CN210865934U - Ox horn electric capacity ageing oven and full-automatic ox horn electric capacity process control ageing machine - Google Patents

Ox horn electric capacity ageing oven and full-automatic ox horn electric capacity process control ageing machine Download PDF

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Publication number
CN210865934U
CN210865934U CN201922301610.6U CN201922301610U CN210865934U CN 210865934 U CN210865934 U CN 210865934U CN 201922301610 U CN201922301610 U CN 201922301610U CN 210865934 U CN210865934 U CN 210865934U
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China
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capacitor
assembly
horn
electric capacity
transmission chain
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CN201922301610.6U
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Chinese (zh)
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谢道法
谢文辉
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Guangdong Enzi Intelligent Technology Co ltd
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Guangdong Enzi Intelligent Technology Co ltd
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Abstract

The utility model belongs to the technical field of electrolytic capacitor production equipment, in particular to an ox horn capacitor aging oven and a full-automatic ox horn capacitor process monitoring aging machine, wherein the ox horn capacitor aging oven comprises a box body, a feeding mechanical arm, a discharging mechanical arm, a splitter component and a plurality of transmission chain components, the feeding mechanical arm and the discharging mechanical arm are respectively positioned at two sides of the box body, each transmission chain component is installed in the box body from bottom to top at uniform intervals, and the splitter component is connected with the transmission chain components through a connecting chain; two ends of each transmission chain component are provided with a clamp lifting component; the electric capacity anchor clamps are followed each transmission chain subassembly and are made circuitous form removal in the ageing oven of ox horn electric capacity, under the same horizontal occupation space, the ageing time of this structure extension electric capacity anchor clamps to guarantee that every electric capacity is ageing abundant, and the occupation space of equipment can also be reduced to this structure, thereby reduce the cost ageing to the electric capacity, the practicality is strong.

Description

Ox horn electric capacity ageing oven and full-automatic ox horn electric capacity process control ageing machine
Technical Field
The utility model belongs to the technical field of electrolytic capacitor production facility, especially, relate to an ageing oven of ox horn electric capacity and full-automatic ox horn electric capacity process control ageing machine.
Background
Aging of the aluminum electrolytic capacitor is also called aging, and the aging aims to charge and repair an oxide film so as to stabilize the electrical property of the capacitor. Because the oxide film on the positive foil of the capacitor is damaged in the processes of cutting, riveting, winding and the like, the damaged oxide film is repaired by charging, aging and the like
The existing ox horn capacitor aging oven generally adopts a horizontal linear conveying line or a more circular conveying line, however, the existing ox horn capacitor aging oven needs to realize long-time aging, only the conveying line is lengthened or the radius of the conveying line is lengthened, but the occupied area of equipment is greatly increased by simply lengthening the conveying line, and the requirement of the layout of a factory is not met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an ageing oven of ox horn electric capacity and full-automatic ox horn electric capacity process control ageing machine aims at solving the transport of the ageing oven of ox horn electric capacity among the prior art and wants the technical problem that occupation space is big.
In order to achieve the purpose, the utility model provides an ox horn electric capacity aging oven, including box, feeding manipulator, ejection of compact manipulator, decollator subassembly and many transmission chain subassemblies, feeding manipulator and ejection of compact manipulator are located the both sides of box respectively, each transmission chain subassembly from bottom to top evenly spaced mounting in the box, the decollator subassembly passes through the connecting chain and is connected with the transmission chain subassembly; and two ends of each transmission chain component are provided with a clamp lifting component.
Optionally, each of the transmission chain assemblies includes a first transmission chain assembly, a second transmission chain assembly and a third transmission chain assembly arranged from bottom to top; the lengths of the first transmission chain assembly, the second transmission chain assembly and the third transmission chain assembly are sequentially decreased from bottom to top.
Optionally, each of the drive chain assemblies comprises two drive shafts and two chains connected between the two drive shafts; the two chains are connected between the two transmission shafts at intervals, and the clamp lifting assembly is positioned between the two chains.
Optionally, each of the transmission chain assemblies further comprises a tension chain assembly, and the tension chain assembly is connected with one of the transmission shafts.
Optionally, each of the tension chain assemblies are located on the same side.
Optionally, each of the transmission chain assemblies further includes a plurality of support frames, and each of the support frames is disposed at a lower end of the chain above the support frame at an even interval.
Optionally, the ox horn electric capacity ageing oven still includes ageing charging source and the brush that charges, ageing charging source install in outside the box, the brush that charges install in the box and be located each one side of transmission chain subassembly, just the brush that charges with ageing charging source electricity is connected.
Optionally, the divider assembly further comprises a tensioning sprocket connected to the drive shaft by a connecting chain, the tensioning sprocket being located on one side of each of the chains and serving to tension each of the chains.
Optionally, each of the drive chain assemblies is provided in a single layer.
