechanism 33, the signal PIN testing mechanism 34, the protection PIN testing mechanism 35 and the jet printing mechanism 36, wherein the positioning PIN mounting mechanism 31 is arranged on the outer side of a transmission belt and used for loading the positioning PIN into a product shell, the positioning PIN and push-pull mechanism testing mechanism 32 is arranged on the downstream of the positioning PIN mounting mechanism 31 and automatically completes the testing actions of the positioning PIN and the push-pull mechanism, the iron shell mounting mechanism 33 is arranged on the downstream of the positioning PIN and push-pull mechanism testing mechanism 32 and used for loading the iron shell into the product shell, the signal PIN testing mechanism 34 and the protection PIN testing mechanism 35 are sequentially arranged on the downstream of the iron shell mounting mechanism 33 and used for testing the testing PIN and the protection PIN of the product respectively, and the jet printing mechanism 36 is arranged on the downstream of the protection PIN testing mechanism 35 and used for jet printing the assembled product.
The working process of the invention is as follows:
firstly, connecting a power supply, connecting an air source, confirming that all work preparations are in place on a human-computer interface of 3 machines, and sequentially starting a start button;
as shown in fig. 2, the product housing 5 is arranged on the belt runner of the feeding mechanism a11 in a vibration sequence from the vibration disc 12, enters the detection PIN inserting mechanism 14, penetrates into the feeding groove 141 of the detection PIN inserting mechanism 14 through the coiled material of the material disc a131 of the material frame 13, when the first detection PIN corresponds to the product housing 5, the air cylinder a142 acts, the connector 144 drives the pushing block 145 to move forwards, and because the lower groove surface of the arc-shaped groove a146 is arc-shaped, when the pushing block 145 moves forwards, the convex column 147 moves downwards relatively, and the convex column 147 drives the detection PIN to move downwards together with the movable head 149, the movable head 149 presses the detection PIN into the product housing 5, and the machine automatically completes detection PIN cutting and inserting actions (as shown in fig. 3);
the product shell 5 enters the detection PIN removing belt back mechanism 15 through the material shifting mechanism of the feeding mechanism A11, when the position of the product shell 5 corresponds to the pressing plate 155, the sliding block 152 moves left and right under the driving of the air cylinder, the convex column behind the upright post 154 is clamped into the arc-shaped groove B153, when the sliding block 152 moves, the arc-shaped groove B153 drives the upright post 154 to move up and down, and at the moment, the pressing plate 155 removes the detection PIN belt back (as shown in fig. 4);
the product shell 5 enters the protection PIN inserting mechanism 16 through the material stirring mechanism of the feeding mechanism A11, the protection PIN penetrates into the material placing groove plate 165 of the protection PIN inserting mechanism 16 through the coiled material of the material disc B132 of the material rack 13, the air cylinder B161 pushes the pushing plate 163 to move forwards, the lowest protection PIN of the material placing groove plate 165 is pressed into the product shell 5, and the machine automatically completes the protection PIN cutting and inserting actions (as shown in figure 5);
the product shell 5 enters the protection PIN removing back-carrying mechanism 17 through a material shifting mechanism of the feeding mechanism A11, when the product shell 5 corresponds to the position of the cut block 175, the air cylinder C171 drives the connecting plate 172 to move downwards, the connecting plate 172 drives the cut block 175 to move downwards, the protection PIN braces in the product shell 5 are removed, and the machine automatically completes the protection PIN back-carrying removing action (as shown in figure 6);
the product housing 5 enters the detection PIN and protection PIN pressing mechanism 18 through the material stirring mechanism of the feeding mechanism A11, the cylinder D181 drives the pressing head 183 to press down, the machine automatically completes detection PIN and protection PIN pressing actions, the problem that the insertion depth is insufficient due to the fact that a part of the PIN is possibly taken out when the belt back is removed in the process is avoided, and the PIN is finally pressed once again under the condition that the depth is correct. (as in fig. 7);
the product shell 5 enters the flatness correcting mechanism 19 through the stirring mechanism of the feeding mechanism A11, the stirring plate 194 is pressed down, if a certain PIN of the product is found to be out of specification, the stirring plate 194 at the lower end of the adjusting bolt 193 adjusts the height of the PIN, and the flatness correcting action is automatically finished by the machine (as shown in figure 8);
