CN110315339A - A kind of capacitor carries seat Intelligent assembly line and its production technology - Google Patents
A kind of capacitor carries seat Intelligent assembly line and its production technology Download PDFInfo
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- CN110315339A CN110315339A CN201910594179.0A CN201910594179A CN110315339A CN 110315339 A CN110315339 A CN 110315339A CN 201910594179 A CN201910594179 A CN 201910594179A CN 110315339 A CN110315339 A CN 110315339A
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- handling device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Abstract
The present invention relates to a kind of capacitors to carry seat Intelligent assembly line, capacitor assembly machine is filled including full-automatic insertion terminal, Full-automatic welding machine, full-automatic CCD detection machine and full-automatic testing marking machine, full-automatic insertion terminal fills capacitor assembly machine, Full-automatic welding machine, full-automatic CCD detection machine and full-automatic testing marking machine successively dock from left to right, full-automatic insertion terminal dress capacitor assembly machine includes the first rack, feeding device, first handling device, pre-inserted double PIN devices, double PIN devices are inserted eventually, insert both-end sub-device, apparatus for mounting terminals and dress capacitive means, the assembly line high degree of automation, effectively reduce artificial work intensity, improve production efficiency；By multiple automatic detection, guarantee the quality of production of product；Product Assembly is reliable and stable, and consistency is high, is suitble to produce in enormous quantities.
Description
Technical field
The present invention relates to capacitors to carry seat production technical field, in particular to a kind of capacitor carries seat Intelligent assembly line and its production
Technique.
Background technique
With the continuous improvement of people's living standards, electronic product is rapidly developed, and it is that electronics produces that capacitor, which carries seat,
One of important component of product.Currently, capacitor, which carries seat, depends on greatly manual assembly, welding and detection, in the process, manually
Intensity of working is big, and production efficiency is low, and the stability and consistency of assembling product are also difficult to obtain stable guarantee, and when detection also holds
Easily there is situations such as false retrieval, missing inspection, influence the quality of product, is unfavorable for large-scale production requirement.
Summary of the invention
The technical problems to be solved by the present invention are: for overcome the deficiencies in the prior art, providing a kind of capacitor load seat intelligence
It can assembly line and its production technology.
In order to reach above-mentioned technical effect, the technical solution adopted by the present invention is that: a kind of capacitor load seat Intelligent assembly line, packet
Include full-automatic insertion terminal dress capacitor assembly machine, Full-automatic welding machine, full-automatic CCD detection machine and full-automatic testing marking machine, institute
Full-automatic insertion terminal dress capacitor assembly machine, Full-automatic welding machine, full-automatic CCD detection machine and full-automatic testing marking machine are stated from a left side
It turns right and successively docks；
The full-automatic insertion terminal dress capacitor assembly machine includes the first rack, feeding device, the first handling device, pre-inserted pair
PIN device inserts double PIN devices eventually, inserts both-end sub-device, apparatus for mounting terminals and dress capacitive means, and the feeding device setting exists
The left side of first rack, first handling device are arranged in the first rack and dock with feeding device, pre-inserted double PIN
Device inserts double PIN devices eventually, inserts both-end sub-device, apparatus for mounting terminals and fill capacitive means and successively arrange along the first handling device
Cloth docks in the first rack and with the first handling device.
Preferably, the Full-automatic welding machine includes the second rack, described in order to carry out automatic welding to non-defective unit capacitor
The right side of the first rack is arranged in second rack, and the second rack is equipped with the first product shift-in device, the second handling device, dew needle
Detection device and capacitor welder, the first product shift-in device are docked with the first handling device, and described second carries dress
It installs the side in the first product shift-in device and is docked with the first product shift-in device, the dew needle detecting device and capacitor
Welder is successively arranged along the second handling device and is docked with the second handling device.
Preferably, reject to carry out every detection to the capacitor after having welded there are the product of Welding Problems, it is described
Full-automatic CCD detection machine includes third rack, and the third rack is arranged in the right side of the second rack, and third rack is equipped with the
Two products be moved into device, third handling device, detection capacitance device, weldering spot area detecting device, solder joint height detection device,
To capillary position degree detection apparatus, the second product shift-in device is removed with second for PIN height dimension detection device and foot
Shipping unit docking, the third handling device are arranged in the side of the second product shift-in device and are moved into device pair with the second product
Connect, the detection capacitance device, weldering spot area detecting device, solder joint height detection device, PIN height dimension detection device and
Foot is successively arranged along third handling device to capillary position degree detection apparatus and is docked with third handling device.
