CN110315339B - Intelligent assembly line for capacitor carrier seats and production process of intelligent assembly line - Google Patents
Intelligent assembly line for capacitor carrier seats and production process of intelligent assembly line Download PDFInfo
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- CN110315339B CN110315339B CN201910594179.0A CN201910594179A CN110315339B CN 110315339 B CN110315339 B CN 110315339B CN 201910594179 A CN201910594179 A CN 201910594179A CN 110315339 B CN110315339 B CN 110315339B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Abstract
The invention relates to an intelligent assembly line for capacitor carriers, which comprises a full-automatic plug terminal capacitor assembling machine, a full-automatic welding machine, a full-automatic CCD (charge coupled device) detecting machine and a full-automatic testing marking machine, wherein the full-automatic plug terminal capacitor assembling machine, the full-automatic welding machine, the full-automatic CCD detecting machine and the full-automatic testing marking machine are sequentially butted from left to right; the production quality of the product is ensured through multiple automatic detection; the product assembly is stable and reliable, the consistency is high, and the method is suitable for mass production.
Description
Technical Field
The invention relates to the technical field of production of capacitor carrier seats, in particular to an intelligent assembly line of a capacitor carrier seat and a production process thereof.
Background
With the continuous improvement of living standard of people, electronic products are rapidly developed, and the capacitive carrier is one of the important components of the electronic products. At present, the electric capacity carries the seat and mostly relies on manual assembly, welding and detection, and at this in-process, artifical work intensity is big, and production efficiency is low, and the stability and the uniformity of product equipment also are difficult to obtain stable assurance, also appear the condition such as wrong detection, hourglass inspection easily during the detection, influence the quality of product, are unfavorable for large-scale production demand.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the intelligent assembly line for the capacitor carrier seat and the production process thereof are provided.
In order to achieve the technical effects, the invention adopts the technical scheme that: an intelligent assembly line for capacitor carriers comprises a full-automatic plug-in terminal capacitor assembling machine, a full-automatic welding machine, a full-automatic CCD detection machine and a full-automatic test marking machine, wherein the full-automatic plug-in terminal capacitor assembling machine, the full-automatic welding machine, the full-automatic CCD detection machine and the full-automatic test marking machine are sequentially butted from left to right;
the full-automatic plug terminal capacitor assembling machine comprises a first rack, a feeding device, a first carrying device, a pre-plugging double PIN device, a final-plugging double PIN device, a plug double terminal device, a plug terminal device and a capacitor assembling device, wherein the feeding device is arranged on the left side of the first rack, the first carrying device is arranged on the first rack and is in butt joint with the feeding device, and the pre-plugging double PIN device, the final-plugging double PIN device, the plug double terminal device, the plug terminal device and the capacitor assembling device are sequentially arranged on the first rack along the first carrying device and are in butt joint with the first carrying device.
Preferably, in order to automatically weld good capacitors, the full-automatic welding machine comprises a second rack, the second rack is arranged on the right side of the first rack, a first product moving device, a second carrying device, an exposed needle detection device and a capacitor welding device are arranged on the second rack, the first product moving device is in butt joint with the first carrying device, the second carrying device is arranged on one side of the first product moving device and is in butt joint with the first product moving device, and the exposed needle detection device and the capacitor welding device are sequentially arranged along the second carrying device and are in butt joint with the second carrying device.
Preferably, in order to perform various detections on the welded capacitor and reject products with welding problems, the full-automatic CCD detector comprises a third frame, the third frame is arranged on the right side of the second frame, a second product moving device, a third carrying device, a capacitance value detecting device, a welding spot area detecting device, a welding spot height detecting device, a PIN height size detecting device and a base foot to welding PIN position degree detecting device are arranged on the third frame, the second product moving-in device is butted with the second carrying device, the third carrying device is arranged at one side of the second product moving-in device and is butted with the second product moving-in device, the capacitance detection device, the welding spot area detection device, the welding spot height detection device, the PIN height size detection device and the base foot to welding PIN position degree detection device are sequentially arranged along the third carrying device and are all in butt joint with the third carrying device.