the product shell 5 enters the PIN contact width testing mechanism 20 through the carrying mechanism of the feeding mechanism A11, the clamping jaw 207 below the carrying mechanism 202 clamps the product shell 5 into the appointed bearing 205, the camera 203 and the light source 204 work cooperatively, the picture information is transmitted to the control system of the human-computer interface, the picture in the system is compared, whether the product is qualified or not is judged, and the machine automatically completes the PIN contact width testing action (as shown in figure 9);
as shown in fig. 10, the product housing 5 enters the feeding mechanism B21 of the assembly station B2 from the carrying mechanism of the feeding mechanism a11, enters the spring mounting mechanism 22 through the feeding mechanism B21, the spring is fed by the vibration disc feeding mechanism a223, the spring is clamped by the spring clamping jaw mechanism 224 and then is sent to the spring positioning mechanism 225, the beam servo mechanism a221 moves back and forth, the spring is loaded into the product housing 5, and the machine automatically completes the spring mounting action (as shown in fig. 11);
the product shell 5 enters the push-pull mechanism 23 through the material stirring mechanism of the feeding mechanism B21, the vibration disc B231 feeds materials, the push-pull rod is fed into the flat vibration feeding mechanism 232, when the product shell 5 reaches a preset position, the product shell 5 is positioned by the product positioning cylinder 235, at the moment, the push-pull rod is grabbed by the assembly clamping jaw 234, the push-pull rod is arranged in the product shell 5, and the push-pull mechanism is automatically completed by the machine (as shown in figure 12);
as shown in fig. 13, the product housing 5 enters the belt of the feeding mechanism C37 of the detection station 3 from the material stirring mechanism of the feeding mechanism B21, enters the positioning PIN mounting mechanism 31 through the belt of the feeding mechanism C37, and is fed by the vibration disc feeding mechanism B313, when the product enters the preset position, the positioning PIN clamping jaw mechanism 315 grabs the positioning PIN, the beam servo mechanism B311 and the clamping jaw up-down movement mechanism B312 move, the positioning PIN is loaded into the product housing 5, and the machine automatically completes the PIN loading and positioning action (as shown in fig. 14);
the product shell 5 enters the positioning PIN and push-pull mechanism testing mechanism 32 from the stirring mechanism of the feeding mechanism C37, when the product shell 5 reaches a preset position, the camera B323 shoots, the pictures are transmitted into the control system of the human-computer interface, the pictures in the system are compared, the machine automatically completes the testing actions of the positioning PIN and the push-pull mechanism, when defective products are found, the defective product discharge cylinder 322 acts to send the defective products into the defective product discharge conveyer belt 321, and the defective products continue to move in the feeding mechanism C37 and enter the next station (as shown in figure 15);
the product shell 5 enters the iron shell mounting mechanism 33 from the stirring mechanism of the feeding mechanism C37, the material belt 331 feeds the iron shell, when the product shell 5 reaches a preset position, the lower cylinder 333 drives the punch 334 to punch upwards at the moment, the iron shell is separated from the material belt 331, the sucker 332 sucks the iron shell, the iron shell is placed into the corresponding product shell 5, the next procedure is carried out, and the machine automatically completes the iron shell loading action (as shown in fig. 16 and 17);
likewise, the product shell 5 enters the signal PIN testing mechanism 34 from the sucking disc mechanism of the feeding mechanism C37, and the machine automatically completes the signal PIN testing action (as shown in figure 18);
the product shells 5 enter the protection PIN testing mechanism 35 from the sucker mechanism of the feeding mechanism C37 through the carrying mechanism 39, and the machine automatically completes the protection PIN testing action (as shown in figure 18);
the product shell 5 enters a jet printing mechanism 36 from a belt feeding mechanism of a feeding mechanism C37, the assembled and detected product is jet printed by a laser jet printing head, and the machine automatically completes the jet printing action (as shown in figure 18);
finally, the product is fed from the machine to the magazine by a good discharge conveyor 38 of feed mechanism C37.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (12)
1. An automatic assembly and test device for an SD card, comprising: the device comprises an assembling station A, an assembling station B and a detecting station, wherein the assembling station A, the assembling station B and the detecting station are connected through a conveyor belt, and human-computer interfaces are arranged on the assembling station A, the assembling station B and the detecting station;