Preferably, finished product is sent out after being identified to it in order to be labelled to non-defective unit product.The full-automatic testing marking machine
Including the 4th rack, the 4th rack is arranged in the right side of third rack, the 4th rack be equipped with third product shift-in device,
4th handling device, capacitor device for detecting positive and negative electrodes, height detecting device between Duan Zi &HSG, lower prop position degree detection apparatus,
Label sticking machine, code reader code-reading apparatus and conveying device, the third product shift-in device are docked with third handling device, institute
It states the 4th handling device the side of third product shift-in device is arranged in and docks with third product shift-in device, the capacitor is just
Height detecting device, lower prop position degree detection apparatus, label sticking machine, code reader are read between cathode detection device, Duan Zi &HSG
Code device is successively arranged along the 4th handling device and is docked with the 4th handling device, and the conveying device setting is removed the 4th
One end of the separate third rack of shipping unit, conveying device are docked with the 4th handling device.
Preferably, for the ease of each section equipment on the assembly line, first rack, the second rack, third machine
Control device is equipped in frame and the 4th rack.
Preferably, the feeding device includes that feed bin, vibrating disk and dislocation module, the vibrating disk are arranged in the first machine
The top of vibrating disk is arranged in the left side of frame, the feed bin, and feed bin is connected with vibrating disk, and the dislocation module is arranged in vibrating disk
Side, the vibrating disk by misplace module be connected with the first handling device.
Preferably, pre-inserted double PIN devices include the first paper winder, Song Shuan PIN mechanism, trimming mechanism, folder pair
PIN mechanism, pitch-changing mechanism, pre-inserted mechanism and slotting double PIN molds, first paper winder, Song Shuan PIN mechanism, trimming mechanism
It is successively set in the first rack with double PIN molds are inserted, pair PIN molds of inserting are docked with the first handling device, and the folder is double
PIN mechanism and pre-inserted mechanism are successively set on the top of trimming mechanism from the bottom up, and double PIN machines are being pressed from both sides in the pitch-changing mechanism setting
The side of structure and it is connected with Jia Shuan PIN mechanism.
Preferably, it includes product orientation die assembly and the double PIN mechanisms of final pressure, the production that the end, which inserts double PIN devices,
Product positioning mold component is arranged in the first rack and docks with the first handling device, and the double PIN mechanism settings of the final pressure are producing
The top of the side of product positioning mold component.
Preferably, the dress capacitive means include feeding carrier component, send capacitor mechanism, cut capacitor mechanism, move capacitor
Mechanism, shaping mechanism for capacitor fill capacitor mechanism and are put into carrier, described that capacitor mechanism and shifting capacitor mechanism is sent to be arranged at first
In rack, the feeding carrier component is arranged on sending capacitor mechanism, described to cut capacitor mechanism and shaping mechanism for capacitor is set side by side
The side in the top of feeding carrier component is set, the side at the top of shaping mechanism for capacitor, institute is arranged in the dress capacitor mechanism
It states and is put into carrier the top for sending one end of capacitor mechanism is set, the feeding carrier component is by sending capacitance component and cutting capacitor
Mechanism docking, the capacitor mechanism of cutting are docked by shifting capacitor mechanism with shaping mechanism for capacitor, and the shaping mechanism for capacitor passes through
It moves capacitor mechanism to dock with dress capacitor mechanism, the dress capacitor mechanism is docked by the first handling device with carrier is put into.
A kind of capacitor load seat production technology, comprising the following steps:
S1: feeding device automatic charging, the first handling device drive product successively carries out double PLN are pre-inserted, double PLN are slotting eventually,
Two-terminal insertion, terminal insertion and capacitor are packed into；
S2: the first product is moved into device access product, and the second handling device drives product successively to carry out the detection of dew needle side by side
Laser welding is carried out except defective products, then to product；
S3: the second product is moved into device access product, and third handling device drives product successively to carry out capacitance detection simultaneously
Discharge defective products, weldering spot area detecting are simultaneously discharged defective products, solder joint height detects and defective products, the detection of PIN height dimension are discharged
And defective products is discharged, foot detects to capillary position degree and defective products is discharged；
S4: third product is moved into device access product, and the 4th handling device drives product successively to carry out capacitor positive and negative anodes inspection
It surveys, height detection and defective products, the detection of lower prop position degree, labelling and reading code, final product is discharged is put between terminal
Conveying device goes out finished product.
