CN210778830U

CN210778830U - Needle type battery cathode assembling equipment

Info

Publication number: CN210778830U
Application number: CN201921396730.2U
Authority: CN
Inventors: 洪五贵; 洪李兵
Original assignee: Jiangsu Diputopu Intelligent Equipment Co ltd
Current assignee: Jiangsu Diputopu Intelligent Equipment Co ltd
Priority date: 2019-08-27
Filing date: 2019-08-27
Publication date: 2020-06-16
Anticipated expiration: 2029-08-27

Abstract

The utility model relates to a pin type battery negative pole equipment, including annotating the liquid machine, semi-manufactured goods transport module, utmost point ear rotation module, clean module, insulating tape-stripping module, CCD recheck module, rotatory transport module, negative pole apron welding module, drawing force test module, utmost point ear bending module, remove the module, the girth welding module, product storage module, this pin type battery negative pole equipment, through the cooperation between each module, can realize semi-manufactured goods automatic feeding, automated inspection, processing, it is clean, processes such as negative pole apron equipment, the packaging efficiency of pin type battery negative pole apron has not only been improved, and the qualification rate of the product of assembling out is higher.

Description

Needle type battery cathode assembling equipment

Technical Field

The utility model relates to a pin type battery production field, in particular to pin type battery negative pole equipment.

Background

The pin type battery is mainly used on an LED warning lamp, an LED prompting lamp and various components with small body shapes and used for supplying power to the LED warning lamp, the LED prompting lamp or the small components, the pin type battery needs to be assembled by a plurality of assemblies, the assembly of the cathode of the existing pin type battery is generally manual operation, the efficiency is low, and the product percent of pass is low.

It is therefore desirable to provide a needle battery negative electrode assembly apparatus that addresses the above-mentioned problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a pin type battery negative pole equipment, enough automatic fast assemble the negative pole apron to pin type battery on, and the product percent of pass is higher.

The utility model provides a technical scheme that its technical problem adopted is: a needle type battery cathode assembly device comprises a liquid injection machine, a semi-finished product conveying module, a tab rotating module, a cleaning module, an insulating tape pasting module, a CCD rechecking module, a rotating conveying module, a cathode cover plate welding module, a drawing force testing module, a tab bending module, a moving module, a girth welding module and a product storage module, the semi-finished product carrying module is connected with the liquid injection machine and the rotary carrying module, the lug rotary module, the cleaning module, the insulating tape pasting module and the CCD rechecking module are sequentially arranged on the semi-finished product carrying module from bottom to top, the rotary carrying module is connected with the semi-finished product carrying module and the negative electrode cover plate welding module, the drawing force testing module and the lug bending module are arranged between the movable module and the negative electrode cover plate welding module, and the girth welding module is arranged between the movable module and the product storage module.

Specifically, the lug rotating module comprises a front cylinder, a rear cylinder, a first motor driven by the front cylinder and the rear cylinder to move, a rotating wheel driven by the first motor to rotate, a push-out cylinder, a push block driven by the push-out cylinder to move, a code scanning gun arranged on the push block, a support plate, a second motor fixed on the support plate, and a detection camera driven by the second motor to lift.

Specifically, clean module includes the third motor, receives support, material roll, nozzle, breathing pipe, clamping components and the cloth of wiping that third motor drive goes up and down, material roll and material roll set up respectively the both sides of support, clamping components sets up material roll with between the material roll, the one end setting of cloth of wiping is in material roll is rolled up to the material, the other end setting of cloth of wiping is in material roll is rolled up to the material, clamping components include press from both sides tight cylinder and receive press from both sides tight cylinder drive carries out the clamping jaw that removes.

Specifically, negative pole apron welding module includes vibration dish, carousel, radium-shine camera, radium-shine head and sets up a plurality of removal subassemblies on the carousel.

Specifically, the drawing force testing module comprises a fourth motor, a screw rod driven by the fourth motor to rotate, a guide shaft, a lower pressing plate corresponding to the screw rod, a pressure sensor fixed on the lower pressing plate, and a clamping mechanism arranged below the pressure sensor.