Preferably, in order to label the good product, the good product is identified and then the finished product is sent out. The full-automatic testing and marking machine comprises a fourth rack, the fourth rack is arranged on the right side of the third rack, a third product moving device, a fourth carrying device, a capacitance positive and negative pole detecting device, a terminal and HSG height detecting device, a lower column position degree detecting device, a labeling device, a code scanner reading device and a conveying device are arranged on the fourth rack, the third product moving device is in butt joint with the third carrying device, the fourth carrying device is arranged on one side of the third product moving device and is in butt joint with the third product moving device, the capacitance positive and negative pole detecting device, the terminal and HSG height detecting device, the lower column position degree detecting device, the labeling device and the code scanner reading device are sequentially arranged along the fourth carrying device and are all in butt joint with the fourth carrying device, the conveying device is arranged at one end of the fourth carrying device, which is far away from the third rack, the conveying device is in butt joint with the fourth conveying device.
Preferably, in order to facilitate each part of equipment on the assembly line, the first frame, the second frame, the third frame and the fourth frame are all provided with control devices.
As preferred, loading attachment includes feed bin, vibration dish and dislocation module, the vibration dish sets up the left side in first frame, the feed bin sets up in the top of vibration dish, and the feed bin links to each other with the vibration dish, the module setting that misplaces is in one side of vibration dish, the vibration dish links to each other with first handling device through the dislocation module.
Preferably, the pre-inserting double-PIN device comprises a first paper winding mechanism, a double-PIN conveying mechanism, a trimming mechanism, a double-PIN clamping mechanism, a variable pitch mechanism, a pre-inserting mechanism and a double-PIN inserting mold, wherein the first paper winding mechanism, the double-PIN conveying mechanism, the trimming mechanism and the double-PIN inserting mold are sequentially arranged on a first rack, the double-PIN inserting mold is in butt joint with a first carrying device, the double-PIN clamping mechanism and the double-PIN pre-inserting mechanism are sequentially arranged above the trimming mechanism from bottom to top, and the variable pitch mechanism is arranged on one side of the double-PIN clamping mechanism and is connected with the double-PIN clamping mechanism.
Preferably, the final double-PIN inserting device comprises a product positioning die assembly and a final double-PIN pressing mechanism, the product positioning die assembly is arranged on the first rack and is in butt joint with the first carrying device, and the final double-PIN pressing mechanism is arranged above one side of the product positioning die assembly.
Preferably, the capacitance loading device comprises a loading carrier assembly, a capacitance sending mechanism, a capacitance cutting mechanism, a capacitance moving mechanism, a capacitance shaping mechanism, a capacitance loading mechanism and a loading carrier, the power transmission capacitor mechanism and the capacitor moving mechanism are both arranged on the first frame, the loading carrier assembly is arranged on the power transmission capacitor mechanism, the capacitor cutting mechanism and the capacitor shaping mechanism are arranged on one side above the loading carrier component in parallel, the capacitor loading mechanism is arranged on one side of the top of the capacitor shaping mechanism, the loading tool is arranged above one end of the capacitor loading mechanism, the loading carrier component is in butt joint with the capacitor cutting mechanism through the capacitor transmitting component, the capacitor cutting mechanism is in butt joint with the capacitor shaping mechanism through the capacitor moving mechanism, the capacitor shaping mechanism is in butt joint with the capacitor loading mechanism through the capacitor moving mechanism, and the capacitor loading mechanism is in butt joint with the placing carrier through the first carrying device.
A production process of a capacitor carrier seat comprises the following steps:
s1: the feeding device automatically feeds materials, and the first carrying device drives the product to sequentially carry out double PLN pre-insertion, double PLN final insertion, double-terminal insertion, terminal insertion and capacitor loading;
s2: the first product moves into the device to be connected with the product, the second carrying device drives the product to sequentially perform needle exposure detection and remove defective products, and then the product is subjected to laser welding;
s3: a second product is moved into the device to be connected with the product, and a third carrying device drives the product to sequentially carry out capacitance value detection and discharge defective products, welding spot area detection and discharge defective products, welding spot height detection and discharge of defective products, PIN height size detection and discharge of defective products, and base feet to welding PIN position degree detection and discharge of defective products;
and S4, the third product is moved into the device to be connected with the product, the fourth carrying device drives the product to sequentially carry out capacitance anode and cathode detection, height detection between the terminals and HSG, defective products are discharged, lower column position degree detection, labeling and code reading are carried out, and finally the product is placed into a conveying device to be discharged.