Compared with prior art, the beneficial effects of the present invention are: assembly line high degree of automation, effectively reduces artificial labor
Make intensity, improves production efficiency；By multiple automatic detection, guarantee the quality of production of product；Product Assembly is reliable and stable, and one
Cause property is high, is suitble to produce in enormous quantities.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And it can be implemented in accordance with the contents of the specification, and in order to allow above and other objects, features and advantages of the invention can
It is clearer and more comprehensible, the present invention is described in further details with reference to the accompanying drawings and examples, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.
Detailed description of the invention
Fig. 1 is the perspective view that capacitor of the invention carries seat Intelligent assembly line.
Fig. 2 to Fig. 7 is the exploded view that full-automatic insertion terminal as shown in Figure 1 fills capacitor assembly machine.
Fig. 8 to Figure 11 is the exploded view of Full-automatic welding machine as shown in Figure 1.
Figure 12 to Figure 17 is the exploded view of full-automatic CCD detection machine as shown in Figure 1.
Figure 18 to Figure 22 is the exploded view of full-automatic testing marking machine as shown in Figure 1.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Figure 1, a kind of capacitor carries seat Intelligent assembly line, including it is full-automatic insertion terminal dress capacitor assembly machine 1, full-automatic
Bonding machine 2, full-automatic CCD detection machine 3 and full-automatic testing marking machine 4, it is full-automatic insertion terminal dress capacitor assembly machine 1, full-automatic
Bonding machine 2, full-automatic CCD detection machine 3 and full-automatic testing marking machine 4 successively dock from left to right；
As illustrated in figs. 2-7, full-automatic insertion terminal dress capacitor assembly machine 1 is removed including the first rack 11, feeding device 12, first
Shipping unit 13, pre-inserted double PIN devices 14 insert double PIN devices 15 eventually, insert both-end sub-device 16, apparatus for mounting terminals 17 and dress capacitor
Device 18, feeding device 12 are arranged in the left side of the first rack 11, the first handling device 13 be arranged in the first rack 11 and with
Feeding device 12 docks, and pre-inserted double PIN devices 14 insert double PIN devices 15 eventually, insert both-end sub-device 16,17 and of apparatus for mounting terminals
Dress capacitive means 18 are successively arranged in the first rack 11 and with the first handling device 13 along the first handling device 13 to be docked；
Feeding device 12 includes that feed bin 121, vibrating disk 122 and dislocation module 123, vibrating disk 122 are arranged in the first rack
The top of vibrating disk 122 is arranged in 11 left side, feed bin 121, and feed bin 121 is connected with vibrating disk 122, and dislocation module 123 is arranged
In the side of vibrating disk 122, vibrating disk 122 is connected by the module 123 that misplaces with the first handling device 13；
Pre-inserted double PIN devices 14 include the first paper winder 141, Song Shuan PIN mechanism 142, trimming mechanism 143, press from both sides double PIN
Mechanism 144, pitch-changing mechanism 145, pre-inserted mechanism 146 and slotting double PIN molds 147, the first paper winder 141, Song Shuan PIN mechanism
142, trimming mechanism 143 and slotting double PIN molds 147 are successively set in the first rack 11, are inserted double PIN molds 147 and are removed with first
The docking of shipping unit 13, Jia Shuan PIN mechanism 144 and pre-inserted mechanism 146 are successively set on the top of trimming mechanism 143 from the bottom up,
Pitch-changing mechanism 145 is arranged in the side of Jia Shuan PIN mechanism 144 and is connected with Jia Shuan PIN mechanism 144；
Inserting double PIN devices 15 eventually includes product orientation die assembly 151 and the double PIN mechanisms 152 of final pressure, product orientation mold
Component 151 is arranged in the first rack 11 and docks with the first handling device 13, and the double settings of PIN mechanism 152 of final pressure are fixed in product
The top of the side of position mould component 151；
Dress capacitive means 18 include feeding carrier component 181, send capacitor mechanism 182, cut capacitor mechanism 183, move condenser unit
Structure 184, shaping mechanism for capacitor 185 fill capacitor mechanism 186 and are put into carrier 187, send capacitor mechanism 182 and move capacitor mechanism 184
It is arranged in the first rack 11, feeding carrier component 181 is arranged on sending capacitor mechanism 182, cuts capacitor mechanism 183 and capacitor
Reshaping device 185 is disposed side by side on the side of the top of feeding carrier component 181, and dress capacitor mechanism 186 is arranged in capacitor shaping
The side at the top of mechanism 185 is put into carrier 187 and the top for sending one end of capacitor mechanism 182, feeding carrier component is arranged in
181 are docked by sending capacitance component with capacitor mechanism 183 is cut, and cut capacitor mechanism 183 by moving capacitor mechanism 184 and capacitor shaping
Mechanism 185 is docked, and shaping mechanism for capacitor 185 is docked by moving capacitor mechanism 184 with dress capacitor mechanism 186, fills capacitor mechanism 186
It is docked by the first handling device 13 with carrier 187 is put into.