Concretely, utmost point ear module of bending includes first electric jar, receives first electric jar drive carries out the lifting unit who reciprocates, lifting unit includes the second electric jar, receives the second electric jar drive carries out the slide that removes, with the gear that the slide corresponds, with fixed dwang, the setting of gear are in suction nozzle, fixed cylinder on the dwang, receive the kicking block, the fixed carrier that the fixed cylinder drive removed.

Specifically, the girth welding module includes the translation cylinder, receives translation frame, soldered connection, the setting that the translation cylinder drive removed are in a plurality of welding subassemblies on the translation frame, welding subassembly includes fifth motor, three-jaw (holding) chuck, hold-in range, pushes down the cylinder, receives the briquetting, the location cylinder that push down the cylinder drive pushed down, fifth motor drive hold-in range and three-jaw (holding) chuck rotate together.

The utility model relates to a pin type battery negative pole equipment's beneficial effect is, through the cooperation between each module, can realize processes such as semi-manufactured goods automatic feeding, automated inspection, processing, cleanness, negative pole apron equipment, has not only improved pin type battery negative pole apron's packaging efficiency, and the qualification rate of the product of assembling out is higher moreover.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural view of a needle-type battery negative electrode assembly apparatus of the present invention;

fig. 2 is a schematic structural view of a tab rotating module of the needle type battery negative electrode assembling apparatus of the present invention;

fig. 3 is a schematic structural view of a cleaning module of the needle-type battery negative electrode assembly apparatus of the present invention;

FIG. 4 is an enlarged view of portion A of FIG. 3;

fig. 5 is a schematic structural diagram of a negative electrode cover plate welding module of the needle type battery negative electrode assembling apparatus of the present invention;

fig. 6 is a schematic structural diagram of a drawing force testing module of the needle-type battery negative electrode assembling apparatus of the present invention;

fig. 7 is a schematic structural view of a tab bending module of the needle type battery negative electrode assembling apparatus of the present invention;

fig. 8 is a schematic structural view of a circular seam welding module of the needle type battery negative electrode assembling apparatus of the present invention;

in the figure: 1. a liquid injection machine, 2. a semi-finished product carrying module;

3. the detection device comprises a tab rotating module, a front cylinder, a rear cylinder, a rotating wheel, a first motor, a code scanning gun, a pushing cylinder, a pushing block, a supporting plate, a second motor and a detection camera, wherein the tab rotating module comprises 31, the front cylinder, the rear cylinder, 32, the rotating wheel, 33, the first motor, 34, the code scanning gun, 35, the pushing cylinder, 36, the pushing block, 37, the supporting;

4. a cleaning module, 41, a third motor, 42, a material discharging coil, 43, a material collecting coil, 44, a nozzle, 45, an air suction pipe, 46, a clamping cylinder and 47, clamping jaws;

5. an insulating tape pasting module, a CCD rechecking module, a 7-rotating carrying module, 8-negative electrode cover plate welding module, 81-vibrating disc, 82-rotating disc, 83-moving assembly, 84-laser camera and 85-laser head;

9. the drawing force testing module comprises a drawing force testing module, 91, a fourth motor, 92, a guide shaft, 93, a screw rod, 94, a pressure sensor, 95, a clamping mechanism and 96, a lower pressing plate;

10. a tab bending module, 101, a first electric cylinder, 102, a second electric cylinder, 103, a sliding plate, 104, a gear, 105, a rotating rod, 106, a suction nozzle, 107, a fixed air cylinder, 108, a jacking block and 109, a fixed carrier;

11. the welding machine comprises a moving module, 12, a girth welding module, 121, a translation cylinder, 122, a translation frame, 123, a fifth motor, 124, a three-jaw chuck, 125, a synchronous belt, 126, a pressing block, 127, a positioning cylinder, 128, a welding head and 129, a pressing cylinder;