Compared with the prior art, the invention has the beneficial effects that: the assembly line has high automation degree, the labor intensity of workers is effectively reduced, and the production efficiency is improved; the production quality of the product is ensured through multiple automatic detection; the product assembly is stable and reliable, the consistency is high, and the method is suitable for mass production.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
Fig. 1 is a perspective view of an intelligent assembly line for a capacitive load carrier according to the present invention.
Fig. 2 to 7 are exploded views of the fully automatic pin-on-capacitor assembling machine shown in fig. 1.
Fig. 8 to 11 are exploded views of the fully automatic welding machine shown in fig. 1.
Fig. 12 to 17 are exploded views of the fully automatic CCD detector shown in fig. 1.
Fig. 18 to 22 are exploded views of the fully automatic test marking machine shown in fig. 1.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, an intelligent assembly line for capacitor carriers comprises a full-automatic plug-in terminal capacitor assembling machine 1, a full-automatic welding machine 2, a full-automatic CCD detection machine 3 and a full-automatic test marking machine 4, wherein the full-automatic plug-in terminal capacitor assembling machine 1, the full-automatic welding machine 2, the full-automatic CCD detection machine 3 and the full-automatic test marking machine 4 are sequentially butted from left to right;
as shown in fig. 2-7, the fully automatic PIN terminal mounting and capacitance assembling machine 1 includes a first frame 11, a feeding device 12, a first carrying device 13, a pre-inserted double PIN device 14, a final-inserted double PIN device 15, a double terminal inserting device 16, a terminal inserting device 17 and a capacitance mounting device 18, wherein the feeding device 12 is arranged at the left side of the first frame 11, the first carrying device 13 is arranged on the first frame 11 and is in butt joint with the feeding device 12, and the pre-inserted double PIN device 14, the final-inserted double PIN device 15, the double terminal inserting device 16, the terminal inserting device 17 and the capacitance mounting device 18 are sequentially arranged on the first frame 11 along the first carrying device 13 and are in butt joint with the first carrying device 13;
the feeding device 12 comprises a bin 121, a vibration disc 122 and a dislocation module 123, the vibration disc 122 is arranged on the left side of the first frame 11, the bin 121 is arranged above the vibration disc 122, the bin 121 is connected with the vibration disc 122, the dislocation module 123 is arranged on one side of the vibration disc 122, and the vibration disc 122 is connected with the first carrying device 13 through the dislocation module 123;
the pre-inserting double-PIN device 14 comprises a first paper winding mechanism 141, a double-PIN feeding mechanism 142, an edge cutting mechanism 143, a double-PIN clamping mechanism 144, a variable pitch mechanism 145, a pre-inserting mechanism 146 and a double-PIN inserting mold 147, wherein the first paper winding mechanism 141, the double-PIN feeding mechanism 142, the edge cutting mechanism 143 and the double-PIN inserting mold 147 are sequentially arranged on the first frame 11, the double-PIN inserting mold 147 is butted with the first carrying device 13, the double-PIN clamping mechanism 144 and the pre-inserting mechanism 146 are sequentially arranged above the edge cutting mechanism 143 from bottom to top, and the variable pitch mechanism 145 is arranged on one side of the double-PIN clamping mechanism 144 and connected with the double-PIN clamping mechanism 144;
the final inserting double-PIN device 15 comprises a product positioning die assembly 151 and a final pressing double-PIN mechanism 152, wherein the product positioning die assembly 151 is arranged on the first frame 11 and is in butt joint with the first carrying device 13, and the final pressing double-PIN mechanism 152 is arranged above one side of the product positioning die assembly 151;
the capacitance loading device 18 comprises a loading carrier component 181, a capacitance sending mechanism 182, a capacitance cutting mechanism 183, a capacitance moving mechanism 184, a capacitance shaping mechanism 185, a capacitance loading mechanism 186 and a loading carrier 187, the power transmission capacitor mechanism 182 and the capacitor moving mechanism 184 are both arranged on the first frame 11, the loading carrier component 181 is arranged on the power transmission capacitor mechanism 182, the capacitor cutting mechanism 183 and the capacitor shaping mechanism 185 are arranged on one side above the loading carrier component 181 side by side, the capacitor loading mechanism 186 is arranged on one side of the top of the capacitor shaping mechanism 185, the loading carrier 187 is arranged above one end of the power transmission capacitor mechanism 182, the loading carrier component 181 is in butt joint with the capacitor cutting mechanism 183 through the power transmission capacitor component, the capacitor cutting mechanism 183 is in butt joint with the capacitor shaping mechanism 185 through the capacitor moving mechanism 184, the capacitor shaping mechanism 185 is in butt joint with the capacitor loading mechanism 186 through the capacitor moving mechanism 184, and the capacitor loading mechanism 186 is in butt joint with the loading carrier 187 through the first carrying device 13.