The embodiment of the utility model provides an above-mentioned one or more technical scheme in the ageing oven of ox horn electric capacity have one of following technological effect at least:
the feeding manipulator presss from both sides the electric capacity anchor clamps and places on chain lifting unit, chain lifting unit descends and makes the electric capacity anchor clamps put on transmission chain subassembly, the decollator subassembly drives chain lifting unit and removes to the other end, ejection of compact manipulator presss from both sides the electric capacity anchor clamps and gets and place on next floor chain lifting unit, then transmission chain subassembly removes the electric capacity anchor clamps to feeding manipulator one end, feeding manipulator presss from both sides the electric capacity anchor clamps and puts in next floor chain lifting unit, make the electric capacity anchor clamps do circuitous form along chain subassembly in the ageing oven of ox horn electric capacity and remove through the aforesaid step, under the same horizontal occupation space, the ageing time of this structure extension electric capacity anchor clamps, in order to guarantee that every electric capacity is ageing abundant, and this structure can also reduce the occupation space of equipment, thereby reduce the cost to electric capacity is ageing, therefore, the.
The utility model also provides an ageing machine of full-automatic ox horn electric capacity process control, including the ageing oven of foretell ox horn electric capacity.
The embodiment of the utility model provides a full-automatic ox horn electric capacity process monitoring ageing machine's above-mentioned one or more technical scheme have one of following technological effect at least: due to the adoption of the horn capacitor aging oven, the capacitor clamp moves in a circuitous manner in the horn capacitor aging oven along the chain assembly, the structure prolongs the aging time of the capacitor clamp under the same horizontal occupied space, so that the aging of each capacitor is ensured to be sufficient, the structure can also reduce the occupied space of equipment, the cost for aging the capacitor is reduced, and the practicability is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is the embodiment of the utility model provides a structural schematic diagram of full-automatic ox horn electric capacity process control ageing machine.
Fig. 2 is a simplified structural schematic diagram of the full-automatic ox horn capacitor process monitoring aging machine provided in fig. 1.
Fig. 3 is another schematic structural diagram of the full-automatic ox horn capacitor process monitoring aging machine provided by the embodiment of the utility model.
Fig. 4 is the embodiment of the utility model provides a loading attachment's in full-automatic ox horn electric capacity process monitoring aging machine schematic structure diagram.
Fig. 5 is a front view of a feeding device in the full-automatic ox horn capacitor process monitoring aging machine provided in fig. 4.
Fig. 6 is the embodiment of the utility model provides a detection device's among full-automatic ox horn electric capacity process monitoring aging machine schematic structure diagram.
Fig. 7 is the embodiment of the utility model provides an ageing oven internal structure schematic diagram of ox horn electric capacity in full-automatic ox horn electric capacity process control ageing machine.
Fig. 8 is a schematic structural view of the aging oven of the ox horn capacitor in the full-automatic ox horn capacitor process monitoring aging machine provided by the embodiment of the utility model, after the box body is omitted
Fig. 9 is a schematic diagram of a capacitor clamp passing through an aging oven of a horn capacitor in a full-automatic horn capacitor process monitoring aging machine provided by the embodiment of the present invention.
Fig. 10 is the embodiment of the utility model provides a structural schematic diagram of unloading sieving mechanism in full-automatic ox horn electric capacity process control ageing machine.
Fig. 11 is the embodiment of the utility model provides a discharging device's among full-automatic ox horn electric capacity process monitoring aging machine schematic structure diagram.
Fig. 12 is a top view of the discharging device in the full-automatic ox horn capacitor process monitoring aging machine provided in fig. 11.
Wherein, in the figures, the respective reference numerals:
100-frame 200-transmission device
300-loading device 310-transfer part
311-transfer lifting platform 312-swinging assembly
313-overturning clamping jaw 314-swinging clamping jaw
320-positive and negative pole identification mechanism 330-feeding identification code printing and removing mechanism
331-code printing position rotating platform 332-detection code printing transfer platform
333-coding/removing transfer table 334-positive and negative electrode reduction transfer table
335-laser coding assembly 336-coding defective product box
337-inclined material channel 338-feeding clamp position
340-feeding conveyer belt 350-inclined guiding conveyer belt
360-vertical guide conveyer belt 370-plastic plate chain conveyer belt
400-monitoring device 420-infrared signal transmission power supply electric brush
430-infrared signal transmitting circuit board 440-infrared signal receiving circuit board
500-ox horn capacitance aging oven 510-transmission chain assembly
510 a-first drive chain assembly 510 b-second drive chain assembly
510 c-third drive chain assembly 511-drive shaft
512-chain 513-tensioning chain assembly
514-support 520-divider assembly
521-tension sprocket 522-connecting chain
540-aging charging power supply 550-charging brush
600-detection device 610-small feeding clamp opening and closing assembly
620-feeding clamping component 630-open circuit short circuit measuring instrument
640-open circuit short circuit test brush 650-open circuit short circuit knockout subassembly
660-open circuit short circuit defective product box 670-feeding manipulator
700-blanking screening device 710-discharging manipulator
720-measuring instrument component 730-screening component
731 unaged test brush 732 bump detection assembly
733-unaged implosion knockout component 734-surge test brush
735 surge material beating component 736 leakage current testing brush
737-unaged implosion defective product box 738-surge defective product box
740-opening and closing assembly of small blanking clamp 750-clamping assembly of blanking clamp
800-industrial control detection screen 900-discharging component
910-discharging frame 920-discharging rotary transfer table
930-two-dimensional code checking visual component 940-overturning lifting component
950-defective product conveyer belt 960-defective product pushing assembly
970-defective product box component 980-non-defective product/superior product transverse clamping component
