CN211071474U

CN211071474U - Automatic stamping production line for solar photovoltaic support

Info

Publication number: CN211071474U
Application number: CN201920781798.6U
Authority: CN
Inventors: 蔡浩; 俞正明; 李广君
Original assignee: Changzhou Zhongxinbo New Energy Technology Co ltd
Current assignee: Changzhou Zhongxinbo New Energy Technology Co ltd
Priority date: 2019-05-28
Filing date: 2019-05-28
Publication date: 2020-07-24
Anticipated expiration: 2029-05-28

Abstract

The utility model relates to an automatic stamping production line for a solar photovoltaic bracket, which comprises a material box; the utility model discloses a two point punch press of workbin input port, including workbin input port, first punch press, second punch press, first arm port and second arm port are installed to the input port front end of workbin input port stretching into butt joint with the exit end of first punch press, fill in between first arm port and the second arm port and be equipped with middle locator, the input port and the second punch press output port butt joint of second arm port, the output port butt joint of second punch press input port and third arm port, the conveyer belt has been laid to the input port lower extreme of third arm port, conveyer belt input port and the butt joint of two point punch press of portal type, the output port butt joint of two point punch press input port of portal type and material loading machine. The utility model discloses can carry out soft connection according to the series connection equipment on the basis of existing equipment, only need to roll up raw and other materials and install in the charging tray, can accomplish and punch a hole, decide, the shaping, the circulation processing, the input cost is low.

Description

Automatic stamping production line for solar photovoltaic support

Technical Field

The utility model relates to a straight frame processing equipment of photovoltaic, especially automatic punching production line is used to solar photovoltaic support.

Background

The existing processing modes mainly comprise a manual stamping line, a serial automatic line, a multi-station stamping automatic line, a two-dimensional carrying automatic line and a continuous die automatic line. The manual stamping efficiency is low, and the danger is high. The automatic stamping line comprises a serial automatic line, a multi-station stamping automatic line, a two-dimensional carrying automatic line, a continuous die automatic line and the like, has high one-time investment cost, and has higher requirements on equipment and places.

The automatic stamping line designed by the design scheme can complete multi-process unmanned automatic stamping only by connecting one mechanical arm in series with the production line and the feeder.

Disclosure of Invention

The utility model discloses the technical problem that needs to solve provides one kind can reduce staff's work load, practice thrift the production site cost, can promote production efficiency and realize the automatic punching production line for unmanned processing's solar photovoltaic support.

In order to solve the technical problem, the utility model provides an automatic stamping production line for a solar photovoltaic bracket, which comprises a material box; the utility model discloses a two point punch press of workbin input port, including workbin input port, first arm port and second arm port, the input port front end of first punch press is installed to coil stock and the exit end butt joint of first punch press, fill in between first arm port and the second arm port and be equipped with middle locator, the input port and the second punch press output port butt joint of second arm port, the output port butt joint of second punch press input port and third arm port, the conveyer belt has been laid to the input port lower extreme of third arm port, the viewpoint inductor is installed to the conveyer belt side, conveyer belt input port and the butt joint of two point punch presses of portal type, the output port butt joint of two point punch press input port and material loading machine of portal type.

Further, the discharge port of the material box is communicated with the feeding port of the uncoiling feeder, and the coil material at the output port of the uncoiling feeder is butted with the material conveying port of the first punch through the leveling machine.

Furthermore, mechanical arms are installed in the first mechanical arm port, the second mechanical arm port and the third mechanical arm port, each mechanical arm comprises a linear guide rail, the linear guide rails are vertically inserted into the mechanical arm ports, a servo motor is installed at the tops of the linear guide rails, an output port of the servo motor is in transmission connection with a ball screw installed on the inner side of each linear guide rail, and a cylinder positioning plate is transversely installed in the middle section of each ball screw.

Furthermore, a transverse carrier plate is transversely installed on the shoulder of the ball screw, synchronizing wheels are installed at the left end and the right end of the transverse carrier plate, a crawler belt is connected between the synchronizing wheels, a carrier platform is sleeved on the middle section of the crawler belt, and electromagnetic suckers are fixedly installed on the left side and the right side of a load arm at the front end of the carrier platform.

After adopting the structure, compare with prior art, the utility model discloses can carry out soft connection according to the series connection equipment on the basis of existing equipment, only need to roll up raw and other materials and install at the charging tray, can accomplish and punch a hole, decide, the shaping, the circulation processing, the input cost is low, can reduce staff's work load, practices thrift the production site cost.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is the structure diagram of the automatic stamping production line for the solar photovoltaic support of the present invention.