13. product storage module.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

As shown in FIG. 1, a needle type battery cathode assembling device comprises a liquid injection machine 1, a semi-finished product carrying module 2, a tab rotating module 3, a cleaning module 4, an insulating tape pasting module 5, a CCD rechecking module 6, a rotating carrying module 7, a cathode cover plate welding module 8, a drawing force testing module 9, a tab bending module 10, a moving module 11, a girth welding module 12 and a product storage module 13, wherein the semi-finished product carrying module 2 is connected with the liquid injection machine 1 and the rotating carrying module 7, the tab rotating module 3, the cleaning module 4, the insulating tape pasting module 5 and the CCD rechecking module 6 are sequentially arranged on the semi-finished product carrying module 2 from bottom to top, the rotating carrying module 7 is connected with the semi-finished product carrying module 2 and the cathode cover plate welding module 8, the drawing force testing module 9 and the tab bending module 10 are arranged between the moving module 11 and the cathode cover plate welding module 8, the girth welding module 12 is arranged between the moving module 11 and the product storage module 13.

As shown in fig. 2, the tab rotation module 3 includes a front and a rear air cylinders 31, a first motor 33 driven by the front and the rear air cylinders 31 to move, a rotating wheel 32 driven by the first motor 33 to rotate, an ejecting air cylinder 35, a pushing block 36 driven by the ejecting air cylinder 35 to move, a code scanning gun 34 disposed on the pushing block 36, a supporting plate 37, a second motor 38 fixed on the supporting plate 37, and a detection camera 39 driven by the second motor 38 to move up and down. The front cylinder 31 and the rear cylinder 31 are ejected out, so that the rotating wheel 32 moves to the lower portion of a product, the product falls on the rotating wheel 32, the pushing cylinder 35 is pushed out to work, the code scanning gun 34 scans the product, the pushing block 36 supports against the product, the second motor 38 works, the height of the detection camera 39 is adjusted, the position of the lug can be clearly displayed by the detection camera 39, the first motor 33 drives the rotating wheel 32 to rotate through the guide of the detection camera 39, and the lug is rotated to a specified position.

As shown in fig. 3 to 4, the cleaning module 4 includes a third motor 41, a support driven by the third motor 41 to move up and down, a feeding roll 42, a receiving roll 43, a nozzle 44, an air suction pipe 45, a clamping assembly and a wiping cloth, the feeding roll 42 and the receiving roll 43 are respectively disposed on two sides of the support, the clamping assembly is disposed between the feeding roll 42 and the receiving roll 43, one end of the wiping cloth is disposed on the feeding roll 42, the other end of the wiping cloth is disposed on the feeding roll 42, and the clamping assembly includes a clamping cylinder 46 and a clamping jaw 47 driven by the clamping cylinder 46 to move. The third motor 41 drives the support to move downwards, the clamping jaw 47 is used for folding the wiping cloth through the clamping cylinder 46, so that the wiping cloth is in contact with the two sides of the lug, the third motor 41 drives the support to move up and down, the wiping cloth can wipe the lug and straighten the lug, and after the wiping is finished, the material receiving roll 43 can rotate by a certain angle, so that the wiping cloth is automatically replaced.

As shown in fig. 5, the negative cover plate welding module 8 includes a vibration plate 81, a rotation plate 82, a laser camera 84, a laser head 85, and a plurality of moving assemblies 83 disposed on the rotation plate 82. Vibration dish 81 makes negative pole apron material loading in proper order, and removal subassembly 83 on the carousel 82 catches the negative pole apron and removes the negative pole apron to the product top, and the utmost point ear of product and negative pole apron laminating are in the same place this moment, through radium-shine camera 84, radium-shine head 85 for the utmost point ear of product and negative pole apron welding together.