990-good product/good product conveying belt 991-good product box
992-superior product box 993-non-defective products pushing assembly
994-high-quality product pushing assembly
530a, 530b, 530c, 530d, 530e, 530f — a clamp lifting assembly.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary and intended to explain the embodiments of the present invention and are not to be construed as limiting the present invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which is only for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element so indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 2 to 3 and 7 to 8, the oxhorn capacitor aging oven 500 includes a box (not marked in the figures), a feeding manipulator 670, a discharging manipulator 710, a transmission chain assembly 510 and a divider assembly 520, the feeding manipulator 670 and the discharging manipulator 710 are respectively located at two sides of the box, wherein the feeding manipulator 670 is located at one side of the detection device 600, the discharging manipulator 710 is located at one side of the blanking screening device 700, the transmission chain assembly 510 and the divider assembly 520 are both mounted in the box, and the divider assembly 520 is connected to the transmission chain assembly 510 through a connecting chain 522 and is used for driving the transmission chain assembly 510 to operate. Specifically, the feeding manipulator 670 puts the capacitor clamp on one end of the transmission chain assembly 510, the divider assembly 520 drives the transmission chain assembly 510 so that the capacitor clamp passes through the ox horn capacitor aging oven 500, and the capacitor clamp is aged in the process of passing through the ox horn capacitor aging oven 500;
further, the transmission chain assembly 510 includes a first transmission chain assembly 510a, a second transmission chain assembly 510b and a third transmission chain assembly 510c which are arranged from bottom to top at regular intervals; the lengths of the first transmission chain assembly 510a, the second transmission chain assembly 510b and the third transmission chain assembly 510c decrease sequentially from bottom to top;
wherein, the left end of the first transmission chain assembly 510a is provided with a clamp lifting assembly 530a, and the right end is provided with a clamp lifting assembly 530 b; the right end of the second transmission chain assembly 510b is provided with a clamp lifting assembly 530c, and the left end is provided with a clamp lifting assembly 530 d; the left end of the third transmission chain assembly 510c is provided with a fixture lifting assembly 530e, and the right end is provided with a fixture lifting assembly 530 f.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine concrete working process does: the feeding robot 710 picks up the capacitor clamp onto the clamp lifting assembly 530a, the clamp lifting assembly 530a descends to place the capacitor clamp on the first transmission chain assembly 510a, the divider assembly 520 drives the first transmission chain assembly 510a to move, so that the capacitor clamp moves to the right along the first transmission chain assembly 510a, when the capacitor clamp moves to the right of the first transmission chain assembly 510a, the clamp lifting assembly 530b moves upward to jack up the capacitor clamp, meanwhile, the discharging robot 710 picks up the capacitor clamp located on the clamp lifting assembly 530b and places the capacitor clamp on the clamp lifting assembly 530c, the clamp lifting assembly 530c descends to place the capacitor clamp on the right of the second transmission chain assembly 510b, the divider assembly 520 drives the second transmission chain assembly 510b to move, so that the capacitor clamp moves from the right to the left along the second transmission chain assembly 510b, when the capacitor clamp moves to the left end of the second transmission chain assembly 510b, the clamp lifting assembly 530d moves upward and jacks up the capacitor clamp, the feeding manipulator 670 clamps and places the capacitor clamp located on the clamp lifting assembly 530d on the clamp lifting assembly 530e, the divider assembly 520 drives the third transmission chain assembly 510c to move, so that the capacitor clamp moves from left to right along the third transmission chain assembly 510c, when the capacitor clamp moves to the right end of the third transmission chain assembly 510c, the clamp lifting assembly 530f moves upward and jacks up the capacitor clamp, and the discharging manipulator 710 clamps the capacitor clamp located on the clamp lifting assembly 530f out of the ox horn capacitor aging oven 500. Make the electric capacity anchor clamps along chain subassembly 510 to make circuitous form removal in the ageing oven 500 of ox horn electric capacity through above-mentioned step, under the same horizontal occupation space, the ageing time of this structure extension electric capacity anchor clamps to guarantee that every electric capacity is ageing abundant, and the occupation space of equipment can also be reduced to this structure, thereby reduce the cost to electric capacity is ageing, the practicality is strong.
Further, according to specific requirements, more transmission chain assemblies 510 can be arranged in the ox horn capacitor aging oven 500, so that the aging time requirements of different capacitors can be met. It should be noted that the number of layers that transmission chain assembly 510 set up is the singular to guarantee that the electric capacity anchor clamps get into from the one end of the ageing oven 500 of ox horn electric capacity, go out from the other end of the ageing oven 500 of ox horn electric capacity after doing circuitous form motion in the ageing oven 500 of ox horn electric capacity, and the length of each transmission chain assembly 510 is decreased progressively from bottom to top, and more convenient removal when feeding manipulator 670 and ejection of compact manipulator 710 press from both sides and get the electric capacity anchor clamps improves the efficiency of anchor clamps.
As shown in fig. 7 and 8, each of the driving chain assemblies 510 includes two driving shafts 511, two chains 512 connected between the two driving shafts 511, and a tensioning chain assembly 513 connected to the driving shafts 511, wherein the two chains 512 are connected between the two driving shafts 511 at intervals, the lifting assembly is located between the two chains, and each of the tensioning chain assemblies 513 is connected to one of the driving shafts 511 and is configured to drive the driving shaft to move horizontally to tension the chain 512 on the two driving shafts 511; each of the tension chain assemblies 513 is located on the same side of each of the drive chain assemblies 510.