As shown in Fig. 3-11, Full-automatic welding machine 2 includes the second rack 21, and the first rack 11 is arranged in the second rack 21
Right side, the second rack 21 are equipped with the first product shift-in device 22, the second handling device 23, dew needle detecting device 24 and condenser welding
Connection device 25, the first product shift-in device 22 are docked with the first handling device 13, and the second handling device 23 is arranged in the first product
Be moved into device 22 side and with the first product shift-in device 22 dock, dew needle detecting device 24 and capacitor welder 25 along
Second handling device 23 is successively arranged and is docked with the second handling device 23.
As shown in Figure 12-17, full-automatic CCD detection machine 3 includes third rack 31, and third rack 31 is arranged in the second rack
21 right side, third rack 31 be equipped with the second product shift-in device 32, third handling device 33, detection capacitance device 34,
Spot area detecting device 35, solder joint height detection device 36, PIN height dimension detection device 37 and foot are welded to capillary position
Detection device 38 is spent, the second product shift-in device 32 is docked with the second handling device 23, and third handling device 33 is arranged second
Product is moved into the side of device 32 and docks with the second product shift-in device 32, detection capacitance device 34, weldering spot area detecting
Device 35, solder joint height detection device 36, PIN height dimension detection device 37 and foot are to capillary position degree detection apparatus 38
It successively arranges along third handling device 33 and is docked with third handling device 33.
As illustrated in figs. 18-22, full-automatic testing marking machine 4 includes the 4th rack 41, and the 4th rack 41 is arranged in third machine
The right side of frame 31, the 4th rack 41 are equipped with third product shift-in device 42, the 4th handling device 43, capacitor positive and negative anodes detection dress
Set height detecting device 45 between 44, Duan Zi &HSG, lower prop position degree detection apparatus 46, label sticking machine 47, code reader reading code
Device 48 and conveying device 49, third product shift-in device 42 are docked with third handling device 33, the setting of the 4th handling device 43
The side of device 42 is moved into third product and is docked with third product shift-in device 42, capacitor device for detecting positive and negative electrodes 44, end
Height detecting device 45, lower prop position degree detection apparatus 46, label sticking machine 47,48 edge of code reader code-reading apparatus between sub- &HSG
The 4th handling device 43 successively arrange and docked with the 4th handling device 43, conveying device 49 be arranged in the 4th handling device
One end of 43 separate third rack 31, conveying device 49 are docked with the 4th handling device 43.
For the ease of each section equipment on the assembly line, the first rack 11, the second rack 21, third rack 31 and the 4th
Control device 5 is equipped in rack 41.
In the present embodiment, which is started by each control device, full-automatic insertion terminal dress capacitor assembly machine 1 first will
Capacitor is fitted into product, then carries out dew needle detection to product by Full-automatic welding machine, and weld to qualified products, then
Every welding detection carried out to the product after welding by full-automatic CCD detection machine, last full-automatic testing marking machine to product into
Row items station inspection, and label to product, complete finished product discharging.