Fig. 2 is a schematic structural view of the mechanical arm of the present invention.

In the figure: the device comprises a material box 1, a first punch press 2, a first mechanical arm port 3, a second mechanical arm port 4, a third mechanical arm port 5, a middle positioner 6, a second punch press 7, a conveyor belt 8, a gantry type double-point punch press 9, a feeding machine 10, a mechanical arm 11, a servo motor 11-1, a linear guide rail 11-2, a ball screw 11-3, a synchronous gear 11-4, an electromagnetic chuck 11-5, an air cylinder positioning plate 11-6, a transverse support plate 11-7, a loading platform 11-8, a crawler 11-9 and a photoelectric sensor 12.

Detailed Description

As shown in fig. 1, an automatic stamping production line for solar photovoltaic supports comprises a material box; the method is characterized in that: the utility model discloses a two-point punching machine, including workbin 1 input port, first arm port 3 and second arm port 4 are installed to the exit end butt joint of coil stock and first punch press 2 that the input port of workbin 1 stretched into, first arm port 3 and second arm port 4 are installed to the input port front end of first punch press 2, fill in between first arm port 3 and the second arm port 4 and have middle locator 6, the input port and the 7 output port butt joint of second punch press of second arm port 4, the 7 input ports of second punch press and the output port butt joint of third arm port 5, the input port lower extreme of third arm port 5 has even laid conveyer belt 8, viewpoint inductor 12 is installed to 8 sides of conveyer belt, 8 input ports and the two-point 9 butt joints of portal type, the 9 input ports of portal type two-point punch press dock with the output port. Wherein, the utility model relates to a production flow equipment of photovoltaic support stand. And the processing sequence of the assembly line equipment starts to operate from right to left. The feeding machine 10 feeds the leveled coil stock into the gantry type double-point punch press 9 according to a set length to perform a punching process and a cutting process, and finally pushes the semi-finished product onto the conveyor belt 8 of the production line. During the transfer, the transport is completed via the robot 11 mounted inside the first robot port 3, the second robot port 4 and the third robot port 5. During the period, the position deviation of the object can occur, so the utility model uses the middle positioner 6 to perform the correction procedure, and prevents the size of the workpiece from exceeding the specified range of the deviation value; meanwhile, the mechanical arm 11 is provided with a locator. The coil stock accomplishes the turn-ups process through first punch press 2 and second punch press 7, and the finished product is transported to the workbin through six pile up neatly machines people and is accomplished the goods process.

As shown in fig. 1, a discharge port of the feeding machine 10 is communicated with a feed port of the uncoiling feeding machine 13, and a coil at an output port of the uncoiling feeding machine 13 is butted with a feeding port of the first punch 2 through a leveling machine 14. Wherein, material loading machine 10 need carry out preliminary treatment to the coil stock at the in-process of the ejection of compact, takes the coil stock out via opening a book feeder 13 to pass through evener 14 by the coil stock again and flatten the coil stock, with be convenient for measure length.

As shown in fig. 2, the first mechanical arm port 3, the second mechanical arm port 4 and the third mechanical arm port 5 are internally provided with a mechanical arm 11, the mechanical arm 11 comprises a linear guide rail 11-2, the linear guide rail 11-2 is vertically inserted into the mechanical arm port, the top of the linear guide rail 11-2 is provided with a servo motor 11-1, an output port of the servo motor 11-1 is in transmission connection with a ball screw 11-3 arranged at the inner side of the linear guide rail 11-2, and a cylinder positioning plate 11-6 is transversely arranged at the middle section of the ball screw 11-3. The mechanical arm 11 is a photovoltaic bracket component for metal products, and adopts an electromagnetic chuck 11-5 grabbing mode; and the mechanical arm 11 adopts a processing means of double-station synchronous operation, so that the processing time is saved. The robot arm 11 is thus loaded with linear guides 11-2 and transverse carriers 11-7 for operation only in the vertical and horizontal directions. And the linear guide rail 11-2 which operates in the vertical direction completes the lifting process through the servo motor 11-1 at the top.