As shown in fig. 7 and 8, the divider assembly 520 further includes a tension sprocket 521, the divider assembly 520 is connected with the other transmission shaft 511 by a connecting chain 522, and the tension sprocket 521 is located at one side of each connecting chain 522 and is used for tensioning each connecting chain 522. Specifically, the tension degree of the connecting chain 522 is adjusted by the tension chain wheel 521, so that when the divider assembly 520 drives each transmission shaft 511, the separation condition does not occur, and the running stability of the device is ensured.
Further, as shown in fig. 7 and 8, the transmission chain assembly 510 further includes a plurality of support frames 514, and each support frame 514 is disposed at the lower end of the chain 512 above the support frame at regular intervals. Specifically, each chain 512 will bear the weight of each capacitor clamp when transferring the capacitor clamp, because each chain all has the mutual pin joint of polylith link block to constitute, when the capacitor clamp was on chain 512, the crooked condition will appear in chain 512, because even interval is provided with a plurality of support frames 514, play the effect of supporting to each chain 512, when transferring the capacitor clamp, alleviate the bending deformation degree of each chain 512 for the smoothness nature of each chain 512 motion.
As shown in fig. 9, the ox horn capacitor aging oven 500 includes an aging charging power source 540 and a charging brush 550, the aging charging power source 540 is mounted on the rack 100, the charging brush 550 is mounted in the ox horn capacitor aging oven 500 and is located at one side of the transmission chain assembly 510, and the charging brush 550 is electrically connected with the aging charging power source 540; specifically, when each capacitor clamp passes through the charging brush 550, the aging charging power supply 540 ages and energizes the capacitor on the capacitor clamp to repair the oxide films of the positive and negative electrodes of the capacitor, so that the electrical performance of the capacitor is stabilized.
The utility model also provides a full-automatic ox horn electric capacity process control ageing machine, including frame 100, transmission 200, loading attachment 300, monitoring devices 400, computer (not mark in the picture), detection device 600, unloading sieving mechanism 700, industry control detection screen 800, foretell ox horn electric capacity oven 500 and a plurality of electric capacity anchor clamps.
The transmission device 200 is mounted on the rack and used for conveying each capacitor clamp, the detection device 600 and the blanking screening device 700 are both mounted on the rack 100, and the detection device 600 and the blanking screening device 600 are both located on the side of the transmission device; the ox horn capacitor aging oven 500 is installed at a side of the rack 100 and is used for aging capacitors on the capacitor clamps.
Each capacitance clamp is provided with a measuring circuit for measuring capacitance.
The feeding device 300 is installed at one side of the rack 100 and is used for conveying the capacitor to a capacitor clamp on the transmission device 200.
Further, the transmission device 200 includes a transmission member and a driving source for driving the transmission member, and the detection device 600 is used for detecting an open circuit and a short circuit of the capacitor; the blanking screening device 700 is used for detecting the data of unaged capacitor, surge and leakage current of the capacitor after passing through the ox horn capacitor aging oven 500 and screening the capacitor. It should be noted that, the transmission member used in the transmission device 200 may adopt a chain or a belt; and selecting according to the production requirement of the equipment.
The industrial control detection screen 800 is used for controlling the electric components of the feeding device 300, the detection device 600, the ox horn capacitor aging oven 500, the monitoring device 400 and the blanking screening device 700 to work;
specifically, the detection device 600 and the blanking screening device 700 are distributed on one side of the transmission device 200 in a line shape; when the capacitor is aged by the horn capacitor aging oven 500, the monitoring device 400 monitors the capacitor data in real time and records the change of the capacitor and the voltage, and transmits the data to the computer, and the computer can accurately judge the slight abnormal change of the capacitor in the aging process after analyzing a large amount of data.
As shown in fig. 1 and fig. 4 to 5, the feeding device 300 includes a feeding rack (not shown), a transferring support (not shown), a transferring member 310, a transferring lifting platform 311, a feeding transferring mechanism (not shown), a positive and negative electrode identification mechanism 320, and a feeding identification code marking and removing mechanism 330. The feeding frame is installed on one side of the rack 100, which faces away from the ox horn capacitor aging oven 500, the transferring support is installed on the feeding frame, the positive and negative electrode identification mechanism 320 and the feeding identification code marking and removing mechanism 330 are sequentially installed on the transferring support, the transferring lifting platform 311 is installed on the transferring support and located below the positive and negative electrode identification mechanism 320, the feeding transferring mechanism is installed on the transferring support and located at the side of the positive and negative electrode identification mechanism 320, and the transferring part 310 is installed on the transferring support and located above the feeding identification code marking and removing mechanism 330; the transferring component 310 is connected to the feeding transferring mechanism, specifically, the feeding transferring mechanism clamps the capacitor onto the transferring lifting table 311, the transferring lifting table 311 is lifted to a position below the positive and negative electrode identification mechanism 320, the positive and negative electrode identification mechanism 320 detects the position of the positive and negative electrodes and the position of the sleeve of the capacitor located below the positive and negative electrode identification mechanism, then the transferring component 310 clamps the identified capacitor onto the feeding identification code printing and removing mechanism, and the feeding identification code printing and removing mechanism performs identification code printing and removing on the capacitor.