As shown in fig. 3 to 11, the fully automatic welding machine 2 includes a second frame 21, the second frame 21 is disposed on the right side of the first frame 11, the second frame 21 is provided with a first product moving device 22, a second carrying device 23, an exposed needle detection device 24 and a capacitance welding device 25, the first product moving device 22 is abutted with the first carrying device 13, the second carrying device 23 is disposed on one side of the first product moving device 22 and abutted with the first product moving device 22, and the exposed needle detection device 24 and the capacitance welding device 25 are sequentially arranged along the second carrying device 23 and are both abutted with the second carrying device 23.
As shown in fig. 12 to 17, the fully automatic CCD detector 3 includes a third frame 31, the third frame 31 is disposed on the right side of the second frame 21, the third frame 31 is provided with a second product moving device 32, a third carrying device 33, a capacitance value detecting device 34, a spot area detecting device 35, a solder height detecting device 36, a PIN height size detecting device 37, and a base PIN to solder PIN position detecting device 38, the second product moving device 32 is butted against the second carrying device 23, the third carrying device 33 is disposed on one side of the second product moving device 32 and butted against the second product moving device 32, the capacitance detection device 34, the solder bump area detection device 35, the solder bump height detection device 36, the PIN height dimension detection device 37, and the base foot to solder PIN position degree detection device 38 are sequentially arranged along the third carrying device 33 and are all butted against the third carrying device 33.
As shown in fig. 18 to 22, the fully automatic test marking machine 4 includes a fourth rack 41, the fourth rack 41 is disposed on the right side of the third rack 31, the fourth rack 41 is provided with a third product moving device 42, a fourth carrying device 43, a positive and negative capacitance detecting device 44, a height detecting device 45 between terminals and HSG, a lower column position detecting device 46, a labeling device 47, a code scanner reading device 48 and a conveying device 49, the third product moving device 42 is butted with the third carrying device 33, the fourth carrying device 43 is disposed on one side of the third product moving device 42 and butted with the third product moving device 42, the positive and negative capacitance detecting device 44, the height detecting device 45 between terminals and HSG, the lower column position detecting device 46, the labeling device 47 and the code scanner reading device 48 are sequentially arranged along the fourth carrying device 43 and are all butted with the fourth carrying device 43, the conveying device 49 is disposed at an end of the fourth conveying device 43 away from the third frame 31, and the conveying device 49 is butted against the fourth conveying device 43.
In order to facilitate the equipment of each part of the assembly line, the first frame 11, the second frame 21, the third frame 31 and the fourth frame 41 are all provided with a control device 5.
In this embodiment, the assembly line is started by each control device, the fully-automatic plug terminal mounted capacitor assembly machine 1 firstly loads capacitors into products, then the fully-automatic welding machine performs exposure detection on the products and welds qualified products, then the fully-automatic CCD detection machine performs various welding detections on the welded products, and finally the fully-automatic test marking machine performs various station detections on the products and labels the products to complete finished product discharging.