As shown in fig. 6, the drawing force testing module 9 includes a fourth motor 91, a screw rod 93 driven by the fourth motor 91 to rotate, a guide shaft 92, a lower pressing plate 96 corresponding to the screw rod 93, a pressure sensor 94 fixed on the lower pressing plate 96, and a gripping mechanism 95 disposed below the pressure sensor 94. In order to ensure the performance of the product, the tab of the product must be able to bear a certain pulling force, the clamping mechanism 95 clamps the tab and the negative cover plate, the fourth motor 91 works to rotate the lead screw 93, so that the lower pressing plate 96 moves upwards to make the tab bear the pulling force, the pressure sensor 94 can record the pulling force in real time, if the pulling force can reach a set value, the product is qualified, if the pulling force does not reach the set value and suddenly drops at a certain moment, the product is unqualified, and the tab is pulled out at this moment.

As shown in fig. 7, the tab bending module 10 includes a first electric cylinder 101, and an elevating assembly which is driven by the first electric cylinder 101 to move up and down, and the elevating assembly includes a second electric cylinder 102, a sliding plate 103 which is driven by the second electric cylinder 102 to move, a gear 104 corresponding to the sliding plate 103, a rotating rod 105 fixed to the gear 104, a suction nozzle 106 provided on the rotating rod 105, a fixed air cylinder 107, a top block 108 which is driven by the fixed air cylinder 107 to move, and a fixed carrier 109. First electric jar 101 drive lifting unit descends for lifting unit removes to the product top, and fixed cylinder 107 drive kicking block 108 is released, makes the negative pole apron support dwang 105, and the negative pole apron is inhaled to suction nozzle 106 on the dwang 105, and second electric jar 102 drive dwang 105 rotates, makes slide 103 remove, drives gear 104 and rotates, realizes the 90 degrees rotations of dwang 105, thereby buckles utmost point ear, makes the negative pole apron cover the product.

As shown in fig. 8, the girth welding module 12 includes a translation cylinder 121, a translation frame 122 driven by the translation cylinder 121 to move, a welding head 128, and a plurality of welding assemblies disposed on the translation frame 122, where the welding assemblies include a fifth motor 123, a three-jaw chuck 124, a timing belt 125, a down-pressure cylinder 129, a pressing block 126 driven by the down-pressure cylinder 129 to press down, and a positioning cylinder 127, and the fifth motor 123 drives the timing belt 125 and the three-jaw chuck 124 to rotate together. The product is placed to on three-jaw (holding) chuck 124, translation cylinder 121 drive translation frame 122 removes, make the product remove to the welding position, the work of welding subassembly, location cylinder 127 supports the product, prevent that the product from taking place to remove, push down cylinder 129 drive briquetting 126 pushes down, push down the negative pole apron on product and the product, fifth motor 123 drive three-jaw (holding) chuck 124 and hold-in range 125 rotate, hold-in range 125 then drives briquetting 126 and rotate, thereby realize the synchronous rotation of three-jaw (holding) chuck 124 and briquetting 126, the work of soldered connection 128, firmly weld the outer edge of product shell and negative pole apron together.

The working principle of the needle type battery cathode assembling equipment is as follows: firstly, an electrolyte is injected into a product by an injection machine 1, then the product is moved to a runner by a semi-finished product carrying module 2, when the product is moved to a lug rotating module 3, the lug rotating module 3 rotates the lug to a designated position, when the product is moved to a cleaning module 4, the cleaning module 4 cleans and straightens the lug, when the product is moved to an insulating tape pasting module 5, the insulating tape pasting module 5 pastes an insulating tape to the product, when the product is moved to a CCD rechecking module 6, the CCD rechecking module 6 detects the product, rejects are removed, then the product is moved to the next runner by a rotating carrying module 7, when the product is moved to a negative cover plate welding module 8, the lug of the product is welded with a negative cover plate by the negative cover plate welding module 8, when the product is moved to a drawing force testing module 9, the drawing force testing module 9 detects the lug of the product, when the product moves to the tab bending module 10, the tab bending module 10 bends the tab, so that the negative electrode cover plate covers the product, then the moving module 11 moves the product to the girth welding module 12, the girth welding module 12 firmly welds the outer edge of the product shell and the outer edge of the negative electrode cover plate together, and finally the moving module 11 moves the qualified product to the product storage module 13 for storage.