As shown in fig. 4 to 5, the feeding identification code printing and removing mechanism 330 includes a code printing position rotating table 331, a detection code printing transfer table 332, a code printing/removing transfer table 333, and a positive and negative electrode reduction transfer table 334 sequentially disposed on the transfer rack; the laser coding component 335 is positioned behind the coding/removing transfer table 333, the coding defective product box 336 is positioned below the coding/removing transfer table 333, and the inclined material channel 337 is connected between the coding/removing transfer table 333 and the coding defective product box 336.
As shown in fig. 5, the transfer component 310 includes a swing component 312 capable of reciprocating, the swing component is provided with a turning clamping jaw 313 and a plurality of swing clamping jaws 314, the turning clamping jaw 313 is located on the transfer lifting platform 311 and the coding position rotating platform 331, and each swing clamping jaw 314 is respectively located above the coding position rotating platform 331, the code-spraying detection rotating platform 332, the code-spraying/removing rotating platform 333 and the positive and negative electrode restoring rotating platform 334.
As shown in fig. 4 to 5, the feeding device 300 further includes a feeding clamp taking position 338 disposed on one side of the positive and negative electrode reduction transfer table 334, where the feeding clamp taking position 338 is configured to clamp the coded capacitors after the positive and negative electrodes are identified, and wait for the feeding clamp taking.
As shown in fig. 4, the feeding device 300 further includes a feeding conveyer belt 340, an inclined guiding conveyer belt 350, a vertical guiding conveyer belt 360 and a plastic plate link conveyer belt 370, the feeding conveyer belt 340 is located at one side of the swinging assembly 312, the plastic plate link conveyer belt 370 is located at one side of the feeding conveyer belt 340 and is used for conveying the capacitors forward, and both the inclined guiding conveyer belt 350 and the vertical guiding conveyer belt 360 are located on the plastic plate link conveyer belt 370 and are used for sequentially guiding the capacitors into the feeding conveyer belt 340. Specifically, the capacitors are orderly arranged by the inclined guide conveyor belt 350 and the vertical guide conveyor belt 360, the plastic plate link conveyor belt 370 conveys the arranged capacitors to the feeding conveyor belt 340, and pushes the capacitors on the feeding conveyor belt 340 to move forward, so that the capacitors are orderly conveyed, and the capacitors can be conveniently clamped and taken subsequently.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine's specific working process does: the feeding conveyer belt 340, the inclined guide conveyer belt 350, the vertical guide conveyer belt 360 and the plastic plate chain conveyer belt 370 convey the capacitors orderly, the transfer component 310 drives the feeding transfer mechanism to swing leftwards to clamp the capacitors at the tail end of the feeding conveyer belt 340, the transfer component 310 drives the feeding transfer mechanism to swing rightwards to transfer the capacitors to the position right above the transfer lifting platform 311, the transfer lifting platform 311 moves upwards to receive the capacitors and suck the bottoms of the capacitors, the transfer lifting platform 311 continues to rise to the position right below the positive and negative pole identification mechanism 320, the positive and negative pole identification mechanism 320 identifies the positive and negative poles of the capacitors, after detection is finished, the swing component 312 drives the turning clamping jaw 313 to turn leftwards to the upper part of the lifting transfer platform and clamp the capacitors, the turning clamping jaw 313 rotates rightwards to place the positive and negative poles of the capacitors downwards onto the code printing position rotating platform 331, and the capacitors are sequentially clamped to the code printing position rotating platform 332 by the swing clamping jaws 314 from the, A coding/removing transfer table 333, a positive and negative electrode reduction transfer table 334 and a feeding clamp pick-up position 338; the rotary table 331 for the coding position rotates the capacitor to an angle required to code; the code printing transfer table 332 is used for detecting the definition of code printing on the capacitor and feeding the result back to the code printing/removing transfer table 333, the code printing/removing transfer table 333 omits the working step of the coded and clear capacitor, when the coded but unclear capacitor moves to the code printing/removing transfer table 333, the code printing/removing transfer table 333 retracts in advance, so that the coded but unclear capacitor directly drops into the code printing defective product box 336 along the inclined material channel 337, the capacitor which is not coded is clamped, the laser code printing assembly 335 prints the code on the code printing/removing transfer table 333, the positive and negative electrode reducing transfer table 334 rotates the capacitor, and the capacitor is reduced to the specified positive and negative electrode angle positions of the capacitor from the code printing angle.