Full-automatic plug terminal dress electric capacity assembly machine 1 during operation, the manual work is poured into the product of waiting to process in the feed bin 121, vibration dish 122 filters the back and will dock with first handling device 13 through dislocation module 123, first handling device 13 will wait to process the product and move to two PIN devices 14 of inserting in advance, first reel mechanism 141 operates, respond to the blowing, send the material area to trimming mechanism 143 through sending two PIN mechanisms 142 and cut edge, the material area is pressed from both sides tight by pressing from both sides two PIN mechanisms 144 again, through the displacement mechanism 145 with PIN needle displacement, again by inserting mechanism 146 in advance with two PIN insert the product shell in advance. Then the semi-finished product is put into a product positioning die assembly 151 of a final-inserting double-PIN device 15 by a first conveying device 13, the double-PIN is pressed to the position by a final-pressing double-PIN mechanism 152, the product is sequentially moved to a double-terminal-inserting device 16 by the first conveying device 13, the double-terminal-inserting device 16 comprises a second paper rolling mechanism 161, a double-terminal-feeding mechanism 162, a double-terminal-cutting mechanism 163, a double-terminal-taking mechanism 164, a double-terminal-moving mechanism 165, a double-terminal bent-band rotating direction mechanism 166, a double-terminal guide mechanism 167 and a double-terminal-inserting product mechanism 168, a motor controls the second paper rolling mechanism 161 to operate to perform induction discharging, the double-terminal-feeding mechanism 162 sends the cut double-terminal-cutting mechanism 163 to cut the terminal and then takes the terminal away by the double-terminal-taking mechanism 164, the double-terminal-moving mechanism 165 moves to the double-terminal-removing-band rotating direction mechanism 166, the double-terminal, the first conveying device 13 rotates the product 90 degrees to move to the plug-in terminal device 17, the plug-in terminal device 17 comprises a third paper rolling mechanism 171, a double terminal feeding mechanism 172, a double terminal cutting and cutting mechanism 173, a double terminal taking mechanism 174, a double terminal moving mechanism 175, a double terminal edge removing belt rotating direction mechanism 176, a double terminal guiding mechanism 177 and a double terminal product inserting mechanism 178, a motor controls the third paper rolling mechanism 171 to operate, induction discharging is conducted, the double terminal feeding mechanism 172 sends the cut double terminal mechanism 173 to cut off the terminal, the terminal is taken away by the double terminal taking mechanism 174, the double terminal moving mechanism 175 moves to the double terminal edge removing belt rotating direction mechanism 176, the double terminal guiding mechanism 177 guides the double terminals to insert the product into the product placing mechanism 178, the first conveying device 13 rotates the product 90 degrees in the X-axis direction, rotates the product 90 degrees in the Y-axis direction and moves the product to the capacitor placing device 18, the capacitor requirement is manually placed on the material loading carrier assembly 181, the capacitor is transferred to the capacitor cutting mechanism 183 by the capacitor transferring mechanism 182 to cut off the capacitor pins, then transferred to the capacitor shaping mechanism 185 by the capacitor transferring mechanism 184 to shape the capacitor pins, transferred to the capacitor loading mechanism 186 by the capacitor transferring mechanism 184 to load the capacitor into the product, and then transferred to the loading carrier 187 by the first transporting device 13.
When the full-automatic welding machine 2 works, the first product moving device 22 is butted with the full-automatic plug terminal mounted capacitor assembling machine 1, the first product moving device 22 comprises a placing die 221 and an exchanging die 222, the full-automatic plug terminal mounted capacitor assembling machine 1 moves products loaded with capacitors to the placing die 221 and then transfers the products to the exchanging die 222, the second carrying device 23 is butted with the exchanging die 222, the second carrying device 23 comprises a servo motor material moving 231, a material taking mechanism 232 and a material clamping mechanism 233, the products are clamped from the placing die 221 and the exchanging die 222 and then moved to the exposed needle detecting device 24 by the servo motor material moving 231, the exposed needle detecting device 24 comprises a first bracket 241 and a first CCD detecting mechanism 242, the first CCD detecting mechanism 242 is arranged on the first bracket 241, the first CCD detecting mechanism 242 performs exposed needle detection on the products, good products are moved to the welding device 25 by the second carrying device 23, the defective products are directly moved to the defective product box, and the capacitor welding device 25 can clamp and correct the reference surface of the products and then laser weld the products.