When full-automatic insertion terminal dress capacitor assembly machine 1 works, processed product, vibrating disk are manually poured into feed bin 121
It will be docked by dislocation module 123 with the first handling device 13 after 122 screenings, the first handling device 13 moves to processed product
Pre-inserted double PIN devices 14, the first paper winder 141 operating, carry out induction blowing, by Song Shuan PIN mechanism 142 by material strip send to
Trimming mechanism 143 carries out trimming, then clamps material strip by Jia Shuan PIN mechanism 144, by pitch-changing mechanism 145 by PIN needle displacement, then
By pre-inserted mechanism 146 by double PIN pre-inserted product casings.Then semi-finished product is put by the first handling device 13 again and is inserted eventually
In the product orientation die assembly 151 of double PIN devices 15, double PIN are pressed onto position by the double PIN mechanisms 152 of final pressure, then removed by first
Product is successively moved to slotting both-end sub-device 16 by shipping unit 13, is inserted both-end sub-device 16 and is included the second paper winder 161, send both-end
Minor structure 162, cutting both-end clamp mechanism 163 take both-end clamp mechanism 164, move both-end clamp mechanism 165, the rotation of two-terminal curl band
Direction mechanism 166, two-terminal guiding mechanism 167 and two-terminal are inserted into product construction 168, the second paper winder of motor control 161
Operating carries out induction blowing, send both-end clamp mechanism 162 that will be sent to cutting both-end clamp mechanism 163 and cuts off terminal, then by taking both-end
Clamp mechanism 164 is taken away, and shifting both-end clamp mechanism 165 moves on to two-terminal and removes sideband direction of rotation mechanism 166, two-terminal guiding mechanism
167 guiding, two-terminal is inserted into product construction 168, and is rotated by 90 ° product by the first handling device 13 and moves to apparatus for mounting terminals
17, apparatus for mounting terminals 17 include third paper winder 171, send both-end clamp mechanism 172, cutting cutting both-end clamp mechanism 173, take it is double
Terminal mechanism 174 moves both-end clamp mechanism 175, two-terminal and goes to sideband direction of rotation mechanism 176, two-terminal guiding mechanism 177 and double
Terminal is inserted into product construction 178, and motor control third paper winder 171 operates, and incudes blowing, send both-end clamp mechanism 172 that will send
Terminal is cut off to cutting both-end clamp mechanism 173, then by taking both-end clamp mechanism 174 to take away, moves both-end clamp mechanism 175 and moves on to both-end
Son goes to sideband direction of rotation mechanism 176, and two-terminal guiding mechanism 177 is oriented to, and two-terminal is inserted into product mechanism 178 in place, and first
Product X-direction is rotated by 90 ° by handling device 13, and Y direction is rotated by 90 ° and moves to dress capacitive means 18, manually wants capacitor
It asks and is placed on feeding carrier component 181, and cut capacitor mechanism 183 by sending capacitor mechanism 182 to move to capacitor and cut off capacitor foot,
Capacitor shaping mechanism for capacitor 185 is moved to by shifting capacitor mechanism 184 again to move to by capacitor foot shaping, then by shifting capacitor mechanism 184
It fills capacitor mechanism 186 and capacitor is packed into product, then the capacitor packages installed are moved to by the first handling device 13 and are put into carrier
187。
When Full-automatic welding machine 2 works, the first product is moved into device 22 and full-automatic insertion terminal dress capacitor assembly machine 1 is right
It connects, the first product shift-in device 22 includes being put into mold 221 and exchange mold 222, and full-automatic insertion terminal dress capacitor assembly machine 1 will
The product for installing capacitor move to be put into mold 221 transfer to exchange mold 222, the second handling device 23 with exchange mold 222
Docking, the second handling device 23 include that servo motor moves material 231, material fetching mechanism 232 and feeding clip mechanism 233, and product is from being put into mould
Tool 221 and interchange mode group 222 clamp, then move material 231 by servo motor and move to dew needle detecting device 24, and dew needle detecting device 24 wraps
First support 241 and the first CCD testing agency 242 are included, the first CCD testing agency 242 is mounted on above first support 241, the
One CCD testing agency 242 carries out dew needle detection to product, and non-defective unit moves to welder 25, defective products by the second handling device 23
It is moved directly to defective products box, capacitor welder 25 can first be clamped product, correction reference face, then carry out to product
Laser welding.