As shown in fig. 6, the detecting device 600 includes a small feeding clamp opening and closing assembly 610, a feeding clamping assembly 620, an open-short measuring instrument 630, an open-short testing brush 640, an open-short circuit material beating assembly 650, and an open-short defective product box 660; the feeding small clamp opening and closing component 610 is arranged at the side of the transmission device 200 and is used for opening and closing the capacitor clamp so as to insert a capacitor; the feeding clamping assembly 620 is installed above the feeding small clamp opening and closing assembly 610, and the feeding clamping assembly 620 is located at one side of the feeding clamping position 338; open circuit short circuit test brush 640 with open circuit short circuit subassembly 650 is beaten along the moving direction of capacitance fixture according to the preface set up in transmission 200's side, open circuit, short circuit defective products box 660 is located one side of the subassembly 650 is beaten to open circuit short circuit is in order to collect open circuit, short circuit defective products electric capacity, open circuit short circuit measuring instrument 630 install in on the frame 100 and with open circuit short circuit test brush 640 electricity is connected.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine's specific working process does: the capacitor clamp is driven to move to the small feeding clamp opening and closing assembly 610 through the transmission device 200, the small feeding clamp opening and closing assembly 610 opens the small clamp on the capacitor clamp, the small feeding clamping assembly 620 takes out the capacitor positioned at the feeding clamping position 338 and inserts the capacitor into the small clamp of the capacitor clamp, the small feeding clamp opening and closing assembly 610 closes the small clamp on the capacitor clamp to clamp the capacitor, the transmission device 200 drives the capacitor clamp to continue moving, the open-circuit short-circuit measuring instrument 630 tests the open-circuit short-circuit electrical performance of the capacitor positioned on the capacitor clamp after contacting with the capacitor clamp through the open-circuit short-circuit testing electric brush 640 and feeds a detection signal back to the open-circuit short-circuit knockout assembly 650, when the transmission device 200 drives the capacitor clamp to move to the open-circuit short-circuit knockout assembly 650, the open-circuit short-circuit knockout assembly 650 punches the capacitor with the capacitor clamp into the open-circuit short-circuit defective product box 660, the transmission device 200 continues to drive the capacitor clamp to move to the leftmost end and enter the ox horn capacitor aging oven 500, open-circuit and short-circuit capacitors can be removed through the operation, and the purpose of improving the yield of capacitor aging is achieved; the capacitance process of rejecting open-circuit short circuits simultaneously realizes automation, labor cost can be saved, production efficiency can be improved, and practicability is high.
As shown in fig. 9, the monitoring device 400 includes an infrared signal receiving circuit board 440, an infrared signal transmitting power supplying brush 420, and a plurality of infrared signal transmitting circuit boards 430; the computer is installed on the rack 100, the infrared signal receiving circuit board 440 and the infrared signal transmitting and power supplying electric brush 420 are both installed in the ox horn capacitor aging oven 500, and the infrared signal receiving circuit board 440 is electrically connected with the computer; the infrared signal transmitting circuit boards 430 are respectively installed on the capacitor clamps, the infrared signal transmitting circuit boards 430 are electrically connected with the measuring circuits on the capacitor clamps, specifically, when the capacitor clamps age through the ox horn capacitor aging oven 500, the infrared signal transmitting power supply brushes 420 are in contact with the right sides of the capacitor clamps to supply power to the infrared signal transmitting circuit boards 430 on the capacitor clamps and the measuring circuits on the capacitor clamps, the infrared signal transmitting circuit boards 430 transmit capacitance data measured by the measuring circuits to the infrared signal receiving circuit boards 440, the infrared signal receiving circuit boards 440 transmit the received capacitance data to a computer, and the computer can accurately judge slight abnormal changes of the capacitors in the aging process through analysis of a large amount of real-time detection data, such as flashover, over-charge and implosion, insufficient aging and the like. And the data is uploaded to a database and a network system, and the related data of the capacitor production process can be traced through network query.
Further, when the capacitor clamp is in contact with the infrared signal transmission power supply brush 420, the measurement circuit is powered on, and data detection is performed on each capacitor on the capacitor clamp every 12 microseconds.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine concrete working process does: when a capacitor clamp clamps a capacitor to run in the ox horn capacitor aging oven 500, the charging electric brush 550 is in contact with the left side of the capacitor clamp to charge and age the capacitor on the capacitor clamp, the infrared signal transmitting and power supplying electric brush 420 is in contact with the right side of the capacitor clamp to supply power to the infrared signal transmitting circuit board 430 on the capacitor clamp and a measuring circuit in the capacitor clamp, the infrared signal transmitting circuit board 430 transmits capacitance data measured by a measuring system of the capacitor clamp to the infrared signal receiving circuit board 440, the infrared signal receiving circuit board 440 transmits the received capacitance data to a computer, and the computer can accurately judge slight abnormal changes of the capacitor in the aging process, such as flashover, overcharge and implosion, aging failure and the like by analyzing a large amount of real-time detection data. And the data is uploaded to a database and a network system, and the related data of the capacitor production process can be traced through network query.
Further, the working temperature of the ox horn capacitor aging oven 500 is 85-105 ℃.
As shown in fig. 1 and 10, the blanking screening apparatus 700 includes a measuring instrument part 720 and a screening part 730, the measuring instrument part 720 and the screening part 730 are both mounted on the rack 100, and the measuring instrument part 720 is electrically connected with the screening part 730 and used for screening defective capacitors. Specifically, ejection of compact manipulator 710 takes off the electric capacity anchor clamps from the ageing oven 500 of ox horn electric capacity and puts on screening component 730, and screening component 730 detects electric capacity and rejects defective products electric capacity to reject the defective products electric capacity after ageing, improved the yields of electric capacity greatly, and reject the defective products electric capacity process for full-automatic, saved the cost of labor, the practicality is strong.
As shown in fig. 10, the screening component 730 includes an unaged test brush 731, a convex explosion detection assembly 732, an unaged implosion blasting assembly 733, a surge test brush 734, a surge blasting assembly 735, and a leakage current test brush 736, which are sequentially arranged along the moving direction of the capacitance fixture; the screening part 730 further comprises an unaged implosion defective product box 737 arranged on one side of the unaged implosion knockout assembly 733, and a surge defective product box 738 arranged on one side of the surge knockout assembly 735; the gauge components 720 include an unaged gauge, a surge gauge, a leakage current gauge, and a capacity, loss angle, impedance gauge. The non-aged test brush 731 is electrically connected to the non-aged meter, the surge test brush 734 is electrically connected to the surge meter, and the leakage current test brush 736 is electrically connected to the leakage current meter.