the assembly station A mainly comprises: the automatic PIN pressing-in device comprises a feeding mechanism A, a vibration disc, a material rack, a detection PIN inserting mechanism, a detection PIN removing belt back mechanism, a detection PIN and protection PIN pressing-in mechanism, a flatness correcting mechanism and a PIN contact width testing mechanism, wherein the feeding mechanism A is arranged on the outer side of a conveying belt and comprises a material shifting mechanism used for positioning or pushing a product shell, the vibration disc is arranged at the starting position of an assembly station A and used for supplying the product shell, the material rack is provided with the material disc A and the material disc B and used for providing parts, the detection PIN inserting mechanism is arranged on the outer side of the conveying belt and used for loading the detection PIN into the product shell, the detection PIN removing belt back mechanism is arranged on the downstream of the detection PIN inserting mechanism and used for removing the belt back of the detection PIN, the protection PIN inserting mechanism is arranged on the outer side of the conveying belt and used for loading the protection PIN into the product shell, the detection PIN removing belt back mechanism is arranged on the downstream of the protection PIN inserting mechanism and used for removing the belt back of the protection PIN, the detection PIN and the protection PIN pressing-in mechanism are arranged on the outer side of the conveying belt, the detection PIN removing belt back mechanism and the protection PIN automatic PIN pressing-in mechanism is arranged on the downstream of the protection PIN inserting mechanism, the automatic PIN pressing-in the plane correcting mechanism is arranged on the plane contact width testing mechanism, the automatic PIN pressing-in the plane correcting mechanism is completed, the plane contact width is corrected by the detection PIN is arranged on the downstream of the plane, and the protection PIN contact width testing mechanism is contacted with the plane;
the assembly station B mainly comprises: the feeding mechanism B is arranged on the outer side of the conveyor belt and comprises a material stirring mechanism for positioning or pushing a product shell, the spring mounting mechanism is used for mounting a spring into the product shell, and the push-pull mechanism is arranged at the downstream of the spring mounting mechanism and automatically completes the action of the push-pull mechanism;
the detection workstation mainly comprises: the device comprises a positioning PIN installation mechanism, a positioning PIN and push-pull mechanism testing mechanism, an iron shell installation mechanism, a signal PIN testing mechanism, a protection PIN testing mechanism and a spray printing mechanism, wherein the positioning PIN installation mechanism is arranged on the outer side of a transmission belt and used for loading the positioning PIN into a product shell;
the detection PIN insertion mechanism mainly comprises: the automatic PIN detection device comprises a feeding groove, a cylinder A, a fixing frame, a connector, a pushing block, an arc-shaped groove A, a protruding column A, a movable block and a movable head, wherein the feeding groove is connected with a charging tray A and used for conveying detection PINs, the cylinder A is fixed to the fixing frame and arranged at the outer end of the feeding groove, the cylinder A is connected with the pushing block through the connector, the pushing block is internally provided with the arc-shaped grooves A, the movable block is arranged at the outer side of the pushing block, the protruding column A is arranged at one side of the movable block and extends into the arc-shaped groove A of the pushing block, and the movable head is arranged at the front end of the movable block and used for pressing the detection PINs into a product shell;
the detection PIN removing belt back mechanism mainly comprises: the guide block is connected with the guide block through a dovetail groove, the guide block can be moved along the guide block, a plurality of arc grooves B are formed in the guide block, the stand columns are arranged on the outer sides of the guide block, protruding columns B are arranged on the inner sides of the stand columns, the protruding columns B are clamped into the arc grooves B, when the guide block transversely moves, the protruding columns B drive the stand columns to move up and down, the top of the stand columns is provided with the pressing plate, and the outer edges of the pressing plate correspond to the detection PIN belt backs.
2. The automatic SD card assembling and testing apparatus of claim 1, wherein the protection PIN inserting mechanism mainly comprises: cylinder B, fixed plate, push pedal, mounting bracket and put the flitch, cylinder B installs in the fixed plate, and cylinder B's piston rod connects the push pedal, the mounting bracket is connected to the push pedal, and when cylinder B's piston rod moved, the mounting bracket can reciprocate, is provided with in the outside of mounting bracket and puts the flitch put and be provided with protection PIN in the flitch put the bottom of flitch and be provided with the limiting plate.
3. The automatic SD card assembling and testing apparatus of claim 1, wherein the protection PIN removing tape back mechanism mainly comprises: cylinder C, connecting plate, lifter, connecting rod and slabbing, lifter parallel arrangement is in the cylinder C outside, and the connecting plate at lifter top is connected cylinder C piston rod end, drives the lifter motion through cylinder C, the lifter middle part is provided with the connecting rod be provided with the slabbing on the connecting rod perpendicularly outwards perpendicularly, through the up-and-down motion of slabbing, get rid of the area back of protection PIN.