When the full-automatic CCD detection machine 3 works, the second product moving device 32 accesses a product from the full-automatic welding machine 2, the third carrying device 33 is butted with the second product moving device 32, the structure of the third carrying device 33 is the same as that of the second carrying device 23, the third carrying device 33 drives the product to move to the capacitance value detection device 34, the capacitance value detection device 34 comprises a first positioning mechanism 341 and a probe detection mechanism 342, the first positioning mechanism 341 clamps the product, corrects the reference surface and fixes the product, the probe detection mechanism 342 carries out contact detection on the product and transmits data to the capacitance value tester, the tested good product is moved to the spot area detection device 35 by the third carrying device 33, the spot area detection device 35 comprises a second positioning mechanism 351, a second bracket 352 and a second CCD detection device 353, the second positioning mechanism 351 positions the product, and the second CCD detection device 353 carries out spot area test on the product, the mechanism test good product is moved to the solder joint height detection device 36 by the third carrying device 33, the solder joint height detection device 36 comprises a third positioning mechanism 361, a third bracket 362 and a third CCD detection device 363, the third positioning mechanism 361 positions the product, the third CCD detection device 363 is mounted on the third bracket 362 and performs solder joint height detection on the product, the test good product is moved to the PIN height dimension detection device 37 by the third carrying device 33, the PIN height dimension detection device 37 comprises a fourth positioning mechanism 371, a fourth bracket 372 and a fourth CCD detection device 373, the PIN height dimension detection is performed on the product by the fourth CCD detection device 373, the test good product is moved to the base PIN position dimension detection device 38 by the third carrying device 33, the base PIN to PIN position dimension detection device 38 comprises a fifth positioning mechanism 381, a fifth bracket 382 and a fifth CCD detection device 383, the fifth CCD detecting device 383 also detects the position degree of the base leg to the welding pin for the product.
When the full-automatic testing and marking machine 4 starts, the third product moving device 42 accesses the products from the full-automatic CCD detecting machine 3, the fourth carrying device 43 is butted with the third product moving device 42, the structure of the fourth carrying device 43 is the same as that of the second carrying device 23, the fourth carrying device 43 drives the products to move to the positive and negative electrode detecting device 44 for capacitance positive and negative electrode detection, the tested good products are moved to the height detecting device 45 between the terminal and the HSG by the fourth carrying device 43, the height detecting device 45 between the terminal and the HSG comprises a fixing mechanism 451, a servo motor displacement mechanism 452 and a laser displacement sensor assembly 453, the servo motor displacement mechanism 452 drives the fixing mechanism 451 to adjust and position the product, the laser displacement sensor assembly 453 detects the height between the terminal and the HSG of the product, the tested good products are moved to the lower column position detecting device 46 by the fourth carrying device 43, the lower column position detecting device 46 includes a sixth positioning mechanism 461, a sixth bracket 462 and a sixth CCD detecting device 463, the sixth positioning mechanism 461 adjusts and positions the product, the sixth CCD detecting device 463 on the sixth bracket 462 detects the lower column position of the product, the good product is tested and moved to the labeling device 47 by the fourth transporting device 43, the labeling device 47 includes a labeling machine and its components 471, a taking and moving mechanism 472 and a product placing mold assembly 473, the taking and moving mechanism 472 moves to the labeling machine and its components 471, then the label is sucked and attached to the product placing mold assembly 473, then the label is moved to the code scanning and reading device 48 by the fourth transporting device 43, the code scanning and reading device 48 includes a seventh bracket 481 and a code scanning assembly 92, the code scanning assembly 92 is installed on the top of the seventh bracket 481 and scans and reads and identifies the label on the product, after identification, the good product is moved to the transporting device 49 by the fourth transporting device 43 to complete the product discharging, the defective products are moved into a defective product box.
