CN213672770U - Novel full-automatic kludge - Google Patents
Novel full-automatic kludge Download PDFInfo
- Publication number
- CN213672770U CN213672770U CN202022578897.XU CN202022578897U CN213672770U CN 213672770 U CN213672770 U CN 213672770U CN 202022578897 U CN202022578897 U CN 202022578897U CN 213672770 U CN213672770 U CN 213672770U
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- fixedly arranged
- frame
- belt
- novel full
- automatic assembling
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- 239000000463 material Substances 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000010128 melt processing Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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Abstract
The utility model relates to an instrument and meter processing technology field, concretely relates to novel full-automatic kludge, including frame, workstation, first material loading area, second material loading area, conveyer, press device and lower material area. The utility model discloses in control first material loading area, second material loading area, conveyer, press device and unloading area through the setting controller, can realize the work piece material loading that needs the equipment, automation work such as processing and unloading, need not drop into a large amount of manual works and equipment and assemble processing, not only improved work efficiency, reduce the cost of labor and can also guarantee equipment effect and quality, satisfy mass production's requirement. Through setting up detection device and being provided with the conveyer belt in unloading material area one side, can detect the product after the equipment, detect unqualified product and can shift to the conveyer belt through conveyer on, in time reject unqualified product.
Description
Technical Field
The utility model relates to an instrument and meter processing technology field, concretely relates to novel full-automatic kludge.
Background
Along with the rapid development of social economy, the electric meter is more and more widely applied in the fields of municipal administration, residential areas, enterprises and the like, and the intelligent degree is higher and higher. In the production process of the intelligent electric meter, because the number of internal parts and terminal devices is large, a plurality of assembling procedures are required in the assembly process of the electric meter. At present, a large amount of manual work and equipment are generally adopted for assembly in the assembly process of the electric meter, and workpieces processed among all machines need to be manually carried, stacked and stored, so that a large amount of manpower and material resources need to be wasted. The manual assembly is low in working efficiency, and easily causes phenomena of damage, stains and the like of a machined workpiece, so that the assembly quality is influenced. Therefore, the utility model provides a novel full-automatic kludge.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel full-automatic kludge to solve the prior art problem that exists among the above-mentioned background art.
For solving the above technical problem, the utility model provides a technical scheme does: the utility model provides a novel full-automatic assembling machine, which comprises a frame, a workbench, a first feeding belt, a second feeding belt, a conveying device, a pressing device and a discharging belt, wherein the workbench is arranged on the frame and is rotationally connected with the frame, the conveying device is arranged on one side of the first feeding belt and one side of the second feeding belt, the pressing device is fixedly arranged on one side of the workbench and comprises a supporting rod, a first sliding block and a pressing head, the supporting rod is fixedly arranged on the frame, a sliding rail is arranged on the supporting rod, the first sliding block is slidably connected with the sliding rail, the pressing head is fixedly arranged on the first sliding block, the pressing head corresponds to the position of a tool on the workbench, the discharging belt is fixedly arranged on the frame, the workbench is connected with the discharging belt through the conveying device, and one end of the discharging belt is provided with a detection device, the detection device is fixedly arranged on the rack, and a dryer is covered above the lower material belt.
On the basis of the technical scheme, the conveying device comprises a support frame, a guide rod, a second sliding block, a lifting block and a clamping jaw, wherein the support frame is fixedly arranged on the rack, the guide rod is fixedly arranged on the support frame, the second sliding block is connected with the guide rod in a sliding mode, the lifting block is connected with the second sliding block in a sliding mode, and the clamping jaw is fixedly arranged on the lifting block.
On the basis of the technical scheme, the detection device comprises a support column and a CCD detector, wherein the support column is fixedly arranged on the rack, and the CCD detector is fixedly arranged on the support column.
On the basis of the technical scheme, a conveying belt is fixedly arranged on one side of the blanking belt, and the conveying belt is connected with the blanking belt through a conveying device.
On the basis of the technical scheme, a detector is covered above the first feeding belt.
On the basis of the technical scheme, the automatic feeding device further comprises a controller which is fixedly arranged on the rack, and the controller is in electrified connection with the first feeding belt, the second feeding belt, the conveying device, the pressing device and the discharging device.
On the basis of the technical scheme, the alarm device further comprises an alarm mechanism which is fixedly arranged on the rack, and the alarm mechanism comprises a warning lamp and a display.
On the basis of the technical scheme, the supporting legs are arranged below the rack and are rotatably connected with the rack through threads.
On the basis of the technical scheme, four universal wheels are further arranged below the rack and are symmetrically arranged.
The utility model provides a beneficial effect that technical scheme produced lies in:
1. the utility model discloses in control first material loading area, second material loading area, conveyer, press device and unloading area through the setting controller, can realize the work piece material loading that needs the equipment, automation work such as processing and unloading, need not drop into a large amount of manual works and equipment and assemble processing, not only improved work efficiency, reduce the cost of labor and can also guarantee equipment effect and quality, satisfy mass production's requirement.