When full-automatic CCD detection machine 3 works, the second product is moved into device 32 from 2 access product of Full-automatic welding machine, third
Handling device 33 is docked with the second product shift-in device 32, the structure of third handling device 33 and 23 structure phase of the second handling device
Together, third handling device 33 drives product to move to detection capacitance device 34, and detection capacitance device 34 includes the first localization machine
Structure 341 and probe in detecting mechanism 342, the first positioning mechanism 341 are examined to clamping product, correction reference face and fixation, then by probe
It surveys mechanism 342 to carry out contact detection to product and data are delivered to capacitor value tester, rear non-defective unit is removed by third after tested
Shipping unit 33 moves to weldering spot area detecting device 35, and weldering spot area detecting device 35 includes the second positioning mechanism 351, second support
352 and the 2nd CCD detection device 353, the second positioning mechanism 351 product is positioned, then by the 2nd CCD detection device 353
Weldering spot area test is carried out to product, mechanism tests non-defective unit and moves to solder joint height detection device 36 by third handling device 33, welds
Point height detection device 36 includes third positioning mechanism 361, third bracket 362 and the 3rd CCD detection device 363, third positioning
Mechanism 361 positions product, and the 3rd CCD detection device 363 is mounted on third bracket 362, and carries out solder joint to product
Height detection, non-defective unit moves to PIN height dimension detection device 37, the detection of PIN height dimension by third handling device 33 after tested
Device 37 includes the 4th positioning mechanism 371, the 4th bracket 372 and the 4th CCD detection device 373, is equally detected and is filled by the 4th CCD
It sets 373 pairs of products and carries out the detection of PIN height dimension, non-defective unit moves to foot to capillary position by third handling device 33 after tested
Detection device 38 is spent, foot to capillary position degree detection apparatus 38 includes the 5th positioning mechanism 381, the 5th bracket 382 and the
Five CCD detection devices 383 equally carry out foot to product by the 5th CCD detection device 383 and detect to capillary position degree.
When full-automatic testing marking machine 4 starts, third product is moved into device 42 from full-automatic 3 access product of CCD detection machine,
4th handling device 43 is docked with third product shift-in device 42, the structure and 23 knot of the second handling device of the 4th handling device 43
Structure is identical, and the 4th handling device 43 drives product to move to capacitor device for detecting positive and negative electrodes 44 and carries out the detection of capacitor positive and negative anodes, through surveying
Non-defective unit moves to height detecting device 45 between Duan Zi &HSG by the 4th handling device 43 after examination, and height detection fills between Duan Zi &HSG
Setting 45 includes fixed mechanism 451, servo motor displacement mechanism 452 and laser displacement sensor component 453, servo motor displacement machine
Structure 452 drives fixed mechanism 451 that positioning is adjusted to product space, and laser displacement sensor component 453 holds product
Height detection between sub- &HSG, non-defective unit moves to lower prop position degree detection apparatus 46, lower prop position by the 4th handling device 43 after tested
Degree of setting detection device 46 includes the 6th positioning mechanism 461, the 6th bracket 462 and the 6th CCD detection device 463, the 6th localization machine
Positioning is adjusted to product in structure 461, and the 6th CCD detection device 463 on the 6th bracket 462 carries out lower prop position degree to product
Detection, non-defective unit moves to label sticking machine 47 by the 4th handling device 43 after tested, label sticking machine 47 include labeling machine and
Its component 471 takes telephone-moving structure 472 and product to be put into die assembly 473, and telephone-moving structure 472 is taken to move to label machines and its component
471, label absorption is then attached to product and is put into die assembly 473, code reader reading code is then moved to by the 4th handling device 43
Device 48, code reader code-reading apparatus 48 include the 7th bracket 481 and barcode scanning device assembly 92, and barcode scanning device assembly 92 is mounted on the 7th
The top of frame 481, and barcode scanning reading and tag recognition are carried out to the label on product, non-defective unit is carried by the 4th and is filled after discrimination
It sets 43 and moves to the completion finished product discharging of conveying device 49, defective products is then moved into defective products box.
A kind of capacitor load seat production technology, comprising the following steps:
S1: 12 automatic charging of feeding device, the first handling device 13 drive product successively to carry out double PLN are pre-inserted, double PLN ends
It inserts, two-terminal insertion, terminal is inserted into and capacitor is packed into；
S2: the first product is moved into 22 access product of device, and the second handling device 23 drives product successively to carry out dew needle detection
And defective products is excluded, then laser welding is carried out to product；
S3: the second product is moved into 32 access product of device, and third handling device 33 drives product successively to carry out capacitance inspection
It surveys and is discharged defective products, weldering spot area detecting and defective products is discharged, solder joint height detects and defective products, PIN height dimension is discharged
Detect and be discharged defective products, foot detects to capillary position degree and defective products is discharged；
S4: third product is moved into 42 access product of device, and it is positive and negative that the 4th handling device 43 drives product successively to carry out capacitor
Height detection and defective products, the detection of lower prop position degree, labelling and reading code, final product is discharged between terminal in pole detection
It is put into conveying device 49 and goes out finished product.