A production process of a capacitor carrier seat comprises the following steps:
s1: the feeding device 12 automatically feeds materials, and the first carrying device 13 drives the product to sequentially perform double PLN pre-insertion, double PLN final insertion, double-terminal insertion, terminal insertion and capacitor loading;
s2: the first product moving device 22 is used for accessing products, the second carrying device 23 is used for driving the products to sequentially carry out needle exposure detection and defective products elimination, and then laser welding is carried out on the products;
s3: a second product is moved into the device 32 to be connected with a product, and the third carrying device 33 drives the product to sequentially carry out capacitance value detection and discharge defective products, welding spot area detection and discharge defective products, welding spot height detection and discharge defective products, PIN height size detection and discharge defective products, and base feet to welding PIN position degree detection and discharge defective products;
and S4, the third product moving device 42 accesses the product, the fourth carrying device 43 drives the product to sequentially carry out capacitance anode and cathode detection, height detection between terminals and HSG, discharging defective products, lower column position degree detection, labeling and code reading, and finally the product is placed into the conveying device 49 to be discharged.
According to the invention, the assembly line has high automation degree, the labor intensity is effectively reduced, and the production efficiency is improved; the production quality of the product is ensured through multiple automatic detection; the product assembly is stable and reliable, the consistency is high, and the method is suitable for mass production.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.
Claims (9)
1. The intelligent assembly line for the capacitor carrier is characterized by comprising a full-automatic plug terminal capacitor assembling machine, a full-automatic welding machine, a full-automatic CCD (charge coupled device) detection machine and a full-automatic test marking machine, wherein the full-automatic plug terminal capacitor assembling machine, the full-automatic welding machine, the full-automatic CCD detection machine and the full-automatic test marking machine are sequentially butted from left to right;
the full-automatic plug-in terminal capacitor assembling machine comprises a first rack, a feeding device, a first carrying device, a pre-plug double PIN device, a final-plug double PIN device, a plug double terminal device, a plug terminal device and a capacitor assembling device, wherein the feeding device is arranged on the left side of the first rack, the first carrying device is arranged on the first rack and is in butt joint with the feeding device, and the pre-plug double PIN device, the final-plug double PIN device, the plug double terminal device, the plug terminal device and the capacitor assembling device are sequentially arranged on the first rack along the first carrying device and are in butt joint with the first carrying device;
the full-automatic welding machine comprises a second rack, wherein the second rack is arranged on the right side of the first rack, a first product moving device, a second carrying device, an exposed needle detection device and a capacitance welding device are arranged on the second rack, the first product moving device is in butt joint with the first carrying device, the second carrying device is arranged on one side of the first product moving device and is in butt joint with the first product moving device, and the exposed needle detection device and the capacitance welding device are sequentially arranged along the second carrying device and are in butt joint with the second carrying device.
2. The intelligent assembly line for capacitive load carriers of claim 1, wherein the fully automatic CCD detector comprises a third rack, the third frame is arranged on the right side of the second frame, a second product moving device, a third carrying device, a capacitance value detection device, a welding spot area detection device, a welding spot height detection device, a PIN height size detection device and a base foot to welding PIN position degree detection device are arranged on the third frame, the second product moving-in device is butted with the second carrying device, the third carrying device is arranged at one side of the second product moving-in device and is butted with the second product moving-in device, the capacitance detection device, the welding spot area detection device, the welding spot height detection device, the PIN height size detection device and the base foot to welding PIN position degree detection device are sequentially arranged along the third carrying device and are all in butt joint with the third carrying device.
3. The intelligent assembly line for capacitor carriers of claim 2, wherein the fully automatic testing and marking machine comprises a fourth frame, the fourth frame is arranged on the right side of the third frame, the fourth frame is provided with a third product moving device, a fourth carrying device, a capacitor positive and negative electrode detecting device, a terminal shell height detecting device, a lower column position detecting device, a labeling device, a code scanner reading device and a conveying device, the third product moving device is in butt joint with the third carrying device, the fourth carrying device is arranged on one side of the third product moving device and is in butt joint with the third product moving device, the capacitor positive and negative electrode detecting device, the terminal shell height detecting device, the lower column position detecting device, the labeling device and the code scanner reading device are sequentially arranged along the fourth carrying device and are in butt joint with the fourth carrying device, the conveying device is arranged at one end, far away from the third rack, of the fourth conveying device and is in butt joint with the fourth conveying device.