Further, both the surge test brush 734 and the leakage current test brush 736 are provided with two, that is, the surge measurement meter and the leakage current measurement meter are also provided with two.
As shown in fig. 10, the blanking screening apparatus 700 further includes a blanking small clamp opening and closing component 740 and a blanking clamping component 750, which are disposed on one side of the leakage current testing brush 736, and the structures of the blanking small clamp opening and closing component 740 and the blanking clamping component 750 are opposite to the functions of the feeding small clamp opening and closing component 610 and the feeding clamping component 620, so as to remove the capacitor, which is not described herein again.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine concrete working process does: the discharging manipulator 710 clamps and takes out the capacitance clamp at the output end of the ox horn capacitance aging oven 500, then places the capacitance clamp on the screening part 730, the transmission device 200 drives the capacitance clamp to move, and when the capacitance clamp moves to the unaged testing electric brush 731 leftwards, the unaged measuring instrument tests unaged electrical performance of the capacitance on the capacitance clamp through the unaged testing electric brush 731. When the capacitive chuck is moved to the left to the pop detection assembly 732, the pop detection assembly 732 detects whether the top of the capacitor on the capacitive chuck is protruding. When the capacitor clamp moves leftward to the unaged implosion knockout assembly 733, the unaged implosion knockout assembly 733 punches the defective capacitor, which has been detected to be unaged and implosion, from the capacitor clamp into the unaged implosion defective product box 737.
When the capacitance clamp moves to the left to surge test brush 734, the surge measurement meter performs a surge electrical performance test on the capacitance clamp. When the capacitor clamp moves to the left to the surge material beating assembly 735, the capacitor with the detected surge failure is beaten into the surge failure box 738 from the capacitor clamp by the surge material beating assembly 735. The capacitance clamp continues to move to the left, and the leakage current measuring instrument performs leakage current electrical performance testing on the capacitance clamp through the leakage current testing electric brush 736 during movement. When the capacitor clamp moves to the small blanking clamp opening and closing assembly 740 to the left, the small blanking clamp opening and closing assembly 740 opens the small clamp on the capacitor clamp, and the blanking clamping assembly 750 takes out the measured capacitor of the small clamp on the capacitor clamp.
As shown in fig. 1 and fig. 11 to 12, the full-automatic ox horn capacitor process monitoring aging machine further includes a discharging device 900, and the discharging device 900 is located at one side of the rack 100.
As shown in fig. 11 to 12, the discharging device 900 includes a discharging frame 910, a discharging rotary transferring table 920 disposed on the discharging frame 910, wherein the discharging rotary transferring table 920 is located at one side of the discharging clamping assembly 750 and is used for clamping the capacitor taken out by the discharging clamping assembly 750, and the discharging rotary transferring table 920 is electrically connected to the capacitance, loss angle, and impedance measuring instrument and is used for measuring capacitance, loss angle, and impedance electrical performance of the capacitor;
as shown in fig. 11 to 12, the discharging device 900 further includes a two-dimensional code checking visual component 930, where the two-dimensional code checking visual component 930 is mounted on the discharging rack 910 and located at one side of the blanking rotating transfer table 920 and is used for monitoring a two-dimensional code located on a capacitor on the blanking rotating transfer table 920. Specifically, rotatory revolving stage 920 of unloading rotates electric capacity and makes the two-dimensional code on the electric capacity aim at the two-dimensional code and check visual component 930, and the two-dimensional code on visual component 930 discernment electric capacity is checked and the signal feedback is made a yard system to check whether unanimous, further improve the discernment accuracy nature of each electric capacity, conveniently trace back each electric capacity.
As shown in fig. 11 to 12, the discharging device 900 further includes an overturning lifting assembly 940, a defective product conveyer belt 950, a defective product pushing assembly 960, a defective product box assembly 970, a good product/good product transverse clamping assembly 980, a good product/good product conveyer belt 990, a good product pushing assembly 993, a good product pushing assembly 994, a good product box 991, and a good product box 992, all of which are mounted on the discharging rack 910; the overturning lifting assembly 940 is positioned at one side of the blanking rotary transfer table 920 and used for clamping and overturning the capacitor positioned on the blanking rotary transfer table 920; one end of the defective product conveyor belt 950 is located at the side of the turnover lifting assembly 940, the defective product box assembly 970 is arranged at one side of the defective product conveyor belt 950 and is used for loading a defective product capacitor, and the defective product pushing assembly 960 is located at the other side of the defective product conveyor belt 950 and is used for dropping the capacitor located on the defective product conveyor belt 950 into the defective product box assembly 970; the good/good product transverse clamping assembly 980 is located at the side of the turning and lifting assembly 940 and is used for clamping the good/good product capacitors located on the turning and lifting assembly 940 onto the good/good product conveyor belt 990.
As shown in fig. 11 to 12, the good product pushing assembly 993 and the good product pushing assembly 994 are both located on one side of the good product/good product conveying belt 990, and the good product box 991 and the good product box 992 are respectively and concurrently located on the other side of the good product/good product conveying belt 990 and are arranged in a one-to-one matching manner with the good product pushing assembly 993 and the good product pushing assembly 994.