As shown in fig. 2, a transverse carrier plate 11-7 is transversely installed on the shoulder of the ball screw 11-3, synchronizing wheels 11-4 are installed at the left end and the right end of the transverse carrier plate 11-7, a crawler belt 11-9 is connected between the synchronizing wheels 11-4, a carrier 11-8 is sleeved on the middle section of the crawler belt 11-9, and electromagnetic chucks 11-5 are fixedly installed on the left side and the right side of a load arm at the front end of the carrier 11-8. As can be seen from the above, the transverse carrier plate 11-7 is responsible for the operation in the horizontal direction, and for this purpose, the left and right ends of the transverse carrier plate 11-7 are provided with the synchronizing wheels 11-4, and transverse transmission is completed by the caterpillar bands 11-9.

In conclusion, the operation steps involved in the production process are completely described; the specific values mentioned above within their feasible ranges, such as temperature, for example, 100 c within their range of 80-125 c, are selected for the production conditions, process parameters, etc. involved in the production process, such as pressure, temperature, time, etc.

Several sets of values should be given within the range: such as temperature, pressure, time, etc., preferably three groups of upper limit, lower limit and middle value, such as 80 deg.C, 125 deg.C, 100 deg.C for temperature, and other corresponding parameters such as pressure and time.

The feeding machine levels the coil stock to 0.1mm of depth of parallelism, and planer-type punch press accomplishes the processing step according to setting for length, and the feeding machine continues the material loading and ejecting the semi-manufactured goods in the punch press to the assembly line, and the semi-manufactured goods circulates to photoelectric sensing ware department along with the assembly line, and the manipulator receives the signal and inhales the semi-manufactured goods on the assembly line to the punch press in by the electro-magnet, guarantees 0.1mm relative position precision.

And the punching machine finishes punching, the manipulator takes the semi-finished product out to the middle positioner, and the positioner is responsible for placing and positioning. And (4) sucking the parts into the forming die by the mechanical arm, and finishing the processing step by the action of the punch press to finish the processing of the parts. And taking out the materials by a manipulator for stacking.

Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are merely examples and that many changes and modifications may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims.

Claims

1. An automatic stamping production line for a solar photovoltaic bracket comprises a material box; the method is characterized in that: the coil material which is inserted into the input port of the feed box (1) is butted with the outlet end of the first punch (2), a first mechanical arm port (3) and a second mechanical arm port (4) are arranged at the front end of the input port of the first punch (2), an intermediate positioner (6) is filled between the first mechanical arm port (3) and the second mechanical arm port (4), the input port of the second mechanical arm port (4) is butted with the output port of the second punch press (7), the input port of the second punch (7) is butted with the output port of the third mechanical arm port (5), a conveyor belt (8) is laid at the lower end of the input port of the third mechanical arm port (5), a viewpoint sensor (12) is arranged on the side edge of the conveyor belt (8), an input port of the conveyor belt (8) is butted with a gantry type double-point punch press (9), an input port of the gantry type double-point punch press (9) is butted with an output port of the feeding machine (10).

2. The automatic stamping production line for the solar photovoltaic bracket as claimed in claim 1 is characterized in that: the coil feeding device is characterized in that a discharge port of the feeding machine (10) is communicated with a feeding port of the uncoiling feeding machine (13), and a coil material at an output port of the uncoiling feeding machine (13) is butted with a material conveying port of the first punch (2) through a leveling machine (14).

3. The automatic stamping production line for the solar photovoltaic bracket as claimed in claim 1 is characterized in that: the mechanical arm is characterized in that mechanical arms (11) are arranged in the first mechanical arm port (3), the second mechanical arm port (4) and the third mechanical arm port (5), each mechanical arm (11) comprises a linear guide rail (11-2), the linear guide rails (11-2) are vertically inserted into the corresponding mechanical arm port, a servo motor (11-1) is arranged at the top of each linear guide rail (11-2), an output port of each servo motor (11-1) is in transmission connection with a ball screw (11-3) arranged on the inner side of each linear guide rail (11-2), and a cylinder positioning plate (11-6) is transversely arranged at the middle section of each ball screw (11-3).

4. The automatic stamping production line for the solar photovoltaic bracket as claimed in claim 3 is characterized in that: the ball screw is characterized in that a transverse carrier plate (11-7) is transversely arranged on the shoulder of the ball screw (11-3), synchronizing wheels (11-4) are arranged at the left end and the right end of the transverse carrier plate (11-7), a crawler belt (11-9) is connected between the synchronizing wheels (11-4), a carrier table (11-8) is sleeved on the middle section of the crawler belt (11-9), and electromagnetic suckers (11-5) are fixedly arranged on the left side and the right side of a load arm at the front end of the carrier table (11-8).