In the present invention, assembly line high degree of automation effectively reduces artificial work intensity, improves production efficiency；Pass through
Multiple automatic detection guarantees the quality of production of product；Product Assembly is reliable and stable, and consistency is high, is suitble to produce in enormous quantities.
The present invention is not limited to above-mentioned specific embodiment, for those of ordinary skill in the art from above-mentioned structure
Think of sets out, and without creative labor, made various transformation are within the scope of the present invention.
Claims (10)
1. a kind of capacitor carries seat Intelligent assembly line, which is characterized in that fill capacitor assembly machine, full automatic welding including full-automatic insertion terminal
It picks, full-automatic CCD detection machine and full-automatic testing marking machine, the full-automatic insertion terminal fill capacitor assembly machine, full automatic welding
It picks, full-automatic CCD detection machine and full-automatic testing marking machine are successively docked from left to right；
The full-automatic insertion terminal dress capacitor assembly machine includes the first rack, feeding device, the first handling device, pre-inserted double PIN
Device inserts double PIN devices eventually, inserts both-end sub-device, apparatus for mounting terminals and fill capacitive means, and the feeding device is arranged first
The left side of rack, first handling device are arranged in the first rack and dock with feeding device, pre-inserted double PIN dresses
It sets, insert double PIN devices eventually, insert both-end sub-device, apparatus for mounting terminals and fill capacitive means and successively arrange along the first handling device
It is docked in the first rack and with the first handling device.
2. a kind of capacitor as described in claim 1 carries seat Intelligent assembly line, which is characterized in that the Full-automatic welding machine includes
The right side of the first rack is arranged in second rack, second rack, and the second rack is equipped with the first product and is moved into device, second
Handling device, dew needle detecting device and capacitor welder, the first product shift-in device are docked with the first handling device, institute
The second handling device is stated the side of the first product shift-in device is arranged in and docks with the first product shift-in device, the dew needle inspection
It surveys device and capacitor welder is successively arranged along the second handling device and docked with the second handling device.
3. a kind of capacitor as claimed in claim 2 carries seat Intelligent assembly line, which is characterized in that the full-automatic CCD detection machine
Including third rack, the third rack is arranged in the right side of the second rack, third rack be equipped with the second product shift-in device,
Third handling device, detection capacitance device, weldering spot area detecting device, solder joint height detection device, the detection of PIN height dimension
To capillary position degree detection apparatus, the second product shift-in device is docked with the second handling device, described for device and foot
Third handling device is arranged in the side of the second product shift-in device and docks with the second product shift-in device, the detection capacitor
It is worth device, weldering spot area detecting device, solder joint height detection device, PIN height dimension detection device and foot to capillary position
Degree of setting detection device is successively arranged along third handling device and is docked with third handling device.
4. a kind of capacitor as claimed in claim 3 carries seat Intelligent assembly line, which is characterized in that the full-automatic testing marking machine
Including the 4th rack, the 4th rack is arranged in the right side of third rack, the 4th rack be equipped with third product shift-in device,
4th handling device, capacitor device for detecting positive and negative electrodes, height detecting device between Duan Zi &HSG, lower prop position degree detection apparatus,
Label sticking machine, code reader code-reading apparatus and conveying device, the third product shift-in device are docked with third handling device, institute
It states the 4th handling device the side of third product shift-in device is arranged in and docks with third product shift-in device, the capacitor is just
Height detecting device, lower prop position degree detection apparatus, label sticking machine, code reader are read between cathode detection device, Duan Zi &HSG
Code device is successively arranged along the 4th handling device and is docked with the 4th handling device, and the conveying device setting is removed the 4th
One end of the separate third rack of shipping unit, conveying device are docked with the 4th handling device.
5. a kind of capacitor as claimed in claim 4 carries seat Intelligent assembly line, which is characterized in that first rack, the second machine
Control device is equipped in frame, third rack and the 4th rack.