4. The intelligent assembly line for capacitive load carriers of claim 3, wherein the first rack, the second rack, the third rack and the fourth rack are provided with control devices.
5. The intelligent assembly line for capacitor load seats according to claim 1, wherein the feeding device comprises a bin, a vibration disc and a dislocation module, the vibration disc is arranged on the left side of the first rack, the bin is arranged above the vibration disc, the bin is connected with the vibration disc, the dislocation module is arranged on one side of the vibration disc, and the vibration disc is connected with the first carrying device through the dislocation module.
6. The intelligent assembly line for capacitor carriers of claim 1, wherein the pre-inserting double-PIN device comprises a first paper winding mechanism, a double-PIN feeding mechanism, a trimming mechanism, a double-PIN clamping mechanism, a pitch varying mechanism, a pre-inserting mechanism and a double-PIN inserting mold, the first paper winding mechanism, the double-PIN feeding mechanism, the trimming mechanism and the double-PIN inserting mold are sequentially arranged on the first frame, the double-PIN inserting mold is in butt joint with the first carrying device, the double-PIN clamping mechanism and the pre-inserting mechanism are sequentially arranged above the trimming mechanism from bottom to top, and the pitch varying mechanism is arranged on one side of the double-PIN clamping mechanism and connected with the double-PIN clamping mechanism.
7. The assembly line of claim 1, wherein the final-insert double-PIN device comprises a product positioning die assembly and a final-press double-PIN mechanism, the product positioning die assembly is disposed on the first frame and is interfaced with the first handling device, and the final-press double-PIN mechanism is disposed above one side of the product positioning die assembly.
8. The intelligent assembly line for capacitor carriers of claim 1 wherein the capacitance loading device comprises a loading carrier assembly, a power transmitting capacitor mechanism, a capacitor cutting mechanism, a capacitor moving mechanism, a capacitor shaping mechanism, a capacitance loading mechanism and a loading carrier, the power transmitting capacitor mechanism and the capacitor moving mechanism are both disposed on the first frame, the loading carrier assembly is disposed on the power transmitting capacitor mechanism, the capacitor cutting mechanism and the capacitor shaping mechanism are disposed side by side on the loading carrier assembly, the capacitance loading mechanism is disposed on one side of the top of the capacitor shaping mechanism, the loading carrier is disposed on one end of the power transmitting capacitor mechanism, the loading carrier assembly is in butt joint with the capacitor cutting mechanism through the power transmitting capacitor assembly, the capacitor cutting mechanism is in butt joint with the capacitor shaping mechanism through the capacitor moving mechanism, and the capacitor shaping mechanism is in butt joint with the capacitor loading carrier mechanism through the capacitor moving mechanism, the capacitor loading mechanism is in butt joint with the placing carrier through the first carrying device.
9. The production process of the intelligent assembly line for the capacitive load seats, as claimed in claim 1, comprising the following steps:
s1: the feeding device automatically feeds materials, and the first carrying device drives the product to sequentially carry out double PLN pre-insertion, double PLN final insertion, double-terminal insertion, terminal insertion and capacitor loading;
s2: the first product moves into the device to be connected with the product, the second carrying device drives the product to sequentially perform needle exposure detection and remove defective products, and then the product is subjected to laser welding;
s3: a second product is moved into the device to be connected with the product, and a third carrying device drives the product to sequentially carry out capacitance value detection and discharge defective products, welding spot area detection and discharge defective products, welding spot height detection and discharge of defective products, PIN height size detection and discharge of defective products, and base feet to welding PIN position degree detection and discharge of defective products;
and S4, moving a third product into the device to access the product, driving the product to sequentially perform capacitance anode and cathode detection, height detection between terminal shells, discharging defective products, lower column position degree detection, labeling and code reading by the fourth conveying device, and finally putting the product into a conveying device to discharge the finished product.
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| CN111477897B (en) * | 2020-04-16 | 2023-06-13 | 深圳市精朗联合科技有限公司 | Automatic assembly production line for aluminum shell cylindrical lithium battery |
| CN114352615A (en) * | 2021-12-22 | 2022-04-15 | 江苏朗迅工业智能装备有限公司 | orion assembly equipment |
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