2. Through setting up detection device and being provided with the conveyer belt in unloading material area one side, can detect the product after the equipment, detect unqualified product and can shift to the conveyer belt through conveyer on, in time reject unqualified product.
3. Through being provided with supporting leg and universal wheel in the frame below, can realize the firm support of frame and make things convenient for the transport of frame when needs remove the frame, more accord with the needs of actual production.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a schematic structural view of the pressing device of the present invention;
FIG. 4 is a schematic structural diagram of the detecting device of the present invention;
fig. 5 is a schematic structural view of the blanking belt, the conveying device and the conveying belt of the present invention;
FIG. 6 is a top view of FIG. 5;
Detailed Description
The invention will be further explained with reference to the following figures and examples:
in the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it is to be understood that the terms "left", "right", "front", "back", "top", "bottom", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to 6, a novel full-automatic assembling machine comprises a frame 1, a workbench 2, a first feeding belt 3, a second feeding belt 4, a conveying device 5, a pressing device 6 and a discharging belt 7, wherein the workbench 2 is arranged on the frame 1 and is rotatably connected with the frame 1, the conveying device 5 is arranged on each of one sides of the first feeding belt 3 and the second feeding belt 4, the pressing device 6 is fixedly arranged on one side of the workbench 2, the pressing device 6 comprises a support rod 61, a first slider 62 and a pressing head 63, the support rod 61 is fixedly arranged on the frame 1, a slide rail 64 is arranged on the support rod 61, the first slider 62 is slidably connected with the slide rail 64, the pressing head 63 is fixedly arranged on the first slider 62, the pressing head 63 corresponds to the position of a tool on the workbench 2, the discharging belt 7 is fixedly arranged on the frame 1, the automatic feeding device is characterized in that the workbench 2 is connected with the feeding belt 7 through the conveying device 5, one end of the feeding belt 7 is provided with a detection device 8, the detection device 8 is fixedly arranged on the rack 1, and a dryer 9 is covered above the feeding belt 7.
On the basis of the above technical solution, as shown in fig. 5, the conveying device 5 includes a support frame 51, a guide rod 52, a second slider 53, a lifting block 54 and a clamping jaw 55, the support frame 51 is fixedly disposed on the frame 1, the guide rod 52 is fixedly disposed on the support frame 51, the second slider 53 is slidably connected to the guide rod 52, the lifting block 54 is slidably connected to the second slider 53, and the clamping jaw 55 is fixedly disposed on the lifting block 54.
On the basis of the above technical solution, as shown in fig. 4, the detecting device 8 includes a supporting column 81 and a CCD detector 82, the supporting column 81 is fixedly disposed on the frame 1, and the CCD detector 82 is fixedly mounted on the supporting column 81. The CCD detector is a detector which converts an optical image into a digital signal, detects the appearance quality of a product and transmits the product to a display, and can be used for identifying the quality of the product on a production line. Through setting up detection device 8, can accomplish the product processing back at press device and carry out appearance quality to the product and detect, get into drying process on next step after detecting qualified, unqualified product will be rejected on being shifted to the conveyer belt from the unloading area, improves the automated production efficiency and the processingquality of equipment work.
On the basis of the technical scheme, a conveying belt 10 is fixedly arranged on one side of the blanking belt 7, and the conveying belt 10 is connected with the blanking belt 7 through a conveying device 5. After the workpiece assembled on the lower material belt 7 is subjected to quality detection through the detection device 8, the detected unqualified product is transferred to the conveying belt 10 through the conveying device 5, subsequent manual inspection and other operations are performed, and the unqualified product is conveniently and timely removed.
On the basis of the technical scheme, a detector 11 is covered above the first feeding belt 3. Be provided with detector 11 on first material loading area 3, can carry out preliminary quality detection to parts such as the ammeter case that will carry out the equipment, avoid follow-up emergence equipment quality problem.
On the basis of the technical scheme, the automatic feeding device further comprises a controller 12 fixedly arranged on the rack 1, and the controller 12 is electrically connected with the first feeding belt 3, the second feeding belt 4, the conveying device 5, the pressing device 6 and the discharging belt 7. The controller 12 is a PLC controller, so that the working integrity and precision of the whole equipment can be effectively guaranteed, the assembling and machining precision is improved, and automatic production is realized. Through setting up controller 12, can realize the work piece material loading that needs the equipment, automatic work such as processing and unloading, need not drop into a large amount of manual works and equipment and assemble processing, not only improved work efficiency, reduce the cost of labor and can also guarantee equipment effect and quality, satisfy mass production's requirement.
On the basis of the above technical solution, as shown in fig. 1, the device further includes an alarm mechanism 13 fixedly disposed on the rack 1, where the alarm mechanism 13 includes a warning light 131 and a display 132. Through setting up alarm device 13, can in time discover the defect or be not conform to the pipe fitting of processing requirement in hot melt processing production process, in time reject the defective products, realize more optimized full automated production.