The utility model discloses full-automatic ox horn electric capacity process control ageing machine concrete working process does: the blanking rotary transfer table 920 clamps the capacitor inserted by the blanking clamping component 750, rotates the two-dimensional code of the capacitor to the direction opposite to the two-dimensional code checking visual component 930, and simultaneously detects the capacity, the loss angle and the electrical resistance performance of the capacitor by the capacity, loss angle and impedance measuring instrument, and the two-dimensional code checking visual component 930 detects whether the two-dimensional code of the capacitor on the blanking rotary transfer table 920 is consistent with the two-dimensional code corresponding to the system. The turnover lifting component 940 clamps the capacitors on the rotary discharging transfer table 920, turns and retracts to enable the positive and negative electrodes of the capacitors to face upwards, then places the defective capacitors on the defective product conveying belt 950, and places the good products and the good product capacitors on the good product/good product transverse clamping component 980. If the capacitor is a defective capacitor, the defective capacitor is conveyed backwards by the defective product conveying belt 950, the defective product pushing assembly 960 pushes the capacitor of the defective product into the defective product box assembly 970, if the capacitor is a good product or a good product, the good product/good product transverse clamping assembly 980 catches the good product or good product capacitor overturned by the overturning lifting assembly 940 and puts the good product/good product conveying belt 990, the good product/good product conveying belt 990 conveys the qualified capacitor to the right, and according to the excellent difference of electrical performance, the capacitor is sent to the inlet of the good product box 991 or the good product box 992, the good product pushing assembly 993 pushes the good product capacitor into the good product box 991, and the good product pushing assembly 994 pushes the good product capacitor into the good product box 992.
Further, as shown in fig. 11 to 12, the defective cartridge module 970 is provided with six defective cartridges, specifically, the capacitors are sent to six different defective cartridge inlets according to the defective reasons of different capacitors, and the defective pusher module 960 pushes the capacitors at the six defective cartridge inlets into the defective cartridges. The poor causes of capacitance are high capacitance, low capacitance, loss, leakage, impedance, and reselection, respectively.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The ox horn capacitor aging oven is characterized by comprising a box body, a feeding manipulator, a discharging manipulator, a divider assembly and a plurality of transmission chain assemblies, wherein the feeding manipulator and the discharging manipulator are respectively positioned on two sides of the box body; and two ends of each transmission chain component are provided with a clamp lifting component.
2. The oxhorn capacitor aging oven of claim 1, wherein each of the drive chain assemblies comprises a first drive chain assembly, a second drive chain assembly and a third drive chain assembly arranged from bottom to top; the lengths of the first transmission chain assembly, the second transmission chain assembly and the third transmission chain assembly are sequentially decreased from bottom to top.
3. The oxhorn capacitor aging oven of claim 1, wherein each drive chain assembly comprises two drive shafts and two chains connected between the two drive shafts; the two chains are connected between the two transmission shafts at intervals, and the clamp lifting assembly is positioned between the two chains.
4. The ox horn capacitance burn-in oven of claim 3 wherein each drive chain assembly further comprises a tension chain assembly, the tension chain assembly being connected to one of the drive shafts.
5. The ox horn capacitance burn-in oven of claim 4, wherein each tensioning chain assembly is located on the same side.
6. The ox horn capacitance aging oven of claim 3, wherein each transmission chain assembly further comprises a plurality of support brackets, each support bracket being disposed at a lower end of the chain above at regular intervals.
7. The ox horn capacitor aging oven according to any one of claims 1 to 6, further comprising an aging charging power source and a charging brush, wherein the aging charging power source is installed outside the box body, the charging brush is installed in the box body and located on one side of each transmission chain assembly, and the charging brush is electrically connected with the aging charging power source.
8. The ox horn capacitance burn-in oven of any one of claims 3 to 6, wherein the divider assembly further comprises a tensioning sprocket, the divider assembly being connected to the drive shaft by a connecting chain, the tensioning sprocket being located on one side of each of the chains and serving to tension each of the chains.
9. The ox horn capacitance aging oven according to any one of claims 1 to 6, wherein the number of layers of each transmission chain assembly is a single layer.
10. A full-automatic ox horn capacitor process monitoring aging machine is characterized by comprising the ox horn capacitor aging oven of any one of claims 1-9.
CN201922301610.6U 2019-12-18 2019-12-18 Ox horn electric capacity ageing oven and full-automatic ox horn electric capacity process control ageing machine Active CN210865934U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112007870A (en) * 2020-08-27 2020-12-01 深圳新益昌科技股份有限公司 Roller machine
CN112393573A (en) * 2020-11-18 2021-02-23 歌尔光学科技有限公司 Baking oven
CN112433114A (en) * 2020-11-12 2021-03-02 深圳新益昌科技股份有限公司 Capacitor aging monitoring equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112007870A (en) * 2020-08-27 2020-12-01 深圳新益昌科技股份有限公司 Roller machine
CN112007870B (en) * 2020-08-27 2021-06-08 深圳新益昌科技股份有限公司 Roller machine
CN112433114A (en) * 2020-11-12 2021-03-02 深圳新益昌科技股份有限公司 Capacitor aging monitoring equipment
CN112393573A (en) * 2020-11-18 2021-02-23 歌尔光学科技有限公司 Baking oven

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