6. a kind of capacitor as described in claim 1 carries seat Intelligent assembly line, which is characterized in that the feeding device includes material
The left side of the first rack is arranged in storehouse, vibrating disk and dislocation module, the vibrating disk, and the upper of vibrating disk is arranged in the feed bin
Side, feed bin is connected with vibrating disk, and the dislocation module is arranged in the side of vibrating disk, and the vibrating disk passes through module and the of misplacing
One handling device is connected.
7. a kind of capacitor as described in claim 1 carries seat Intelligent assembly line, which is characterized in that pre-inserted double PIN device packets
It includes the first paper winder, Song Shuan PIN mechanism, trimming mechanism, Jia Shuan PIN mechanism, pitch-changing mechanism, pre-inserted mechanism and inserts double PIN moulds
Tool, first paper winder, Song Shuan PIN mechanism, trimming mechanism and slotting double PIN molds are successively set in the first rack, institute
It states slotting double PIN molds to dock with the first handling device, Jia Shuan PIN mechanism and pre-inserted mechanism are successively set on cut from the bottom up
The top of side mechanism, the pitch-changing mechanism are arranged in the side of Jia Shuan PIN mechanism and are connected with Jia Shuan PIN mechanism.
8. a kind of capacitor as described in claim 1 carries seat Intelligent assembly line, which is characterized in that the end inserts double PIN device packets
Include the double PIN mechanisms of product orientation die assembly and final pressure, the product orientation die assembly is arranged in the first rack and with the
The top of the side of product orientation die assembly is arranged in the docking of one handling device, the double PIN mechanisms of the final pressure.
9. a kind of capacitor as described in claim 1 carries seat Intelligent assembly line, which is characterized in that the dress capacitive means include upper
Material carrier component send capacitor mechanism, cuts capacitor mechanism, moving capacitor mechanism, shaping mechanism for capacitor, dress capacitor mechanism and be put into load
Tool, described that capacitor mechanism and shifting capacitor mechanism is sent to be arranged in the first rack, the feeding carrier component setting is held in power transmission
In mechanism, it is described cut capacitor mechanism and shaping mechanism for capacitor be disposed side by side on feeding carrier component top side, the dress
The side at the top of shaping mechanism for capacitor is arranged in capacitor mechanism, and the upper of the one end for sending capacitor mechanism is arranged in the carrier that is put into
Side, the feeding carrier component are docked by sending capacitance component with capacitor mechanism is cut, and the capacitor mechanism of cutting is by moving condenser unit
Structure is docked with shaping mechanism for capacitor, and the shaping mechanism for capacitor is docked by moving capacitor mechanism with dress capacitor mechanism, the dress electricity
Hold mechanism to dock by the first handling device with carrier is put into.
10. a kind of capacitor as described in claim 1 carries seat production technology, which comprises the following steps:
S1: feeding device automatic charging, the first handling device drive product successively to carry out double PLN are pre-inserted, double PLN are slotting eventually, both-end
Son insertion, terminal insertion and capacitor are packed into；
S2: the first product is moved into device access product, and the second handling device drives product successively to carry out dew needle and detects and exclude not
Non-defective unit, then laser welding is carried out to product；
S3: the second product is moved into device access product, and third handling device drives product successively to carry out capacitance detection and be discharged
Defective products, weldering spot area detecting are simultaneously discharged defective products, solder joint height detects and defective products, the detection of PIN height dimension are discharged side by side
Defective products, foot detect to capillary position degree and defective products are discharged out；
S4: third product is moved into device access product, and the 4th handling device drives product successively to carry out the detection of capacitor positive and negative anodes, end
Between son height detection and be discharged defective products, lower prop position degree detection, labelling and reading code, final product be put into conveying dress
Set out finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910594179.0A CN110315339B (en) | 2019-07-03 | 2019-07-03 | Intelligent assembly line for capacitor carrier seats and production process of intelligent assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910594179.0A CN110315339B (en) | 2019-07-03 | 2019-07-03 | Intelligent assembly line for capacitor carrier seats and production process of intelligent assembly line |
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| CN110315339A true CN110315339A (en) | 2019-10-11 |
| CN110315339B CN110315339B (en) | 2021-04-27 |
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| CN110315339B (en) | 2021-04-27 |
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