Compared with the prior art, the needle type battery negative electrode assembling equipment can realize the procedures of automatic feeding, automatic detection, processing, cleaning, negative electrode cover plate assembling and the like of semi-finished products through the matching among the modules, not only improves the assembling efficiency of the needle type battery negative electrode cover plate, but also has higher qualification rate of the assembled product.

In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. A needle type battery cathode assembly device is characterized by comprising a liquid injection machine, a semi-finished product carrying module, a tab rotating module, a cleaning module, an insulating tape pasting module, a CCD rechecking module, a rotating carrying module, a cathode cover plate welding module, a drawing force testing module, a tab bending module, a moving module, a girth welding module and a product storage module, the semi-finished product carrying module is connected with the liquid injection machine and the rotary carrying module, the lug rotary module, the cleaning module, the insulating tape pasting module and the CCD rechecking module are sequentially arranged on the semi-finished product carrying module from bottom to top, the rotary carrying module is connected with the semi-finished product carrying module and the negative electrode cover plate welding module, the drawing force testing module and the lug bending module are arranged between the movable module and the negative electrode cover plate welding module, and the girth welding module is arranged between the movable module and the product storage module.

2. The needle type battery negative electrode assembly equipment according to claim 1, wherein the tab rotating module comprises a front cylinder, a rear cylinder, a first motor driven by the front cylinder and the rear cylinder to move, a rotating wheel driven by the first motor to rotate, a push-out cylinder, a push block driven by the push-out cylinder to move, a code scanning gun arranged on the push block, a support plate, a second motor fixed on the support plate, and a detection camera driven by the second motor to lift.

3. The needle-type battery negative electrode assembly device of claim 1, wherein the cleaning module comprises a third motor, a support driven by the third motor to lift, a material feeding roll, a material collecting roll, a nozzle, an air suction pipe, a clamping assembly and a wiping cloth, the material feeding roll and the material collecting roll are respectively arranged on two sides of the support, the clamping assembly is arranged between the material feeding roll and the material collecting roll, one end of the wiping cloth is arranged on the material feeding roll, the other end of the wiping cloth is arranged on the material feeding roll, and the clamping assembly comprises a clamping cylinder and a clamping jaw driven by the clamping cylinder to move.

4. The needle-type battery negative electrode assembly apparatus of claim 1, wherein the negative electrode cover plate welding module comprises a vibrating disk, a turntable, a laser camera, a laser head, and a number of moving components disposed on the turntable.

5. The needle-type battery negative electrode assembly equipment of claim 1, wherein the drawing force testing module comprises a fourth motor, a screw rod driven by the fourth motor to rotate, a guide shaft, a lower pressing plate corresponding to the screw rod, a pressure sensor fixed on the lower pressing plate, and a clamping mechanism arranged below the pressure sensor.

6. The needle type battery negative electrode assembly equipment according to claim 1, wherein the tab bending module comprises a first electric cylinder and a lifting assembly driven by the first electric cylinder to move up and down, and the lifting assembly comprises a second electric cylinder, a sliding plate driven by the second electric cylinder to move, a gear corresponding to the sliding plate, a rotating rod fixed with the gear, a suction nozzle arranged on the rotating rod, a fixed air cylinder, a top block driven by the fixed air cylinder to move, and a fixed carrier.

7. The needle-type battery negative electrode assembly equipment as claimed in claim 1, wherein the circular seam welding module comprises a translation cylinder, a translation frame driven by the translation cylinder to move, a welding head, and a plurality of welding assemblies arranged on the translation frame, wherein the welding assemblies comprise a fifth motor, a three-jaw chuck, a synchronous belt, a pressing cylinder, a pressing block driven by the pressing cylinder to press, and a positioning cylinder, and the fifth motor drives the synchronous belt and the three-jaw chuck to rotate together.