4. The automatic SD card assembling and testing apparatus according to claim 1, wherein the PIN detection and PIN protection press-in mechanism mainly comprises: cylinder D, connecting block and pressure head, cylinder D's piston rod is connected to the connecting block the top of connecting block sets up the pressure head, the shape of pressure head is corresponding with detection PIN, protection PIN, and when the connecting block downstream, the briquetting will detect PIN and protection PIN and impress the product casing.
5. The automatic SD card assembling and testing apparatus according to claim 1, wherein the flatness correcting mechanism mainly comprises: the device comprises a supporting frame, a mounting block, an adjusting bolt and a poking piece, wherein the mounting block is arranged on the supporting frame, the poking piece is arranged at the bottom of the mounting block, the adjusting bolt is arranged at the top of the mounting block, and the bottom of the adjusting bolt is contacted with the top of the poking piece.
6. The automatic SD card assembling and testing apparatus according to claim 1, wherein the PIN contact width testing mechanism mainly comprises: the camera is arranged at one end of the base, the light source is arranged at the other end of the base, the bearing seat is arranged between the camera and the light source and corresponds to the camera in position, the clamping and carrying mechanism is arranged above the base and between the camera and the light source, the clamping and carrying mechanism is provided with a plurality of lifting cylinders capable of transversely moving, and clamping jaws are arranged at the bottoms of the lifting cylinders.
7. The automatic SD card assembling and testing apparatus of claim 1, wherein the spring mounting mechanism mainly comprises: the device comprises a beam servo mechanism A, a clamping jaw up-down motion mechanism A, a vibration disc feeding mechanism A, a spring clamping jaw mechanism and a spring positioning mechanism, wherein the clamping jaw up-down motion mechanism A is arranged at the position of the beam servo mechanism A, the clamping jaw up-down motion mechanism A can transversely displace along the beam servo mechanism A, the spring clamping jaw mechanism is arranged at the lower end of the clamping jaw up-down motion mechanism and used for grabbing a spring, and the spring positioning mechanism is connected with the output end of the vibration disc feeding mechanism A and used for positioning the spring.
8. The automatic SD card assembling and testing apparatus according to claim 1, wherein the push-pull mechanism mainly comprises: vibration dish B, crossbeam snatch mechanism, flat feeding mechanism and the product location cylinder that shakes, flat feeding mechanism that shakes connects vibration dish B, crossbeam snatchs the mechanism and sets up in flat feeding mechanism top that shakes, and the front end that the crossbeam snatches the mechanism is provided with the lift cylinder, the bottom of lift cylinder is provided with the equipment clamping jaw, the product location cylinder sets up in feeding mechanism B's outside for the location product.
9. The automatic SD card assembling and testing apparatus of claim 1, wherein the positioning PIN mounting mechanism mainly comprises: the positioning PIN clamping mechanism comprises a beam servo mechanism B, a clamping jaw up-down motion mechanism B, a vibration disc feeding mechanism B, a positioning PIN clamping jaw mechanism and a positioning PIN positioning mechanism, wherein the clamping jaw up-down motion mechanism B is arranged at the position of the beam servo mechanism B, the clamping jaw up-down motion mechanism B can transversely displace along the beam servo mechanism B, the positioning PIN clamping jaw mechanism is arranged at the lower end of the clamping jaw up-down motion mechanism and used for grabbing a positioning PIN, and the positioning PIN positioning mechanism is connected with the output end of the vibration disc feeding mechanism B and used for positioning the positioning PIN.
10. The automatic SD card assembling and testing apparatus of claim 1, wherein the PIN and push-pull mechanism testing mechanism mainly comprises: feeding mechanism C, camera B, defective products discharge conveyer belt, defective products discharge cylinder, defective products discharge conveyer belt and defective products discharge cylinder symmetry set up in feeding mechanism C both sides, camera B sets up in feeding mechanism C top.
11. The automatic SD card assembling and testing apparatus according to claim 1, wherein the iron-case mounting mechanism mainly comprises: the material area is provided with the external material roll feed, the material area is provided with down the cylinder near the one end below of product casing, the top of cylinder is provided with the drift down and is used for cutting out the iron shell on the material area, the sucking disc sets up in the outside top of drift for absorb the iron shell after cutting, the sucking disc is installed in cylinder and sideslip servo department, and the sucking disc absorbs the iron shell after moving to the product casing top through sideslip servo.