On the basis of the technical scheme, the supporting legs 14 are arranged below the rack 1, and the supporting legs 14 are rotatably connected with the rack 1 through threads. On the basis of the technical scheme, the universal wheels 15 are further arranged below the rack 1, and four universal wheels 15 are symmetrically arranged. By arranging the supporting legs 14 and the universal wheels 15 below the rack 1, the rack 1 can be stably supported when the rack 1 does not need to move; when the rack 1 needs to be moved, the rack 1 can be conveniently carried, and the requirement of actual production is met.
When the assembling machine works, two or more groups of parts to be assembled are loaded on the workbench 2 through the cooperation of the first feeding belt 3, the second feeding belt 4 and the conveying device 5; the workbench 2 rotates, and parts needing to be buckled and pressed are pressed by the pressing device 6; then, the product after being pressed and buckled is transferred to a blanking belt 7 through a conveying device 5, product quality detection is carried out through a detection device 8 at one end of the blanking belt 7, and qualified products are dried through a dryer 9 on the blanking belt 7 and then are blanked; and transferring the detected unqualified product to a conveyor belt 10 through a conveying device 5, and timely rejecting and performing subsequent work such as inspection, finishing and the like.
It should be noted that the present invention is not limited to the assembly process for the electric meter, but also applicable to the assembly of other electronic products of the same kind as the electric meter.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The novel full-automatic assembling machine is characterized by comprising a machine frame (1), a workbench (2), a first feeding belt (3), a second feeding belt (4), a conveying device (5), a pressing device (6) and a discharging belt (7), wherein the workbench (2) is arranged on the machine frame (1) and is rotatably connected with the machine frame (1), the conveying device (5) is arranged on one side of each of the first feeding belt (3) and the second feeding belt (4), the pressing device (6) is fixedly arranged on one side of the workbench (2), the pressing device (6) comprises a supporting rod (61), a first sliding block (62) and a pressing head (63), the supporting rod (61) is fixedly arranged on the machine frame (1), a sliding rail (64) is arranged on the supporting rod (61), the first sliding block (62) is slidably connected with the sliding rail (64), and the pressing head (63) is fixedly arranged on the first sliding block (62), the utility model discloses a material feeding device, including workstation (2), press head (63), unloading area (7), conveyer (5), detection device (8) are fixed to be set up in frame (1), the position of frock is corresponding on press head (63) and workstation (2), unloading area (7) is fixed to be set up in frame (1), be connected through conveyer (5) between workstation (2) and unloading area (7), the one end in unloading area (7) is provided with drying apparatus (9).
2. The novel full-automatic assembling machine according to claim 1, wherein the conveying device (5) comprises a support frame (51), a guide rod (52), a second sliding block (53), an elevating block (54) and a clamping jaw (55), the support frame (51) is fixedly arranged on the machine frame (1), the guide rod (52) is fixedly arranged on the support frame (51), the second sliding block (53) is slidably connected with the guide rod (52), the elevating block (54) is slidably connected with the second sliding block (53), and the clamping jaw (55) is fixedly arranged on the elevating block (54).
3. The novel full-automatic assembling machine according to claim 1, wherein the detecting device (8) comprises a supporting column (81) and a CCD detector (82), the supporting column (81) is fixedly arranged on the frame (1), and the CCD detector (82) is fixedly arranged on the supporting column (81).
4. The novel full-automatic assembling machine according to claim 2, characterized in that a conveyor belt (10) is fixedly arranged on one side of the blanking belt (7), and the conveyor belt (10) is connected with the blanking belt (7) through a conveying device (5).
5. The novel full-automatic assembling machine according to claim 1, characterized in that a detector (11) is covered above the first feeding belt (3).
6. The novel full-automatic assembling machine according to claim 1, further comprising a controller (12) fixedly arranged on the frame (1), wherein the controller (12) is electrically connected with the first feeding belt (3), the second feeding belt (4), the conveying device (5), the pressing device (6) and the discharging belt (7).
7. The novel full-automatic assembling machine according to any one of claims 1 to 6, further comprising an alarm mechanism (13) fixedly arranged on the machine frame (1), wherein the alarm mechanism (13) comprises a warning lamp (131) and a display (132).
8. The novel full-automatic assembling machine according to any one of claims 1 to 6, characterized in that supporting feet (14) are arranged below the machine frame (1), and the supporting feet (14) are rotatably connected with the machine frame (1) through threads.
9. The novel full-automatic assembling machine according to any one of claims 1 to 6, characterized in that universal wheels (15) are further arranged below the machine frame (1), and four universal wheels (15) are symmetrically arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022578897.XU CN213672770U (en) | 2020-11-10 | 2020-11-10 | Novel full-automatic kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022578897.XU CN213672770U (en) | 2020-11-10 | 2020-11-10 | Novel full-automatic kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213672770U true CN213672770U (en) | 2021-07-13 |
Family
ID=76729364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022578897.XU Expired - Fee Related CN213672770U (en) | 2020-11-10 | 2020-11-10 | Novel full-automatic kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213672770U (en) |
-
2020
- 2020-11-10 CN CN202022578897.XU patent/CN213672770U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210713 |