12. The automatic SD card assembling and testing apparatus according to claim 1, wherein the signal PIN testing mechanism and the protection PIN testing mechanism are disposed downstream of the iron shell mounting mechanism, and mainly comprise: the signal PIN testing mechanism and the protection PIN testing mechanism are respectively provided with the bearing and the defective product discharging conveying line, and the jet printing mechanism mainly comprises: and a good product discharge conveyor belt is arranged at the downstream of the jet printing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811264742.XA CN109262259B (en) | 2018-10-29 | 2018-10-29 | Automatic SD card assembling and testing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811264742.XA CN109262259B (en) | 2018-10-29 | 2018-10-29 | Automatic SD card assembling and testing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109262259A CN109262259A (en) | 2019-01-25 |
| CN109262259B true CN109262259B (en) | 2023-10-10 |
Family
ID=65195398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811264742.XA Active CN109262259B (en) | 2018-10-29 | 2018-10-29 | Automatic SD card assembling and testing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109262259B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315339B (en) * | 2019-07-03 | 2021-04-27 | 苏州市全力自动化科技有限公司 | Intelligent assembly line for capacitor carrier seats and production process of intelligent assembly line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101706652A (en) * | 2009-05-22 | 2010-05-12 | 海洋王照明科技股份有限公司 | Method and system for monitoring mounting data of product screw and data monitoring terminal |
| CN104275601A (en) * | 2014-09-24 | 2015-01-14 | 张颖 | Mouse circuit module feeder |
| CN206351352U (en) * | 2016-12-31 | 2017-07-25 | 深圳市创益通技术股份有限公司 | A kind of SD card adapter Full-automatic assembling machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103179830A (en) * | 2011-12-24 | 2013-06-26 | 富泰华工业（深圳）有限公司 | Push device |
| JP5833998B2 (en) * | 2012-11-21 | 2015-12-16 | 株式会社日立製作所 | Assembly workability evaluation calculation apparatus and assembly workability evaluation method |
-
2018
- 2018-10-29 CN CN201811264742.XA patent/CN109262259B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101706652A (en) * | 2009-05-22 | 2010-05-12 | 海洋王照明科技股份有限公司 | Method and system for monitoring mounting data of product screw and data monitoring terminal |
| CN104275601A (en) * | 2014-09-24 | 2015-01-14 | 张颖 | Mouse circuit module feeder |
| CN206351352U (en) * | 2016-12-31 | 2017-07-25 | 深圳市创益通技术股份有限公司 | A kind of SD card adapter Full-automatic assembling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109262259A (en) | 2019-01-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110238654A (en) | A kind of automatic assembling riveting machine of USB interface | |
| CN109592157B (en) | Mounting equipment | |
| CN215747605U (en) | Automatic disassembly and assembly system | |
| CN109591251B (en) | Production method for terminal injection molding | |
| CN111384650A (en) | Double-vibration ultrasonic integrated machine | |
| CN109262259B (en) | Automatic SD card assembling and testing equipment | |
| CN115000248A (en) | Positioning tool cyclic detection removal and supplement device and method based on battery string preparation | |
| CN210549364U (en) | Small-size bearing press fitting equipment | |
| CN210576969U (en) | Automatic terminal processing equipment | |
| CN210547791U (en) | Automatic assembling and riveting machine for automobile safety belt product frame parts | |
| CN110759081A (en) | Plate planting machine | |
| CN218840656U (en) | Automatic test equipment for electronic products | |
| CN110961934A (en) | Die casting processing and detecting integrated machine | |
| CN116214160A (en) | Full-automatic assembly system and assembly method | |
| CN110783795A (en) | High-speed backplane connector backplane assembly equipment and assembly process | |
| CN116079370A (en) | Full-automatic automobile axle bushing pressing-in working system and method | |
| CN212351088U (en) | Die casting processing and detecting integrated machine | |
| CN212217711U (en) | Device for assembling valve shaft and magnetic sheet | |
| CN111421831A (en) | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate | |
| CN113369684A (en) | Welding equipment and welding method for USB interface shielding plate | |
| CN212114274U (en) | Double-vibration ultrasonic integrated machine | |
| CN219935906U (en) | Divide board automated inspection tool | |
| CN212666725U (en) | Ultrasonic wave compression fittings and two supersound all-in-one that vibrate | |
| CN216326247U (en) | Automatic cover plate assembling equipment | |
| CN110828242A (en) | Copper sheet bending device of fuse box and bending method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |